BE AC2020 User Manual

AC2020
PORTABLE AIR
COMPRESSOR
USER MANUAL
2 3
Introduction 4 Using the Operator’s Manual 4 Specifications
Product Identification 5 Record Identification Numbers
Safety 6 Receipt and Inspection 7 Safety Instructions 7 Hazard Symbols and Meanings 8 Air Tank Warning 8 Fire Warnings 8 Breathable Air Warning 9 Electric Shock Warning 9 Air Tools and Accessories Warning 10 General Safety Information 11 Spraying Precautions 11 Hose Precautions
Installation & Grounding 12 Installation and Location 12 Grounding Instructions 13 Extension Cords
Air Compressor Components 14 Air Compressor Breakdown
Assembly 15 Assembly Instructions
Operation 16 Preparation for Starting 17 Operation and Adjustment
Maintenance 18 Maintenance 18 Daily 18 Weekly 19 Monthly 19 3 Months or 500 Operating Hours 19 12 Months or 1000 Operating Hours
Caution 19 Caution
Exploded View 20 Exploded View Diagram 21 Exploded View List
List of Goods 22 List of Goods
Troubleshooting 23 Troubleshooting Chart
4 5
Item Data
Model AC2020
Power 1.5HP/2HP/2.5HP
Voltage 230V/240V 120V/220v
Frequency 50Hz 60Hz
Motor Poles 2P
Rated Speed 2850 r/min 3450 r/min
Current 7.5~15A
Delivery 5.0 CFM@40psi 4.3 CFM@90psi
Discharge Pressure 125 PSI
Restart Pressure 95 PSI
Tank Capacity 10 GAL 12 GAL 15 GAL 20 GAL
Air Outlet Size 1/4”
Using the Operator’s manual
Thank you for purchasing a our compressor. Your machine is designed for long life, dependability, and industry-leading performance. Please take time now to read through this manual so you better understand the machine’s operation, maintenance and safety precautions.
Everyone who operates this machine must read and understand this manual. The time you take now will prolong your machine’s life and prepare you for its safe operation.
The manufacturer reserves the right to make improvements in design and/or changes in specifications at any time without incurring any obligation to install them on units previously sold.
Attention: Read through the complete manual prior to the initial use of your compressor.
Record Identification Numbers
COMPRESSOR
If you need to contact an Authorized Dealer or Customer Service line (1-866-850-6662) for information on servicing, always provide the product model and identification numbers.
You will need to locate the model and serial number for the machine and record the information in the places provided below.
Date of Purchase: Dealer Name: Dealer Phone:
Product Identification Numbers Model Number: Serial Number:
SPECIFICATIONS
6 7
The safety alert symbol ( ) is used with a signal word (DANGER, CAUTION, WARNING), a pictorial and/or a safety message to alert you to hazards.
DANGER WILL cause DEATH, SEVERE INJURY or substantial property damage.
WARNING CAN cause DEATH, SEVERE INJURY or substantial property damage.
CAUTION WILL or CAN cause MINOR INJURY or property damage. NOTICE indicates a situation that could result in equipment damage.
Follow safety messages to avoid or reduce the risk of injury or death.
Save these Instructions
SAFETY RULES
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Receipt and Inspection
Before signing the delivery receipt, inspect for damage and missing parts. If damage or missing parts are apparent, make the appropriate notation on the delivery receipt, then sign the receipt. Immediately contact the carrier for an inspection. All material must be held in the receiving location for the carrier’s inspection. Delivery receipts that have been signed without a notation of damage or missing parts are considered to be delivered “clear.” Subsequent claims are then considered to be concealed damage claims. Settle damage claims directly with the transportation company.
If you discover damage after receiving the air compressor (concealed damage), the carrier must be notified within 15 days of receipt and an inspection must be requested by telephone with confirmation in writing. On concealed damage claims, the burden of establishing that the compressor was damaged in transit reverts back to the claimant. Read the compressor nameplate to verify it is the model ordered, and read the motor nameplate to verify it is compatible with your electrical conditions. Make sure electrical enclosures and components are appropriate.
8 9
WARNING
AIR TANK WARNING: Drain liquid from air tank daily,
or after each use, using the drain valve located on the bottom of the lower air tank. Failure to properly drain liquid from the tank will cause rust from moisture build­up, which weakens the tank and could lead to a violent tank explosion, Periodically inspect the tanks for unsafe conditions such as corrosion.
Never attempt to repair or make modifications to the tank or its at­tachments. Welding, drilling or any other modifications may weaken the tank, which may result in damage from rupture or explosion. Never remove or attempt to adjust the pressure switch, safety valve, or other factory set operating pressures.
WARNING
FIRE WARNING: Avoid dangerous environments. Do
not use compressor near gasoline or other flammable materials. Keep work area well lit. Normal sparking of a motor or sparking from grinding metal could ignite fumes. Do not spray flammable materials in the vicinity of an open flame or other ignition source, including the air compressor itself. Do not direct paint or other spray material towards the compressor.
Read and follow all safely instructions for the material you are spray­ing. Be sure to use an approved respirator designed for use with your specific application.
WARNING
BREATHABLE AIR WARNING: This air compressor in
not designed, nor intended for the supply of breathable quality air. Air produced by this unit may contain carbon monoxide or other toxic vapors.
Do not inhale air from the compressor or from a breathing device connected to it.
WARNING
ELECTRIC SHOCK WARNING: When using electric
powered tools, machines or equipment, basic safety precautions should always be followed to minimize the risk of electrical shock or personal injury to yourself and others.
This air compressor is powered by electricity and should never be used without properly grounded electrical connections. Do not use in wet or damp locations or expose to rain.
WARNING
AIR TOOLS AND ACCESSORIES WARNING: Do
not exceed the pressure rating of any air tools, spray guns, air accessories, or inflatables. Excess pressure can cause them to explode, resulting in serious injury. Follow the manufacturers recommended pressure set­tings for all air tools and air accessories.
WARNING
Do not direct compressed air stream at people or pets. The powerful compressed air stream can damage exposed skin and easily propel loose dirt and other small objects. Always wear eye protection that meets ANSI Z28.1 specifications.
WARNING
Keep hands and fingers away from exposed metal parts on a running air compressor. Air compressors gener­ate significant heat during normal operation, which can cause serious burns. The compressor will remain hot for some time after operation and should not be touched or moved until cool.
This product can expose you to chemicals including lead, which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information, go to www.P65Warnings.ca.gov. Wash hands after handling.
!
10 11
GENERAL SAFETY INFORMATION
Do not operate unit if damaged during shipping, handling or use. Damage may result in bursting and cause injury or property damage. Since the air compressor and other components (filters, lubricators, hoses, etc.) used, make up a high pressure pumping system, the following safety precautions must be observed at all times:
1. Read all manuals included with this product carefully. Be thoroughly familiar with the controls and the proper use of the equipment.
2. Follow all local electrical and safety codes
3. Only persons well acquainted with these rules of safe operation should be allowed to use the compressor.
4. Keep visitors away and NEVER allow children in the work area.
5. Wear safety glasses and use hearing protection when operating the pump or unit.
6. Do not stand on or use the pump or unit as a handhold.
7. Before each use, inspect compressed air system and electrical components for signs of damage, deterioration, weakness or leakage. Repair or replace defective items before using.
8. Check all fasteners at frequent intervals for proper tightness.
WARNING
Compressor parts may be hot even if the unit is stopped.
9. Keep fingers away from a running compressor; fast moving and hot parts will cause injury and/or burns.
10. If the equipment should start to abnormally vibrate, STOP the engine/ motor and check immediately for the cause. Vibration is generally a warning of trouble.
11. To reduce fire hazard, keep engine/motor exterior free of oil, solvent, or excessive grease. Never remove or attempt to adjust safety valve. Keep safety valve free from paint and other accumulations.
WARNING
Motors, electrical equipment and controls can cause electrical arcs that will ignite a flammable gas or vapor. Never operate or repair in or near a flammable gas or vapor. Never store flammable liquids or gases in the vicinity of the compressor.
WARNING
Do not spray flammable materials in vicinity of open flame or near ignition sources including the compressor unit.
12. Never attempt to repair or modify a tank! Welding, drilling or any other modification will weaken the tank resulting in damage from rupture or explosion. Always replace worn or damaged tanks. Drain liquid from tank daily.
13. Tanks rust from moisture build-up, which weakens the tank. Make sure to drain tank daily and inspect periodically for unsafe conditions such as rust formation and corrosion.
14. Fast moving air will stir up dust and debris which may be harmful. Release air slowly when draining moisture or depressurizing the compressor system.
SPRAYING PRECAUTIONS
15. Do not smoke when spraying paint, insecticides, or other flammable substances.
16. Use a face mask/respirator when spraying and spray in a well ventilated area to prevent health and fire hazards.
17. Do not direct paint or other sprayed material at the compressor. Locate compressor as far away from the spraying area as possible to minimize overspray accumulation on the compressor.
18. When spraying or cleaning with solvents or toxic chemicals, follow the instructions provided by the chemical manufacturer.
HOSE PRECAUTIONS
19. Inspect hose before use. Do not exceed working pressure marked on hose. Do not twist, bend knot, or abrade hose. Do not wrap hose around body.
20. Keep away from hot surfaces and chemicals.
WARNING
Arcing Parts. Keep the compressor/motor at least 6m away from explosive vapour.
12 13
Installation and Grounding
NSTALLATION AND LOCATION
The compressor must be used on a stable level surface. The air compres­sor must be used in a clean and well-ventilated area. The compressor requires an unobstructed airflow and must be located a minimum of 18 inches from any walls or other obstructions.
GROUNDING INSTRUCTIONS
This product should be grounded. In the event of an electrical short cir­cuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accor­dance with all local codes and ordinances.
This product is for use on a nominal 120-volt circuit and has a three­prong grounding plug that looks like the plug illustrated in Figure 1. Make sure that the product is connected to an outlet having the same configuration as the plug. No adapter should be used with this product.
The use of a GFCI outlet is strongly recommended. The third prong is to be used ground the tool and provide protection against electrical shock. Never remove the third prong.
Check with a qualified electrician or serviceman if the grounding instruc­tions are not completely understood, or if In doubt as to whether the product is properly grounded. Do not modify the plug provided; if it will not fit the outlet, have the proper outlet installed by a qualified electrician.
DANGER
ELECTRIC SHOCK: Improper installation of the ground-
ing plug can result in a risk of electric shock. If repair or replacement of the cord is necessary, do not connect the grounding wire to either flat blade terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.
Figure 1
EXTENSION CORDS
We do not recommend the use on an extension cord with this product as this may result in the loss of power and overheating of the motor. An additional air hose should be used instead of an extension cord. However, if the use of an extension cord is unavoidable, use only UL listed wire extension cords that have three-pronged grounding type plugs and three prong receptacles that accept the tool’s plug. Improper use of extension cords may cause inefficient operation of you tool, which can result an overheating.
Be sure your extension cord is rated to allow sufficient flow to motor. Refer to the guide for minimum gauge required for extension cords.
Use of an extension cord heavy enough to carry the current the tool will draw is very important. Especially when the power source is of great distance. An extension cord that is insufficient will cause a drop in line voltage, resulting in power loss and causing the motor to overheat.
Guard against electrical shock. Avoid body contact with grounded ser­vices such as pipes, radiators, ovens, stoves, and refrigerator enclosures. If not properly grounded, this power tool can incur the potential hazard of light trickle shock, particularly when used in damp locations. If an electri­cal shock occurs, there is the potential of a secondary hazard such as your hands contacting an operating air tool.
Extension Cord Length Wire Size (A.W.C.)
Up to 25 Feet 14 26 to 50 Feet 12
51 to 100 Feet 10
Grounding Pin Grounded Outlet
14 15
Read this operator’s manual and safety rules before operating your compressor.
WARNING
The compressor is shipped without oil in the crankcase. Add oil as indicated below.
Assembly
Read all safety instructions before using air compressor.
1. After opening the carton, please remove all parts and check
against photograph on carton. If any parts are missing, please call at 1-866-850-6662.
2. Place air compressor on a flat, level surface.
3. Pour supplied oil into crankcase until the oil level reaches the red dot in
the oil level sight glass. Be careful not to overfill.
4. Install oil fill plug, supplied for compressor operation, before starting
compressor.
5. Close tank drain valve on the bottom of the air tank by turning the valve
clockwise until fully closed.
6. Attach the air coupler to the compressor regulator valve. Use Teflon
thread-sealing tape on the threads to make sure you have an airtight connection. Do not over tighten fittings.
7. Attach the supplied air filter to the air intake port on the pump head.
8. Attach air hose and any desired air accessories (which are not
included). Use Teflon thread-sealing tape on the threads to make sure you have an airtight connection. Do not over tighten fittings.
Refill Oil
Immediately
Check Oil Level Daily
Oil Level OK
NOTICE
Do not operate the compressor without lubricant or with low lubricant level. We are not responsible for damage caused to the compressor due to operation without proper lubrication.
1. Air Filter
2. Fan Cover
3. Pump
4. Pressure Switch
5. Hand
6. Pump
1.2.3.
4.
5.
6.
7.
8.
10.
9.
11.
7. Quick Couplers
8. Unit Support
9. Safety Valve
10. Tank
11. Wheel
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