BECKHOFF CP62xx-xxxx-0030 User Manual

Installation and Operating instructions for
Economy Built-in Panel PC CP62xx-xxxx-0030/-0035/-0040
Version: 1.1 Date: 2012-04-02
Table of contents
1.
Foreword 3
Notes on the Documentation 3
Liability Conditions 3 Trademarks 3 Patent Pending 3 Copyright 3 State at Delivery 3 Delivery conditions 3
Description of safety symbols 4 Basic safety measures 5 Operator’s obligation to exercise diligence 6 Operator requirements 6
2.
Product Description 7
Appropriate Use 7 Interfaces 7
Serial interface 7 Serial interfaces (internal) 7 DVI (Digital Visual Interface) 7 USB-Interfaces 7 Network connection 7 Power supply 7 Additional plug-in cards (optional) 8 Ground connection 8 Access to the memory and the battery 8
Extension for modules or plug-in cards 9
Access to the PCIe module slots 9 Access to the PCI-/ PCIe plug-in card slots 10
3.
Installation Instructions 11
Transport and Unpacking 11
Transport 11 Unpacking 11
Installation of the PC in the control cabinet 12
Installation in a control cabinet wall 12 Earthing measures 12 Mounting of the Panel-PC 13
Power Supply Connection 14
Beckhoff power supply technology 14 Pin assignment of the connector 15
Fitting the cable 16
Material for assembling the connectors 16 Assembling the connectors 16
Connecting Power Supply 17
Cable Cross Sections 17 Configuration for shutting down the PC 17 PC_ON and Power Status functions 17 UPS output 17 UPS output function 17 Wiring diagram 18
Connecting devices 19
Connecting cables 19 Check voltage rating and connect 19
4.
Operating Instructions 20
Switching the Industrial PC on and off 20
First switching on and driver installation 20
Operation 20 Keyboard codes 21 Servicing and maintenance 23
CP62xx-xxxx-0030/-0035/-0040 1
Table of contents
Cleaning the Industrial PC 23 Servicing 23 Replacing the battery on the motherboard 23
Emergency procedures 23 Shutting down 23
Disposal 23
5.
UPS Software Components (optional) 24
Installation on the PC 24 Help files 24
6.
Troubleshooting 25
Fault correction 25 Beckhoff Support & Service 26
Beckhoff branches and partner companies 26 Beckhoff Headquarters 26 Beckhoff Support 26 Beckhoff Service 26
7.
Appendix 27
Assembly dimensions 27 Assembly dimensions with module slot option 28 Assembly dimensions with plug-in card slot option 29 Technical data 30 Approvals 30
FCC: Federal Communications Commission Radio Frequency Interference Statement 30 FCC: Canadian Notice 30
2 CP62xx-xxxx-0030/-0035/-0040
Foreword

Foreword

Notes on the Documentation

This description is only intended for the use of trained specialists in control
and automation engineering who are familiar with the applicable national standards. It is essential that the following notes and explanations are followed when installing and commissioning these components. The responsible staff must ensure that the application or use of the products described satisfy all the requirements for safety, including all the relevant laws, regulations, guidelines and standards.

Liability Conditions

The documentation has been prepared with care. The products described
are, however, constantly under development. For that reason the documentation is not in every case checked for consistency with performance data, standards or other characteristics. In the event that it contains technical or editorial errors, we retain the right to make alterations at any time and without warning. No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in this documentation.

Trademarks

Beckhoff®, TwinCAT®, EtherCAT®, Safety over EtherCAT®, TwinSAFE®
and XFC® are registered trademarks of and licensed by Beckhoff Automation GmbH. Other designations used in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owners.

Patent Pending

The EtherCAT Technology is covered, including but not limited to the
following patent applications and patents: EP1590927, EP1789857, DE102004044764, DE102007017835 with corresponding applications or registrations in various other countries. The TwinCAT Technology is covered, including but not limited to the following patent applications and patents: EP0851348, US6167425 with corresponding applications or registrations in various other countries.

Copyright

© Beckhoff Automation GmbH.
The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.

State at Delivery

All the components are supplied in particular hardware and software
configurations appropriate for the application. Modifications to hardware or software configurations other than those described in the documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH.

Delivery conditions

In addition, the general delivery conditions of the company Beckhoff
Automation GmbH apply.
CP62xx-xxxx-0030/-0035/-0040 3
Foreword

Description of safety symbols

The following safety symbols are used in this operating manual. They are
intended to alert the reader to the associated safety instructions.
Acute risk of injury!!
DANGER
WARNING
CAUTION
Attention
Note
If you do not adhere the safety advise adjoining this symbol, there is immediate danger to life and health of individuals!
Risk of injury!
If you do not adhere the safety advise adjoining this symbol, there is danger to life and health of individuals!
Hazard to individuals!
If you do not adhere the safety advise adjoining this symbol, there is obvious hazard to individuals!
Hazard to devices and environment
If you do not adhere the notice adjoining this symbol, there is obvious hazard to materials and environment.
Note or pointer
This symbol indicates information that contributes to better understanding.
4 CP62xx-xxxx-0030/-0035/-0040
Foreword

Basic safety measures

Only switch the PC off after closing the software
Attention
CAUTION
Before the Industrial PC is switched off, software that is running must be properly closed.
Otherwise it is possible that data on the storage medium is lost. Please read the section Switching the Industrial PC on and off.
Switch off all parts of the equipment, then uncouple the fieldbus
Before opening the housing of the PC, and whenever the PC is being used for purposes other than plant control, such as during functional tests following repair, all parts of the equipment must first be switched off, after which the Industrial PC can be uncoupled from the plant.
Pulling out the fieldbus connection plug uncouples the PC (optional).
Items of equipment that have been switched off must be secured against being switched on again.
The Industrial PC’s power supply unit must be supplied with 24V
DC
.
Do not open the power supply unit while voltage is applied!
The supply voltage must be switched off before the power supply unit housing is opened.
Do not exchange any parts when under power
Attention
When components are being fitted or removed, the supply voltage must be switched off.
Fitting work on the Industrial PC can result in damage:
if metal objects such as screws or tools fall onto operating circuit boards.
if connecting cables internal to the PC are removed or inserted during operation.
if plug-in cards are removed or inserted when the PC is switched on.
High Voltage!
DANGER
Displays used for the control panel’s LC-display are operated with a voltage of up to 1000 V, depending on type. For that reason:
The supply voltage must be disconnected before the housing of the Control Panel is opened.
CP62xx-xxxx-0030/-0035/-0040 5
Foreword

Operator’s obligation to exercise diligence

The operator must ensure that
the Industrial PC is only used for its intended purpose (see chapter
Product Description).
the Industrial PC is only operated in a sound condition and in working order (see chapter Servicing and maintenance).
the Industrial PC is operated, maintained and repaired only by suitably qualified and authorized personnel.
the personnel is instructed regularly about relevant occupational safety and environmental protection aspects, and is familiar with the operating manual and in particular the safety notes contained herein.
the instruction manual is in good condition and complete, and always available for reference at the place of installation of the Industrial PC.
none of the safety and warning notes attached to the Industrial PC are removed, and all notes remain legible.
every user is familiar with all the functions of the software installed on the Industrial PC to which he has access.
National regulations depending on the machine type
Depending on the type of machine and plant in which the Industrial PC is used, national regulations governing the controllers of such machines will apply, and must be observed by the operator. These regulations cover, amongst other things, the intervals between inspections of the controller.
The operator must initiate such inspections in good time.
Do not open the housing of the build-in Panel PC
Note
Procedure in the event of a fault
Read the operating instructions
Software knowledge
For technical support contact Beckhoff Service.
In the event of faults at the Industrial PC, the list in the section
Troubleshooting can be used to determine the measures to be taken.

Operator requirements

Anyone who uses the Industrial PC must have read these operating instructions.
Every user must be familiar with all the functions of the software installed on the Industrial PC to which he has access.
6 CP62xx-xxxx-0030/-0035/-0040
Product Description
X

Product Description

The CP62xx Build-in Panel PC is designed for industrial application in
DANGER
Interfaces to the
CP62xx-xxxx
-0030/ -0035/ -0040

Appropriate Use

machine and plant engineering. A steel plate housing with aluminum front contains a TFT display, touch screen/ pad (optional) and a PC keyboard (optional). The Industrial PC is installed in the front of control cabinets.
When ordered the Build-in Panel PC optionally can be extended by additional module slots or plug-in card slots.
Do not use the Build-in Panel PC in areas of explosive hazard!
The build-in Panel PC must not be used where there is a risk of explosion.

Interfaces

X102
103 X110
X104 – X107 X108, X109
X102 Serial Interface COM1
COM2
Additional interface (optional)
COM3
UPS (optional)
X103 DVI out
X104 – X107 USB out
X108, X109 LAN
X110 Power

Serial interface

The Industrial PC has one serial interface COM1, using the type RS232, which is brought to a 9 pin SUB-D plug connector.

Serial interfaces (internal)

When the IPC is delivered you can order an additional interface, using the type RS232 (C9900-E159), RS485 (C9900-E188) or RS422 (C9900-E189).
The serial interface COM3 is connected to the UPS (optional).

DVI (Digital Visual Interface)

The DVI connection is used for transferring the video signal. DVI-I standard is supported.

USB-Interfaces

The four USB interfaces are used for connecting peripheral devices with USB connection. USB2.0 standard is supported.

Network connection

The two RJ-45 connectors allows the PC to be connected to a 10/100/1000BASE-T Local Area Network (LAN).

Power supply

The power supply for the Industrial PC is established via the socket.
CP62xx-xxxx-0030/-0035/-0040 7
Product Description

Additional plug-in cards (optional)

Type plate
There is a type plate on the top of the Industrial PC which provides information about the hardware configuration of the Industrial PC at the time it was supplied.

Ground connection

Ground connection
The Build-in Panel PC is grounded via the screw thread.

Access to the memory and the battery

The memory devices and the battery are located behind a cap in the
connection area.
Removing the cap
knurled screw
After solving the knurled screw, the cap can be removed:
Access to hard-disk, CF­Card/ CFast-Card and the battery
3
1
2
You now have access to the hard disk (1), CF-Card (-0030) respectively
CFast-Card (-0035/ -0040) (2) and the battery (3).
8 CP62xx-xxxx-0030/-0035/-0040
Product Description

Extension for modules or plug-in cards

Order option
When ordered with the following options the build-in Panel PC CP62xx can be extended by additional module slots or plug-in card slots:
Options CP62xx-xxxx-0030/ -0035/ -0040
C9900-B500 2 PCIe module slots integrated inside CP62xx, to plug-in
Beckhoff PCIe modules or to lead out interfaces of the motherboard ex factory. The depth of the back cover is increased by 30 mm (1.2“).
C9900-B504 2 PCIe plug-in card slots on the passive backplane
integrated inside CP62xx, to plug-in PCIe x1 cards up to 190 mm length. The depth of the back cover is increased by 66 mm (2.6“).
C9900-B508 2 PCI plug-in card slots on the passive backplane integrated
inside CP62xx, to plug-in PCI cards up to 190 mm length. The depth of the back cover is increased by 66 mm (2.6“).
C9900-B512 1 PCI and 1 PCIe plug-in card slot on a passive backplane
integrated inside CP62xx, to plug-in one PCI and one PCIe x1 card up to 190 mm (6.3“) length. The depth of the back cover is increased by 66 mm (2.6“).

Access to the PCIe module slots

Switch off power supply
Attention
Access to the module slots
When components are being fitted or removed, the supply voltage must be switched off.
The module slots are located behind two covers (1) and (2) in the connection area of the Industrial PC.
For mounting the modules first solve the cross-head screws. The covers can now be removed and allow to plug in the modules.
CP62xx-xxxx-0030/-0035/-0040 9
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