Becker A100/25 5E, A100AE/25 Assembly And Operating Instructions Manual

A100/25 5E + A100AE/25

en Assembly and Operating Instructions

Sectional door drives

Important information for:

• Fitters / • Electricians / • Users
Please forward accordingly!
These instructions must be kept safe for future reference.

Becker-Antriebe GmbH
Friedrich-Ebert-Straße 2-4
35764 Sinn/Germany
www.becker-antriebe.com

Table of contents

Contents ............................................................................................................................................................................. 3

General .............................................................................................................................................................................. 3

Warranty ............................................................................................................................................................................. 3

Intended use ....................................................................................................................................................................... 3

Safety instructions ............................................................................................................................................................... 4

Product overview and dimensions ......................................................................................................................................... 5

Installation .......................................................................................................................................................................... 6

Emergency manual operation ............................................................................................................................................... 7

Voltage switching .............................................................................................................................................................. 11

Electrical connection to the control unit and connection diagram .......................................................................................... 12

Checking the running direction ........................................................................................................................................... 14

Setting the door limit positions ............................................................................................................................................ 14

Maintenance ..................................................................................................................................................................... 15

Technical data ................................................................................................................................................................... 16

Declaration of incorporation ............................................................................................................................................... 17

2

Contents

General

These drives are quality products with many features and advantages.

▪ Compact design
▪ Can be installed in any position
▪ Plug-in control cable
▪ Universal power supply 3~230 V/400 V/50 Hz
▪ TÜV type examination – Mark approval certificate in accordance with DIN EN 12453

Please observe these Assembly and Operating Instructions when installing and setting the equipment.

Explanation of pictograms

Caution

Denotes a potentially hazardous situation. If this is not avoided, injuries may result.

Attention

Denotes a potentially hazardous situation. If this is not avoided, the product or some‐
thing in its vicinity may be damaged.

Note

Denotes user tips and other useful information.

Warranty

Structural modifications and incorrect installation which are not in accordance with these and our other instructions can result in
serious injuries, e.g., crushing of limbs. Therefore, structural modifications may only be carried out with our prior approval and
strictly in accordance with our instructions, particularly the information contained in these Assembly and Operating Instructions.
Any further processing of the products which does not comply with their intended use is not permitted.
The end product manufacturer and fitter have to ensure that all the relevant current statutory, official and, in particular, EMC regu‐
lations are adhered to during utilisation of our products, especially with regard to end product manufacture, installation and cus‐
tomer advice.

Intended use

The type of plug-in drive featured in these instructions is exclusively designed for indoor use for the operation of sectional doors
whose inherent weight is balanced by springs or a counterweight, or for special applications (only with express approval of the
drive manufacturer).
The plug-in drives must not be used in potentially explosive areas. If the drives are to be used outdoors, special connecting cables
are required; PVC connecting cables must be placed in a protective conduit. The plug-in drives of type AE may only be operated in
connection with a suitable control unit. This control unit must be able to evaluate the single-turn absolute value encoder in AE
drives from the drive manufacturer.
Other applications (e.g., roller doors, vertical lift gates, hoisting devices, awnings, winders), uses and modifications are not permit‐
ted in order to protect the safety of the users and others since these actions can impair the system’s safety and carry the risk of
personal injury and property damage. The drive manufacturer does not accept liability for damages or injury arising from such ac‐
tions.
Always observe the information in these instructions when operating or repairing the system. The drive manufacturer does not ac‐
cept liability for damage or injury resulting from improper usage.

3

Safety instructions

The following safety instructions and warnings are intended to avert hazards and to prevent property damage and personal injury.

Please keep these instructions in a safe place.

Caution
Important safety instructions.
Caution! Failure to observe these instructions can lead to serious injuries.
Follow the safety instructions contained in EN 12453, EN 12445 and BGR 232.
▪ Work on the electrical installation, the electrical or electronic systems and units may only be carried out by

a qualified electrician.

▪ Assembly may only be carried out by a trained and authorised specialist.
▪ Before using it for the first time, the door system must be inspected by an expert to ensure that it is in a

safe condition.

▪ Stop the door system and disconnect it from the mains power supply when maintenance and cleaning is be‐

ing performed either on the system itself or in the immediate vicinity.

▪ Always ensure adherence to the pertinent national accident prevention regulations. Suitable protective

clothing must be worn when installing the drive.

▪ When electrical or electronic equipment and units are operated, certain components are live. Physical inju‐

ries or damage to property can result in the event of unauthorised interventions or failure to heed warnings.

▪ All applicable standards and regulations for electrical installation must be complied with.
▪ Only use spare parts, tools and accessory devices which have been approved by the drive manufacturer.
▪ Unapproved third-party products or modifications to the system and its accessories represent a risk to your

safety and the safety of others. This means that the use of unapproved third-party products, or modifica‐
tions which have not been agreed with or approved by us, are prohibited. We do not accept liability for dam‐
age or injury arising from such actions.

▪ The limits given in the technical data must not be exceeded.
▪ When installing the drive at a height of less than 2.50 m, the drive must be covered as contact with the mo‐

tor could result in burns.

▪ An adequate clearance distance must be maintained between the drive and combustible materials.
▪ When the safety limit switches are open, the control unit used must switch the drive off:

- In the case of drives with cam-operated limit switching: Safety limit switches S1F, S2F, S3F, S4F

- In the case of drives with absolute value encoders: Safety limit switches S3F, S4F

▪ The door system must be protected against falling.

- In the case of drives for use on a sectional door or an indirectly operated door system, a suitable mecha‐
nism must be provided by the customer (external mechanism to catch the door or prevent it from rolling
down) in order to reliably prevent the leaves/door from falling down in the event of failure of the load-bear‐
ing medium (e.g., cables or chains).

- In the case of drives with a light chain (LK) or crank handle (HK) it must be ensured that the torque acting
on the drive is less than the static holding torque stated in the technical data should the spring break or
counterweight fail. If this is not the case, when using these drives the door must be prevented from falling
down through the installation of an anti-drop or spring break safety device.

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All dimensions in mm.

Ø 85

Ø 25,4

27,6

6,35

JS9

M 8 x 10

Product overview and dimensions

Drives with a crank handle (HK)

Drives with a light chain (LK)

Hole pattern

5

Installation

Caution
During installation of the drive, access to the danger zone must be blocked off.
The drive must be properly mounted on a mounting or torque supporting plate (in accordance with the output
of the drive) with adequate stability.
In the case of directly operated door systems, the drive must be mounted using 4 fastening screws M8 (8.8)
on a vibration reducing mounting.
In the case of indirectly operated door systems, the drive must be mounted using 4 fastening screws M8 (8.8),
however should not be mounted on a vibration reducing mounting. The maximum distance between the drive
and chain wheel gearing must not exceed 50 mm.
Assuming a screw-in depth of 10 mm, the tightening torque of the fastening screws for securing the drive must
be at least 20 Nm and no more than 25 Nm. Failure to observe this may result in damage to the product or ob‐
jects in the immediate vicinity.

Once the sectional door has been mounted and properly counterweighted, the door must be counterweighted in every position.
The correct counterweight is manually adjusted by opening and closing the door.
When installing the drive, always ensure that the drive is protected against soiling (e.g., drilling dust).
Before mounting the sectional door drive on the door shaft, the latter must be lubricated in the drive area.

Attention
Only one of the two feather keys supplied, which is fitted according to the form of the barrel, must be used
with these drives. After fastening the drive, the feather key must be secured from moving using the screw sup‐
plied.

Feather key for 1" tubular shaft

Feather key for 1" solid shaft

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