Beckett SM User Manual

RESIDENTIAL BURNERS

Potential for Fire, Smoke and Asphyxiation Hazards

Incorrect installation, adjustment, or misuse of this burner could result in death, severe personal injury, or substantial property damage.

To the Homeowner or Equipment Owner:

Please read and carefully follow all instructions

provided in this manual regarding your responsibilities in caring for your heating equipment.

Contact a professional, qualiﬁ ed service agency for

installation, start-up or service work.

Save this manual for future reference.

To the Professional, Qualiﬁ ed Installer or Service Agency:

Please read and carefully follow all instructions provided

in this manual before installing, starting, or servicing this burner or heating system.

The Installation must be made in accordance with all state

and local codes having jurisdiction.

To the Owner:

Contents

Thank you for purchasing a Beckett burner for use with your heating appliance.

Please pay attention to the Safety Warnings contained within this instruction manual. Keep this manual for your records and provide it to your qualiﬁ ed service agency for use in professionally setting up and maintaining your oil burner.

Your Beckett burner will provide years of efﬁ cient operation if it is professionally installed and maintained by a qualiﬁ ed service technician. If at any time the burner does not appear to be operating properly,

immediately contact your qualiﬁ ed service agency for consultation.

We recommend annual inspection/ service of your oil heating system by a qualiﬁ ed service agency.

Daily – Check the room in which your

burner/appliance is installed. Make sure:

Air ventilation openings are clean and

unobstructed

Nothing is blocking burner inlet air

openings

No combustible materials are stored

near the heating appliance

There are no signs of oil or water

leaking around the burner or appliance

Weekly

Check your oil tank level. Always

keep your oil tank full, especially during the summer, in order to prevent condensation of moisture on the inside surface of the tank.

General Information ....................................................3

Hazard Deﬁ nitions ........................................................................ 3

Remainder of manual to be used ONLY BY

▼

QUALIFIED SERVICE TECHNICIANS

▼

Inspect/Prepare Installation Site ................................ 5

Special Requirements ................................................................... 5

Inspect chimney or direct vent system .......................................... 6

Combustion air supply ................................................................... 6

Clearances to burner and appliance ............................................. 7

Combustion chamber — Burner retroﬁ tting ................................... 7

Prepare the Burner ...................................................... 7

Burner fuel unit .............................................................................. 7

Attach air tube (if not already installed) ........................................ 7

Install burner nozzle (if not already installed)

Check/adjust electrodes ................................................................ 8

Servicing nozzle line assembly ..................................................... 8

................................ 7

Mount Burner on Appliance .......................................8

Mounting options ........................................................................... 8

Mounting dimensions .................................................................... 8

Check/Adjust ‘Z’ Dimension - ‘F’ Heads ........................................ 8

Installing the Oil Tank and Supply System .................................. 10

Connect fuel lines ........................................................................ 10

Wire Burner ................................................................ 11

Burner packaged with appliance ..................................................11

Burner installed at jobsite .............................................................11

Burner Controls ......................................................... 12

GeniSys Model 7505 Control ...................................................... 12

Features ...................................................................................... 12

Wiring .......................................................................................... 12

Reset Button Operation ............................................................... 14

Wire Burner ................................................................................. 16

Start Up Burner/Set Combustion .............................16

Cad Cell Resistance Measurement ............................................. 16

Resetting From Restricted or Hard Lockout ................................ 16

Startup / Checkout ...................................................................... 17

Check Safety Features ................................................................ 17

Set combustion with instruments ................................................ 17

Perform Regular Maintenance..................................18

Shutting the Burner Off ............................................................... 18

Replacing the blower wheel: ....................................................... 18

Replacement Parts ....................................................19

Limited Warranty Information ..................................20

Section: General Information

General Information

Hazard Deﬁ nitions

Indicates a hazardous situation, which, if not avoided, will result

in death or serious injury.

Indicates a hazardous situation, which, if not avoided, could

result in death or serious injury.

Indicates a hazardous situation, which, if not avoided, could

result in minor or moderate injury.

Within the boundaries of the hazard warning, there will be information presented describing consequences if the warning is not heeded and instructions on how to avoid the hazard.

Intended to bring special attention to information, but not related to

personal injury or property damage.

Owner’s Responsibility

Incorrect installation, adjustment, and use of this burner could result in severe personal injury, death, or substantial property damage from ﬁ re, carbon monoxide poisoning, soot or explosion.

Contact a professional, qualiﬁ ed service agency for the installation, adjustment and service of your oil heating system. This work requires technical training, trade experience, licensing or certiﬁ cation in some states and the proper use of special combustion test instruments.

Please carefully read and comply with the following instructions:

Never store or use gasoline or other ﬂ ammable

liquids or vapors near this burner or appliance.

Never attempt to burn garbage or refuse in this

appliance.

Never attempt to light the burner/appliance by

throwing burning material into the appliance.

Never attempt to burn any fuel not speciﬁ ed and

approved for use in this burner.

Never restrict the air inlet openings to the burner or

the combustion air ventilation openings in the room.

This manual contains information that applies to both SM and SF burners. These burners may appear to be basically identical, but there are differences in design and performance. Please

review the comparison chart below:

Feature SM SF

Firing Rate Range 1.25 to 3.00 gph 1.25 to 5.50 gph

Motor 1/5 HP 1/4 HP

Fuel pump capacity 3 gph (standard) 7 gph (standard)

UL Air Tube Combinations See Table 2 See Table 2

Blocking oil solenoid valve Optional Required above 3 gph

Primary control lockout timing 15 to 45 seconds (optional) 15 seconds maximum

Figure 1. Burner Label Location

SF/SM Burner Manual

Section: General Information

Frozen Plumbing and Water Damage Hazard

If the residence is unattended in severely cold weather, burner primary control safety lockout, heating system component failures, power outages or other electrical system failures could result in frozen plumbing and water damage in a matter of hours. For protection, take preventive actions such as having a security system installed that operates during power outages, senses low temperature and initiates an effective action. Consult with your heating contractor or a home security agency.

Table 1 – Burner Speciﬁ cations

Model SM Capacity (Note1)

Model SF Capacity (Note1)

Certiﬁ cations/ Approvals

Fuels

Firing rate range: 01.25 – 3.00 GPH Input: 175,000 – 420,000 Btu/hr

Firing rate range: 1.25 - 5.50 GPH Input: 175,000 – 770,000 Btu/hr

Model SM - UL listed to comply with ANSI/ UL296 and CSA-B140.0. Model SF - UL listed to comply with ANSI/UL 296 and CSA-B140.0.

DO NOT USE GASOLINE, CRANKCASE OIL, OR ANY OIL CONTAINING GASOLINE.

U.S. #1 or #2 fuel oil only (ASTM D396) Canada #1 stove oil or #2 furnace oil only

Electrical

Power supply: 120 volts AC, 60 Hz, single phase

Operating load (SM): 5.8 Amps max Operating load (SF): 7.1 Amps max

Motor (SM): 1/5 hp, 3450 rpm, NEMA ’N’ ﬂ ange,

manual reset over load protection Motor (SF): 1/4 hp, 3450 rpm, NEMA ’N’ ﬂ ange, manual reset over load protection

Ignition: Continuous duty solid-state igniter

Fuel pump Outlet pressure: Note 2

Air tube ATC code: See Table 2

Dimensions (Standard)

Air tube ATC code: See Table 2

Note 1: Approval agency listed rating for Model SM is 1.25 to

3.00 gph and Model SF is 1.25 to 5.50 gph. However, the ﬁ ring rate range is limited by the speciﬁ c air tube combination being used. Refer to Table 2. Note 2. UL Recognized to 4.0 GPH with a CleanCut pump for use in pressure washers. Note 3. See appliance manufacturer’s burner speciﬁ cations for recommended pump discharge pressure.

Height: 12.5 in. Width: 15 in. Depth: 8.50 in. Air tube diameter: 4.00 in.

Section: Inspect/Prepare Installation Site

Special Requirements

THE INSTALLATION OF A BURNER SHALL BE IN

○

ACCORDANCE WITH THE REGULATIONS OF AUTHORITIES HAVING JURISDICTION. For recommended installation practices in the U.S.

○

refer to the latest edition of NFPA 31. (CSA-B139 and CSA-B140 in Canada. Concealed damage — If you discover damage to

○

the burner or controls during unpacking, notify the carrier at once and ﬁ le the appropriate claim. When contacting Beckett for service information

○

— Please record the burner serial number (and have available when calling or writing). You will ﬁ nd the serial number on the silver label located on the left rear of the burner. Refer to Figure 1.

Professional Service Required

Incorrect installation, adjustment, and use of this burner could result in severe personal injury, death, or substantial property damage from ﬁ re, carbon monoxide poisoning, soot or explosion.

Please read and understand the manual supplied with this equipment. This equipment must be installed, adjusted and put into operation only by a qualiﬁ ed individual or service agency that is:

Licensed or certiﬁ ed to install and provide technical

service to oil heating systems.

Experienced with all applicable codes, standards

and ordinances.

Responsible for the correct installation and

commission of this equipment.

Skilled in the adjustment of oil burners using

combustion test instruments.

The installation must strictly comply with all applicable codes, authorities having jurisdiction and the latest revision of the National Fire Protection Association Standard for the installation of Oil-burning Equipment, NFPA 31 (or CSA-B139 and CSA-B140 in Canada). Regulation by these authorities take precedence over the general instructions provided in this installation manual.

Table 2 – Air Tube Combination (ATC) codes

Firing

Rate

(gph)

(min-max) (in.) 6-5/8 9 13 16

1.25-2.25 F12 2-3/4

1.75-2.75 F22 2-3/4 SF65VP SF90VP SF130VP SF160VP

1.75-3.25 F220 None SF65FD SF90FD SF130FD SF160FD

2.5-5.5 F310 None

1.25-2.00 F12 2-3/4

2.00-3.00 F220 None SM65FF SM90FF SM130FF SM160FF

2.00-3.00 F22 None

Head

Static

plate

size

ATC Codes for usable air tube lengths

(‘A’ in inches; See Figure 3.)

SF Burner Only

SF65VW SF90VW SF130VW SF160VW

SF65FU SF90FU SF130FU SF160FU

SM Burner Only

SM65VW SM90VW SM130VW SM160VW

SM65VM SM90VM SM130VM SM160VM

Table 3. Chamber Dimensions

Chamber Dimensions (inches)

Firing

Rate

(GPH)

1.25 11 10 11 12 5-6

1.50 12 11 12 13 6-7

2.00 14 12 15 13 6-7

2.50 16 13 17 14 7-8

3.00 18 14 18 15 7-8

3.50 19 15 19 15 7-8

4.00 20 16 21 16 8-9

5.00 23 18 23 18 9-10

5.50 24 19 24 19 10-11

Round

I.D.

Rectangular

Width Length

Height

Floor to

nozzle

Inspect/Prepare

Installation Site

Fire, Smoke & Asphyxiation Hazard

Carefully inspect the chimney or exhaust vent system.

Make sure it is properly sized and in good working

condition.

Follow the instructions supplied by the appliance

manufacturer.

The installation must strictly comply with all applicable

codes, authorities having jurisdiction and the latest revision of the National Fire Protection Association Standard NFPA 31 for the installation of chimneys and vent sizing, (or CSA-B139 and CSA-B140 in Canada).

Regulation by these authorities take precedence

over the general instructions provided in this installation manual.

SF/SM Burner Manual

Section: Inspect/Prepare Installation Site

Figure 2 - Chimney Design - Above the Roof

NOTE: Correct chimney design is shown by dotted lines. Incorrect chimney design, as shown by the solid lines, may result in down-drafts.

Minimum Clearence: 2 FT.

Inspect chimney or direct vent system

Starting with minimum gph ﬁ ring rate, the minimum

1. size recommended is 6” ﬂ ue pipe with 8” X 8” inside chimney, unless speciﬁ ed otherwise by the appliance manufacturer.

A chimney ﬂ ue shall extend at least 3 feet above

2. the highest point at which the chimney comes in contact with the roof, and not less than 2 feet above the highest roof surface or structure within 10 feet horizontally of the chimney. Refer to Figure 2.

Any accumulation of soot or debris in chimney

3. offsets should be removed.

Any obstructions such as a protruding joint or a

4. piece of broken tile wedged in the chimney should be removed.

No other appliance connection should be made to

5. the same ﬂ ue pipe.

The ﬂ ue pipe should have an upward pitch toward

6. the chimney of at least 1/4” per foot of length. It should ﬁ t tightly and should not project into the chimney.

Any leakage between tiles, around clean-out doors,

7. or around the vent pipe should be sealed.

Therefore, it is strongly recommended that an approved insulated stainless steel liner be installed.

○

For those installations not requiring a chimney, such as through-the-wall vented appliances, follow the instructions given by the appliance and power venter (if used) manufacturers.

Combustion air supply

See NFPA 31 Standard for complete details.

Adequate Combustion and Ventilation Air Supply Required

Failure to provide adequate air supply could seriously affect the burner performance and result in damage to the equipment, asphyxiation, explosion or ﬁ re hazards.

The burner cannot properly burn the fuel if it is not

supplied with a reliable combustion air source.

Follow the guidelines in the latest editions of the

NFPA 31 and CSA-B139 regarding providing adequate air for combustion and ventilation

INSULATED STAINLESS STEEL CHIMNEY LINERS

The new designs of high efﬁ ciency oil furnaces and boilers in conjunction with ﬂ ame retention oil burners are more efﬁ cient. One result of increased efﬁ ciency is lower ﬂ ue gas temperatures. As ﬂ ue gases rise in the chimney, they will cool and condense when they reach the dew point. The condensation will mix with the sulphur in the ﬂ ue gases creating sulphuric acid. The acid will attack the chimney mortar, brick and clay liners causing corrosion, deterioration and blockage of the chimney. Eventually the blockage could prevent exhausting the ﬂ ue gases. Instead, the ﬂ ue gases could vent out the barometric damper into the living space.

Appliance located in conﬁ ned space

The conﬁ ned space should have two (2) permanent openings: one near the top of the enclosure and one near the bottom of the enclosure. Each opening shall have a free area of not less than (1) one square inch per 1,000 BTU’s per hour of the total input rating of all appliances within the enclosure. The openings shall have free access to the building interior, which should have adequate inﬁ ltration from the outside.

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