BEAMEX MC5 User Manual

MULTIFUNCTION CALIBRATOR
User Guide
Applies for Main Firmware version 1.90
Dear user,
We have made every effort to ensure the accuracy of the contents of this manual. Should any errors be detected, we would greatly appreciate to receive suggestions to improve the quality of the contents of this manual.
The above not withstanding, we can assume no responsibility for any errors in this manual or their eventual consequences.
We reserve rights to make modifications to this manual without any further notice.
For more detailed technical data about the MC5 Multifunction Calibrator, please contact the manufacturer.
© Copyright 1998, 2001, 2002, 2003 OY BEAMEX AB P.O. Box 5 68601 Pietarsaari FINLAND Tel +358 - 6 - 7840111 Fax +358 - 6 - 7840404 E-mail: sales@beamex.com Internet: http://www.beamex.com
8822000 / UEMC5 / 002873
Trademarks
QCAL® is a registered trademark owned by Oy Beamex Ab. HART® is a registered trademark of the HART Communication Foundation.
Other trademarks are property of their respective owners.
Contents
Any use of the word HART hereafter in this document implies the registered trademark.
Contents
Part A, General
Contents
Introduction 2
About This Manual ................................. 2
Typographical Conventions .............. 3
Unpacking and Inspection ..................... 3
MC5 Hardware 4
Operational Sections and Connections . 4
The Upper Panel .............................. 5
The Connectors on the
Left Side of MC5 ............................... 6
The Front Panel ................................ 7
Memory ................................................ 10
Batteries ............................................... 11
About the Charger and
the Charging Procedure ................. 12
Removing/Replacing the
Battery Pack ................................... 13
Support for Table Top Use ................... 14
The Wrist Strap and
the Neck Support Strap ........................ 14
The Optional Carrying Case ................ 14
MC5 Firmware 15
General Description ............................. 15
Startup Procedure .......................... 15
Basic Mode ..................................... 16
Maintenance ................................... 16
Calibration Mode ............................ 16
Help Function ................................. 17
Printing ........................................... 17
The User Interface ............................... 18
The Status Bar................................ 18
The Function Key Bar .................... 19
Menus ............................................. 19
The Display Area ............................ 20
MC5s Modularity and Options 24
Hardware modules/options .................. 24
Other Connectable devices ............ 25
Firmware options ................................. 25
Safety 26
Certifications and Compliances
(EC Declaration of Conformity) ............ 26
Safety Precautions and Warnings ....... 27
General Warnings .......................... 27
Warnings Concerning the use
of Electrical Modules (E and ET) .... 28
General Warnings Concerning
Pressure Measurement .................. 28
Warnings Concerning
High Pressure ................................ 29
Service 30
Firmware Update ................................. 30
Recalibrating MC5 ............................... 30
The Battery Charger ............................ 30
Cleaning MC5 ...................................... 31
Cleaning the Contacts of the Internal Reference Junction
Module ............................................ 31
Contents
Part B, Startup and Basic Operation
Starting MC5 34
Startup Procedure ................................ 34
Basic Mode, Defined ............................ 35
Measuring 37
Pressure Measurement ........................ 39
Using Internal Modules .................. 39
Using External Modules ................. 39
Zeroing a Pressure Module ............ 40
Current Measurement .......................... 41
External supply ............................... 41
Internal Supply ............................... 41
Voltage Measurement .......................... 42
Measuring Low Voltages ................ 42
Measuring Voltages up to ±50 V .... 43
Resistance Measurement .................... 44
Switch State Sensing ........................... 45
Limit Switch Test .................................. 46
Performing the Limit Switch Test .... 46
Frequency Measurement ..................... 48
Pulse Counting .................................... 49
RTD Measurement (Temperature) ....... 50
Thermocouple Measurement
(Temperature) ...................................... 51
Internal Reference Junction ........... 51
External Reference Junction .......... 51
Special Measurements 53
Mathematical Special Measurements .. 54
Minimum value ............................... 54
Maximum value .............................. 54
Min/Max value ................................ 54
Rate of Change .............................. 54
Special Filtering and Resolution ..... 55
Deviation Measurement ................. 55
Special Measurements Using
Two Ports Simultaneously .................... 56
Difference Measurement ................ 56
Redundant Measurement ............... 57
Generating/Simulating 58
General ................................................ 58
Changing the Value of the
Generated/Simulated Signal .......... 59
Current Generation .............................. 60
Using the ET modules
output terminals .............................. 60
Using the E modules
output terminals .............................. 60
Voltage Generation .............................. 62
Generating Voltages up to ±12 V ... 62
Low Voltage Generation ................. 62
Frequency Generation ......................... 64
Pulse Generation ................................. 65
RTD and Resistance Simulation .......... 66
Thermocouple Simulation .................... 67
Internal Reference Junction ........... 67
External Reference Junction .......... 67
Special Generations 69
Opening the Step or Ramp
Configuration Window ......................... 69
Stepping ............................................... 70
Ramping ............................................... 71
Alarm Limit Settings 73
Contents
Part C, Advanced Operation and Configurations
Configuring the Calibrator 76
Settings ................................................ 76
Setting Time and Date ......................... 78
Advanced Utilities 79
Measuring the Environment
Temperature with the ENV Sensor ...... 79
Display Mode Settings ......................... 80
Scaling ............................................ 81
Displaying Values in Percentage .... 82
Displaying Error Values .................. 82
Transmitter/Switch Simulation ............. 83
Transmitter Simulation ................... 84
Switch Simulation ........................... 85
Data Logging ........................................ 86
General ........................................... 86
Configuring ..................................... 86
Starting the Data Log...................... 87
Viewing the Results ........................ 88
Transferring the Results to
a Personal Computer ..................... 88
Generating Signals Using
External Devices .................................. 89
Controlling the External Device
in Basic Mode ................................. 90
Pressure Controller Settings .......... 91
Temperature Controller Settings .... 92
Printing ................................................. 93
Additional Information 94
Things to Consider when
Measuring Pressure ............................. 95
General ........................................... 95
Pressure Type ................................ 95
Pressure Modules and their
Naming Conventions ...................... 96
Square Rooting .............................. 96
Thermocouple Measurement/Simulation,
Connections and Troubleshooting ....... 97
Internal Reference Junction ........... 97
External Reference Junction .......... 98
Error situations ............................. 100
Resistance and RTD Measurement,
Connections ....................................... 101
4-wire System ............................... 101
3-wire System ............................... 101
Using a Compensation Loop ........ 102
2-wire System ............................... 102
Current Measurement Parallel to
a Test Diode, Connections ................. 103
Parallel Functions in MC5 .................. 104
Part D, Calibration
Contents
General 106
Phases of Instrument Calibration ...... 107
As Found Calibration .................... 108
Adjustment ................................... 108
As Left Calibration ........................ 109
Required Modules for Different
Input/Output Signal Combinations ..... 110
Calibrating an Instrument 112
Selecting the Instrument to Be Calibrated 112
The Instrument Window ..................... 113
A Calibration Procedure Using MC5 .. 114
About Automatic Calibration ......... 116
About Manual Calibration ............. 116
Autocapture Feature .................... 117
Examples of Instrument Calibration ... 117
Pressure Transmitters
and Sensors ................................. 118
Temperature Sensors ................... 120
Temperature Indicators
and Recorders .............................. 122
Electrical Limit Switches ............... 124
Using External Devices in
Calibration Mode ................................ 126
MC5s Support for Instrument Adjustment 127
Maintaining MC5s Instrument
Database 128
Adding New Instruments .................... 128
Editing Instrument Data ..................... 129
General Data Page ....................... 129
Instrument Input Page .................. 130
Instrument Output Page ............... 130
Calibration Settings Page ............. 131
Calibration Instructions Page ....... 132
Deleting Instruments .......................... 132
Viewing Calibration Results 133
Calibration Result Windows ............... 134
How to Choose Which Calibration
Run is Viewed .............................. 134
Deleting Calibration Results .............. 134
Appendix 1,
User Guide for MC5 HART Option 136
Appendix 2,
Technical Data 150
Appendix 3,
Quick Guide for the MC5 Datalog Viewer 156
Appendix 4,
Index 160
General
Things discussed in Part A:
An introduction to what MC5 is
and what the parts of this User Guide concentrate on.
A general description of MC5’s
hardware.
A general description of MC5’s
firmware.
The modularity and options of
MC5.
Safety precautions and warnings.
Briefly about how to service MC5.
General
Introduction
Congratulations for selecting the ultimate calibration tool! MC5 is a documenting All-In-One Multifunction Calibrator with cali-
bration capability of pressure, temperature, electrical and frequency signals. As a member of Beamex’s QCAL Quality Calibration family it is of course able to communicate with the available QCAL calibra­tion software. MC5’s modularity allows customized construction. If requirements increase in the future, new functionality may be added by getting additional modules, e.g. adding temperature and/or elec­trical modules to an MC5 that previously only included pressure modules.
Thanks to the logical user interface MC5 is very easy to use. The large backlit graphical display guides the user in different languages and it displays results both numerically and graphically.
MC5 performs automatic calibration of pressure, electrical and tem­perature process instruments. It is capable of communicating with external devices such as pressure controllers. MC5 also communi­cates with HART field instruments.
MC5 represents the state of the art in accuracy, adaptability and all­round usability.
About This Manual
2
This User Guide is divided in four parts: A, B, C and D.
Part A discusses general matters. There is also a chapter about safety.
Part B describes the basic use of MC5 such as measuring and generating signals.
Part C handles configuration level usage, some optional software utilities and also offers some additional information concerning pressure measurement, RTD and T/C measure­ment/simulation.
Part D concentrates on calibration and matters related to calibration like handling instrument data.
The even page header displays the title of the active part. The odd page header displays the main subject (Heading level 1). The header of each odd page also indicates the active part as shown in the adjacent picture (with Part B active). Use the information pro­vided in the headers as a quick guide when searching for a particular subject.
Typographical Conventions
All examples of user interface texts are printed using 8 pt Arial
Black, e.g.
Selected port: ET: TCi(mea)
All front panel texts (fixed texts on MC5’s cover) are printed using
8 pt Eurostile, e.g.
Connectors marked T/C, Low V
Function and Menu keys are often referred to using both the key name in 8 pt Eurostile and the corresponding text (function) dis­played on the screen in 8 pt Arial Black, e.g.
Function key D/Menu
Unpacking and Inspection
At the factory each new MC5 passes a careful inspection. It should be free of scrapes and scratches and in proper operation order upon receipt. The receiver should, however, inspect the unit for any damage that may have occurred during transit. If there are signs of obvious mechanical damage, package contents are incomplete, or the instrument does not operate according to specifications, con­tact the purchasing sales office as soon as possible. The standard accessories are as follows:
Calibration Certificate
This User Guide
Warranty Card
Battery Pack, NiMH
Charger for the Battery Pack
Computer communication cable
If any internal pressure modules are present:
A pressure hose set
If the E module is present: Two test leads and clips
If the ET module is present: Four additional test leads and
two clips
Introduction
For a description of available hardware and software options, see MC5’s Modularity and Options on page 24.
If you have to return the instrument to the factory for any reason, use the original packing whenever possible. Include a detailed de­scription of the reason for the return.
Warning! The accessory polyurethane hose supplied with the calibrator
is rated to the maximum pressure of 20 bar at 21°C (290 psi at 70°F). Applying higher pressure can be hazardous.
3
General
Panel
MC5 Hardware
General features:
IP65 water/dust proof case (EN60529) Battery pack IP30.
Integrated impact protectors
Both a wrist strap and a neck support strap
A support for using the calibrator on the table
Operating temperature: -10 … +50 °C (14 … 122 °F).
+10 … +40 °C (50 … 104 °F) when charging the batteries.
Storage temperature: -20 … +60 °C (-4 … 140 °F). Note: The stickers and the batteries may be affected when storing longer periods in extreme conditions.
Humidity: 0 … 80 %RH
More comprehensive specifications are available in Appendix 2.
Operational Sections and Connections
External
Pressure
The
Modules
Internal
Pressure
Modules
Environment Temperature
Sensor Interface
Computer/
Printer
Interface
Auxiliary
Instrument
Interface
The Left
Side
Upper
Panel
Electrical Module (E Module)
Electrical and Temperature Module (ET Module)
Reference Junction Module (RJ Module)
The Front
All sections and connections are presented in detail on the next pages.
Note. Keep in mind that the previous picture (as well as all pictures of
MC5 in this manual) has an example configuration of modules. The configuration of your MC5 may vary significantly from the one in the picture.
4
The Upper Panel
The upper panel has 5 places for the following modules/connec­tors:
External Pressure Modules
MC5 has a connector for External Pressure Modules (EXTs). The connector is located on the right hand side of the upper panel and is marked with PX1 in a sticker on the upper panel.
Internal Pressure Modules
Up to three Internal Pressure Modules may be installed in MC5. One of them may be an internal barometric module. Although the Barometric Module reserves the space allocated for an internal pres­sure module it does not need a connector in the upper panel, so the space reserved for the connector may be used for, e.g. a connector for an External Pressure Module.
The connectors for Internal Pressure modules start from the sec­ond connector on the left. The possible Barometric Module is al­ways located as second from right and it measures the barometric pressure through a connection in the back panel of MC5. Normally nothing need to connected to the barometric pressure module’s connector.
Internal pressure modules are marked with P1 … P3. The Baro­metric Module does not have an abbreviation. The whole name is written on the module.
The recommended pressure medium for all internal pressure mod­ules is clean air. Clean non-corrosive liquids may optionally be used in modules with a measuring range of 20 bar/300 psi or more. Avoid spilling liquid on MC5 when connecting/disconnecting pressure hoses to/from pressure modules.
To avoid damaging the calibrator, use hand tightening only when connecting the pressure measurement hoses (max. torque 5 Nm, approx. 3.6 lbf ft). If the use of tools is required to secure the con­nection (typically pressure modules with a pressure range higher than 20 bar), apply the counterforce with a spanner on the connec­tor body’s hexagonal part.
The overpressure protection of the internal pressure modules vents to the back of the calibrator. Remember to be cautious when work­ing with pressure and pressure modules. See also chapters Safety on page 26 and Safety Precautions and Warnings on page 27.
MC5 Hardware
5
General
The Connectors on the Left Side of MC5
The left side of MC5 (front view) has three connectors as follows:
Environment Temperature Interface
This connector is for an optional temperature measurement sen­sor. This sensor is only meant for environment temperature mea­surement. It should not be used as a reference sensor when cali­brating temperature instruments.
Computer/Printer Interface
The COMP/PRT connector may be used when connecting to a se­rial port in a PC. The PC may have a calibration software capable of communicating with MC5 or, e.g. a software that reads data logging results in MC5 and transfers them to a PC.
The same connector can be used when MC5 is connected to an optional portable printer. The printer may be used for printouts of user interface screens (e.g. calibrations results).
Warning! Use only cables provided by Beamex when connecting MC5 to
a PC or a printer.
Auxiliary Instrument Interface
The AUX connector is used when connecting pressure controllers, temperature baths/dry blocks etc. to MC5.
Using auxiliary instruments is described in Part C of this manual.
6
The Front Panel
The front panel has several sections. Some of them are pointed out with a callout in the picture of Operational Sections and Connec­tions, and some of them not (e.g. display and keyboard). The ones with a callout are discussed first in the following paragraphs.
Electrical Module (E module)
The E module can measure the following quantities: voltage, cur- rent and frequency. It can also be used when counting pulses or detecting the state of a switch. Additionally there is a possibility to generate current and supply an instrument with a 24 VDC power
supply. The E module also includes the optional HART modem. This allows
communication with an instrument with HART capabilities. When HART is used in conjunction with MC5’s power supply, an internal 270 ohm resistor needed for HART com­munication is automati­cally included.
Additional information on calibrating HART in­struments is in Appen­dix 1.
MC5 Hardware
T/C INT. RJ
T/C, Low V
T/C OR EXT WIRES ONLY
R, RTD
4-w meas
3 & 4-w meas
V, I,
ET E
Max input:
60 VDC/30 VAC
2-w xmtr
+24V
I
meas/sink
V, ,
®
HART
MEASUREOUTPUTSENSOR MEASURE & SIMULATE
Low V
Electrical and Temperature Module (ET module)
The ET module is specially designed for temperature instrument calibration needs. It is not however restricted to only temperature instrument use because it can also generate voltage, current, fre- quency and pulses.
Measuring capabilities:
Low Voltage measurement and T/C measurement using ei­ther the internal reference junction or the Low Voltage connec­tors.
Resistance and RTD measurement.
Generation/simulation capabilities:
T/C simulation using either the internal reference junction or the Low Voltage connectors.
Resistance and RTD simulation.
Voltage, current, frequency and pulse generation
T/C INT. RJ
T/C OR EXT WIRES ONLY
T/C, Low V
R, RTD
4-w meas
3 & 4-w meas
V, I,
ET E
Max input:
60 VDC/30 VAC
2-w xmtr
+24V
I
meas/sink
V, ,
®
HART
MEASUREOUTPUTSENSOR MEASURE & SIMULATE
Low V
7
General
Reference Junction Module
The T/C measurement/simulation internal reference junction is an optional addition to the ET module. It is specially designed for MC5 and therefore best suited for reference junction compensation when calibrating thermocouples or instruments connected to a thermo­couple.
The Reference Junc­tion Module is suited for all standard T/C plugs and stripped wires. Open the fixing screw on the left side of MC5 before connecting the wires/plug to the Reference Junction Module. Make sure to con­nect the wires/plug as the polarity is indicated on the Reference Junction Module. Remember to tighten the fastening screw when the wires/plug are connected. Hand tightening is adequate. Do not pull out the wires/plug without first opening the fixing screw. Other­wise you might damage the contact surface of the connectors.
T/C measurement and simulation may also be done without the internal reference junction by using the Low Voltage terminals in the ET module. Then the reference junction arrangements have to be done outside MC5 and the correct reference junction settings as well as the reference junction temperature have to be informed to MC5.
Part B of this manual describes in detail what kind of reference junction settings are available.
T/C INT. RJ
T/C OR EXT WIRES ONLY
T/C, Low V
R, RTD
4-w meas
3 & 4-w meas
V, I,
ET E
Max input:
60 VDC/30 VAC
2-w xmtr
+24V
I
meas/sink
V, ,
®
HART
MEASUREOUTPUTSENSOR MEASURE & SIMULATE
Low V
Display
8
MC5 has a backlit transreflective display. The resolution of the dis­play is 240 x 320 pixels.
To quickly tune the contrast of the display:
Press and hold the light button
Use the up
and down
arrow keys to change the contrast.
down.
To quickly tune the backlight brightness:
Press and hold the light button
Use the left
and right
down.
arrow keys to change the backlight
brightness.
The changed settings are automatically saved as default settings.
Keyboard
MC5 Hardware
The keys on the MC5’s keyboard are grouped according to their function as follows:
The Cursor Keys and the Enter Key
The Cursor keys and the Enter key are located close to the upper left corner of the display. The Cursor keys are used when moving the cursor on the screen. They also have several special functions in certain situations, e.g. when tuning the contrast of the display. The Enter key finishes the entering of values.
The Keys Above the Display
The Light key toggles the back light of the display on and off. It is also used when setting the contrast and the brightness of the dis­play (see chapter Display on page 8) and when printing screenshots (see chapter Printing on page 17).
The Help key displays case sensitive help. The On/Off key switches MC5 on and off. Press the On/Off key for
about half-a-second to switch on/off. This delayed function prevents accidental on/off switching of MC5.
9
General
Pressing the +/- key toggles the sign of the entered numeric value. Note. The +/- key is applicable only in numeric fields.
The Decimal key adds the decimal point to the numeric value that is currently edited.
The Function Keys
The Function Keys are located below the display. The meaning of each Function Key varies depending on the situation. The lower part of the display indicates what the Function Key stands for at the moment.
The Numeric Keys
The Numeric keys are not only used when entering numbers:
Keys 1 to 7 are used as menu selector keys.
Keys 0 and 8 are used to scroll through several pages of menu
options. They may also be used when browsing through op­tions in a pop-up list.
Key 9 can be used when accepting a selection or when finish­ing a data entry. The functionality of the 9 key is almost similar to the bers, the 9 key produces the number 9. To finish entering a number, you will have to use the Function Key when available.
key, except for one situation: When entering num-
key or use the D/OK
Memory
10
MC5 has a dynamic memory allocation system. This means that there is not a specific area of memory reserved for, e.g. instrument data. All free memory may be used for anything that requires more memory. Thus there is no exact limit for the number of instruments that MC5 can maintain in its memory. It all depends on how much memory is allocated by other data.
Batteries
Full batteries: Empty batteries:
MC5 Hardware
MC5 supports the use of both rechargeable batteries and alkaline batteries. When using alkaline batteries, you need a Dry Battery Cartridge. MC5 automatically detects the battery type.
The alkaline batteries to be used are:
- Cell Voltage: 1.5 V
- Amount: 6
- Type: AA
The charger for rechargeable batteries operates in the following environments:
- Voltage: 100 … 240 VAC,
- Frequency: 50/60 Hz
The charging electronics is in the Battery Pack. Therefore the bat­teries may be charged although the Battery Pack is disconnected from MC5’s Base Unit. If you have two sets of rechargeable batter­ies you may charge the disconnected Battery Pack while at the same time use MC5 with the connected Battery Pack.
The maximum operating time without recharging varies depending on the usage and brightness setting of the display light. Also the generated output current and the usage of the 24V transmitter sup­ply affect the maximum operating time. Even with constant maxi­mum load, the standard rechargeable batteries should last for 6 hours. A good average operating time is 10 hours.
If alkaline batteries are in use, the maximum operating time also depends on the quality of the batteries. An average operating time is approximately 4 hours.
The upper left corner of MC5’s display shows a picture of a battery. The whiter the picture is, the more acute is the need for recharging (or changing of the alkaline batteries).
Notes. MC5’s memory and the internal clock/calendar uses a small amount
of power although the calibrator is switched off. Remember to check the capacity of the batteries from time to time although MC5 is not in use.
Do not leave MC5 without a Battery Pack or a Dry Battery Cartridge for a long time. MC5 may loose its settings if it is left without a support voltage for an extended period.
11
General
About the Charger and the Charging Procedure
The charger is connected to the charger connector at the bottom of MC5. The charging electronics informs you of the phases of the charging procedure with the help of the charge status light.
Charger connector
Charge status light
When connecting the charger, the charging electronics first checks the charge level of the batteries. At this stage, no light is visible in the charge status light.
When the charge status light is red, a recharging is either starting (blinking red light) or in progress (constant red light). MC5 may be used during the recharging phase. Empty batteries are fully charged in approx. 2½ hours.
When the charge status light is green, the batteries are charged. At this stage the charging electronics provide a support voltage that prevents the batteries from discharging
12
Warnings! USE ONLY THE CHARGER PROVIDED WITH THE CALIBRATOR. The charger accepts input voltages from 100 to 240 VAC. The charger should only be used indoors and the temperature
should not exceed 40 °C (104 °F).
Removing/Replacing the Battery Pack
To remove or replace the Battery Pack, perform the following pro­cedure:
1. 2.
1. Turn MC5 upside down (the display facing the table top) and
lift the support.
2. Pull the lever that is hidden under the support. The Battery
Pack pops out allowing you to pull it out.
To replace the Battery Pack, simply slide it on its place. When you hear a click, the Battery Pack is secured in its place.
MC5 Hardware
Note. Although the Base Unit is IP65 protected, the Battery Pack is not.
The Battery Pack has holes in order to vent generated gas and heat. Avoid exposing the Battery Pack to liquids.
13
General
Support for Table Top Use
The support gives you a good viewing angle when MC5 is placed on a table top. Lift the support at the back of MC5 and place MC5 on the table top as shown in the picture.
The Wrist Strap and the Neck Support Strap
MC5 has a wrist strap to enable ease of use when MC5 is held in one hand. The neck sup­port strap helps you during field calibration: Position MC5 in an angle that allows reading the display when working. Alternatively: Hang MC5 from, e.g. a valve shaft so that the dis­play is on the same level as your eyes. Then your hands are free for working with the con­nections etc.
The Optional Carrying Case
MC5’s soft carrying case is practical when moving from a location to another. The carrying case can also be used for transporting utilities, like:
Test hoses, test leads and clips
External pressure modules
A pressure pump
Temperature sensors
Charger and its cable
User Guide (this book)
The carrying case is suited for use in normal industrial environ­ment.
14
MC5 Firmware
MC5’s firmware is saved in FLASH memory. Therefore it is rela­tively easy to update the firmware whenever a new version with fresh capabilities is released. See Firmware Update on page 30 for more information on updating the firmware in your MC5.
General Description
The following picture shortly describes the functions of the firm­ware. All main functions are marked with a black border. Each main function has several tasks which are displayed as shaded boxes without a black border.
MENU STRUCTURE
Measurement/Generation/Simulation
Instrument Adjustment
Instrument Calibration
Viewing the Results
Instrument Database Maintenance
MC5 Firmware
STARTUP
STARTUP
PROCEDURE
PROCEDURE
CALIBRATION
MODE
BASIC MODE
MAINTE-
MAINTE-
NANCE
NANCE
Transmitter Simulation
Data Logging
Stepping and Ramping
Configuring the Calibrator
Setting Time and Date
Adjusting the Calibrator
Startup Procedure
The following chapters briefly describe each main function.
Every time MC5 is started the Startup Procedure checks the func­tionality of the device by performing a self test.
If the self-test is passed successfully, some basic calibrator data is displayed.
After that MC5 automatically proceeds to Basic Mode. A more com­prehensive description of the Startup Procedure is in the beginning of Part B of this manual.
15
Basic Mode
Maintenance
Calibration Mode
General
In Basic Mode you can measure and generate/simulate signals. There are two separately configurable windows available. Basic Mode is often used for testing connections before starting the ac­tual calibration procedure of an instrument.
Stepping and Ramping tools enable generating/simulating signals that vary with time.
All main functions of Basic Mode are described in part B of this manual.
Part C concentrates on Basis State’s higher level functions and additional information.
This main function handles calibrator configuration settings. Additionally there is the possibility to recalibrate MC5 (requires a
password). Maintenance level subjects are handled in Part C of this Manual.
MC5’s main duty is calibrating instruments. Therefore very special attention was directed on this matter when creating the calibrator. MC5 may be used as a stand-alone calibrator i.e. all instrument data and calibration history data is saved in MC5’s own memory. Optionally MC5 also communicates with calibration software.
MC5 supports the use of instruction texts. They help the technician to perform the calibration as fluently as possible. You may enter three kinds of instruction texts: Starting Guide, Adjusting Guide and Finishing Guide. Additionally, calibration notes can be entered after the calibration procedure.
More calibration related information is available in Part D of this manual.
Calibration Results
16
The graphical representation as well as numeric data of the calibra­tion results may be viewed in MC5 (and printed if the optional printer is available). Transferring the results to QCAL® calibration software makes it possible to view the results in PC environment.
More information concerning calibration results is presented in Part D of this manual.
Help Function
Printing
MC5 Firmware
The Help function is not seen in the picture of the menu structure be­cause it is not a separate “branch” but a utility available in almost any situation. If you need help, just press the
key. A window with
related help pops up.
22.09.2000 12:15
1
Voltage
ET: Low V Low V. Sensor Meas.
Basic Mode is the focal point of MC5's menu structure. Advanced functions are in D/Menu and C/Others.
To measure, generate or simulate, select Quantity and Port from Window 1 Setup or Window 2 Setup menu.
User Guide: Part B Measuring Part B Generating/Simulating
Close
HELP
You can print out screenshots of any situations in MC5 by pressing the
key and the
key simultaneously..
Additional information on printing is found in part C of this manual.
Warning! Only use the printer that is available as an option. Using any
other printers may damage the printer or MC5 or even both of them.
17
The User Interface
The main elements of the User window can be seen in the following picture:
All possible elements are not included in the previous picture, but the important ones are discussed in the following chapters.
The Status Bar
The Status Bar at the top of the display is visible all the time. It is divided into four main sections.
The first (leftmost) section displays the charge level of the battery. The battery symbol is replaced by a plug symbol ( ) if you are using the battery charger together with the optional Dry Battery Cartridge. In this case the battery charger acts as a battery elimina­tor. The second section displays the time and date. The third sec­tion displays the temperature measured with the optional environ­ment sensor, if the sensor is connected to MC5.
The fourth section (rightmost) section displays additional informa­tion in the form of symbols, like:
Note that the fourth section is empty for most of the time. The sym­bols are visible only when needed.
General
Battery's charge level
Measurement reading
Additional data rows:
Sensor Supply
External Device
Special Measurement
Extra Info
Display area divided into Window 1 and 2
kPa
Pa bar psi mmH2O mmHg
Menu
Alarm <
Quantity [Pressure]
(gauge)
Funct/Port
mbar
[P1: INT2C] Display Mode
[Eng. Unit]
Unit [bar]
HART Pressure
Type [gauge] Zero Pressure Module
Others
Status Bar
06.05.2002 13:50
Pressure
1
P1: INT2C / -1.000000...2 bar
0.4521
ET: Voltage Generation POC4, bar Maximum value: 1.1262 bar Internal tempera
2 Current
E: Current Measurement
0.112
Minimum value: 0.0000
Setup Setup
Function key bar
Example of Status
Bar appearance
0.5
Sections:
1 2 4
Time & Date
Additional information
Indicator for multiple menu pages
bar
Pop-up list
Present selection
Indicator for multiple menu pages
CloseWindow 1 Window 2 MENUMode
3
21.3 °C
An hourglass when MC5 is working on something that takes time.
A question mark when an error occurred.
A symbol indicating communication with an external device,
e.g. a HART instrument or a controller (
or
).
18
The Function Key Bar
The Function Key Bar at the bottom of the display is visible all the time. The meaning of the Function Keys varies depending on the situation. A grayed Function key text means that the function is dis­abled at the moment.
MC5 Firmware
Menus
CloseCalibration
Alarm <
Quantity [Pressure]
(gauge)
Funct/Port
mbar
[P1: INT2C]
0.5
bar
Display Mode [Eng. Units]
Unit [bar]
HART Pressure
Type [gauge] Zero Pressure Module
Close
Others
MENUMode
Window 1 Window 2
Setup Setup
Special
Alarm <
Measurement [None]
(gauge)
Alarm
mbar
[--(--)] Second port
0.5 bar
[P2: EXT100] Function and
Port Info
Second Port Info
Extra Info
Close
Others
MENUMode
Window 1 Window 2
Setup Setup
Alarm <
Controller Settings
(gauge)
Sensor Supply
mbar
[None]
0.5 bar
Others
Close MENUMode
The Function Key for opening the menu is al­ways D/Menu. The same key is used when closing the menu. If a menu is not needed for the current subject, the fourth Func­tion Key is used for other needs.
If the opened menu has several pages, the menu’s uppermost and/or lowermost item includes
Field MENU
Stop
ModeMode
Ramping
06.05.2002 13:57
Pressure
1
P1: INT2C / -1.000000...2 bar
0.70834
2 Current
E: Current Measurement
0.4374
Window 1 Window 2
Setup Setup
an up/down triangle. In that case, use the menu pages. A menu option is selected with the numeric keys
and
keys to browse through the available
to . Selecting a menu option results in one of the following events:
1. An immediate action follows and the menu closes automati-
cally, e.g. when selecting the Zero Pressure Module option in the picture above.
2. A pop-up list opens for selecting one of the available options.
The current selection is displayed inside brackets in the menu. Use the
and
keys or the
and
keys to scroll the
pop-up list. To select an option in the pop-up list, use either the
key or the
lecting anything, press the
key. To close the pop-up menu without se-
key or the D/Close Function Key..
3. Another menu with new options replaces the previous menu.
Sometimes the Function Keys can also open another menu. In the previous picture, the Window 1 setup menu is opened. In this case Function Key B/Window 2 Setup and Function Key C/Others can be used for opening other menus.
4. A new window opens for, e.g. viewing additional information or
for configuring the selected task.
19
The Display Area
General
The layout of the display area varies according to the needs of the active tasks/settings. The following pictures give an overview of typical elements seen in different display area layouts.
Basic Measurement/Generation:
22.09.2000 8:06
1
Frequency
ET: Frequency Gen.
1.00000
Amplitude [Vpp]
pos. square kHz
5.00
The display area is divided into two windows with informative texts and numeric measurement/generation values.
2
Current
E: Current Measurement
11.9837
mA
A border surrounding a numeric value indicates that the field is editable. It is, e.g. a generation field for entering generation values.
If several editable fields are visible, choose the active field with the cur­sor keys or the B/Field Function Key.
Calibration:
The display area is divided into three windows during a calibration.
The first window displays data re­lated to the instruments input sig­nal. The second corresponding data related to the output signal.
The third window displays the er­ror graph. The error graph is also seen among calibration result data.
Configuration Window:
There are plenty of configuration windows in MC5. The picture be­side is the configuration window for Ramping settings.
The common thing for all configu­ration windows is that they reserve the whole display area for the con-
Calibration
Input
Output
Error
0.40 +
0
-
Quantity Port
Wait in 0% Rise Time Wait in 100% Fall Time
Repeats 0 = continuous
Field
Mode
22.09.2000 8:14
RTD Temperature [ET: Simul.]
50.00
Current [E: Meas.]
11.9925
0% 50% 100%
Force
Pause
Accept
22.09.2000 8:37
-0.05 %of span
RAMPING
Current E: I(gen)
2 1 2 2
1
Pt100 α385 °C (ITS90)
mA
MENU
s s s s
figuration fields. Use the cursor keys to move be-
tween fields.
Range 0 %
Cancel Start
100 %
8.0000
16.0000
mA
20
MC5 Firmware
Tables:
Tables are used, e.g. when view­ing calibration results in numeric format. Tables reserve the whole display area. The tables are often larger than the display. In that case there are small arrows added to the table borders. They indicate that more information may be seen by using the arrow keys.
The one line at a time. The
and
keys scroll the list
and
keys scroll the list one page at a time (if applicable).
Hint. If the table has more columns than
can be seen, use the numeric keys to quickly jump to corresponding column.
Help window:
The help window is a special win­dow. It displays help text that the user called using the
key..
Display Area Elements that are Used for Editing Data
There are four different fields/ele­ments that are used for editing data in the display area. Use the
B/Field Function Key to move between editable fields in Basic Mode.
In configuration windows, use the cursor keys.
Numeric Fields
There are two ways to start editing a numeric field:
1. Press a numeric key, or
key. Then the entered value re­places the old value.
2. Press the key or the C/Edit Function Key available in some
configuration windows. Then you can edit the old value. New digits appear at the end of the old value.
Accept the new value by pressing the key. To discard the edited value, use the A/Cancel Function Key. See also Part B for special features concerning numeric fields when generating a signal.
22.09.2000 8:47
12.02.2000 10:29 - As Found - Passed
Input
-0.00002
0.99996
1.99998
3.0000
4.0000
5.0000
6.0000
7.0000
8.0000
9.0000
9.9999
9.0000
8.0000
Back
22.09.2000 12:15
1
Voltage
ET: Low V Low V. Sensor Meas.
Basic Mode is the focal point of MC5's menu structure. Advanced functions are in D/Menu and C/Others.
To measure, generate or simulate, select Quantity and Port from Window 1 Setup or Window 2 Setup menu.
User Guide: Part B Measuring Part B Generating/Simulating
Close
Range 0 %
Range 0 %
Output
[V]
Next
Page
100 %
100 %
[V]
-0.00005
0.99996
2.0000
3.0001
4.0001
5.0002
6.0001
7.0001
8.0001
9.0002
10.0001
9.0002
8.0002
HELP
Error
0.003
0.000
0.002
0.001
0.001
0.002
0.001
0.001
0.001
0.002
0.002
0.002
0.002
1 2
4.0000
16.0000
4.0000 20_
[%]
MENU
mA
mA
21
General
Notes. You cannot add more digits if the length of the number is at its
maximum limit. Use the C/çDelete Function Key to remove un­wanted digits first and then enter the new digits.
The dual function of the keys: ,
and
is not available in a
numeric field. The keys only represent numbers.
Text fields
Position ID PT106.1
Press any of the numeric keys or the C/Edit Function Key available in some configuration windows to start editing a text field. Then the menu with the available characters opens for selecting. Use the nu­meric keys (1 to 7) to select the character. Use the cursor keys to move the cursor in the text field. Select the character with the the
key. Use the C/çDelete
or
Function Key to remove unwanted characters. If the character you want to use is not seen in the list of available characters, try the
the
key to see more alternatives.
or
16.10.2000 15:21
PT106.1
Device ID
Device Name
Error Calc. Method Reject if Adjust if Do not Adjust if Adjust to
Cancel Delete Accept
% of span
0.50
>
0.30
>
0.10
<
0.10
<
A B C
D E F G H I
J K L M N O
P Q R S T U
V W X Y Z Å
Ä Ö O Æ Ë Ï
Ü Â Ê Î Ô
Û Ç ß
Accept the new text with the D/Accept Function Key. To discard (cancel) the edited text, use the A/Cancel Function Key.
22
MC5 Firmware
Drop Down Lists
Input Method
Measured
Drop Down Lists are used when there is a limited amount of preset values. You have to select one of the available options. The list of avail­able options is displayed either be-
Input Method
Measured
Measured
Keyed Controlled
low or above the Drop Down List field.
A Drop Down List opens when you press the
key or any of the numeric keys or the C/Edit Function Key available in some configu­ration windows. Small arrows in the upper right and/or lower right corner indicates that the list is longer than the visible part.
Use either the cursor keys
and
or the
and
keys to scroll
through the available options. Select one of the options with the
key or the
key..
Pop-up Lists
Pop-up Lists are similar to Drop Down Lists except that Pop-up Lists appear in conjunction with menus. There’s a picture of a Pop­up List in chapter The User Interface on page 18.
Scrolling a Pop-up List can be done with an additional way (com­pared Drop Down Lists): Each time you push the numeric menu key that opened the Pop-up List, the cursor advances one step.
Selection Lists
Selection lists are used when you have to choose one of several op­tions. Selection lists are often large, thus almost reserving the whole window.
Selection lists can be longer than the visible part. When the cursor (the row with the inverted text) is
16.10.2000 15:21
POSITION/DEVICE ID 101-XL-001.1 112-TT-003.1
112-TT-007.1
ESw PT106.1 PT112.12 PT112.15-1 PT112.15-2 PT112.16 TI VV
on the bottom and you press the key, the list scrolls and displays more options.
The
and
keys scroll the list one line at a time. The
and
keys to scroll the list one page at a time (if applicable). Select one of the options with the C/Select Function Key or either
the
key or the
key..
23
General
MC5’s Modularity and Options
MC5 includes several optional modules both in hardware and firm­ware. This makes it possible to buy a calibrator with capabilities according to current requirements. If additional needs arise later on, add more modules to your MC5 and you will have a tool that suits all demands.
Hardware modules/options
MODULE DESCRIPTION
Base Unit (BU)
Internal Pressure Modules (P1, P2 and P3)
External Pressure Module connector (PX1)
Electrical Module (E)
Electrical and Temperature Module (ET)
Internal Reference Junction Module (RJ)
(1
Required module. Includes the case, display, keyboard, battery pack, common electronics and the ENV, AUX and COMP/PRT connectors as well as a connector for an external pressure module (PX1).
Modules with positive and compound gauge pressure measurement capability and a barometric module enabling also absolute pressure measurement together with other modules.
Connection for external modules capable
(1
of measuring high pressures up to 1000 bar (approx. 14500 psi).
Voltage, low voltage, current and frequency measurement. Also pulse counting, switch testing, HART communication(2, current generation, and 24 V loop supply.
Resistance, RTD and thermocouple measurement/simulation. Low voltage measurement/generation. Voltage, current, frequency and pulse generation.
Internal reference junction compensation for thermocouple measurement/simulation. Cannot be used without the ET Module.
24
All MC5’s are built around the Base Unit (BU). All other modules are optional, but at least one of the optional hardware modules has to be available in order to measure/generate/simulate a signal.
1)
There are some limits on the total amount of certain modules/ connectors. See chapter The Upper Panel on page 5 for addi­tional information concerning this matter.
2)
E module’s HART communication requires that the respective firmware option is installed.
Other Connectable devices
There is an increasing number of devices that can be connected to MC5. The following list includes connectable devices that are either already connectable or will be in soon to come firmware updates (valid when this manual was printed):
External Pressure Modules (EXT)
Environment temperature sensor (ENV)
Battery operated portable printer (COMP/PRT)
Pressure Controllers: POC4,
Druck DPI510 and Druck DPI 515 (AUX)
Temperature Baths/Dry Blocks: Isotech, TekKnow, Ametek/Jofra and HART Scientific (AUX).
Additional information on the battery operated portable printer, pres­sure controllers and temperature baths/dry blocks is available in part C of this manual.
Firmware options
The standard firmware shipped with MC5 is capable of performing all normal measurement, generation/simulation and calibration tasks. The optional tools give you additional features that enhance MC5’s functionality.
The following firmware options are either already available or will be in soon to come firmware updates (valid when this manual was printed):
Special temperature sensors
Communication with QCAL® software
Drivers for External Devices that are connected to the AUX
interface.
HART communication (Requires the E module)
Multichannel datalogging
MC5’s Modularity and Options
25
General
Safety
MC5’s case is water/dust proof (IP65). The battery pack does how­ever have holes to enable proper ventilation and heat transfer. So be careful when working in wet conditions.
The materials of MC5’s case withstand normal industrial conditions. MC5 endures shocks with the help of the built in impact protectors
Internal pressure modules with a measuring range of 6 bar (90 psi) or less are overpressure protected. If the measurement pressure of a pressure module exceeds the module’s maximum pressure value, the overpressure protector vents excess pressure through a hole in the rear of the case.
Certifications and Compliances (EC Declaration of Conformity)
MC5 conforms to the EMC directive 89/336/EEC as attested by conformity with the following harmonized standards:
EN 50081-1 Emission, EN 50081-1 Immunity, EN 61000-3-2 Harmonic currents, EN 61000-3-3 Voltage fluctuations,
and the low voltage directive 73/23/EEC as attested by conformity with the following harmonized standard:
EN 60950 Low Voltage.
26
Safety Precautions and Warnings
MC5 calibrator is a precision calibration tool that should be used by skilled people. Working with MC5 involves the usage of pressure, temperature and/or electrical instruments. Be sure to know how to work with these instruments and how to safely connect/disconnect pressure hoses as well as electrical test leads clips, etc.
Use MC5 only if you are certain of that it can be used safely. Safe use of MC5 is no longer possible if one or more of the following cases are true:
When the case of MC5 is evidently damaged
When MC5 is not functioning as expected
After prolonged storage in unfavorable conditions
After serious damage during transport
Sometimes it is necessary to use a portable radio transceiver while working with the calibrator. To prevent calibration errors caused by the radio frequency interference, keep the radio far (at least 1 meter) from the calibrator and the circuit under calibration while sending.
General Warnings
Use only cables provided by Beamex when connecting MC5 to a PC or a printer.
Use the MC5 battery charger in a non-hazardous indoor loca­tion only and only with Beamex calibrators.
Only use the printer that is available as an option. Using any other printers may damage the printer or MC5 or even both of them.
MC5 uses alkaline batteries or a rechargeable Battery Pack. All of these battery types are considered as hazardous waste. Dis­pose used batteries properly according to local regulations.
Avoid short circuiting the batteries. The short circuit current may cause burns to you, damage to the device or even fire. Notice, that also new replacement batteries are shipped in charged state.
Rechargeable batteries may vent small amounts of gas during recharge. The vented gas mixture may be highly explosive, but normally it diffuses rapidly into the atmosphere. To avoid dan­ger, use only the original charger and never recharge in a gas­tight container.
The charger should only be used indoors and the temperature should not exceed 40 °C (104 °F).
Safety
27
General
Warnings Concerning the use of Electrical Modules (E and ET)
The measurement and generation terminals of MC5 are pro­tected against over voltage and over current as far as it has been possible without affecting the accuracy. The circuits are designed so, that you can connect a voltage source 50VDC/2A between any terminals without damaging the device. However, long exposure to this kind of stress may affect the accuracy.
Although there is a galvanic isolation between MC5’s ET and E modules, it is for functional purposes only. The max. 50 V re­striction applies between these modules too.
Maximum output voltage from MC5’s terminals is below 30 V. If you, however, connect together voltages from the ET and E sections or if you connect external voltages to MC5, the result­ing voltage may be high enough to be hazardous.
General Warnings Concerning Pressure Measurement
The accessory polyurethane hose supplied with an MC5 with pressure modules is rated to the maximum pressure of 20 bar at 21°C (290 psi at 70°F). Applying higher pressure can be haz­ardous.
To avoid damaging the calibrator, use hand tightening only when connecting the pressure measurement hoses (max. torque 5 Nm). If the use of tools is required to secure the con­nection (typically pressure modules with a pressure range of 20 bar or more), apply the counterforce with a spanner on the connector body’s hexagonal part.
Always depressurize the system before opening or connecting any pressure fittings or connectors. Use proper valves for vent­ing the system. Ensure that all connections are made correctly and that the hose and the connectors are intact.
Always use the pressure media stated in the module’s sticker. Using unsuitable pressure media may destroy the pressure module. The internal module’s sticker is located at the rear of MC5. External modules have the sticker on the module itself.
Never exceed the maximum pressure of a pressure module, be it internal or external. The pressure module’s maximum pres­sure is stated on the module’s sticker. The maximum pressure of external modules is also mentioned in the Instruction Leaf­let that is provided with the external module.
Never plug a hose with your hands or put the hands in front of a gas spray coming from a leakage. A gas bubble in the blood circulation can cause death.
28
Warnings Concerning High Pressure
High pressure is always dangerous. Only personnel with good experience and knowledge of high pressure liquid, air and ni­trogen operations are allowed to work with the module. Read carefully all these instructions and local safety instructions for high pressure operations before starting the use.
When using gas, the system must not contain any liquid, espe­cially if you do not know how they may react under pressure. Use of clean air or nitrogen is recommended as gaseous pres­sure media. Liquid pressure media should be preferred when using modules with a pressure range of 60 bar (30000 psi) or more.
If you use nitrogen, minimize the leak to the atmosphere and take care of sufficient ventilation. Close the valve of the nitro­gen cylinder, when the system is not in use. Increase in the percentage of nitrogen in the ambient air may cause uncon­sciousness and death without warning. Read carefully the safety instructions for nitrogen and make sure that the other people in the same space are aware of the danger.
Use of liquid pressure medium is recommended with pressure measurement modules at higher pressure range. Use water or suitable hydraulic oil. Check that the used liquid is not aggres­sive against the materials used in the transducer or tubing. When using liquid, minimize the amount of air in the system. So you can minimize the amount of spilled liquid in case of leakage.
Do not use the same tubing with different liquids or gases. Check what the local regulations say about construction and
use of pressurized vessels. The regulations normally control construction and use of systems where the product of the pres­sure and volume exceeds a certain limit. The volume of this system depends on the instrument connected to it.
High pressure gas is dangerous because it can break the con­tainer and the flying splinters may cause injury. Also small leaks of gas may be dangerous because the high velocity of the leak­ing gas jet enables penetration through skin. If a gas bubble gets into the blood circulation, it can cause death. The leak jet is particularly penetrative, if some liquid is coming with the gas.
Safety
29
Service
Firmware Update
General
Only qualified service personnel may perform higher level mainte­nance for MC5. Never open the case unless have explicit in- structions from Beamex or a local representative.
There are, however a few things that anyone using MC5 may do.
The quickest way to see if a new firmware version is available is checking out Beamex’s web site (http://www.beamex.com). Go to the “Downloads” page and see what it says about MC5 firmware versions and downloads.
All you need is a Personal Computer and the Computer communi­cation cable that connects MC5 to one of the serial ports in your PC.
Remember to backup all the instrument data in MC5, using e.g. a calibration management software. Also check for possible release notes accompanying the updated file.
Recalibrating MC5
The Battery Charger
30
Only laboratories approved by Beamex may recalibrate MC5. Con­tact Beamex or your local representative for information concern­ing the recalibration of MC5. Contact information is on the first pages of this User Guide.
The charger is not intended to be serviced. When unusable it can be thrown away according to local waste disposal regulations.
Service
Cleaning MC5
If MC5 needs cleaning, use cloth soaked with a mild solution of tall oil soap (pine soap). Wait a a few minutes and then rinse using a cloth moistened with pure water. Never use any strong detergents.
Cleaning the Contacts of the Internal Reference Junction Module
The contacts of the Internal Reference Junction Block may need cleaning from time to time. The time period varies depending on the environment MC5 is used in.
Carefully open the cover of the Internal Reference Junction Block by using a screwdriver as a wrench. Now you can see the contacts. Remove all impurities and press back the cover. The cover is se­cured when you hear a click.
31
General
(Empty)
32
Startup and Basic Operation
Things discussed in Part B:
What happens during the
Measuring signals and doing
Generating/simulating signals.
Step and Ramp functions.
Alarm limits.
startup procedure.
some special measurements.
Startup and Basic Operation
Starting MC5
Startup Procedure
When MC5 is started, a startup picture appears. After a self test, some basic information of the calibrator at hand appears in the lower part of the screen. If you want to view the calibrator information for a longer period, press the D/Wait function key. Then the calibrator information is visible until you press the D/Continue function key.
05.06.2002 15:38
www.beamex.com
34
Serial number Main version E module version ET module version Calibration due date
23512365
1.90
1.50
1.70
20.03.2003
Wait
If a module’s version number cannot be seen, the module is not included in the MC5 at hand.
The calibration due date that is listed in the startup window is the earliest calibration due date for all connected modules. If the cali­brator requires recalibration, MC5 stops at the calibrator informa­tion window and the text “Calibrate Soon” appears below the cali­bration due date row.
Basic Mode, Defined
Every time MC5 is switched on, the startup procedure ends in Basic Mode.
All non-calibration related measurements and generations are per­formed in the Basic Mode. Briefly: in Basic Mode MC5 works like a high quality multimeter. When returning from MC5’s higher level operations (calibration, viewing of calibration results, calibrator and user configurations), you always return to the Basic Mode.
Starting MC5
Basic Mode:
Measurement Generation...
Where should I go today...
In Basic Mode, the two available measurement/ generation/ simulation windows have default settings based either on factory settings or settings defined when MC5 was previously used.
The first time the D/Menu key is pressed, the Window 1 Setup menu is available. Other possible menus can be selected from the function keys: B/Window 2 Setup and C/Others. The latter function key opens a menu with some special functions and also includes the possibility to go to higher level operations.
35
Startup and Basic Operation
Example of a Basic Mode screen with pressure measurement config­ured in Window 1 and current mea­surement configured in Window 2:
What can be done in Basic Mode
Measure signals (*
Generate signals (*
Simulate signals (*
Start special measurement (min/max value etc.)
Perform a Limit Switch Test
Set alarm limits
Use the ramping function
Use the stepping function
*) Available options depend on the installed modules.
22.05.2000 8:33
1
Pressure
P2:INT20C/-1.0000...20.6840 bar g
2.6475
2
Current
E: Current Measurement
12.4731
Calibration
Mode
gauge bar
mA
MENU
36
Next…
Measuring on page 37 Generating/Simulating on page 58 Special Measurements on page 53 Alarm Limit Settings on page 73 Special Generations on page 69.
Measuring
Measuring
All measurements in Basic Mode require that you first select the Window to be used (Commands: Start with D/Menu and continue either with A/Window 1 Setup or B/Window 2 Setup). Each mea­surement has its own unique 1/Quantity and 2/Function/Port set- tings in their window’s menu. The other window menu settings, e.g. measuring unit, refine the measurement characteristics.
When presenting measurements in this manual, the first paragraph tells the module (or modules) that is/are required for the measure­ment. Because of MC5’s modularity you may or may not have the required module. If the module is not included in your MC5, the
1/Quantity and 2/Function/Port settings needed for the measure-
ment are not available as choices in the pop-up lists. Each measurement also has at least one picture with a circle around
some of MC5’s terminals, like the one below.
V, I,
OUTPUTSENSOR MEASURE & SIMULATE
60 VDC/30 VAC
ET E
Max input:
+24V
V, ,
HART
MEASURE
2-w xmtr
®
I
meas/sink
Low V
T/C INT. RJ
T/C OR EXT WIRES ONLY
T/C, Low V
T/C, Low V
R, RTD
4-w meas
3 & 4-w meas
The circle indicates active terminals for each 1/Quantity and
2/Function/Port setting in the window menu.
If the picture has more than two terminals circled, then the lighter part is somehow optional. In the following picture, the HART termi­nal is optional during current measurement.
2-w xmtr
V, I,
Max input:
60 VDC/30 VAC
2-w xmtr
+24V
+24V
I
I
meas/sink
V, ,
®
HART
MEASUREOUTPUTSENSOR MEASURE & SIMULATE
ET E
Low V
T/C INT. RJ
T/C OR EXT WIRES ONLY
T/C, Low V
R, RTD
4-w meas
3 & 4-w meas
37
Startup and Basic Operation
Warning! Do not apply voltage higher than 50 V (max 2 A) between any
terminals.
38
Measuring
Pressure Measurement
See chapter Things to Consider when Measuring Pressure on page 95 for more infor­mation on pressure measurement and internal/external pressure modules.
Required settings Options/description
Quantity Pressure Pressure Type g gauge pressure or
abs absolute pressure.
The available pressure types may be restricted because of the selected pressure port / pressure module. For more information concerning pressure types, see chapter Pres-
sure Type on page 95 .
Using Internal Modules
Select an internal pressure module port with a suitable measuring range and with an ability to measure the required pressure type:
Port P1: INTxxxx,
P2: INTyyyy or
Using External Modules
Select an external pressure module port with a connected pressure module and a suitable measuring range and with an abil­ity to measure the required pressure type, e.g.:
Port PX1: EXTxxxx
P3: INTzzzz.
T/C INT. RJ
T/C OR EXT WIRES ONLY
T/C, Low V
R, RTD
SENSOR MEASURE & SIMULATE
4-w meas
3 & 4-w meas
V, I,
+24V I MEAS/SINK
V, HART
MEAS & IOUTPUT
ET E
2-w xmtr
®
GEN
T/C INT. RJ
T/C OR EXT WIRES ONLY
Low V
Connecting and Removing External Pressure Modules
An external pressure module may be connected and removed at any time. If a removed module was part of an active measurement, MC5 automatically changes the measurement to a suitable internal pressure module. MC5 also emits a “beep” to inform you of the fact that the external pressure module used for pressure measurement was disconnected.
T/C, Low V
R, RTD
SENSOR MEASURE & SIMULATE
4-w meas
3 & 4-w meas
2-w xmtr
MEAS/SINK
+24V I
V, I,
®
V, HART
MEAS & IOUTPUT
GEN
ET E
Low V
39
Startup and Basic Operation
Configuring a Supply Voltage or Current to the Pressure Sensor
To configure the pressure sensor supply setting, Open the appropriate window setup menu (select D/Menu,
A/Window 1 Setup or B/Window 2 Setup). Con-
tinue to the third submenu by pressing the numerical
key
twice. The adjacent
picture displays all the submenus available when
06.05.2002 15:32
Pressure
1
P1: INT2C / -1.000000...2 bar
0.70834
2 Current
E: Current Measurement
0.4374
Window 1 Window 2
Setup Setup
Others
Window 1 Window 2
Setup Setup
Alarm <
Quantity [Pressure]
(gauge)
Funct/Port
mbar
[P1: INT2C]
0.5
Display Mode [Eng. Unit]
Unit [bar]
HART Pressure
Type [gauge] Zero Pressure Module
the selected Quantity is Pressure.
Select 2/Sensor Supply and choose either Current or Voltage sup­ply. A field for entering the supply Voltage/Current value appears in the pressure measurement window.
Zeroing a Pressure Module
If the selected pressure module does not display zero gauge pres­sure when the applied pressure is zero, the module has to be ze­roed.
Open the appropriate window setup menu (D/Menu, A/Window 1
Setup or B/Window 2 Setup) and select menu option 7/Zero Pressure Module. If a secondary pressure module is ac-
tive in the selected window, a pop-up menu will appear for choosing either to zero the primary or the secondary pressure module.
bar
Close
MENUMode
Others
Window 1 Window 2
Setup Setup
Special
Alarm <
Measurement [None]
(gauge)
Alarm
mbar
[--(--)]
0.5 bar
Second port [P2: EXT100]
Function and Port Info
Second Port Info
Extra Info
Close
MENUMode
Alarm <
Controller Settings
(gauge)
Sensor Supply
mbar
[None]
Others
0.5 bar
Close MENUMode
40
NOTE! Zeroing a pressure module is especially important when the
operating position of MC5 is changed or the location of MC5 is changed in the vertical direction. Both of the above mentioned factors affect notably on the pressure measurement modules. Measuring pressure below 100 mbar (approx. 40 iwc) should be done with a firmly mounted MC5 (e.g. placed on a table top).
Next…
Special Measurements on page 53 Alarm Limit Settings on page 73 Special Generations on page 69 Calibration, see Part D.
Measuring
Current Measurement
The current measurement terminals are located in the E module. Required settings Options/description
Quantity Current Funct/Port E: I(meas)
External supply
When the measuring circuit includes an external power supply, use the terminals shown in the picture below.
2-w xmtr
V, I,
Max input:
60 VDC/30 VAC
2-w xmtr
+24V
I
I
meas/sink
meas/sink
V, ,
®
HART
MEASUREOUTPUTSENSOR MEASURE & SIMULATE
ET E
Low V
T/C INT. RJ
T/C OR EXT WIRES ONLY
T/C, Low V
4-w meas
R, RTD
3 & 4-w meas
Based on the terminals in use, MC5 automatically acts as either a pure current measuring unit or as a current measuring unit while at the same time supplying the measuring circuit.
Notes. Check the polarity of your connections. The arrows in the previous
pictures describe the correct flow of current. If you are using a transmitter with HART capability, make also a
connection to MC5’s HART terminal. For more information concern­ing HART connections, see Appendix 1, chapter Connecting MC5 and a HART Instrument on page 138. Information concerning cur­rent measurement parallel to a test diode can be found in part C, chapter Current Measurement Parallel to a Test Diode, Connec-
tions on page 103.
Internal Supply
When you want to use MC5’s 24 V termi­nal to supply the measuring circuit, use the terminals shown in the picture below.
2-w xmtr
V, I,
OUTPUTSENSOR MEASURE & SIMULATE
60 VDC/30 VAC
ET E
Max input:
+24V
+24V
V, ,
HART
MEASURE
®
2-w xmtr
I
I
meas/sink
Low V
T/C INT. RJ
T/C OR EXT WIRES ONLY
T/C, Low V
R, RTD
4-w meas
3 & 4-w meas
Next…
Current Generation on page 60 Special Measurements on page 53. Alarm Limit Settings on page 73. Calibration, see Part D.
41
Startup and Basic Operation
Voltage Measurement
The E module has terminals for low voltage measurement within the range ±1 V and terminals for voltage measurement within ±50 V range. The ET module also has low volt­age measurement terminals with a range of ±500 mV. The ET module terminals are also used when measuring/simulating thermocouples using an external Reference Junction.
Required settings Options/description
Quantity Voltage Funct/Port ET: LowV(mea), E: LowV(mea) or E: V(meas)
Measuring Low Voltages
Select either Function/port ET: LowV(mea) or E: LowV(mea) and choose a suitable unit. The following pictures display the ac­tive terminals for both available ports.
MC5 displays the measured low voltage in the selected window.
Hint! Low voltage measurement can be used for non-standard thermo-
couple measurement. You will see the measured temperature in millivolts and need a table to convert the measured millivolt value to corresponding temperature values. In this case, use copper exten­sion cords to connect the non-standard thermocouple to MC5’s ter­minals.
ET: LowV(mea), ±500 mV:
T/C INT. RJ
T/C OR EXT WIRES ONLY
T/C, Low V
T/C, Low V
R, RTD
4-w meas
3 & 4-w meas
V, I,
OUTPUTSENSOR MEASURE & SIMULATE
Max input:
60 VDC/30 VAC
E: LowV(mea), ±1 V:
T/C INT. RJ
T/C OR EXT WIRES ONLY
T/C, Low V
R, RTD
4-w meas
3 & 4-w meas
V, I,
60 VDC/30 VAC
ET E
Max input:
2-w xmtr
+24V
I
meas/sink
V, ,
®
HART
MEASURE
Low V
2-w xmtr
+24V
I
meas/sink
V, ,
®
HART
MEASUREOUTPUTSENSOR MEASURE & SIMULATE
ET E
Low V
42
Measuring Voltages up to ±50 V
Select Function/port E: V(meas) and choose a suitable unit.
Measuring
Next…
V, I,
OUTPUTSENSOR MEASURE & SIMULATE
60 VDC/30 VAC
ET E
Max input:
+24V
V, ,
MEASURE
2-w xmtr
I
meas/sink
®
HART
Low V
T/C INT. RJ
T/C OR EXT WIRES ONLY
T/C, Low V
R, RTD
4-w meas
3 & 4-w meas
MC5 displays the measured voltage in the selected window.
Warning! Do not apply voltages higher than 50 V between any of MC5’s
terminals.
Voltage Generation on page 62 Thermocouple Measurement (Temperature) on page 51 Special Measurements on page 53. Alarm Limit Settings on page 73. Calibration, see Part D.
43
Startup and Basic Operation
Resistance Measurement
Resistance measurement terminals are located in the ET module. Required settings Options/description
Quantity Resistance Funct/Port ET: R(meas)
The following picture displays the active terminals:
V, I,
ET E
Max input:
60 VDC/30 VAC
2-w xmtr
+24V
I
meas/sink
V, ,
®
HART
MEASUREOUTPUTSENSOR MEASURE & SIMULATE
Low V
T/C INT. RJ
T/C OR EXT WIRES ONLY
T/C, Low V
R, RTD
R, RTD
4-w meas
4-w meas
3 & 4-w meas
Note. If the measured resistance value is infinite or very high (> 4000 ohm),
the text “+OVER” is displayed in the measuring window. This means that the circuit is broken or the connection is wrong. Wrong connec­tion may also cause erroneous reading, typically too low. If neces­sary, use the 2-wire ohm measurement to check the wiring before final connection.
Next…
RTD and Resistance Simulation on page 66 RTD Measurement (Temperature) on page 50 Special Measurements on page 53. Alarm Limit Settings on page 73. Calibration, see Part D.
The two leftmost terminals are used in 2­wire systems. MC5 automatically checks the connection and displays the found wir­ing system (2-wire, 3-wire or 4-wire) in the measuring window. For more information concerning wiring options, see Resistance and RTD Measurement, Connections on page 101.
44
Measuring
Switch State Sensing
The switch state detection terminals are located in the E module. Required settings Options/description
Quantity Switch Funct/Port E: Switch (selected automatically when the
corresponding Quantity setting is activated )
Also check the Sound setting. The option
Change means that MC5 beeps every time
the switch changes its state. When using options Open or Closed the sound is continuously on when the switch is open respectively closed.
The contact should be free of external po­tential. If this is not possible, use DC volt­age within the range -10 V to +30 V. MC5
Hint! Switch state detection may also be used for binary signal detection.
Next…
Limit Switch Test on page 46 Calibration, see Part D.
shows voltages above approx. +1.5 V as open contact and voltages below approx. +1.5 V as closed contact.
V, I,
Max input:
60 VDC/30 VAC
2-w xmtr
+24V
I
meas/sink
V, ,
®
HART
MEASUREOUTPUTSENSOR MEASURE & SIMULATE
ET E
Low V
T/C INT. RJ
T/C OR EXT WIRES ONLY
T/C, Low V
R, RTD
4-w meas
3 & 4-w meas
45
Startup and Basic Operation
Limit Switch Test
A limit switch test displays the opening and closing point of a limit switch. MC5 supports limit switch testing of any type of limit switches as long as MC5 is able to either measure or generate/simulate the switch’s input signal and is also capable of detecting the switch state.
Notes. Basic Mode’s limit switch test is a restricted version compared to
the limit switch test available in Calibration Mode. This test gives you the approximates of the latest opening and closing points and also the current switch status. The limit switch test in Calibration Mode offers more accurate results and additionally, statistical data of repeated switch tests. More of the limit switch test in Calibration Mode in Part D of this manual.
In Basic Mode MC5 does not support limit switch testing when simu­lating resistance or an RTD sensor. The limit switch test in Calibra­tion Mode also supports resistance and RTD sensor input.
Performing the Limit Switch Test
Configure, e.g. Window 1 to either mea­sure or generate/simulate the switch’s in­put signal (Function keys D/Menu and
A/Window 1 Setup in Basic Mode) and
Window 2 for switch state detection (Func­tion keys D/Menu and B/Window 2 Setup in Basic Mode). It doesn’t matter which win­dow is assigned for which function as long as both the switch’s input signal and the switch state are available for MC5.
Slowly change the switch’s input signal and watch how the “Opened @” and “Closed
@” data is updated as the switch changes
its state.
07.01.2002 15:15
1
Voltage
ET: Voltage Generation
1.87000
Measurement V
2
Switch
E: Switch Sense
Closed
Opened @ V Closed @ V
Calibration
Mode
Field
V
Stop
Ramping
1.86712
0.98549
1.29990
MENU
46
Measuring
Note. The accuracy of the “Opened @” and “Closed @” values depend
greatly on the change rate of the switch’s input signal.
Hint. If you use MC5 to generate/simulate the switch’s input signal, you
can use ramping to create changing input signals for the switch under test.
Where to find more information when measuring a switch’s input signal…
Pressure Measurement on page 39 Using External Modules on page 39 Voltage Measurement on page 42 Current Measurement on page 41 Thermocouple Measurement (Temperature) on page 51 RTD Measurement (Temperature) on page 50
Where to find more information when generating a switch’s input signal…
Voltage Generation on page 62 Current Generation on page 60 Thermocouple Simulation on page 67 Ramping on page 71
47
Startup and Basic Operation
Frequency Measurement
The frequency measurement terminals are located in the E module. Required settings Options/description
Quantity Freq. Funct/Port E: f(meas)
Also check the Unit setting. MC5 compares the external potential
against an adjustable reference voltage (Trigger Level, range: -1 … +15 V) when measuring the frequency.
Next…
Switch State Sensing on page 45 Pulse Counting on page 49 Frequency Generation on page 64 Calibration, see Part D.
T/C INT. RJ
T/C OR EXT WIRES ONLY
T/C, Low V
R, RTD
4-w meas
3 & 4-w meas
V, I,
Max input:
60 VDC/30 VAC
2-w xmtr
+24V
I
meas/sink
V, ,
®
HART
MEASUREOUTPUTSENSOR MEASURE & SIMULATE
ET E
Low V
48
Measuring
Pulse Counting
The pulse counter terminals are located in the E module. Required settings Options/description
Quantity Pulses Funct/Port E: Pls(count)
Also check the Trigg.Edge setting. MC5 compares the external potential
against an adjustable reference voltage (Trigger Level, range: -1 … +15 V) when counting pulses.
The counter may be cleared (zeroed) by selecting D/Menu, 6/Clear
counter.
Next…
Frequency Measurement on page 48 Switch State Sensing on page 45 Pulse Generation on page 65 Calibration, see Part D.
T/C INT. RJ
T/C OR EXT WIRES ONLY
T/C, Low V
R, RTD
4-w meas
3 & 4-w meas
V, I,
ET E
Max input:
60 VDC/30 VAC
2-w xmtr
+24V
I
meas/sink
V, ,
®
HART
MEASUREOUTPUTSENSOR MEASURE & SIMULATE
Low V
49
Startup and Basic Operation
RTD Measurement (Temperature)
RTD-measurement terminals are located in the ET module. Required settings Options/description
Quantity RTD-Temp. Funct/Port ET: RTD(mea) Sensor Type Available RTD sensors
The following picture displays the active terminals:
V, I,
ET E
Max input:
60 VDC/30 VAC
2-w xmtr
+24V
I
meas/sink
V, ,
®
HART
MEASUREOUTPUTSENSOR MEASURE & SIMULATE
Low V
T/C INT. RJ
T/C OR EXT WIRES ONLY
T/C, Low V
R, RTD
R, RTD
4-w meas
4-w meas
3 & 4-w meas
Note. If the measured resistance value is infinite or very high (> 4000
ohm), the text “+OVER” is displayed in the measuring window. This means that the circuit is broken or the connection is wrong. Wrong connection may also cause erroneous reading, typically too low. If necessary, use the 2-wire ohm measurement to check the wiring before final connection.
Next…
RTD and Resistance Simulation on page 66 Thermocouple Measurement (Temperature) on page 51 Resistance Measurement on page 44 Special Measurements on page 53. Alarm Limit Settings on page 73. Calibration, see Part D.
The two leftmost terminals are used in 2­wire systems. MC5 automatically checks the connection and displays the found wir­ing system (2-wire, 3-wire or 4-wire) in the measuring window. For more information concerning wiring options, see Resistance and RTD Measurement, Connections on page 101.
50
Measuring
Thermocouple Measurement (Temperature)
Thermocouple measurement terminals are located in the ET module. Required settings Options/description
Quantity T/C-Temp Funct/Port ET: TCi(mea) (for the internal Reference Junction), or
ET: TCx(mea) (for other RJ compensation methods) Sensor Type Available thermocouples Reference Junction Depends on the Function/Port setting.
See subsequent chapters.
Second port Available only if RTD sensor is not used as the Reference
Junction compensation method.
Internal Reference Junction
MC5’s Internal Reference Junction Module is an optional module. To use the Internal Reference Junction, select Function/Port
ET: TCi(mea). The Reference Junction
compensation method Internal is auto­matically selected.
V, I,
Max input:
60 VDC/30 VAC
2-w xmtr
+24V
I
meas/sink
V, ,
®
HART
MEASUREOUTPUTSENSOR MEASURE & SIMULATE
ET E
Low V
T/C INT. RJ
T/C OR EXT
T/C OR EXT WIRES ONLY
WIRES ONLY
T/C, Low V
R, RTD
4-w meas
3 & 4-w meas
Additional information is found in chapter
Internal Reference Junction on page 97.
External Reference Junction
To use an External Reference Junction, select Function/Port ET: TCx(mea) and choose one of the available Reference Junction compensation methods: Entered,
0°C or available RTD sensors.
V, I,
Max input:
60 VDC/30 VAC
2-w xmtr
+24V
I
meas/sink
V, ,
®
HART
MEASUREOUTPUTSENSOR MEASURE & SIMULATE
ET E
Low V
T/C INT. RJ
T/C OR EXT WIRES ONLY
T/C, Low V
T/C, Low V
R, RTD
4-w meas
3 & 4-w meas
Additional information is found in chapter External Reference Junction on page 98.
51
Next…
Startup and Basic Operation
Note. MC5 has a comprehensive set of predefined sensor types. Addi-
tional sensor types are available as options.
Warning! If you connect an RTD sensor to the ET module’s R, RTD con-
nectors, there is no galvanic isolation between the thermo­couple and the RTD sensor.
Thermocouple Simulation on page 67 RTD Measurement (Temperature) on page 50 Voltage Measurement on page 42 Special Measurements on page 53. Alarm Limit Settings on page 73. Calibration, see Part D.
52
Problems with thermovoltage measurement? See Error situations on page 100.
Special Measurements
Special Measurements
Special measurements are extra utilities that can be activated to perform a special function alongside the normal measurement.
Only one of the special measurements may be activated at a given time for each window/quantity. Activating another special measure­ment deactivates the earlier special measurement in the same win­dow (or the earlier special measurement using the same quantity).
All special measurements are started similarly:
Select D/Menu followed by B/Window 2 Setup if needed.
As the special measurement setting command is located in
the window setup’s submenu, select either the numerical key
or the cursor key
Then select 1/Special Measurements and the type of spe- cial measurement from the provided pop-up list (or deactivate a special measurement by selecting the option “None”).
Some of the special measurements do not require any additional information. They start immediately after they are activated. Rate
of Change Measurement, Special Filtering and Resolution, Redundant Measurement and Deviation Measurement do how-
ever need some additional information. Therefore when you acti­vate them you will have to enter the required additional information before the special measurement is started.
to open the submenu.
Notes. Special measurements are only available in Basic Mode. If you change any of the main settings of the measurement (Quan-
tity, Funct/Port), the defined special measurement is deactivated.
To zero/restart a special measurement without altering any main measurement settings, do the same menu commands you used for starting the special measurement.
53
Startup and Basic Operation
Mathematical Special Measurements
Mathematical special measurements may be assigned to all measurements.
Minimum value
Start the minimum value measurement by selecting:
D/Menu and B/Window 2 Setup, if needed,
or
,
1/Special Measurements, Minimum Reading.
Maximum value
Start the maximum value measurement by selecting:
D/Menu and B/Window 2 Setup, if needed,
or
,
1/Special Measurements, Maximum Reading.
Min/Max value
Start the minimum/maximum value measurement by selecting:
D/Menu and B/Window 2 Setup, if needed,
or
,
1/Special Measurements,
Min/Max Readings.
Rate of Change
54
Start the rate of change mea­surement by selecting:
D/Menu
and B/Window 2 Setup, if needed,
or
,
1/Special Measurements, Rate of Change….
Before the special measurement is started MC5 prompts for the rate of change unit which can be selected from the following op­tions: 1/s, 1/min and 1/h.
22.09.2000 13:22
RATE OF CHANGE MEASUREMENT
Quantity Port Unit
Rate of Change Unit
T/C-temperature ET: TCi(meas) °C
1/s
StartCancel Edit
Special Filtering and Resolution
Start using special filtering and resolution by selecting:
D/Menu
and B/Window 2 Setup, if needed,
or
,
1/Special Measurements, Filter and Resolution….
Select the Time Constant setting and how many decimals should be cut off from the actual resolution of the current measurement. The fil­ter is a 1st order digital filter.
None means “No additional filter-
ing” and “Use the modules own resolution” respectively. Note. You cannot “worsen” the resolution to less than one significant digit.
Deviation Measurement
In deviation measurement the read­ing of the main port is compared to a reference value. The reference value is subtracted from the read­ing of the main port.
Start the deviation measurement by selecting:
D/Menu
and B/Window 2 Setup, if needed,
or
,
1/Special Measurements, Deviation Meas….
You can enter the reference value when you start the special measurement mode.
Note. Keep in mind that when the displayed deviation reading is small
compared to the actual reading, a significant part of the deviation value may be measurement error. See the specifications for mea­surement errors at the actual measurement level.
Special Measurements
SPECIAL FILTERING AND RESOLUTION
Quantity Port Unit
Time Constant
Decimals
The setting -1, for instance, means one less decimals.
Quantity Port
Measure deviation from the value
19.05.2000 13:55
T/C-temperature ET: TCi(meas) °C
5
-2
22.09.2000 13:32
DEVIATION MEASUREMENT
T/C-temperature ET: TCi(mea)
22.0000
°C
s
StartCancel Edit
StartCancel Edit
55
Startup and Basic Operation
Special Measurements Using Two Ports Simultaneously
The following special measurements only apply when two ports are simultaneously used in the same window. The Second Port set­ting in the window’s setup menu allows you to select another port for the same window. The Second Port setting is enabled depend- ing on selected quantity and available modules.
Difference Measurement
In difference measurement the difference between the reading of the main port and the second port is calculated. The reading of the second port is subtracted from the reading of the main port.
Start the difference measurement by selecting:
D/Menu and B/Window 2 Setup, if needed,
or
,
1/Special Measurement, Difference Meas….
Notes. Difference measurement is not available as an option in the list of
special measurements, unless two measurement ports are activated in the same window.
No setting window appears, but the calculated difference is dis­played in the special measurement row.
The measurement value of the second port may be assigned to the
Extra Info row at the bottom of the window.
Keep in mind that when the displayed difference reading is small compared to the actual reading, a significant part of the differ­ence value may be measurement error. See the specifications for measurement errors at the actual measurement level.
If the measuring spans of the selected ports are different, make sure you do not exceed the measurement range of either port.
56
Redundant Measurement
In redundant measurement the measurements of the main port and the second port are compared with each other. If the readings differ more than the entered limit value, MC5 gives an audible alarm.
Start the redundant measurement by selecting:
D/Menu
and B/Window 2 Setup, if needed,
or
1/Special Measurement, Redundant Meas….
You can enter the allowed deviation between the two measurements when you start the special measurement mode.
Notes. Redundant measurement is not available as an option in the list of
special measurements, unless two measurement ports are selected for use in the same window.
The measurement value of the second port is displayed on the spe­cial measurement row. You may assign the allowed deviation value to be displayed on the Extra info row at the bottom of the window.
When setting the allowed difference, take the accuracies of the measurements into account.
If the measuring spans of the selected ports are different, make sure you do not exceed the measurement range of either port.
Special Measurements
22.09.2000 13:41
REDUNDANT MEASUREMENT
Main Measurement
Quantity Port
Second Measurement
Quantity Port
While displaying the main measurement, compares it to the second and alarms if readings differ more than
,
0.00100
Pressure P1
Pressure P2
bar
StartCancel Edit
57
Startup and Basic Operation
Generating/Simulating
General
This chapter and the subchapters describe only how to generate/ simulate signals using MC5’s own modules. Part C discusses the use of external devices connected to the auxiliary interface.
MC5 is capable to perform the following generation/simulation func­tions:
Voltage generation
Current generation
Frequency and pulse generation
Thermocouple simulation
RTD and resistance simulation
Generation/simulation in Basic Mode require that you first select the Window to be used (Commands: Start with D/Menu and con­tinue either with A/Window 1 Setup or B/Window 2 Setup). Each generation/simulation has its own unique 1/Quantity and 2/Func-
tion/Port settings in their window’s menu. The other window menu
settings (generation/simulation unit etc.) refine the generation/simu­lation characteristics.
The presentation of each generation/simulation begins with a para­graph defining the modules that include terminals required for the generation/simulation (Most generated/simulated signals are done with the ET module but current generation may also be done with the E module). Because of MC5’s modularity you may or may not have the required module. If the module is not included in your MC5, the 1/Quantity and 2/Function/Port settings needed for the generation/simulation are not available as choices in the pop-up lists.
Each generation/simulation also has at least one picture with a circle around some of MC5’s terminals, like the one below.
58
V, I,V, I,
Max input:
60 VDC/30 VAC
2-w xmtr
+24V
I
meas/sink
V, ,
®
HART
MEASUREOUTPUTSENSOR MEASURE & SIMULATE
ET E
Low V
T/C INT. RJ
T/C OR EXT WIRES ONLY
T/C, Low V
R, RTD
4-w meas
3 & 4-w meas
The circle indicates active terminals for each 1/Quantity and
2/Function/Port setting in the window menu.
Generating/Simulating
Warnings! When selecting a generation/simulation function, MC5 always
starts with zero output (not when simulating a resistance). This is done to prevent damages in the connected instrument.
Be careful when increasing the generated/simulated signal. If an instrument that cannot withstand the generated signal is connected to MC5, the instrument may get seriously damaged.
Changing the Value of the Generated/Simulated Signal
Move the field indicator on the display until it surrounds the value of generated/simulated signal (use the B/Field Function Key or the cursor keys).
Enter the new value using the numeric keys. You may cancel the editing by pressing the A/Cancel Function Key. The C/çDelete Function Key removes the rightmost digit.
Accept the new value by pressing either the Function Key.
Note. The dual function of the keys: ,
generation field. The keys only represent numbers.
and
key or the D/OK
is not available in a
Fine Tuning the Generated/Simulated Signal
Press either of the left or right arrow keys ( or ) to start the Fine Tun­ing of the selected numeric field. Then one of the digits in the num­ber in underlined indicating which digit can be fine tuned. If needed, press the left or right arrow buttons again to select another digit for Fine Tuning.
To change the value of the undelined digit, use the up and down arrow keys ( ). The changes take effect immediately..
To end Fine Tuning, press either the tion Key. The C/Edit Function Key ends Fine Tuning and allows you to enter a number using the numeric keys.
Notes. You cannot exceed the minimum/maximum limit of the quantity with
the Fine Tuning utility. The fine tuned value follows the resolution properties of the gener-
ated/simulated quantity.
1000.00
key or the D/Close Func-
59
Startup and Basic Operation
Current Generation
MC5 can generate current both with the E and the ET module. Additionally the E module can be used both in source and sink mode.
Required settings Options/description
Quantity Current Funct/Port ET: I(gen) or E: I(control)
Using the ET module’s output terminals
When generating current from the ET module’s output terminals, select Funct/
Port option ET: I(gen). The following pic-
ture displays the active terminals:
Notes. If you are simultaneously using the ET module’s output terminals
and some of the ET module’s measuring terminals, there is no gal­vanic isolation between the measuring circuit and the current gen­eration.
The voltage between the output connectors of the ET module is limited to ±15 Volts. There is no sinking possibility in the ET mod­ule.
Using the E module’s output terminals
When generating current from the E module’s output terminals, you can either use MC5’s internal 24V supply (source mode) or use an external supply and let MC5 control the current (sink mode).
V, I,V, I,
OUTPUTSENSOR MEASURE & SIMULATE
Max input:
60 VDC/30 VAC
2-w xmtr
+24V
I
meas/sink
V, ,
®
HART
MEASURE
ET E
Low V
T/C INT. RJ
T/C OR EXT WIRES ONLY
T/C, Low V
R, RTD
4-w meas
3 & 4-w meas
Active terminals in source mode (below):
2-w xmtr
V, I,
OUTPUTSENSOR MEASURE & SIMULATE
60 VDC/30 VAC
ET E
Max input:
+24V
+24V
V, ,
HART
MEASURE
2-w xmtr
®
I
I
meas/sink
Low V
T/C INT. RJ
T/C OR EXT WIRES ONLY
T/C, Low V
R, RTD
4-w meas
3 & 4-w meas
Active terminals in sink mode (below):
2-w xmtr
V, I,
OUTPUTSENSOR MEASURE & SIMULATE
Max input:
60 VDC/30 VAC
2-w xmtr
+24V
I
I
meas/sink
meas/sink
V, ,
®
HART
MEASURE
ET E
T/C INT. RJ
T/C OR EXT WIRES ONLY
T/C, Low V
R, RTD
4-w meas
3 & 4-w meas
Based on the terminals in use, MC5 automatically selects either source or sink mode.
60
Low V
Generating/Simulating
Note. The output current of the E module is a “pure” analog signal without
any embedded HART signal.
Notes applying to both the ET: I(gen) and the E: I(control) ports: Check the polarity of your connections. The arrows in the previous
pictures describe the correct flow of current. If the loop resistance of the external circuit is too high or infinite, the
message “O.LOAD” is displayed until the load is reasonable.
Warnings! Make sure that you don’t exceed the maximum current allowed
by the instrument under test. If you open the mA generation loop, MC5 tries to maintain the
current by increasing the output voltage. If you then close the loop again, the current is first too high, but returns quickly to the correct level. If this current peak could damage the compo­nents of the loop, make sure that the loop will not open or pro­tect it against overcurrent. For the same reason, always enter 0 mA output before connecting the loop.
Next…
Current Measurement on page 41 Special Generations on page 69 Calibration, see Part D.
61
Startup and Basic Operation
Voltage Generation
The ET module has terminals for voltage generation within ±12 V range and terminals for low voltage sensor simulation with the range ±500 mV. The low voltage terminals are also used when measuring/simulating thermocouples using an external Reference Junc­tion.
Required settings Options/description
Quantity Voltage Funct/Port ET: V(gen) or ET: LowV(sim)
Generating Voltages up to ±12 V
Select Function/port ET: V(gen) and choose a suitable unit.
V, I,V, I,
ET E
Max input:
60 VDC/30 VAC
2-w xmtr
+24V
I
meas/sink
V, ,
®
HART
MEASUREOUTPUTSENSOR MEASURE & SIMULATE
Low V
T/C INT. RJ
T/C OR EXT WIRES ONLY
T/C, Low V
R, RTD
4-w meas
3 & 4-w meas
MC5 displays both the set value and the internally measured value for the generated voltage in the selected window. Max. out­put current depends on the voltage level as follows: 10 mA if the Voltage is within ±10 V or 3 mA if the Voltage is outside of ±10 V.
Low Voltage Generation
Select Function/port ET: LowV(sim) and choose a suitable unit. The max. output current is 5 mA.
V, I,
OUTPUTSENSOR MEASURE & SIMULATE
Max input:
60 VDC/30 VAC
2-w xmtr
+24V
I
meas/sink
V, ,
®
HART
MEASURE
ET E
Low V
T/C INT. RJ
T/C OR EXT WIRES ONLY
T/C, Low V
T/C, Low V
R, RTD
4-w meas
3 & 4-w meas
MC5 displays both the set value and the internally measured value for the generated voltage in the selected window.
62
Generating/Simulating
Note. If the resistance of the external circuit in voltage generation is very
low (obvious short circuit), the message “O.LOAD” is displayed until the load is reasonable.
Hint! Low voltage generation can be used when calibrating instruments
with millivolt input. You can use it also to simulate special thermo­couples not defined in MC5. If you simulate a thermocouple in mil­livolt mode, you must convert from temperature to millivolts manu­ally.
Warning! If you short circuit the voltage output, MC5 tries to maintain the
voltage by increasing the output current. If you then remove the short circuit, the voltage is first too high, but returns quickly to the correct level. If this voltage peak could damage the com­ponents of the circuit, make sure that the circuit can not be shorted or protect the circuit against overvoltage. For the same reason, always enter 0 V output before connecting the circuit.
Next…
Voltage Measurement on page 42 Thermocouple Simulation on page 52 Special Generations on page 69 Calibration, see Part D.
63
Startup and Basic Operation
Frequency Generation
The frequency generation terminals are located in the ET module. Required settings Options/description
Quantity Freq. Funct/Port ET: f(gen)
Also check the Unit and Waveform set­tings.
MC5 generates sine or square wave with given amplitude and frequency. Minimum allowed frequency is 1 Hz, but the specifi­cation is valid for frequencies above 40 Hz only. When generating a square wave, the output DC-level can be set to symmetric or all positive.
The amplitude (Vpp) setting range is: 0.01 V to 12 V.
T/C INT. RJ
T/C OR EXT WIRES ONLY
T/C, Low V
R, RTD
4-w meas
3 & 4-w meas
V, I,V, I,
OUTPUTSENSOR MEASURE & SIMULATE
Max input:
60 VDC/30 VAC
2-w xmtr
+24V
I
meas/sink
V, ,
®
HART
MEASURE
ET E
Low V
64
Next…
Pulse Generation on page 65 Frequency Measurement on page 48 Special Generations on page 69 Calibration, see Part D.
Generating/Simulating
Pulse Generation
The pulse generation terminals are located in the ET module. Pulse generation is similar to square wave frequency output, but it generates a predefined count of all positive or symmetric pulses.
Required settings Options/description
Quantity Pulses Funct/Port ET: Pls(gen)
Also check the Polarity setting. Enter the amount of pulses MC5 should
generate in the pulse generation window. Also enter the amplitude and frequency to be used.
The pulse generation starts immediately after the amount of pulses value is entered.
Note. If you change the frequency after the pulse generation has started,
the frequency is adjusted during the current cycle, but the frequency is not correct until the next cycle.
Next…
Frequency Generation on page 64 Pulse Counting on page 49 Special Generations on page 69.
T/C INT. RJ
T/C OR EXT WIRES ONLY
T/C, Low V
R, RTD
4-w meas
3 & 4-w meas
V, I,V, I,
OUTPUTSENSOR MEASURE & SIMULATE
60 VDC/30 VAC
ET E
Max input:
+24V
V, ,
HART
MEASURE
2-w xmtr
®
I
meas/sink
Low V
65
Startup and Basic Operation
RTD and Resistance Simulation
MC5 mimics the RTD or the resistor to be measured by the instrument under test. The instrument under test generates the current for the resistance measurement. MC5 con­trols the voltage across its terminals so that the resistance (voltage to current ratio) cor­responds to the simulated temperature or resistance. MC5 can simulate resistance be­tween 1 to 4000 ohm.
RTD and resistance simulation terminals are located in the ET module. Required settings Options/description
Quantity RTD-Temp. (for RTD simulation)
Resistance (for resistance simulation)
Funct/Port ET: RTD(sim) (for RTD simulation)
ET: R(sim) (for resistance simulation)
Sensor Type Available RTD sensors. Only needed
when doing RTD simulation.
The correct resistance value is between the resistance simulation terminals of the cali­brator. Use of 2-, 3- or 4-wire connection is up to the receiver instrument. Use only the two leftmost R, RTD terminals with every wiring option. Connect the possible third and fourth wire according to the require­ments of the connected instrument, but use only the two leftmost R, RTD terminals.
Notes. In RTD and resistance simulation MC5
monitors the resistance measurement cur­rent. If the current is too high, it cannot simulate the right resistance value. In that case it shows the message “H.CURR”. Re­spectively, if the measurement current is so low that it may affect the accuracy, the message “L.CURR” is displayed.
Next…
Thermocouple Measurement (Temperature) on page 51 RTD Measurement (Temperature) on page 50 Resistance Measurement on page 44 Special Generations on page 69 Calibration, see Part D.
V, I,
OUTPUTSENSOR MEASURE & SIMULATE
60 VDC/30 VAC
ET E
Max input:
+24V
V, ,
MEASURE
2-w xmtr
I
meas/sink
®
HART
Low V
T/C INT. RJ
T/C OR EXT WIRES ONLY
T/C, Low V
R, RTD
R, RTD
4-w meas
3 & 4-w meas
Accurate operation of the simulation elec­tronics requires that the current supplied by the instrument under test does not vary rapidly. The simulation result is not accu­rate if the instrument under test uses AC current. If the instrument under test uses pulsed measurement current it should wait a few milliseconds before starting the mea­surement after setting the current.
66
Generating/Simulating
Thermocouple Simulation
MC5 is able to mimic a thermocouple at given temperatures. This property is called ther­mocouple simulation. It enables checking and calibration of temperature indicators, re­corders, transmitters and other equipment related to temperature measurement with a thermocouple probe.
In thermocouple simulation the original thermocouple is disconnected from the instru­ment under test and replaced with MC5. To the instrument under test MC5 appears as a thermocouple at the given temperature.
Thermocouple simulation terminals are located in the ET module. Required settings Options/description
Quantity T/C-Temp Funct/Port ET: TCi(sim) (for the internal Reference Junction), or
ET: TCx(sim) (for other RJ compensation methods) Sensor Type Available thermocouple types Reference Junction Depends on the Function/Port setting.
See subsequent chapters.
Internal Reference Junction
MC5’s Internal Reference Junction Module is an optional module. To use the Internal Reference Junction, select Function/Port
ET: TCi(sim). The Reference Junction
compensation method Internal is auto­matically selected.
V, I,
ET E
Max input:
60 VDC/30 VAC
2-w xmtr
+24V
I
meas/sink
V, ,
®
HART
MEASUREOUTPUTSENSOR MEASURE & SIMULATE
Low V
T/C INT. RJ
T/C OR EXT
T/C OR EXT WIRES ONLY
WIRES ONLY
T/C, Low V
R, RTD
4-w meas
3 & 4-w meas
Additional information is found in chapter
Internal Reference Junction on page 97.
External Reference Junction
To use an External Reference Junction, select Function/Port ET: TCx(sim) and choose one of the available Reference Junction compensation methods: Entered,
0°C or available RTD sensors.
V, I,
ET E
Max input:
60 VDC/30 VAC
2-w xmtr
+24V
I
meas/sink
V, ,
®
HART
MEASUREOUTPUTSENSOR MEASURE & SIMULATE
Low V
T/C INT. RJ
T/C OR EXT WIRES ONLY
T/C, Low V
T/C, Low V
R, RTD
4-w meas
3 & 4-w meas
Additional information is found in chapter External Reference Junction on page 98.
67
Startup and Basic Operation
Notes. If the resistance of the external circuit in thermocouple simulation is
very low (obvious short circuit), the message “O.LOAD” is displayed until the load is reasonable.
Check that the instrument under test is set for the same thermo­couple type as selected in MC5. If the type is not one of the avail­able types, you should simulate in millivolt mode and convert from temperature to millivolts manually. More information concerning millivolt generation is in chapter Voltage Generation on page 62.
Wire-wound thermocouple temperature indicators and record­ers are calibrated with known loop resistance, commonly ten or
twenty ohms. The required resistance of the conductors is usually marked on the device. When calibrating such a device, tune the loop resistance to the nominal value with an additional resistor.
Use MC5’s 2-wire resistance measurement to tune the loop resis­tance of a wire wound device. Short circuit the measuring device for the time of resistance measurement. The resistance measure­ment may damage the device, if you do not install the short circuit. For more information on resistance measurement, see chapter
Resistance Measurement on page 44.
Warning! If you short circuit the thermocouple simulation output, MC5
tries to maintain the voltage by increasing the output current. If you then open the output again, the voltage is first too high, but returns quickly to the correct level. If this voltage peak could damage the components of the circuit, make sure that the cir­cuit can not be shorted or protect the circuit against overvolt­age. For the same reason, always enter 0°C output before con­necting the circuit.
If you connect an RTD sensor to the ET module’s R, RTD con­nectors, there is no galvanic isolation between the thermo­couple and the RTD sensor.
68
Next…
Thermocouple Measurement (Temperature) on page 51 RTD and Resistance Simulation on page 66 Special Generations on page 69 Calibration, see Part D.
Problems with thermovoltage simulation? See Error situations on page 100.
Special Generations
Manual change of generated signals is sometimes a restriction. Therefore MC5 includes Stepping and Ramping as standard utili­ties for creating automatically alternating output signals (special generations).
To be able to start the definition of a special generation, a suitable generation/simulation field has to be active in the Basic Mode Win­dow. If a generation/simulation is not started, select D/Menu and either A/Window 1 Setup or B/Window 2 Setup to configure a generation/simulation. For more information on how to configure a generation/simulation, see chapter Generating/Simulating on page 58 and its subchapters.
Notes. Only one of the special generations may be active at a given time. Special generations are available only in Basic Mode.
Special Generations
Opening the Step or Ramp Configuration Window
Open the window setup menu for the generation/simulation quan­tity that you want to configure a Stepping function for. The menu commands are:
D/Menu
and
B/Window 2 Setup,
if needed,
Press the numeric key to open the second menu page
Choose
3/Step, Ramp and
Either 1/Step or
2/Ramp in the next
menu.
12.04.2002 12:51
1 Voltage ET: Voltage Generation
???????
Measurement, V -------
2 Switch E: Switch Sense
Opened @ V Closed @ V
Window 1
Setup
12.04.2002 12:51
1 Voltage ET: Voltage Generation
Measurement, V -------
2 Switch
Open
E: Switch Sense
Opened @ V
Window 2
Others
Closed @ V
Setup
Window 1
Setup
Quantity [Voltage]
Function/Port
V [ET: V(gen)]
Display Mode [Eng. Unit]
Unit [mA]
HART
Special Measurements [None]
12.04.2002 12:52
1 Voltage
Alarm
V???????
ET: Voltage Generation
[--(--)]
Step, Ramp
Function and Port Info
Measurement, V -------
Second Port Info
2 Switch
Open
E: Switch Sense
-------
Extra Info
-------
Close MENU
Window 2
Opened @ V
Others
Setup
Closed @ V
Back
Open
-------
-------
Close
MENU
Step
V???????
Ramp
Close MENU
-------
-------
69
Stepping
Startup and Basic Operation
The Stepping configuration windows shown below can are opened as described in chapter Opening the Step or Ramp Con-
figuration Windowon page 69.
22.09.2000 14:22
STEPPING
Quantity Port
Stepping Mode Step Time
Repeats 0 = continuous Starting Point
Step Size Number of Steps Division of Steps
Range
Current, mA 12
11
10
9 8
10-1 5 10 14
Start
0 %
100 %
Field
Current ET:I(gen)
Up
1.00
3 From present
1.00 4 Linear
8.0000
12.0000
Stop
Edit
Ramping
s
mA
mA
StartCancel
Time, s
Configure the Stepping settings according to your needs. The following pictures are examples of stepping configurations. The graph below the configuration window dis­plays the result of the settings.
22.09.2000 14:39
STEPPING
Quantity Port
Stepping Mode Step Time
Repeats 0 = continuous Starting Point
Step Size Number of Steps Division of Steps
Range
Current, mA
12
11
10
9 8
10-1 5 10 14
Start
Current ET:I(gen)
Up/Down
0.50
0 From 0 %
1.50
Linear
0 %
8.0000
100 %
12.0000
Field StartCancel Edit
-------
Stop
Ramping
s
mA
mA
Time, s
Note that because of the Starting point setting, the first repeat of the leftmost ex­ample is limited to a small starting step and only two full steps. Generally: if the step­ping settings limit the first repeat to only a fraction of a full repeat it is still calculated as one repeat.
You may enter either the Step Size or the
Number of Steps. Because these values
depend on each other, the value of the other field is calculated whenever you make any changes. Also, you can only enter an inte­ger as the Number of Steps value. If you
70
enter a step size that results in a non-inte­ger value for the Number of Steps field, MC5 displays a dashed line instead of a value for the Number of Steps field. This indicates that the size of the step that reaches the 100 % range limit is smaller than the defined step size. See the rightmost example.
To stop stepping press the function key C/
Stop Stepping. This applies for both a con-
tinuous stepping (Repeats field set to zero) and a stepping with a predetermined amount of repeats (max. value 65535).
Ramping
Time, s
Start
Start
Special Generations
Warning! Do not configure the range settings so that they exceed the
allowed input range of the connected instrument. MC5 deter­mines the limits of the range settings based on the selected quantity and port, not the connected instrument.
The Ramping configuration windows shown below can are opened as described in chapter Opening the Step or Ramp Con-
figuration Windowon page 69.
22.09.2000 10:43
RAMPING
Quantity Port
Wait in 0% Rise Time Wait in 100% Fall Time
Repeats 0=continuous
Range
Current, mA 16
14
12
10
8
Current ET:I(gen)
2 1 1 2
2
0 %
8.0000
100 %
16.0000
Stop
Field StartCancel Edit
Ramping
10-1 5 10 14
s s s s
mA
Configure the ramping settings according to your needs. The following pictures are examples of ramping configurations. The graphs presented after the configuration windows display the result of the settings.
22.09.2000 10:52
RAMPING
Quantity Port
Wait in 0% Rise Time Wait in 100% Fall Time
Repeats 0=continuous
Range
Current, mA 16
14
12
10
8
10-1 5 10 14
0 %
100 %
Field StartCancel Edit
Current ET:I(gen)
0 s 5 0 0
0
8.0000
16.0000
Stop
Ramping
s s s
mA
Time, s
To stop ramping press the function key
C/Stop Ramping. This applies for both a
continuous ramping (Repeats field set to
zero) and a ramping with a predetermined amount of repeats (max. value 65535).
71
Startup and Basic Operation
Note. MC5 actually makes the ramp in small steps. The steps are as small
as possible, slower ramps use smaller steps.
Warning! Do not configure the range settings so that they exceed the
allowed input range of the connected instrument. MC5 deter­mines the limits of the range settings based on the selected quantity and port, not the connected instrument.
72
Alarm Limit Settings
Each main measurement in a window may have alarm limits set­tings. MC5 supports “higher than”, “lower than”, “high rate” and “low rate” alarms.
To set the alarm limits, open the window settings menu of the win­dow where the measurement is active (starting from the Basic Mode:
D/Menu followed by A/Window 1 Setup or B/Window 2 Setup if
needed). As the alarm setting command is located in the window setup’s submenu, select the numerical key
07.05.2002 12:53
Pressure
1
P1: INT2C / -1.000000...2 bar
0.70834
2 Current
E: Current Measurement
0.4374
Window 1 Window 2
Setup Setup
Open the alarm setting window by selecting
2/Alarm.
Quantity Port
Alarms activated
Window 1 Window 2
22.09.2000 15:21
ALARM SETTINGS
Alarm Limit Settings
Alarm <
Quantity [Pressure]
(gauge)
Funct/Port
mbar
[P1: INT2C]
0.5
Display Mode [Eng. Units]
Unit [bar]
HART Pressure
Type [gauge] Zero Pressure Module
Others
Setup Setup
RTD-temperature ET: RTD(mea)
Yes
bar
Close
MENUMode
Others
Window 1 Window 2
Setup Setup
Special
Alarm <
Measurement [None]
(gauge)
Alarm
mbar
[--(--)]
0.5 bar
Second port [P2: EXT100]
Function and Port Info
Second Port Info
Extra Info
to open the submenu.
Alarm <
Controller Settings
(gauge)
Sensor Supply
mbar
[None]
0.5 bar
Close
MENUMode
Close
Others
MENUMode
Alarm, when the Measurement and/or
Alarm, when the Rate of Change and/or
Cancel
24
< >
Clear
Limit
19
??????? 1<>
°C
1/h
OKEdit
73
Startup and Basic Operation
High alarm
The Alarms activated field makes it possible to deactivate the alarm limits without clearing the limits.
Set the limits as required. Individual alarm limits may be disabled by clearing the alarm limits using the B/Clear Limit Function Key. The “<“ (lower than) limit may have a higher value than the “>” (higher than) limit. In that case MC5 emits an alarm when the measure­ment is inside the range specified by the alarm limits.
High alarm limit
>
Low alarm limit:
ALARM
No alarm
ALARM
Measured value
High alarm limit
Low alarm limit
High alarm limit
<
Low alarm limit:
No alarm
ALARM
No alarm
Measured value
Low alarm limit
limit
Note. Remember to set/check also the rate alarm unit if you set any rate
alarms.
Appearance of the alarm settings.
The alarm settings can be seen as symbols in the measuring win­dow and in the window setup menu as follows:
Symbol Definition
[ - - ( - - )] No limit settings [< - ( - - )] Low limit is set [ - > ( - - )] High limit is set [< > ( - - )] Low and high limits are set [> < ( - - )] Low and high limits are set. Low > High [ - - ( < - )] Low rate limit is set [ - - ( - > )] High rate limit is set [ - - ( < > )] Low and high rate limits are set [ - - ( > < )] Low and high rate limits are set. Low > High [< > ( < > )] All limits are set.
Acknowledging alarms
When an alarm limit is exceeded, MC5 emits an audible alarm. The alarm can be acknowledged from all other keys except the follow­ing keys: ,
and
or any key combinations including one or more of the previously listed keys. The active alarm limit is under­lined in the measurement window as long as the alarm limit is ex­ceeded.
74
Advanced Operation and Configurations
Things discussed in Part C:
How to configure MC5 to suit your
requirements.
Advanced Utilities available in
Basic Mode.
Additional information: Useful
during pressure measurement, thermocouple measurement/ simulation and resistance/RTD measurement/simulation.
Advanced Operation and Configuration
Configuring the Calibrator
A group of settings are available in MC5’s Others menu’s Mainte-
nance option. The following chapters tell how you can change them
and what the default settings are.
Settings
The settings window has two pages. To open the settings window starting from Basic Mode, press D/Menu, C/Others and 1/Set-
tings. The leftmost picture is the settings page that opens first.
25.09.2000 8:53
SETTINGS
Date Format Time Format
Language Auto-off Delays (0=never) [min]
Calibrator Backlight
Sound Volumes
Key Click Alarm Attention Outside Span Error
Close
Next
Page
dd.mm.yyyy h:mm 24h
English
0 5
Low High Medium Medium Low
Edit
25.09.2000 8:56
SETTINGS
Net Frequency Backlight Power ENV-sensor Usage Temperature Unit Temperature Scale
Next
Close
Page
50 Hz Normal Both °C ITS90
Edit
You can scroll between the pages using the B/Next Page Function Key.
Note. All changes in settings become valid immediately.
76
Configuring the Calibrator
Date Format
A drop down list of available date formats: dd.mm.yyyy, yyyy.mm.dd and mm.dd.yyyy.
The default format is “dd.mm.yyyy”.
Time Format
A drop down list of available time formats. 24 hour format: h:mm 12 hour format: h:mm am/pm.
The default setting is the 24 hour format.
Language
A drop down list of available User Interface languages. The default language is En­glish.
Auto-Off Delay for the Calibrator
Wait time before auto power off is executed. The default setting is “0” (never).
Auto-Off Delay for the Display Back­light
Wait time before the display light is auto­matically switched off.
The default setting is “5 min”. Setting the time to zero disables display
backlight auto-off.
Volume Settings
MC5 has individual volume settings for the following sounds:
Sound Default value *Key Click Medium
*Alarm Medium *Attention Medium Outside Span Medium Error Medium
Line Frequency
Select the setting that suits the local line frequency (50 or 60 Hz).
Note that wrong line frequency setting af­fects the accuracy of MC5.
The default setting is “50 Hz”.
Display Backlight Power
Select the backlight power from the avail­able options:
Economy
Normal
Efficient
The default setting is “Economy”.
ENV Sensor Usage
How the Environment Sensor (ENV) should be used during calibration. Select one of the available options:
Not Used
Environment
Instrument
Both
The default setting is “Both”.
Temperature Unit
Select either °C (Centigrade) or °F (Fahr­enheit) as the temperature unit.
The default setting is “°C”.
Temperature Scale
MC5 supports the use of both international temperature scales: ITS90 and the older IPTS68. Select which one of them is in use.
The default setting is “ITS90”.
All settings have three different possible values (Low, Medium, High). The ones starting with an asterisk (*) may also be set to “Off”.
77
Advanced Operation and Configuration
Setting Time and Date
To change the time and date (starting from Basic Mode), press D/
Menu, C/Others, 2/Maintenance and 2/Time/Date.
Notes. The date must always be given in dd.mm.yyyy format no matter
what the configured date format is. The time must always be given in the 24 hour format no matter
what the configured time format is. The date and time will be updated when you press the D/Accept
Function Key.
13.06.2002 16:02
TIME/DATE SETTINGS
Date (dd.mm.yyyy)
Time (hh:mm:ss)
Cancel AcceptEdit
1613020622
2002
78
Advanced Utilities
Advanced Utilities
All the subsequent chapters:
Measuring the Environment Temperature with the ENV Sensor on page 79,
Display Mode Settings on page 80,
Transmitter/Switch Simulation on page 83,
Data Logging on page 86,
Generating Signals Using External Devices on page 89
and
Printing on page 93
describe the use of additional features that are available in MC5. Some of the utilities are firmware options and/or they require some additional hardware before they can be utilized.
Measuring the Environment Temperature with the ENV Sensor
The ENV-sensor is a optional environment temperature probe that can be connected to the ENV sensor interface on the left side of MC5.
Required settings Options/description
Quantity ENV-Temp. Funct/Port T-ENV(mea) (selected automatically when the
corresponding Quantity setting is activated )
Note! The ENV-sensor is not accurate enough to be used as a refer-
ence sensor. Use it as a tool for obtaining the environment tem­perature during calibration or as a temperature measurement tool when the accuracy of the measurement is not critical.
79
Advanced Operation and Configuration
Display Mode Settings
By default, MC5 displays all mea­surement, generation and simula­tion data in engineering units. In Basic Mode you can also select some special Display Modes. To change the Display Mode, select the Window setup menu (Com­mands: D/Menu and B/Window 2
Setup, if needed) and choose 3/Display Mode.
All of the available special Display Modes are described in the subse­quent chapters.
Note. All special Display Modes are reset to Engineering Units Display
Mode if the quantity or port of the window(s) assigned to the special Display Mode are changed.
Warning! Be careful not to mistakenly read a value shown in special Dis-
play Mode as a value shown in Engineering Units. MC5 always displays the true measurement in the window’s lowermost row (Extra Info row) when a special Display Mode is active.
14.06.2002 8:29
1
Pressure
P2: INT20C/-1.0 ... 20.7 bar g
Eng. Units
Scaling Percentage Error Value
2
Current
E: Current Measurement
8.3524 mA
Window 2
Window 1
Setup
Setup
Others
Quantity [Pressure] gauge
Function/Port
bar1.0357
[P2: INT20C]
Display Mode [Eng. Units]
Unit [bar]
HART Pressure
Type [gauge]
Zero Pressure Module
Close MENU
80
Scaling
Advanced Utilities
In scaling, the measured/generated/simulated value is displayed in another, user defined quantity/unit. Start scaling as described in chapter Display Mode Settings on page 80.
When selecting Scaling Display Mode, the following configuration window appears:
26.04.2002 14:02
Quantity Port Measured Range
0 %
100 %
SCALING
Pressure P1:INT2C
0.000
100.000
kPa kPa
30.05.2002 10:09
Quantity Port Measured Range
100 %
SCALING
0 %
Pressure P1:INT2C
0.000
100.000
kPa kPa
0 %
100 %
Field StartCancel Edit
Current mA
4.000
20.000
Stop
Ramping
Scaled Mode Scaled Unit Scaled Range
Transfer Function Linear
Scaled Mode Scaled Unit Scaled Range
Decimals
Transfer Function Linear
0 %
100 %
Field StartCancel Edit
Custom Units Gallons/min
1.00
5.00 3
Stop
Ramping
You can scale the quantity either to a quantity that already exists in MC5 or select Custom Units from the Scale Mode field. Then you can manually enter any unit to the Scale Unit field (see the rightmost picture above).
When scaling is active in a Basic Mode window, the window contains the text “SCALED”. The true value is displayed in Extra Info row. If the
30.05.2002 10:10
1
Pressure
P2: INT20C/-1.0 ... 20.7 bar g
20.088
SCALED
Gallons/min
Extra Info row was assigned to some other measurement before scaling was started, the other mea­surement is automatically stopped.
Measurement bar 2
Current
E: Current Measurement
8.3217
1.004
mA
Note. Remember to set the amount of
decimals to be displayed for a Custom Unit.
Calibration
Mode
MENU
The default value is 3.
81
Advanced Operation and Configuration
Displaying Values in Percentage
In Percentage Display Mode the measured/generated/simulated values are displayed as percent­age of a user defined range. Start the Percentage Display Mode as described in chapter Display Mode Settings on page 80 and enter the Measured Range.
The true value is displayed in the Extra Info row.
Displaying Error Values
The Error Display Mode utilizes both of Basic Mode’s windows. The measured/generated/simulated values of both windows are treated as percentages of user defined ranges. The input value is consid­ered as the “correct” value and the output value should follow the in­put value, while taking the Trans-
fer Function into account.
The window from which Error Dis­play Mode is invoked is considered as the instrument’s output signal and the other window as the input signal.
26.04.2002 14:21
PERCENTAGE
Quantity Port Measured Range
26.04.2002 14:29
Window INPUT Port Measured Range
Window OUTPUT Port Measured Range
Error Calc. Method % of span Transfer Function Linear
Pressure P1:INT2C
0 %
0.000
100 %
100.000
Stop
Field StartCancel Edit
Ramping
ERROR DISPLAY
1 Pressure P1:INT2C
0 %
0.000
100 %
100.000
2 Current E: I(meas)
0 %
4.000
100 %
20.000
Field StartCancel Edit
Ramping
Stop
kPa kPa
kPa kPa
mA mA
82
Start the Error Display Mode as described in chapter Display Mode Settings on page 80. Enter the Measured Range for both the in- put and the output signal, the Error Calculation Method and the
Transfer Function (input/output correlation).
The true output value is displayed in the Extra Info row. Note. The Error Display Mode is only available for a Basic Mode window
set for measuring a quantity.
Transmitter/Switch Simulation
MC5’s Basic Mode includes a pos­sibility to simulate a transmitter and a switch. To start a Transmitter or as Switch simulation, configure Window 1 to measure a signal (transmitter input) and and Window 2 to either generate or simulate a signal (transmitter output), then se­lect D/Menu, C/Others and 6/
Transmitter/Switch Simulation.
A pop-up list appears where you can select whether you want to simulate a transmitter or a switch.
Note. To be able to start the Transmitter/Switch Simulation, both Ba-
sic Mode windows need to be configured accordingly. If, e.g. window 2 is not assigned for generating/simulating a signal, MC5 can not start transmitter simulation.
Advanced Utilities
1
Pressure
P2: INT20C/-100 ... 2068 kPa g
2
Current
E: Current Source/Sink
Transmitter Function
Switch Function
Measurement mA
Window 1
End
Setup
18.04.2002 15:15
4.0000
Window 2
Pause Setup
Settings gauge
kPa0.02
Maintenance HART
Communication Settings
Data Logging
mA
Transmitter/ Switch Simulation
Others
4.0000
Close
MENU
MENU
83
Advanced Operation and Configuration
Transmitter Simulation
Start the Transmitter Simulation as described in chapter Transmit­ter/Switch Simulation on page 83. If the settings of the Basic Mode
windows suit Transmitter Simulation, a configuration window simi­lar to the lower left picture is shown.
26.04.2002 14:30
TRANSMITTER SIMULATION
INPUT Port
OUTPUT Port
Saturation Limit Output Values
Minimum
Transfer Function
0 %
100 %
0 %
Field StartCancel Edit
Pressure P1:INT2C
0.000
100.000
Current E: I(control)
4.0000
20.000
3.5000
23.000
Linear
Stop
Ramping
kPa kPa
mA mA100 %
mA mAMaximum
30.05.2002 10:31
1
INPUT
P2: INT20C/ (0.00 ... 100.00 kPa g)
TRANSMITTER SIMULATION
2
OUTPUT
E: I(control)/ (4.0000 ... 20.000 mA)
gauge
kPa0.06
4.0000 mA
Measurement mA
End
Pause
4.0000
MENU
Enter the input and output spans, the saturation limits and also the transfer function.
If the saturation limits differ from the range limits, MC5 extrapolates the output value based on the input value and the Transfer Func­tion until the saturation limit is reached. Then if the input signal drifts farther from the input range, the output value stays at the satu­ration limit.
The upper right picture shows the Basic Mode window while Trans­mitter Simulation is active. The second row of both windows display the active port and the input/output range of the simulated transmit­ter.
Notes. To Zero a pressure module during Transmitter Simulation, Press D/
MENU and 7/Zero Pressure Module.
When pausing the Transmitter Simulation, you can change the gen­eration/simulation signal as in Basic Mode.
84
Warning! Remember to scale the output signal of the Transmitter Simu-
lation so that the instrument connected to the output signal loop is not damaged.
Switch Simulation
Advanced Utilities
Start the Switch Simulation as described in chapter Transmitter/ Switch Simulation on page 83. If the settings of the Basic Mode windows suit Switch Simulation, a configuration window similar to the lower left picture is shown.
26.04.2002 14:38
SWITCH SIMULATION
INPUT Port
Nominal Points
Actuating Deactuating
OUTPUT Port
Switch Limits
Actuated Deactuated
Pressure P1:INT2C
50.000
40.000
Voltage ET: V(gen)
5.0000
0.5000
Stop
Field StartCancel Edit
Ramping
kPa kPa
V V
30.05.2002 10:32
1
INPUT
P2: INT20C/ (50.00/40.00 kPa g)
SWITCH SIMULATION
2
OUTPUT
ET: V(gen)/ (5.000/0.500 V)
gauge
kPa52.034
5.0010
Measurement V
End
Pause
5.0011
MENU
Enter the actuating point and the deactuating point of the input sig­nal. Also enter the output signal levels for an actuated output and a deactuated output.
The upper right picture shows the Basic Mode window while Switch Simulation is active. The second row of the upper window displays the active port and the actuating and deactuating points. The sec­ond row of the lower window displays the actuated and deactuated output of the switch.
Note. To Zero a pressure module during Switch Simulation, Press D/MENU
and 7/Zero Pressure Module.
Warning! Remember to scale the output signal of the Switch Simulation
so that the instrument connected to the output signal loop is not damaged.
85
Advanced Operation and Configuration
Data Logging
General
The Data Logging utility is a firmware option that allows you to col­lect data using MC5. The collected data may then be viewed, trans­ferred to a personal computer (PC) and printed using a utility shipped together with MC5 if the Data Logging option is purchased.
The maximum amount of measuring channels can be up to seven (valid only if your MC5 includes a sufficient amount of measuring modules/ports).
Data Logging may be configured to collect data using different trig­gers and saving methods as described further on.
Configuring
To start configuring the Data Log­ging (starting from Basic Mode), press
D/Menu, C/Others, 5/Data Logging.
The upper part of the Data Logging configuration window is reserved for seven measurement channels and the lower part for general set­tings. The following subchapters describe how they are configured.
Assigning Measurement Ports to Channels
Move the cursor to one of the meas­urement channel rows in the Data Logging configuration window. Press C/Edit to open the following channel settings window: Select the measurement port first. The other settings depend on the port setting.
To clear a channel, select port None in the channel settings window. To remove all channel settings, select
D/Menu, 1/Clear All Channels in
the Data Logging configuration win­dow.
20.08.2002 14:57
DATA LOGGING SETUP
None
1
None
2
None
3
None
4
None
5
None
6
None
7
Trigger Save Method
Interval [s] Samples
Time [h min s]
Basic Mode
20.08.2002 15:01
DATA LOGGING SETUP
Channel
Port Pressure Type
Unit
Cancel OKEdit
Data
Logging
Periodic Instant Value
2 10
0
0 20
Edit MENU
1
P3:B Abs
bar
86
Advanced Utilities
General Data Logging Settings
Trigger
Available options: Periodic and Keyboard.
When Keyboard is selected, the fields Interval, Samples and Time are not needed and thus not shown.
Save Method
Options: Instant, Average, Mini­mum, Maximum, Min & Max and All values.
Interval
Accepted values: 1 to 3600 sec­onds. Enter the value as an integer.
Samples
Maximum amount of samples: 70000.
Time
Automatically calculated based on the Interval and Samples set­tings. Alternatively, by changing the Time settings, the Samples value is automatically changed to suit the new Time settings.
Note. In addition to the previously mentioned limits, the maximum values
of Samples and Time settings also depend on the available free memory. If you enter values that require more memory than is avail­able, MC5 automatically replaces the entered value with the cur­rently allowed maximum value.
When a data log is done, you can enter a name for the results.
Starting the Data Log
To start logging, select B/Data Log-
ging in the Data Logging configu-
ration window. Start the Logging by selecting C/Start Logging in the Logging window.
20.08.2002 15:02
DATA LOGGING SETUP
P3:B bar abs
1
ET:RTD(mea) °C Pt100 α385
2
ET:TCi(mea) °C K NiCr/niAl
3
None
4
None
5
None
6
None
7
Trigger Save Method
Interval [s] Samples
Time [h min s]
Basic Mode
20.08.2002 15:32
1
2
3
4
5
6
7
Count 647 38802 s
Periodic Instant Value
60 720
12
Data
Logging
DATA LOGGING
24.17
24.39
-------
-------
-------
Logging
0 0
Edit MENU
Abs
bar1.0113
Pt100 α385 °C
K NiCr/NiAl °C
Posit. kantti kHz
Posit. kantti kHz
Posit. kantti
kHz-------
Posit. kantti kHz
Stop
MENU Back
87
Advanced Operation and Configuration
If the Trigger setting is Periodic, you can follow how the logging advances in the lower part of the window. Both the amount of samples to be logged and the remaining time is displayed.
If the Trigger setting is Keyboard, accept the values by pressing the Function Key B/Accept Readings. .
Now the lower part of the window displays the amount samples already logged and the time since the logging was started
To stop/interrupt the logging, be it periodically triggered or triggered from the keyboard, select C/Stop Logging.
Viewing the Results
Opening the Log Results window can be done both from the Configu­ration window and the Logging win­dow. Select D/MENU 2/View
Datalog Results.
If you have logged using more than two channels, use the
and cursor keys to scroll through all the columns. Alternatively: use the nu­meric keys to quickly jump to a col­umn.
Removing Datalog results
To remove a set of data logging results, select D/MENU 3/Remove Datalog Data.
To remove all datalog results, select D/MENU 4/Remove All
Datalog Data.
Transferring the Results to a Personal Computer
A 32-bit Windows® software called MC5_Datalog.exe is shipped together with MC5 if you bought the Data Logging option. Start this software just as any other Windows® software.
All communication between the PC and MC5 is initiated from
MC5_Datalog.exe. More information of the software in Appendix 3.
20.08.2002 13:19
Just Testing - All values
Time
04.09.2000 Pressure Pressure 14:19:38
14:20:38 14:21:38 14:22:38 14:23:38 14:24:38 14:25:38 14:26:38 14:27:38 14:28:38 14:29:38 14:30:38 14:31:38 14:32:38
Back MENU
1: Instant
[bar]
1.0113
1.0113
1.0112
1.0112
1.0112
1.0111
1.0111
1.0111
1.0111
1.0110
1.0110
1.0110
1.0109
1 2
1: Average
[bar]
1.0113
1.0113
1.0113
1.0112
1.0112
1.0112
1.0111
1.0111
1.0111
1.0111
1.0110
1.0110
1.0109
88
Advanced Utilities
Generating Signals Using External Devices
To be able to utilize devices connected to the auxiliary instrument interface (AUX) you need to have the required firmware option. The following paragraph explains how to activate MC5 to use a con­nected external device. The instructions are also valid when the connected device is changed.
To select an external device, open either Window 1 or Window 2 setup menu (select D/Menu and either A/Window 1 Setup or
B/Window 2 Setup in Basic Mode). Make sure the quantity setting
of the window corresponds to the external device’s quantity require­ments. Continue to the third submenu by pressing the numerical
key able when the selected Quantity is Pressure.
twice. The following picture displays all the submenus avail-
06.05.2002 15:32
Pressure
1
P1: INT2C / -1.000000...2 bar
0.70834
2 Current
E: Current Measurement
0.4374
Window 1 Window 2
Setup Setup
Alarm <
Quantity [Pressure]
(gauge)
Funct/Port
mbar
[P1: INT2C]
0.5
bar
Display Mode [Eng. Unit]
Unit [bar]
HART Pressure
Type [gauge] Zero Pressure Module
Close
Others
MENUMode
Window 1 Window 2
Setup Setup
Special
Alarm <
Measurement [None]
(gauge)
Alarm
mbar
[--(--)]
0.5 bar
Second port [P2: EXT100]
Function and Port Info
Second Port Info
Extra Info
Close
Others
MENUMode
Window 1 Window 2
Setup Setup
Alarm <
Controller Settings
(gauge)
Sensor Supply
mbar
[None]
0.5 bar
Others
Close MENUMode
To be able to communicate with the external device, MC5 requires some additional data which you can enter in the window that opens automatically after you have selected the Controller Settings menu option. This is presented on the next page.
89
Advanced Operation and Configuration
Select the Controller Type. The list of available controllers varies depending on installed options and the selected quantity. The other settings vary depending on the
Controller Type setting.
Note. The Settings window for external
devices may also be opened from Calibration Mode’s Instrument win­dow. Additional information on how to use external devices in Calibra­tion Mode is in Part D chapter Us-
ing External Devices in Calibration Mode on page 118.
Controlling the External Device in Basic Mode
When an external device is configured for use, the device name is displayed in the window it was assigned to, e.g. POC4 in the adja­cent picture.
Enter target values (setpoints) for the connected external device in the numerical field following the device name.
25.09.2000 9:45
CONTROLLER SETTINGS
Controller Type Control Mode Device Address
Serial Communication Settings 9600,N,8,1
Cancel OK
25.09.2000 9:48
1
Pressure
P2:INT20C/-1.0000...20.6840 bar g
POC4 Shut Off 0
Edit
gauge
bar0.0003
90
Note. If a field indicator cannot be moved
to the external device’s setpoint field (or the field indicator is not seen at all), make sure the connec­tions and the settings are in order. When MC5 is able to communicate with the connected device, a com­munication symbol is shown in the status bar’s rightmost end (see pic­ture above).
POC4
2
Current
E: Current Measurement
4.0073
Calibration
Mode
0.00
mA
MENU
Pressure Controller Settings
The following pressure controllers were supported when this User Guide was written:
Beamex POC4 and
Druck DPI510 equipped with the RS232 communication op-
tion (only gauge pressure type models).
Druck DPI 515
The following settings apply in general to all supported pressure controllers. If certain controllers have device specific data, it is men­tioned in the general description.
Advanced Utilities
Control Mode
Possible settings: Shut Off and Continu-
ous.
Shut Off means that the Pressure Control­ler shuts down after the desired pressure level is reached. When Continuous is se­lected, the Pressure Controller is active all the time. Even after the setpoint value is reached.
The first method is to be preferred because it minimizes the amount of disturbances in the system, provided there are no notable pressure leaks in the system.
Note. Although the pressure controller does measure the generated pres-
sure, it is not passed on to MC5 in MC5’s Basic Mode. Therefore you should always connect the generated pressure also to a pres­sure measurement module in MC5.
When a controller is used in Calibration Mode, Input Mode “Con-
trol” is used when the instrument’s input signal is measured with
MC5 and Input Mode “Ctrl/Mea” when the controller communi- cates the generated pressure to MC5.
Zero the pressure controller using its own user interface or pro­gram it to zero itself every time it generates zero pressure.
Device Address
Device address is needed if the Pressure Controller is in addressed mode. Ad­dressed mode also allows daisy-chain con­necting several Pressure Controllers.
Serial communication settings
The communication settings shown in the window are the ones required by MC5. The settings vary depending on the connected pressure controller (usually the default communication settings of the pressure controller). If the settings have been changed afterwards, refer to the pressure controller’s manual on how to change the communication settings.
91
Advanced Operation and Configuration
Temperature Controller Settings
The following temperature controller manufacturers have models that communicate with MC5 (the list was valid when this User Guide was written):
TekKnow,
Isotech,
Ametek/Jofra SE, ATC, CTC and ITC models and
HART Scientific, most Industrial Models.
When in doubt whether your controller type or model communi­cates with MC5, contact Beamex support. E-mail: support@beamex.com or use the contact info available on the prepages of this manual.
The following settings apply in general to all supported temperature controllers. If certain controllers have device specific data, it is men­tioned in the general description.
Device Address
The Device Address of TekKnow TC1200 and Isotech is either 1 or 2, depending on the device configuration.
The Device Address field is not visible for temperature controllers that do not need the setting.
Note. Although the temperature controller does measure the tempera-
ture of the bath/dry block it is not passed on to MC5 in MC5’s Basic Mode. Therefore it may be of use to also connect a temperature sensor to a suitable port in MC5.
When a controller is used in Calibration Mode, Input Mode “Con-
trol” is used when the instrument’s input signal is measured with
MC5 and Input Mode “Ctrl/Mea” when the controller communicates the temperature to MC5.
Serial communication settings
The communication settings shown in the window are the ones required by MC5. The settings vary depending on the connected temperature controller (usually the default communication settings of the temperature controller). If the settings have been changed afterwards, refer to the tempera­ture controller’s manual on how to change the communication settings.
92
Printing
Advanced Utilities
When using the optional printer you may print out screenshots of any user interface screen (e.g. calibrations results) in MC5.
You can print the screenshot by pressing the key simultaneously. MC5 responds with a long beep to indicate that the screen is dumped to the printer.
The printer can not be used at the same time as MC5 is connected to a computer because the printer and the computer uses the same interface (the COMP/PRT connector).
Notes. If you press the
serial port is unavailable for PC communication for about a minute. The printer is configured for communication with MC5 when deliv-
ered. If you inadvertently alter the configuration, please contact Beamex for instructions on how to restore the settings.
and
keys and no printer is connected, the
key and the
Warning! Only use the printer provided by Beamex. Using any other print-
ers may damage the printer or MC5 or even both of them. Use only cables provided by Beamex when connecting MC5 to
a PC or a printer.
93
Advanced Operation and Configuration
Additional Information
Most of the measurements, generations and simulations presented in this manual are straight forward: Just make the required window settings and connect the instrument under test in the active termi­nals and that’s it!
Some cases require additional settings and things to check before you can be certain that the measurement, generation or simulation works as expected. A typical example of this is temperature mea­surement using a thermocouple. It is not enough to select the cor­rect quantity and port in MC5. The Sensor type and the Reference Junction Mode has to be set accordingly, too. Wrong settings give erroneous results.
Whenever this additional information may be of use in a measure­ment, generation or simulation, text describing the function refers to one of the following chapters. An experienced user need not jump to read this supplemental text, but for a beginner we highly recom­mend it.
94
The main subjects described here are:
Things to Consider when Measuring Pressure on page 95, Thermocouple Measurement/Simulation, Connections and Troubleshooting on page 97, Resistance and RTD Measurement, Connections on page 101 Current Measurement Parallel to a Test Diode, Connections
on page 103 and Parallel Functions in MC5 on page 104.
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