BECKHOFF CP63xx User Manual
Installation and Operating instructions for
Built-in Panel PC CP63xx
Version: 1.4
Date: 2007-11-26
Table of contents
Table of contents
1.
General Notes 3
Notes on the Documentation 3
Liability Conditions 3
Description of safety symbols 3
Basic safety measures 4
Operator's obligation to exercise diligence 5
Operator requirements 5
2.
Product Description 6
Appropriate Use 6
Structure 6
Interfaces 8
Serial interfaces 8
Network connection 8
PS/2 connections 8
VGA connection 8
free slot 8
USB interfaces 8
DVI interface 8
3.
Installation Instructions 9
Transport and Unpacking 9
Transport 9
Unpacking 9
Installation of the PC in the control cabinet 10
Earthing measures 10
Power Supply Connection 11
Pin assignment of the connector 11
Wiring diagram 11
Fitting the cable 12
Material for assembling the connectors 12
Assembling the connectors 12
Connecting Power Supply 13
Cable Cross Sections 13
PC_ON, Power-Status, UPS output 13
Connecting devices 14
Connecting cables 14
Verifying the voltage and connecting 14
4.
Operating Instructions 15
Switching the Industrial PC on and off 15
First switching on and driver installation 15
Operation 15
Keyboard codes 16
Servicing and maintenance 18
Cleaning the Industrial PC 18
Replacing the battery on the motherboard 18
Servicing 18
Replacing the fluorescent lamps in the display 18
Lamp sets 19
Emergency procedures 19
Shutting down 19
Disposal 19
1 CP63xx
Table of contents
5.
UPS Software Components (optional) 20
Installation on the PC 20
Help files 20
6.
Troubleshooting 21
Fault correction 21
Service and Support 22
Beckhoff's branch offices and representatives 22
Beckhoff headquarters 22
Beckhoff Support 22
Beckhoff Service 22
7.
Assembly dimensions 23
8.
Appendix 25
Technical data 25
Approvals 25
FCC: Federal Communications Commission Radio Frequency Interference
Statement 25
FCC: Canadian Notice 25
2 CP63XX
General Notes
General Notes
Notes on the Documentation
This description is only intended for the use of trained specialists in control
and automation engineering who are familiar with the applicable national
standards. It is essential that the following notes and explanations are
followed when installing and commissioning these components.
Liability Conditions
The responsible staff must ensure that the application or use of the
products described satisfy all the requirements for safety, including all the
relevant laws, regulations, guidelines and standards.
The documentation has been prepared with care. The products described
are, however, constantly under development. For that reason the
documentation is not in every case checked for consistency with
performance data, standards or other characteristics. None of the
statements of this manual represents a guarantee (Garantie) in the
meaning of § 443 BGB of the German Civil Code or a statement about the
contractually expected fitness for a particular purpose in the meaning of
§ 434 par. 1 sentence 1 BGB. In the event that it contains technical or
editorial errors, we retain the right to make alterations at any time and
without warning. No claims for the modification of products that have
already been supplied may be made on the basis of the data, diagrams
and descriptions in this documentation.
© This documentation is copyrighted. Any reproduction or third party use of
this publication, whether in whole or in part, without the written permission
of Beckhoff Automation GmbH, is forbidden.
Description of safety symbols
i
Danger
Warning
Note
The following safety symbols are used in this operating manual. They are
intended to alert the reader to the associated safety instructions.
This symbol is intended to highlight risks for the life or health of personnel.
This symbol is intended to highlight risks for equipment, materials or the
environment.
This symbol indicates information that contributes to better understanding.
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General Notes
Basic safety measures
Only switch the PC off after
closing the software
Warning
Danger
Danger
Before the Industrial PC is switched off, software that is running must
be properly closed.
Otherwise it is possible that data on the hard disk is lost. Please read the
section Switching the Industrial PC on and off.
Switch off all parts of the equipment, then uncouple the fieldbus!
Before opening the housing of the PC, and whenever the PC is being used
for purposes other than plant control, such as during functional tests
following repair, all parts of the equipment must first be switched off, after
which the Industrial PC can be uncoupled from the plant.
Pulling out the fieldbus connection plug uncouples the PC (optional).
Items of equipment that have been switched off must be secured against
being switched on again.
The Industrial PC’s power supply unit must be supplied with
24V
.
DC
Do not open the power supply unit while voltage is applied!
The supply voltage must be switched off before the power supply unit
housing is opened.
Do not exchange any parts when under power!
When components are being fitted or removed, the supply voltage must be
switched off.
Fitting work on the Industrial PC can result in damage:
• If metal objects such as screws or tools fall onto operating circuit
boards.
• If connecting cables internal to the PC are removed or inserted
during operation.
• If plug-in cards are removed or inserted when the PC is switched
on.
Displays used for the control panel’s LC-display are operated with a
voltage of up to 1000 V, depending on type. For that reason:
The supply voltage must be disconnected before the housing of the
Control Panel is opened.
4 CP63xx
General Notes
Operator's obligation to exercise diligence
National regulations
depending on the machine
type
Warning
Procedure in the event of a
fault
The operator must ensure that
• the Industrial PC is only used for its intended use (see also
Product Description chapter).
• the Industrial PC is in a sound condition and in working order
during operation.
• the operation manual is in good condition and complete, and
always available for reference at the location of the Industrial PC.
• the Industrial PC is operated, maintained and repaired only by
sufficiently qualified and authorised personnel.
• the personnel is instructed regularly about relevant occupational
safety and environmental protection aspects, and is familiar with
the operating manual and in particular the safety notes contained
herein.
• none of the safety and warning notes attached to the Industrial PC
are removed, and that all notes remain legible.
Depending on the type of machine and plant in which the Industrial PC is
being used, there will be national regulations for the control of such
machines and plant that the operator must observe. These regulations
cover, amongst other things, the intervals between inspections of the
controller.
The operator must initiate such inspections in good time.
Only trained persons may open the Industrial PC housing!
The operator is responsible for ensuring that only trained electrical staff
opens the housing of the Industrial PC.
In the event of a fault in the Industrial PC, appropriate measures can be
determined with the aid of the list in the Fault correction section.
Operator requirements
Read the operating
instructions
Software knowledge
Every user of the Industrial PC must have read these operating
instructions.
Every user must be familiar with any of the functions of the software
installed on the PC that he can reach.
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Product Description
Product Description
Appropriate Use
Do not use the Build-in
Panel PC in areas of
explosive hazard
Opening the housing
The Built-in Panel PC CP63xx is designed for front installation in control
cabinets in machine and plant engineering applications.
The Build-in Panel PC must not be used where there is a risk of
explosion.
Structure
3
1
2
View of the individual
components
To open the PC housing, release the screw (1) by one turn using a
screwdriver. The plastic cap (2) can be then be pulled forward, thereby
releasing the lid (3).
The aluminium lid can now be lifted off. Avoid damaging the electrical
supply line to the fan!
6 CP63xx
Product Description
View of the open PC in
basic configuration
3
2
1
The computer chassis can now be removed from the housing. The power
supply (1) and the hard disk (2) are located in the lower part of the chassis.
The slot motherboard (3) is located in the central slot of the housing.
CP63xx 7
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