BECKHOFF CP66xx User Manual
Installation and Operating instructions for
Built-in Control Panel CP66xx
Version: 1.3
Date: 2009-12-04
General Notes
Table of contents
1.
General Notes 2
Notes on the documentation 2
Liability conditions 2
Description of safety symbols 2
Basic safety measures 3
Operator's obligation to exercise diligence 4
Operator requirements 4
2.
Product Description 5
Appropriate Use 5
Interfaces 5
Pin assignment 5
Connector description 6
Serial interface 6
USB interfaces 6
Network interfaces 6
Power supply 6
Ground connection 6
Status-LEDs 6
3.
Installation Instructions 7
Transport and Unpacking 7
Transport 7
Unpacking 7
Assembly 8
Assembly dimensions 8
Mounting of the Control Panel 10
Fitting the cable 11
Material for assembling the connectors 11
Assembling the connectors 11
Connecting the Control Panel 12
Connecting cables 12
Earthing measures 12
4.
Operating Instructions 13
Functional description 13
On-board Memory 13
Keyboard codes 14
Servicing and maintenance 16
Cleaning the Control Panel 16
Replacing the battery on the motherboard 16
Servicing 16
Emergency procedures 16
Shutting down 16
Disposal 16
5.
Troubleshooting 17
Fault correction 17
Beckhoff Support & Service 18
Beckhoff branches and partner companies 18
Beckhoff Headquarters 18
Beckhoff Support 18
Beckhoff Service 18
6.
Appendix 19
Technical data 19
Approvals 19
FCC: Federal Communications Commission Radio Frequency Interference
Statement 19
FCC: Canadian Notice 19
CP66xx 1
General Notes
General Notes
Notes on the documentation
This description is only intended for the use of trained specialists in control
and automation engineering who are familiar with the applicable national
standards. It is essential that the following notes and explanations are
followed when installing and commissioning these components.
Liability conditions
The responsible staff must ensure that the application or use of the
products described satisfy all the requirements for safety, including all the
relevant laws, regulations, guidelines and standards.
The documentation has been prepared with care. The products described
are, however, constantly under development. For this reason, the
documentation may not always be have been fully checked for consistency
with the performance data, standards or other characteristics described.
None of the statements in this manual represent a guarantee for as set out
in § 443 of the German Civil Code or a statement about the assumed use
according to the contract as set out in § 434 para. 1 clause 1 no. 1 of the
German Civil Code. In the event that it contains technical or editorial errors,
we retain the right to make alterations at any time and without warning. No
claims for the modification of products that have already been supplied
may be made on the basis of the data, diagrams and descriptions in this
documentation.
© This documentation is protected by copyright. Any reproduction or third
party use of this publication, whether in whole or in part, without the written
permission of Beckhoff Automation GmbH, is forbidden.
Description of safety symbols
The following safety symbols are used in this operating manual. They are
intended to alert the reader to the associated safety instructions.
Serious risk of injury!
DANGER
WARNING
CAUTION
Failure to follow the safety instructions associated with this symbol
directly endangers the life and health of persons.
Risk of injury!
Failure to follow the safety instructions associated with this symbol
endangers the life and health of persons.
Danger for persons!
Failure to follow the safety instructions associated with this symbol may
endanger persons.
Danger for the environment or equipment
Attention
Note
2 CP66xx
Failure to follow the safety instructions associated with this symbol may
endanger the environment or equipment.
Tip or pointer
This symbol indicates information that contributes to better understanding.
General Notes
Basic safety measures
Switch off all parts of the equipment, then uncouple the fieldbus
Attention
Before opening the control panel housing, and whenever the control panel
is not being used for control purposes (such as during functional checks
after a repair), all parts of the equipment must first be switched off, after
which the control panel is to be disconnected from the equipment.
Disconnect the device by unplugging the connectors on the Control Panel
side.
Items of equipment that have been switched off must be secured against
being switched on again.
High Voltage!
DANGER
Displays used for the control panel’s LC-display are operated with a
voltage of up to 1000 V, depending on type. For that reason:
The supply voltage must be disconnected before the housing of the
Control Panel is opened.
Avoid assembly work during operation
Attention
Assembly work on the Control Panel during operation may damage the
panel:
• if metal objects such as screws or tools fall onto operating circuit
boards
• if connecting cables internal to the control panel are removed or
inserted during operation.
CP66xx 3
General Notes
Operator's obligation to exercise diligence
The operator must ensure that
• the Control Panel is only used for its intended purpose (see
Product Description section);
• the Control Panel is only operated in a sound condition and in
working order;
• the instruction manual is in good condition and complete, and
always available for reference at the place of installation of the
Control Panel;
• the Control Panel is operated, maintained and repaired only by
suitably qualified and authorized personnel.
• the personnel is instructed regularly about relevant occupational
safety and environmental protection aspects, and is familiar with
the operating manual and in particular the safety notes contained
herein.
• none of the safety and warning notes attached to the Control Panel
are removed, and all notes remain legible.
National regulations
depending on the machine
type
Procedure in the event of a
fault
Depending on the type of machine and plant in which the Control Panel is
used, national regulations governing the controllers of such machines will
apply, and must be observed by the operator. These regulations cover,
amongst other things, the intervals between inspections of the controller.
The operator must initiate such inspections in good time.
In the event of faults at the Control Panel, the list in the section
Troubleshooting can be used to determine the measures to be taken.
Operator requirements
Read the operating
instructions
Software knowledge
Anyone who uses the Control Panel must have read these operating
instructions.
Every user must be familiar with all the functions of the software installed
on the Control Panel to which he has access.
4 CP66xx
Product Description
(op
)
Product Description
Appropriate Use
The CP66xx Control Panel is designed for industrial application in machine
and plant engineering. A steel plate housing with aluminum front contains a
TFT display, touch screen/ pad (optional) and a PC keyboard (optional).
The Control Panel is installed in the front of control cabinets.
Do not use the Control
Panel in areas of explosive
hazard
The Control Panel must not be used where there is a risk of
explosion.
Interfaces
Interfaces to the CP6607
with 5,7“ display
Interfaces to the CP66xx
with 12“, 15“ und 19“
display
CF-Card X106
Mini-PCI
tional
Battery
Ground
X 102
X103
X104
X105
X107
Mini-PCI-Slot (optional),
CF-Card, Battery
X 102
Serial interface
X103, X104
USB out
X 105, X 106
Network
The Mini-PCI-Slot (optional), the CF-Card and the Battery are located
behind a cover which is fixed with a screw.
Pin assignment
Pin Signal Pin Signal
D-SUB plug 9-pin (RS 232)
X103
X104
USB Type-A twin circuit board mounting
(FCI 72309-0030B USB Double Receptacle
A-Type)
RJ-45 connector (Ethernet 10/ 100 MBit)
1
CD
2
RxD
3
TxD
4
DTR
5
GND
Pin Signal Pin Signal
1
5V
2
D-
Pin Signal Pin Signal
Housing
1
2
3
4
Screen
TD+
TDRD+
n.c.
6
DSR
7
RTS
8
CTS
9
RI
3
D+
4
GND
5
n.c.
6
RD-
7
n.c.
8
n.c.
CP66xx 5
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