Installation and Operating instructions for
Built-in Panel PC CP65xx
Version: 1.7
Date: 2014-11-10
Table of contents
Table of contents
1.
General notes 3
Notes on the Documentation 3
Liability Conditions 3
Description of safety symbols 3
Basic safety measures 4
Operator's obligation to exercise diligence 5
Operator requirements 5
2.
Product Description 6
Appropriate Use 6
Structure 6
Interfaces up to CP65xx-0060 8
PS/2 connections 8
Parallel interface 8
Serial interfaces 8
VGA connection 8
USB interfaces 8
Network connection 8
Sound-On-Board 8
Interfaces from CP65xx-0070 9
PS/2 connections 9
Serial interfaces 9
USB interfaces 9
Network connection 9
Sound-On-Board 9
DVI-I (Digital Visual Interface) 9
DVI-D (Digital Visual Interface) 9
DisplayPort 9
Further Interfaces 10
Further USB interfaces 10
Additional plug-in cards (optional) 10
3.
Installation Instructions 11
Transport and Unpacking 11
Transport 11
Unpacking 11
Installation of the PC in the control cabinet 12
Earthing measures 12
Power Supply Connection 13
Pin assignment of the connector 13
Pin assignment and cable requirements 14
Fitting the Power Supply Cable 15
Connecting devices 16
Connecting cables 16
Check voltage rating and connect. 16
4.
Operating Instructions 17
Switching the Industrial PC on and off 17
First switching on and driver installation 17
Operation 17
Keyboard codes 18
Servicing and maintenance 20
Cleaning the Industrial PC 20
Replacing the battery on the motherboard 20
Servicing 20
Replacing the fluorescent lamps in the display 20
Lamp sets 21
Emergency procedures 21
CP65xx 1
Table of contents
Shutting down 21
Disposal 21
5.
Troubleshooting 22
Fault correction 22
Service and Support 23
Beckhoff's branch offices and representatives 23
Beckhoff headquarters 23
Beckhoff Support 23
Beckhoff Service 23
6.
Assembly dimensions 24
7.
Appendix 25
Technical data 25
Approvals 25
FCC: Federal Communications Commission Radio Frequency Interference
Statement 25
FCC: Canadian Notice 25
2 CP65xx
General notes
General notes
Notes on the Documentation
This description is only intended for the use of trained specialists in control
and automation engineering who are familiar with the applicable national
standards. It is essential that the following notes and explanations are
followed when installing and commissioning these components.
Liability Conditions
The responsible staff must ensure that the application or use of the
products described satisfy all the requirements for safety, including all the
relevant laws, regulations, guidelines and standards.
The documentation has been prepared with care. The products described
are, however, constantly under development. For that reason the
documentation is not in every case checked for consistency with
performance data, standards or other characteristics. None of the
statements of this manual represents a guarantee (Garantie) in the
meaning of § 443 BGB of the German Civil Code or a statement about the
contractually expected fitness for a particular purpose in the meaning of
§ 434 par. 1 sentence 1 BGB. In the event that it contains technical or
editorial errors, we retain the right to make alterations at any time and
without warning. No claims for the modification of products that have
already been supplied may be made on the basis of the data, diagrams
and descriptions in this documentation.
© This documentation is copyrighted. Any reproduction or third party use of
this publication, whether in whole or in part, without the written permission
of Beckhoff Automation GmbH, is forbidden.
Description of safety symbols
i
Danger
Warning
Note
The following safety symbols are used in this operating manual. They are
intended to alert the reader to the associated safety instructions.
This symbol is intended to highlight risks for the life or health of personnel.
This symbol is intended to highlight risks for equipment, materials or the
environment.
This symbol indicates information that contributes to better understanding.
CP65xx 3
General notes
Basic safety measures
Only switch the PC off after
closing the software
Warning
Danger
Danger
Before the Industrial PC is switched off, software that is running must
be properly closed.
Otherwise it is possible that data on the hard disk is lost. Please read the
section on Switching the Industrial PC on and off.
Switch off all parts of the equipment, then uncouple the fieldbus!
Before opening the housing of the PC, and whenever the PC is being used
for purposes other than plant control, such as during functional tests
following repair, all parts of the equipment must first be switched off, after
which the Industrial PC can be uncoupled from the plant.
Pulling out the fieldbus connection plug uncouples the PC (optional).
Items of equipment that have been switched off must be secured against
being switched on again.
The Industrial PC’s power supply unit must be supplied with 100-240 V
AC
or 24 VDC (optional).
Do not open the power supply unit while voltage is applied!
The supply voltage must be switched off before the power supply unit
housing is opened.
Do not exchange any parts when under power!
When components are being fitted or removed, the supply voltage must be
switched off.
Fitting work on the Industrial PC can result in damage:
• If metal objects such as screws or tools fall onto operating circuit
boards.
• If connecting cables internal to the PC are removed or inserted
during operation.
• If plug-in cards are removed or inserted when the PC is switched
on.
Displays used for the control panel’s LC-display are operated with a
voltage of up to 1000 V, depending on type. For that reason:
The supply voltage must be disconnected before the housing of the
Control Panel is opened.
4 CP65xx
General notes
Operator's obligation to exercise diligence
National regulations
depending on the machine
type
Warning
Procedure in the event of a
fault
The operator must ensure that
• the Industrial PC is only used for its intended use (see also
Product Description chapter).
• the Industrial PC is in a sound condition and in working order
during operation.
• the operation manual is in good condition and complete, and
always available for reference at the location of the Industrial PC.
• the Industrial PC is operated, maintained and repaired only by
sufficiently qualified and authorised personnel.
• the personnel is instructed regularly about relevant occupational
safety and environmental protection aspects, and is familiar with
the operating manual and in particular the safety notes contained
herein.
• none of the safety and warning notes attached to the Industrial PC
are removed, and that all notes remain legible.
Depending on the type of machine and plant in which the Industrial PC is
being used, there will be national regulations for the control of such
machines and plant that the operator must observe. These regulations
cover, amongst other things, the intervals between inspections of the
controller.
The operator must initiate such inspections in good time.
Only trained persons may open the Industrial PC housing!
The operator is responsible for ensuring that only trained electrical staff
opens the housing of the Industrial PC.
In the event of a fault in the Industrial PC, appropriate measures can be
determined with the aid of the list in the Fault correction section.
Operator requirements
Read the operating
instructions
Software knowledge
Every user of the Industrial PC must have read these operating
instructions.
Every user must be familiar with any of the functions of the software
installed on the PC that he can reach.
CP65xx 5
Product Description
Product Description
Rear view of the CP65xx
Appropriate Use
The CP65xx add-on Industrial PC is designed to be used in association
with the built-in Control Panel and fitted into control cabinets in machine
and plant engineering applications.
Structure
Opening the housing
Fold-out inner chassis
In order to open the PC housing, first remove the fastening screw (see
photo above) using a cross-head screwdriver. The cover of the housing
can then be removed.
1
1
2
6 CP65xx
Unfasten the two securing levers (1) that hold the fold-out inner chassis (2).
Product Description
Folding out the inner
chassis
View of the open PC
The chassis can now simply be folded out backwards, thus providing
access to the hard drive, processor, memory and plug-in cards.
1
2
3
4
When the inner chassis (1) has been folded out of the way with the hard
drive (2), a 7-slot ATX motherboard (3) is found. The connections are
accessible from outside (4).
CP65xx 7
Product Description
ATX motherboard
interfaces
Interfaces up to CP65xx-0060
3
10
11
PS/2
Printer
LPT1
RS 232
COM1 - COM2
VGA
USB1 – USB4
Network
Sound
1
2
4
5
6
79
8
12
13
PS/2 connections
The upper PS/2 connector (1) allows a PS/2 mouse to be used, while a PC
keyboard can be connected to the lower PS/2 connector (2).
Parallel interface
The parallel interface (3) corresponds to the Centronics standard, and is
addressed by the software as LPT1.
Serial interfaces
The basic version of the Industrial PC has two serial interfaces, COM1 (4)
and COM2, using the type RS 232, which are each brought to a 9 pin
SUB-D plug connector. The interface COM2 is located in the upper part of
the first slot right beside the ATX-slot.
VGA connection
A 15-pin SUB-D socket connector (5) allows a VGA monitor to be
connected.
USB interfaces
The four USB interfaces (6 - 9) are used to connect peripheral devices with
USB connections.
Network connection
The RJ-45 connector (10) allows the PC to be connected to a Local Area
Network (LAN).
Sound-On-Board
The Industrial PC has a on-board-interface with the following connectors:
Line In jack (11), Line Out jack (12) and Microphone jack (13).
8 CP65xx
Product Description
Interfaces from CP65xx-0070
ATX motherboard
interfaces
X104
X103
PS/2 connections
PS/2
The upper PS/2 connector (X104) allows a PS/2 mouse to be used, while a
PC keyboard can be connected to the lower PS/2 connector (X103).
Serial interfaces
RS 232
COM1 - COM2
The basic version of the Industrial PC has two serial interfaces,
COM1 (X105) and COM2, using the type RS 232, which are each brought
to a 9 pin SUB-D plug connector. The interface COM2 is located in the
upper part of the first slot right beside the ATX-slot.
USB interfaces
USB1 – USB4
The four USB interfaces (X108 – X111) are used to connect peripheral
devices with USB 2.0 connections.
Network connection
LAN1
LAN2
The RJ-45 connector (X112) allows the PC to be connected to a
10/100/1000BASE-T Local Area Network (LAN).
The RJ-45 connector (X113) allows the PC to be connected to a
10/100/1000BASE-T Local Area Network (LAN).
Sound-On-Board
Sound
The Industrial PC has a on-board-interface with the following connectors:
Line In (X116), Line Out (X115) and Microphone jack (X114).
DVI-I (Digital Visual Interface)
X105
X119
X117
X112
X118 X109
X108
X113
X111
X110
X116
X115
X114
DVI-I out
The DVI connection (X117) is used for transferring the video signal. DVI-I
standard is supported.
DVI-D (Digital Visual Interface)
DVI-D out
The DVI connection (X118) is used for transferring the video signal. DVI-D
standard is supported.
DisplayPort
DisplayPort
CP65xx 9
The DisplayPort (X119) is used for transferring the video signal.
Product Description
Further Interfaces
Further USB interfaces
Further USB-Interfaces
The USB interfaces (14) and (15) are used to
connect further USB peripheral devices.
USB1.1 standard with a maximum data rate of
1.5 or 12 Mbps is supported.
14
15
Type plate
Additional plug-in cards (optional)
There is a type plate on the top of the Industrial PC which provides
information about the hardware configuration of the Industrial PC at the
time it was supplied.
10 CP65xx
Installation Instructions
Installation Instructions
Warning
Please also refer to chapter General notes.
Transport and Unpacking
The specified storage conditions must be observed (see chapter Technical
data).
Transport
Despite the robust design of the unit, the components are sensitive to
strong vibrations and impacts. During transport, your Industrial PC should
therefore be protected from excessive mechanical stress. Therefore,
please use the original packaging.
Danger of damage to the unit!
If the device is transported in cold weather or is exposed to extreme
variations in temperature, make sure that moisture (condensation) does not
form on or inside the device.
Prior to operation, the unit must be allowed to slowly adjust to room
temperature. Should condensation occur, a delay time of approximately 12
hours must be allowed before the unit is switched on.
Unpacking
Proceed as follows to unpack the unit:
1. Remove packaging.
2. Do not discard the original packaging. Keep it for future relocation.
3. Check the delivery for completeness by comparing it with your order.
4. Please keep the associated paperwork. It contains important
information for handling the unit.
5. Check the contents for visible shipping damage.
6. If you notice any shipping damage or inconsistencies between the
contents and your order, you should notify Beckhoff Service.
CP65xx 11
Installation Instructions
Installation of the PC in the control cabinet
Preparation of the control
cabinet
i
Note
Warning
Installation in a control
cabinet wall
Earthing measures
The Built-in Panel PC CP65xx is designed for mounting in control cabinets
in machine and plant engineering applications.
The ambient conditions specified for operation must be observed (see the
section on Technical data).
The control cabinet wall must be prepared with the required mounting
opening for the computer unit according to the PC's dimensions.
When the unit is installed in an enclosure, adequate space for
ventilation and for opening the PC must be provided.
The clearance above and below the housing must be at least 100 mm
in order to ensure adequate ventilation of the PC.
Please note the following points during installation of the PC:
• Position the PC in such a way that reflections on the screen are
avoided as far as possible.
• Use the position of the screen as a guide for the correct installation
height; it should be optimally visible for the user at all times.
• The PC should not be exposed to direct sunlight.
• When the unit is in its mounting position, the ventilation openings must
not be obstructed.
Extreme environmental conditions should be avoided as far as
possible. Protect the rear of your PC from dust, humidity and heat.
The ventilation slots of the PC must not be covered.
Proceed as follows:
1. Insert the PC at the intended control cabinet wall position and protect it
from falling out, prior to final mounting.
2. Release the clamping levers with a No. 3 Allen key, turn the clamping
levers to the side through 90° and retighten the screws.
Earthing measures
Earthing connections dissipate interference from external power supply
cables, signal cables or cables to peripheral equipment.
Establish a low-impedance connection from the earthing point on the PC
housing to the central earthing point on the control cabinet wall, in which
the computer is being installed.
12 CP65xx
Installation Instructions
Power Supply Connection
Supplied mains power unit
Danger
Socket at the PC housing
Current carrying capacity of
the 100-240 V power
supply unit
Current carrying capacity of
the 24 V power supply unit
The Industrial PC is fitted with a
• 100-240 V
• with a 24 V
, 50-60 Hz power supply unit (standard) or
AC
power supply unit (Optional an uninterruptible power
DC
supply (UPS) can be realized using the battery pack C9900-U330).
Danger of Explosion if using other battery packs!
Pin assignment of the connector
The 5-pin CAGE CLAMP plug connector and mounting flange illustrated is
located on the PC housing in order to connect the power supply.
Technical data Connecting socket
Number of contacts
Contact spacing
Minimum conductor cross-section
Minimum conductor cross-section
Rated voltage (EN)
Rated voltage (CSA)
Current EN [A]
Current CSA [A]
Length of stripped conductor
Output voltages from
the 100-240 V power
supply unit
Output voltages from
the 24 V power supply
+5 V stand by
+3,3 V
+12 V
-12 V
+12 V
-12 V
Current loading
maximum
+5 V
-5 V
Current loading
maximum
unit
+5 V
-5 V
(AWG)
14 A
1,5 A
16 A
0,2 A
9 A
0,7 A
25 A
1 A
10 A
1,5 A
5
5 mm
1.5 mm²
16
250 V
300 V
12 A
15 A
8 to 9 mm
CP65xx 13
Installation Instructions
Coding pieces
The connectors are coded differently at the factory, using snap-on coding
pieces, according to the power supply unit that has been fitted.
Differently coded plug
connectors
Coding for the 100-240 V
AC
,
50-60 Hz power supply unit
Pin assignment and cable requirements
Pin assignment
Industrial PCs with 100-240 V
Pin assignment for the
100-240 V, 50-60 Hz power
supply unit
Industrial PCs with 24 V
Pin assignment for the
power supply unit
24 V
DC
There is an adhesive label with the pin assignments on the top of the
female plug connector. The minimum permitted conductive cross-
section is 1.5 mm², fused for 10 A (AWG 16).
5
4 2
3 1
power supply unit
DC
5
4 2
3 1
Coding for the 24 V
DC
unit
, 50-60 Hz power supply unit
AC
Pin Function
1
N
2
L
3
4
Not used
5
Not used
Pin Function
1
+
2
-
3
4
Not used
5
Not used
100 – 240V
Power supply
24V
Power supply
DC
power supply
AC
14 CP65xx
Installation Instructions
Fitting the Power Supply Cable
A 5-pin female plug connector with CAGE CLAMP connection and insertion
catches is supplied along with a snap-on strain relief housing in order to
assemble the PC power supply cable.
Female plug connector is
correspondingly coded
Materials for assembly of
the connector
This female plug connector is also coded at the factory, according to the
type of power supply fitted, so that the plug, when assembled, will fit the
Industrial PC's connecting socket.
Technical data Female plug connector
Number of contacts
Contact spacing
Minimum conductor cross-section
Minimum conductor cross-section
(AWG)
Rated voltage (EN)
Rated voltage (CSA)
Current (EN)
Current (CSA)
Length of stripped conductor
5
5 mm
1.5 mm²
16
250 V
300 V
16 A
15 A
8 to 9 mm
Fitting the connector to the
cable
Applying the strain relief
Female plug connector
A
CD
Strain relief housing
B
The plug is fitted to the cable as follows:
1. Strip insulation from the cable ends. Follow the technical data for
the female plug connector in the above table!
2. Push the conductors into their mountings, simply by pushing them
in as indicated on the pin assignment label.
3. Push the lower part (part A) of the strain relief housing (see
photograph on page 15) onto the top of the female plug connector
until it snaps into place.
4. Relieve the strain on the supply cable by fixing it in place with the
cable clamp (part C) and fixing screws (part D) (see photograph
below).
Fix the upper part (part B) of the strain relief housing by snapping it onto
the lower part.
CP65xx 15
Installation Instructions
Connecting devices
Warning
With compact 100-240 VAC 50/60 Hz power supply:
When fitted with the (optional) 24 VDC power supply unit:
Warning
The power supply plug must be withdrawn!
Please read the documentation for the external devices prior to connecting
them.
During thunderstorms, plug connector must neither be inserted nor
removed.
When disconnecting a plug connector, always handle it at the plug. Do not
pull the cable!
Connecting cables
The connections are located at the side of the Industrial PC and at the rear
(power supply connection), and are documented in the section Product
Description.
When connecting the cables to the Industrial PC, proceed according to the
following sequence:
• Switch off all the devices that are to be connected.
• Disconnect all the devices that are to be connected from the power
supply.
• Connect all the cables between the Industrial PC and to the
devices that are to be connected.
• Connect all data transfer cables (if present) to the appropriate
plug-in receptacles of the data/telecommunication networks.
• Reconnect all devices to the power supply.
Check voltage rating and connect.
1. Check that the mains voltage is correct.
2. Insert the power supply cable that you have assembled (see the
section on Fitting the Power Supply Cable) into the Industrial PC's
power supply socket. Then connect it to a power socket with a
grounded earth connection.
1. Check that the external power supply is providing the correct
voltage.
2. Insert the power supply cable that you have assembled (see the
section on Fitting the Power Supply Cable) into the Industrial PC's
power supply socket. Then connect it to your external 24 V power
supply.
If a 24 V UPS is installed, the correct type of rechargeable battery
must be used.
16 CP65xx
Operating Instructions
Operating Instructions
Switch on
Shutting down and
switching off
Warning
Warning
Operation
i
Note
Please also refer to chapter General notes.
Switching the Industrial PC on and off
The Industrial PC does not have its own mains switch. The Industrial PC
will start when the equipment is switched on, or when it is connected to the
power supply.
When the plant is switched off, or when it is disconnected from its power
supply, the Industrial PC will be switched off.
Control software such as is typically used on Industrial PCs permits various
users to be given different rights. A user who may not close software may
also not switch the Industrial PC off, since data can be lost from the hard
disk by switching off while software is running.
First shut down, then switch off the PC!
If the Industrial PC is switched off as the software is writing a file to the
hard disk, the file will be destroyed. Control software typically writes
something to the hard disk every few seconds, so that the probability of
causing damage by switching off while the software is running is very high.
When you have shut down the Industrial PC, you have to switch off power
supply for at least 10 seconds before rebooting the system.
After resetting power supply the PC will start booting automatically.
First switching on and driver installation
When you switch on the Industrial PC for the first time, the pre-installed
operating system (optional) will be started. In this case, all the required
drivers for any additional, optional hardware components ordered with the
PC will already have been installed.
If the PC was ordered without operating system, you have to install the
operating system and the driver software for any auxiliary hardware
yourself. Please follow the instructions in the documentation for the
operating system and the additional devices.
Operation
The Panel PC’s membrane keypad may only be actuated by fingertips.
Attempts to actuate it with other objects can easily result in the destruction
of the device. Neither may the membrane keypad be operated with a touch
screen pen.
The touch screen may only be actuated by finger tips or with the touch
screen pen. The operator may wear gloves but there must be no hard
particles such as metal shavings, glass splinters embedded in the glove.
CP65xx 17
Operating Instructions
Keyboard codes
Type-dependent number of
keys
Operation
Hom e En d
Pg Up Pg Dn
L
R
Del
Ins
Pr i n t
Pau se
En t e r
Sh i f t
Ca p s
Lock
Ct r l Al t
Esc
!
Q W
...
@
1
2
Depending on the precise type, the Control Panel can have fewer keys
than those described here.
The cursor is the blinking character that marks the point at which the next
character entered will be displayed. The cursor is also known as the
insertion point. The cursor keys each move the cursor one place in the
associated direction.
The Home key moves the cursor to the beginning of the line, while the End
key moves it to the end of the line.
The Pg Up key scrolls one page back, the Pg Dn key scrolls one page
forward.
The Tab key takes the cursor to the next input field, while Shift and Tab
moves to the previous input field.
The mouse cursor can be moved over the screen with the aid of the touch
screen or of the touch pad (optional). The keys correspond to the left and
right hand keys of a Microsoft mouse.
The Del key deletes the character to the right of the cursor.
The Ins key causes characters to the right of the cursor to be overwritten.
The overwrite mode is cancelled by pressing the key again.
Print-Screen prints a hard copy of a text screen on the printer.
The Pause key stops the computer until another key is pressed (only under
MS-DOS).
Your input is confirmed with the Enter key.
Backspace deletes the character to the left of the cursor.
If the Shift key is pressed at the same time as another key, then instead of
the numbers you obtain the character printed above the number, and you
obtain upper case letters instead of lower case letters.
Pressing the Caps Lock key once activates and locks the Shift key.
Pressing the Shift key cancels this function.
Rather like the effect of the Shift key, Ctrl and Alt also change the meaning
of another key that is pressed at the same time.
This key brings up the Start menu of the operating system in use (Windows
95, 98, ME, NT, 2000, XP).
Pressing this key opens the property sheet of the active (or marked) object.
The Esc key has the effect of closing dialog windows and of interrupting
some of the computer’s working operations.
All other keys bring the character printed on them onto the display at the
position of the cursor.
18 CP65xx
Operating Instructions
F1 F2 F3 F4
F5 F6 F7 F8
F9 F1 0 F1 1 F1 2
Ei n s c h u b
St r e i f e n
Ei n s c h u b
St r e i f e n
Ei nschub
St r e i f e n
Ein sch ub
St r e i f en
The meaning of the function keys, F1 to F10, is determined by the software
and is displayed at the bottom edge of the display.
The function of the special keys above the display is also determined by
the software. The function is displayed at the top edge of the display.
The special keys each have an orange LED controlled by the software.
CP65xx 19
Operating Instructions
Servicing and maintenance
Danger
Danger
Please also refer to chapter General notes.
Cleaning the Industrial PC
Switch off the Industrial PC and all connected devices, and disconnect the
Industrial PC from the power supply.
The Industrial PC and the front of the Panel can be cleaned with a soft,
damp cloth. Do not use any aggressive cleaning materials, thinners,
scouring material or hard objects that could cause scratches.
Replacing the battery on the motherboard
A used battery on the motherboard has to be replaced according to the
rules of the board manufactorer.
Danger of Explosion if battery is incorrectly replaced. Replace only with
same or equivalent type recommended by the manufacturer. Dispose of
used batteries according to the manufacturer's instructions.
Servicing
The Industrial PC requires no maintenance.
Replacing the fluorescent lamps in the display
Since fluorescent lamps represent a consumable item in a display, they
must be replaced after a few years, depending on the number of operating
hours.
i
Note
Replacement for the
12 inch display
The fluorescent lamps of the 12 inch and 15 inch displays can be replaced
by a technically competent person.
Replacement of the fluorescent lamps may require partial disassembly of the display!
First release the screw (2)
with a small Philips
screwdriver, then tilt the
fluorescent tubes with their
brackets (1) carefully
2
1
outwards.
After the exchange of the
fluorescent lamps the
installation takes place in
reverse order.
20 CP65xx
Operating Instructions
Replacement for the
15 inch display
First release the two screws
(1) and (2) with a small Philips
screwdriver, then carefully pull
out the fluorescent lamps in
direction of the arrows.
After the exchange of the
fluorescent lamps the
installation takes place in
reverse order.
Lamp sets
Order number
C9900 - L364
C9900 - L366
Background illumination unit for
12 inch TFT display LTD121C30S
15 inch TFT display LQ150X1LW71N
Emergency procedures
1
2
In case of fire, the Industrial PC should be extinguished with powder or
nitrogen.
Shutting down
Disposal
Dismantling the Industrial
PC
Observe national
electronics scrap
regulations
The device must be fully dismantled in order to dispose of it. The housing
can be sent for metal recycling.
Electronic parts such as disk drives and circuit boards must be disposed of
in accordance with national electronics scrap regulations.
CP65xx 21
Troubleshooting
Troubleshooting
i
Note
Please also refer to chapter General notes.
Pixel errors in the TFT display are production-caused and represent no complaint-reason!
Fault correction
Fault Cause Procedure
Nothing happens after the Industrial
PC has been switched on
The Industrial PC does not boot
fully
Computer boots, software starts,
but control does not operate
correctly
Error during floppy disk or CD
access
The Industrial PC functions only
partially or only part of the time, e.g.
no or dark picture, but disk drive
responds when switching on
No power supply to the Industrial
PC
Other cause
Floppy disk or CD in drive
Setup settings are incorrect
Other cause
Cause of the fault is either in the
software or in parts of the plant
outside the Industrial PC
Faulty floppy disk or CD
Faulty disk drive
Defective components in the
Industrial PC
Check power supply cable
Call Beckhoff Service
Remove floppy disk or CD
and press any key
Check the setup settings
Call Beckhoff Service
Call the manufacturer of the
machine or the software
Check the disk in another
disk drive
Call Beckhoff Service
Call Beckhoff Service
22 CP65xx
Troubleshooting
Service and Support
Quote the project number
Beckhoff and their partners around the world offer comprehensive service
and support, making available fast and competent assistance with all
questions related to Beckhoff products and system solutions.
Beckhoff's branch offices and representatives
Please contact your Beckhoff branch office or representative for local
support and service on Beckhoff products!
The addresses of Beckhoff's branch offices and representatives round the
world can be found on her internet pages:
http://www.beckhoff.com
You will also find further documentation
for Beckhoff components there.
Beckhoff headquarters
Beckhoff Automation GmbH
Eiserstraße 5
D-33415 Verl
Germany
Phone:
Fax: +49(0)5246/963-198
e-mail: info@beckhoff.com
+49(0)5246/963-0
Beckhoff Support
Support offers you comprehensive technical assistance, helping you no
only with the application of individual Beckhoff products, but also with
other, wide-ranging services:
• world-wide support
• design, programming and commissioning of complex automation
systems
• and extensive training program for Beckhoff system components
Hotline:
Fax: +49(0)5246/963-9157
e-mail: support@beckhoff.com
+49(0)5246/963-157
Beckhoff Service
The Beckhoff Service Center supports you in all matters of after-sales
service:
• on-site service
• repair service
• spare parts service
• hotline service
Hotline:
Fax: +49(0)5246/963-479
e-mail: service@beckhoff.com
If servicing is required, please quote the project number of your Industrial
PC.
+49(0)5246/963-460
CP65xx 23
Assembly dimensions
Assembly dimensions
The assembly of the unit must take place with the orientation diagrammed
here.
Warning
Built-in Panel PC
CP65xx
All dimensions are in mm.
Display only a b t A B C D
CP6500 10"-Display 370 336 32 356 322 9.2 18
CP6501 12"-Display 372.2 342.2 32 358.2 328.2 7.5 17.3
CP6502 15"-Display 430.4 403 32 416.4 389 6.5 17.3
CP6503 19“-Display 508.4 463 43 494.4 449 8.6 18
With function keys A B t A B C D
CP6510 10"-Display 370 336 32 356 322 9.2 18
CP6511 12"-Display 372.2 342.2 32 358.2 328.2 7.5 17.3
CP6512 15"-Display 430.4 403 32 416,4 389 6.5 17.3
CP6513 19"-Display 508.4 463 43 494.4 449 8.6 18
Numeric keypad A B t A B C D
CP6520 10"-Display 414 336 32 400 322 7 18.9
CP6521-0000/1 12"-Display 414 336 32 400 322 7 18.9
CP6521-0002 12"-Display 444.2 336 32 430.2 322 41.2 18.1
CP6522 15“-Display 519.4 378.2 32 505.4 364.2 6.5 15.8
CP6523 19“-Display 567.4 434 43 553.4 420 13.6 18
Alphanumeric keypad A B t A B C D
CP6530 10"-Display 410.4 378.2 32 396.4 364.2 7.5 57.3
CP6531-0000/1 12"-Display 410.4 378.2 32 396.4 364.2 7.5 57.3
CP6531-0002 12"-Display 430.4 378.2 32 416.4 364.2 7.5 17
CP6532 15"-Display 489.4 418.2 32 475.4 404.2 31.3 61
CP6533 19“-Display 508.4 543 43 494.4 529 39 98
Rear view Side view
24 CP65xx
Appendix
Appendix
Technical data
Dimensions
Do not use the PC in areas
of explosive hazard
The following conditions must be observed during operation:
Environmental conditions
Shock resistance Sinusoidal vibration:
Protection class
Power supply
Electromagnetic
Compatibility (EMC)
Transport and storage
Dimensions (W x H x D): 333 x 308 x 165 mm (without Control Panel)
Weight: 10.1 kg (basic version, without Control Panel)
The Industrial PC may not be used in areas of explosive hazard.
Ambient temperature: 0 to 55°C
Atmospheric humidity: Maximum 95%, non-condensing
(EN 60068-2-6)
58 to 500 Hz: 0.5 G (~ 5 m/ s2)
During reading of CD-ROM: 10 to 58 Hz: 0.019 mm
58 to 500 Hz: 0.25 G (~ 2.5 m/ s2)
Impact:
(EN 60068-2-27/ -29)
During reading of CD-ROM: 5 G (~ 50 m/ s²), duration: 11 ms
Front side: IP65
Rear side: IP20
Supply voltage: 24 V
Power consumption: approx. 77 W with 10“ display
approx. 79 W with 12“ display
approx. 90 W with 15“ display
approx. 97 W with 19“ display
If operated with UPS: additional 30 W (while charging)
additional 44 W (UPS-output max.)
Interference resistance: according to EN 61000-6-2
Emitted resistance: according to EN 61000-6-4
The same values for atmospheric humidity and shock resistance are to be
observed during transport and storage as in operation. The shock
resistance during transport can be improved by means of suitably packing
the Industrial PC. The ambient temperature during storage and transport
must be between -20°C and +65°C.
10 to 58 Hz: 0.035 mm
5 G (~ 50 m/ s²), duration: 30 ms
power supply: 24 V
DC
100-240 VAC power supply: 100-240 VAC, 50-60 Hz
(22 – 30 VDC)
DC
Pixel errors in the TFT display are production-caused and represent
i
Note
no complaint-reason!
Approvals
FCC: Federal Communications Commission Radio Frequency Interference Statement
FCC Approval for USA
FCC Approval for Canada
CP65xx 25
This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his
own expense.
FCC: Canadian Notice
This equipment does not exceed the Class A limits for radiated emissions as
described in the Radio Interference Regulations of the Canadian Department of
Communications.
Loading...