BDI CDS-300 Technical Reference Manual

Broadcast Devices, Inc.
CDS-300 Composite
Switcher/Distribution
Amplifier
Broadcast Devices, Inc. 5 Crestview Avenue Cortlandt Manor, NY 10567 Tel. (914) 737-5032 Fax. (914) 736-6916
REV: C 01/04
Table of Contents
The CDS-300 Composite Switcher/Distribution Amplifier
I. Introduction
A. Unpacking and Inspection
B. General Description
II. Specifications
III. Installation
A. Initial Configuration
B. Location and Hookup Considerations
C. Composite Connections and Adjustments
D. Remote Control/Status Connection
IV. Warranty
V. Schematic Diagrams
A. Simplified Block Diagram
B. Overall Schematic
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Introduction
The CDS-300 Composite Switcher/Distribution System is intended to be used in conjunction with suitable FM or TV stereo generators and/or composite STLS, SCA and SAP generators for the purpose of switching between two composite sources and distributing these signals to main and back up exciters and provides a front panel test point. This is done with a high degree of isolation so that equipment can be interfaced easily. The typical configuration for the CDS-300 is to distribute a composite stereo signal to a main and back up exciter. The same can be done with virtually any signal applied to a modern broadcast exciter. The CDS-300 incorporates a loop through of the input signal so that the composite source selected can be routed to a suitable RDS generator for pilot lock and RDS injection. The CDS-300 also has an auxiliary port for the addition of optional modules that can perform various conversions of the input signals. The following is a list of the modules available and their functions.
1. AES3C module, AES Digital Input to Stereo composite output. This module accepts an AES3 digital input and converts it to a stereo composite waveform which is then routed to the B input of the switcher
2. LRC module, Left/Right analog in to composite output. This module accepts a left and right analog signal and converts them into a composite stereo waveform which is routed to the B input of the switcher
3. CLR module, Left/Right Output stereo decoder. This module accepts the output of the A/B switcher and decodes the composite signal back to left and right. The output is available at the rear of the unit.
For pricing and availability of these modules, contact your local broadcast equipment dealer. A. Unpacking and Inspection Carefully unpack the unit after receipt and inspect for damage that may have occurred during
shipping. If damage is noted, contact the shipper immediately and file a damage claim. The contents of the package have been insured to cover total replacement cost. Make certain that the package contents are the same as noted on the packing slip. If not, contact Broadcast Devices, Inc. Check to make sure all mechanical parts are secure. Units are delivered from the factory configured for 120 volts A.C. 60 Hz. Operation. Check to make sure that the power source is correct for proper operation. Units are field configurable for 240 Volt operation. See initial configuration section of part III, installation section for different power configuration.
B. General Description A suitable composite stereo, S.C.A., R.B.D.S., or S.A.P. signal can be applied to the input
connectors of the CDS-300. As supplied from the factory, the unit is configured to accept a balanced 10Kohm bridging input. If it is desired to unbalance or terminate the input see initial configuration under part III, installation instructions. All three rear panel outputs of the DA are configured to drive a 50-ohm cable.
Adjustments for individual output level can be accomplished from the front panel. Power indication is also provided on the front panel.
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II. Specifications Input Impedance: 10K or 50 ohm balanced/unbalanced selectable
Output Impedance: 50 ohms unbalanced Maximum Output level: 4 Volts Peak to Peak into 50 ohms Gain: 6 dB variable Frequency Response: Better than +/- 0.05 dB from 20 Hz to 100 kHz Total Harmonic Distortion: Better than 0.05% into 50 ohms Inter - Modulation Distortion: Better than 0.05% S.M.P.T.E. 4:1 System Noise: Better than 80 dB below 4 Volts Peak to Peak Input Connectors: 2 - Isolated B.N.C. Output Connector: B.N.C. (2 rear, 1 front panel) Power Requirements: 120/240 Volts A.C. 50 - 60 Hertz Operating Temperature Range: 0 - 60° Celsius non condensing atmosphere Physical Dimensions: 1.75 H X 19 W X 10 D (inches)
III. Installation
A. Initial Configuration Before installing the unit it is a good idea to decide whether or not the unit will operate balanced
or unbalanced and/or bridging or terminated at its input. Generally, to avoid ground loops between equipment it is advisable to operate the unit in the balanced configuration. If for some reason it is desired to operate the unit unbalanced or to terminate the input to 50 ohms, locate the rear panel four position DIP switch. Push the switch section marked terminate down. If unbalanced inputs are desired, push the switch position marked unbalanced down. The other two switch positions have no function on this unit.
The unit as configured from the factory is set to accept 120 Volts A.C. 60 Hertz electrical power. To change the power setting, first remove the power cord from the power entry connector. Slide the plastic cover to the left and with a pair of long nosed pliers carefully remove the power select p.c. board from the power entry module. Select the desired power configuration by placing the power entry p.c. board back into the module so that the desired power setting can be read from left to right.
B. Location and Hookup Considerations Locate the CDS-300 in a 19-inch E.I.A. standard rack enclosure in close proximity to the
equipment that it is going to interface between. Allow sufficient airflow space between equipment to allow for proper cooling. It is important that the cables being fed from composite sources such as stereo generators and STL receivers be kept as short as is practical. The CDS-300 can drive lines as long as 25 feet with no degradation of signals. It is advisable to keep all cable lengths as short as possible to prevent stray R.F. pick up.
C. Composite Connections and Adjustments Make all desired input and output connections to your external equipment. Make sure that the
CDS-300 is plugged in to a properly grounded A.C. receptacle. If possible, interrupt the audio feeding the CDS-300 and measure the signal to noise ratio with a suitable voltmeter. If the noise measurement obtained is acceptable you can proceed to the final adjustment of the unit. If the noise is high there may be stray R.F. pick up or a ground loop. It is a good idea to listen to the system with a suitable audio monitor to determine the source of the noise. Hum is a common noise present. If hum is present, start by removing one cable at a time to determine the source of the ground loop. If the hum disappears or changes level when a cable is disconnected, a loop exists between the CDS-300 and the equipment at the other end of the cable removed. This will
4
generally not happen with an input unless the unit has been configured for unbalanced operation. If this is the case, try the balanced input mode of operation. If a ground loop is present between the CDS-300 and an exciter or STL, feed the CDS-300 to a balanced input. Most modern exciters accommodate balanced cables.
As shipped from the factory, the CDS-300 is adjusted to produce unity gain from input to output. It may be necessary to adjust levels as some exciters can require slightly different levels to produce 100% modulation. Simply adjust the front panel controls for suitable modulation on each exciter.
D. Remote Control/Status Connection Refer to the table below for remote control and status connections. The CDS-300 requires a
momentary ground closure for switching operation. The CDS-300 can accept an open collector output for this purpose or a simple relay closure will actuate a switching function. Status provided is a set of dry contacts offering NO/C/NC connection to remote control equipment.
Remote Control Status Table Pin 1 Error Status NO
Pin 2 Error Status Common Pin 3 Select B Input Pin 4 Select A Input Pin 5 Error Reset Pin 6 Input Status Common Pin 7 Input Status B NO Pin 8 Input Status A NO Pin 9 Ground
Momentary connection between pins 3,4 and Ground pin 9 activates switching function remotely. All status connections are dry contact.
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IV. Warranty
Broadcast Devices, Inc. products are warranted against failure due to faulty materials or workmanship for a period of one year from the date of shipment to the ultimate user. The warranty covers repair or replacement of defective parts at the factory, provided the unit has been returned prepaid by the user. All shipments to the factory shall have affixed to the outside of the container an R. A. number obtained from the factory. The above warranty is void if the unit has been modified by the user outside of any recommendations from the factory or if the unit has been abused or operated outside of its electrical or environmental specifications. If customer conducted field tests suggest that the unit may be faulty, whether or not the unit is in warranty, a full report of the difficulty should be sent to Broadcast Devices, Inc. factory at Cortlandt Manor, New York. The office may suggest further tests or authorize return for factory evaluation.
Units sent to the factory should be well packed and shipped to Broadcast Devices, Inc. 5 Crestview Avenue, Cortlandt Manor, NY 10567. Remember to affix the R.A. number to the outside of the carton. Any packages received without such R.A. number will be refused. Note: freight collect shipments will also be refused. When the unit has been received, inspected and tested, the customer will receive a report of the findings along with a quotation for recommended repairs, which are found falling outside of the standard warranty. Units returned for in-warranty repairs which are found not to be defective will be subject to an evaluation and handling charge. In-warranty units will be repaired at no charge and returned via prepaid freight.
Out-of-warranty units needing repair require a purchase order and will be invoiced for parts, labor, and shipping charges.
When ordering replacement part, always specify A) Part number or Description, and Quantity; B) Date of Purchase, Where Purchased; C) Any Special Shipping Instructions. Always specify a street address, as shipping companies cannot deliver to a postal box.
Broadcast Devices, Inc. is not responsible for any other manufacturer’s warranty on original equipment. Nor are we responsible for any failure, damage, or loss of property that may occur due to the installation or operation of our equipment outside of recommended specifications.
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V. Schematic Diagrams
A. Simplifed Block Diagram B. Overall Schematic Diagram
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5
5
4
4
3
3
2
2
1
1
D D
C C
B B
A A
Broadcast Devices, Inc.
INPUT 1
INPUT 2
REMOTE
RESET ERR
MANUAL LED
AUTO EN AUTO DEF
AUTO LED
LOOP OUT
LOOP IN
LOOP BYPASS
FRONT PANEL INTERFACE
NOTE: ALL RELAYS SHOWN IN "POWER OFF" STATE
B
CDS-300 MAIN BOARD
C
1 1Sunday, February 22, 2004
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Title
Size Document Number Rev
Date: Sheet of
RYCH2
RYCH1
SELCH2
AUTODEFLEDAUTOENLED
AUTODEFSW
VOLDN
AUTOENSW
SELCH1
VOLUP
RSTERR
RSTERR
ERRCOM ERRNO
IN2N
IN1N
IN1P
LEDCH1 LEDCH2
LEDERR
AUTODEFLED
RSTERR
AUTODEFSW
ERRCOM
AUTOENLED
SELCH1
LEDERR
SELCH1
AUTOENSW
SELCH2
ERRNO
SELCH2
LEDCH1
AUDIOINN
INP
AUDIOINP
AUDIO-BUS
INN
IN2P
CHASSIS
INP INN
INN
INP
RYCOM
LEDCH2
LEDCH1
AUDIO-BUS
-15V
+15V
+15V
+15V
+15V
-15V
-15V
+15V
+15V
+15V
+15V
+15V
+15V
+15V
+15V
+15V
+15V
+15V
-15V
+15V
+15V
-DC
+DC
-15V
+5V
+5V
+15V
+5V
-15V
+15V
-15V
+15V
-15V
+15V
C40
4.7uF 50V
CR7 1N4007
CR2
1N4007
+
-
U6A
NE5532A
3
2
1
8 4
C38
.1 50V
U11 LM7805
1 3
2
Vi Vo
GND
CR5
1N4007
C53
.1 50V
C7
.1 50V
P3
HDR3
1
2
3
Q?
2N3906
C50
4.7uF 50V
C51
.1 50V
CR3 1N4007
C44
4.7uF 50V
R57
470 1/4W
CR11 1N914
R43
12K
C32
.33 50V
Q1
2N3906
C4
.1 50V
J4 BNC
J1
BNC
C54
4.7uF 50V
R46 1K 1/4W
S1
R34
1K 1/4W
C48
.1 50V
C39
470uF 25V
C12
.1 50V
C18
3300uF 25V
R26
10K 1/4W
C15
4700uF 50V
R53
1.3K 1/4W
C26
.1 50V
CR8
1N4007
R37
3.3K
R54
1.3K 1/4W
J2
BNC
C3
4700uF 50V
R42
5.6K
RESET
SET
K1
T84S17D434
13
11 9
14
12 10
1
16
15
2
3
4
5 7 6 8
J6 BNC
R41
3.9K 1/4W
CR1
1N4007
C46
.01/ 50V
R33
10K 1/4W
C34
.1 50V
R36
1K 1/4W
C36
4.7uF 50V
R40 150K
C10
4.7uF 50V
R60 1K
C32
.1 50V
Q5 2N3904
C30 .1 50V
Q3 2N3904
+
-
U9 BUF634
3
265
1
8
7 4
R59
15K
R44
49.9 1/4W
CR15
1N4007
R47 49.9 1/4W
R7
1.3K 1/2W
R22
1.3K 1/4W
C5
.1 50V
VR2 10K
C55
.1 50V
R24 1K 1/4W
R35
1K 1/4W
C6 3300uF 25V
J8
12
3
4
C25
.1 50V
+
-
U7 AMP02
3 265
1 8
74
R14
1.3K 1/2W
+
-
U10 BUF634
3
265
1
8
7 4
C52
4.7uF 50V
J7 BNC
C42
.1 50V
R11 120 1/2W
U4 LM317
3 2
1
Vi Vo
ADJ
C17
.1 50V
P1
DB9F
5 9 4 8 3 7 2 6 1
CR10 1N914
C47
.1 50V
C27
.1 50V
K3
G6A-235P
4
6 8
13
11 9
1
16
CR13 1N914
C57
.1 50V
R25
1K 1/4W
C41
.01 50V
P2
HDR16DUAL
1 3 5
2 4
6 7 8 9
11 13 14
12
10
15 16
CR14
1N914
Q4 2N3904
K4
G6A-235P
4
6 8
13
11 9
1
16
J5 BNC
DS1
CM5693
R51 1K 1/4W
C20
4.7uF 50V
C37
4.7uF 25V
C58
.1 50V
C43
.1 50V
U5A MC14013B
5
3
6
4
1
2
14
7
D
CLK
SET
RESET
Q
/Q
VDD
GND
CR12
1N914
CR9
1N914
R5 120 1/2W
C49
4.7uF 50V
R56 1K 1/4W
R32
100
R23
10.0K
R55
49.9 1/4W
R30 10K 1/4W
FB1
FB
R21
1.3K 1/4W
R50
49.9 1/4WR49
47K 1/4W
R45
49.9 1/4W
R58
1K
R27
1K 1/4W
C45
4.7uF 50V
C56
4.7uF 50V
+
-
U6B
NE5532A
5 6
7
CR4
1N4007
J3 BNC
Q2 2N3904
C28
.1 50V
R29
1K 1/4W
VR3 10K
R28
1K 1/4W
R48
47K 1/4W
C59 3300uF 25V
C19
.1 50V
U1 LM337
2 3
1
Vi Vo
ADJ
CR6
1N4007
C35
4.7uF 50V
C33
.1 50V
R39 150K
CR16 1N4007
+
-
U8 BUF634
3
265
1
8
7 4
P4
HDR14x2
1 3 5
2 4
6 7 8 9
11 13 14
12
10
15 16 171918
20
212322
24
25 26 27 28
J9
12
3
4
R52
1.3K 1/4W
U5B MC14013B
9
11
8
10
13
12
D
CLK
SET
RESET
Q
/Q
VDD
GND
R31 10K 1/4W
VR1 10K
C29
.1 50V
R38
33K
S2 1 2 3 4
8 7 6 5
C16
.1 50V
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