Page 1
A v i o n
8925
a s s e m b l y i n s t r u c t i o n s
®
b d i u s a .c o m c u s t o m e r s e r v i c e @b d i u s a .c o m
Component List
A - Phillips Screwdriver
x 1
B - 4mm Hex Driver
x 2
C - Hollow Bolt Wrench
x 1
D - Hollow Bolts x 4
Pre-installed on
Metal Legs (H)
E - 1/4”-20 x 2”
Machine Screw x 6
F - Assembled Cabinet
x 1
Your Avion® Home Theater Furniture is engineered for easy assembly.
Carefully follow this procedure to prevent any damage.
Placement and Maintenance
Avion® Home Theater Furniture is designed for indoor use on level floors.
Clean glass with glass cleaner, and steel parts and wood veneer with a
moist cloth.
Step 1
Unpack and identify the components at left. Note that some components
are shipped inside the cabinet. The assembly workspace should be a nonmarring surface such as carpet. For missing hardware pieces, please
contact BDI Customer Service at customerservice@bdiusa.com. For all
other concerns, please contact your BDI Retailer.
Step 2
Build and Install Base Assembly
First, remove all internal components from the cabinet including shelves,
hardware box and legs. Carefully lay Assembled Cabinet (F)
back-side
down. Using the Hollow Bolt Wrench (C), remove the four (4) pre-installed
Hollow Bolts (D) from Metal Leg (H). Screw the
of Metal Leg (H) with Hollow Bolts (D)
.
Metal Rail (G) to the top
G - Metal Rail x 2
H - Metal Leg x 2
I - M4 x 25mm Screws
x 4
J - Handle x 2
K - Adjustable Shelf
x 2
M - Back Panel x 1
NOTE: Make sure
that the larger bolt
opening on Metal Rail
(G) faces toward the
floor.
Completed base assembly
D
G
H
I
H
Designed by BDI Design Studio.
These distinctive product configurations are protected by US and international
patents, trade dress, and/or copyright laws. “Avion” and BDI are trademarks of
Becker Designed, Inc. All Rights reserved. ©2009, BDI
Made in China. 89225REV102909v2
Detail view of Hollow Bolts (D)
connecting the Metal Rail (G) to
the top of Metal Leg (H).
1
D
G
H
Page 2
Step 3
Carefully lay Assembled Cabinet (F) back-side down. Using
one of 4mm Hex Drivers (B), attach the completed base
assembly to the bottom of the Assembled Cabinet (F)
1/4”-20 x 2” Machine Screws (E)
. *Note: Each of the
with
metal legs has levelers that can be adjusted from inside the
cabinet using one of the 4mm Hex Drivers (B).
F
Completed base
assembly
Step 4
Install Handles (J) on the doors and drawers using the
M4 x
25mm Screws (I) and the Phillips Screwdriver (A) supplied.
E x 6
J
I
Adjustable shelf pins (pre-installed) may be repositioned,
allowing you to raise or lower the adjustable shelf to the
desired level. Install Adjustable Shelf (K) inside the left and
right cabinet area. *Note: To place the adjustable shelf
inside the cabinet, the shelf must be tilted sideways to clear
the door opening.
2
a s s e m b l y i n s t r u c t i o n s
b d i u s a .c o m c u s t o m e r s e r v i c e @b d i u s a .c o m
Page 3
Step 5
Install both Back Panels (M) to the backside of the cabinet.
*Note: Velcro straps are included as wire management for your
convenience.
Step 6
Optional fabric speaker or glass insert panel
Avion’s drawer and door fronts feature removable/replaceable
panel inserts to permit customization of your cabinet’s appearance
and utility. (Contact BDI Customer Service at customerservice@
bdiusa.com)
Installing optional panel inserts is quick and easy:
1. From the inside of the door, and starting at one corner of
the pre-installed Glass or Speaker panel insert, carefully pull away
all four sections of the panel retention trim, running along the
perimeter of the insert. (Use a blunt, tapered object or your finger
to start removing the rubber material.)
2. Once the trim material is completely pulled away, remove the
pre-installed panel insert and replace it with the desired panel
insert.
3. Re-install the trim, pressing it carefully back into the groove
around the new panel insert, section by section, to complete the
panel insert installation.
a. Remove rubber trim and
glass panel.
b. Replace insert panel
3
a s s e m b l y i n s t r u c t i o n s
b d i u s a .c o m c u s t o m e r s e r v i c e @b d i u s a .c o m
Page 4
1.
2.
3.
3.
1.
2.
*
2.
*
Thank you for choosing BDI.
Your BDI home theater cabinet is engineered to include a range of adjustments. Please read and retain this guide so that
you can fully enjoy the look and use of your cabinet for years to come.
Unless manual leveling is required or you wish to prevent the cabinet from rolling, you may prefer to keep the cabinet’s
levelers up and off the floor. This allows easier cabinet movement for greater access to rear panels and wiremanagement, and permits easier cleaning/vacuuming underneath the cabinet.
By following the steps in this guide, you can be sure that your BDI cabinet is in optimum tune and adjustment. If you need
additional assistance, contact BDI at customerservice@bdiusa.com.
Fine tuning your BDI Avion Home Theater Furniture
After unpacking and assembling your cabinet, inspect it to be sure that it is sitting level on the floor, that all doors appear
level, and that they open and close freely without rubbing or binding.
Due to uneven floors or perhaps gentle jostling during shipment, your BDI cabinet may not appear to be in perfect
alignment when first assembled or when loaded with heavier electronic equipment. Such alignment issues are usually
minimized or eliminated with only a few minor adjustments.
STEP 1 - Level the cabinet (if needed)
Levelers are integrated into each leg assembly and are accessed from inside
the cabinet. If your floor is uneven, you may extend one or more levelers (with the
provided 4mm Hex Drivers (B)) to attain a level, stable cabinet placement. Turning
the leveler clockwise will extend the leveler; turning it counter-clockwise will retract it.
INCORRECT! Door is
out of alignment with
the rest of the unit.
CORRECT! Door is sitting squarely and evenly
spaced on tops and
sides.
STEP 2 - Adjust Door Hinges (if needed)
The doors on your cabinet should be evenly spaced and the doors should open and close freely without rubbing against the
door frame.
If the cabinet’s doors appear out of alignment, this condition can be
corrected with minor adjustment to the European hinges on each
door.
Because these hinges are infinitely adjustable, adjusting one
hinge element can sometimes cause the need for adjustments
to other elements. But with a few adjustments, you can modify
the orientation of the cabinet doors to make sure that they hang
perfectly within your cabinet.
Use a Phillips screwdriver to adjust the door hinges:
By adjusting
• Screw 1, the door will move LEFT or RIGHT
within the frame. Make minor adjustments at both top and
bottom hinges for best results.
By adjusting • Screw(s) 2, the door will move UP or DOWN
within the frame (the top and bottom hinges must be adjusted the
same amount).
By adjusting • Screw 3 the entire door will move IN or OUT,
opening or closing the gap between the door frame and cabinet
(this screw rarely needs adjustment).
4
a s s e m b l y i n s t r u c t i o n s
b d i u s a .c o m c u s t o m e r s e r v i c e @b d i u s a .c o m
Loading...