Page 1
Garage Doors and Openers
Technical
Manual
Volume
1
Page 2
GARAGE DOORS AND OPENERS
T echnical Information Manual
© B&D Doors (NZ) Ltd
70 Allens Road • East Tamaki • Auckland
Phone (09) 2738600 • Fax 0800 800 060
Page 3
TECHNICAL INFORMATION MANUAL
Table of Contents
Introduction i
CHAPTER 1 1
S1 Rolling Overhead Garage Door 1
S1 Product Summary 1
S1 Size Range 2
S1 Styles 2
S1 Heights 2
S1 Widths 3
S1 Colour Range 3
S1 Headroom & Sideroom Requirements 4
S1 Exploded Diagram 5
S1 INSTALLATION INSTRUCTIONS 8
Common Installation Faults 10
Planning A Mini-Warehouse? 14
CHAPTER 2 15
S2 Rolling Overhead Industrial Door 15
S2 Product Summary 15
S2 Size Range 16
S2 Styles 16
S2 Heights 16
S2 Widths 17
S2 Colour Range 17
S2 Headroom & Sideroom Requirements 18
S2 Exploded Diagram 19
S2 INSTALLATION INSTRUCTIONS 2 2
CHAPTER 3 24
S3 Rolling Overhead Semi-Industrial Door 24
S3 Product Summary 24
S3 Size Range 25
S3 Styles 25
S3 Heights 25
S3 Widths 26
S3 Colour Range 26
S3 Headroom & Sideroom Requirements 27
S3 Exploded Diagram 28
S3 INSTALLATION INSTRUCTIONS 3 2
CHAPTER 4 34
Automatic Garage Door Openers 34
CAD5 Rolling Garage Door Opener 35
CAD5 INSTALLATION INSTRUCTIONS 3 7
Page 4
TECHNICAL INFORMATION MANUAL
i
Introduction
B&D Doors (NZ) Ltd
With decades of experience, B&D Doors (NZ) Ltd, are able to supply one of the
leading ranges of garage door products and services in New Zealand. B&D Doors
(NZ) Ltd is part of the largest manufacturer of garage doors in Australasia. All B&D
garage doors are made in New Zealand.
B&D Doors people are proud of their products and services. This pride will continue
to shine through in the service offered.
Design Y our Garage Door Online
www.garador.co.nz
You can now visualise the different options of B&D sectional garage doors available
with our design centre.
It’s simple…Select the desired options (1. garage cladding, 2. door style, 3. the colour,
4. the windows). You will then be able to see what your project will look like with a
new B&D sectional garage door.
Garador Locations Throughout New Zealand
Garador™ dealers are your garage door specialists. There are more than 50
authorised Garador™ distributors all around New Zealand who are fully trained in
the B&D Doors range of garage door products.
The Garador™ network have been in New Zealand supplying and installing B&D
garage doors for over forty years. There is an authorised Garador™ distributor in
every major town around New Zealand, call 0800 GARADOR (0800 427 236) for
your closest dealer or visit www.garador.co.nz. Contact information for all
Garador™ dealers is included in this folder.
The Garador™ dealer in your area is able to provide a friendly and professional
measure, and installation service. They can advise you on the best product for your
application and demonstrate the features of the B&D Doors range.
Should you ever wish to have your B&D garage door, or opener professionally
installed, or require repairs and/or maintenance, just give your local Garador™
specialist a call on 0800 GARADOR (0800 427 236).
Page 5
ROLLING OVERHEAD GARAGE DOOR
1
S1 Rolling Ov erhead
Garage Door
nlike other garage door styles, a B&D Doors (NZ) Ltd Roll-a-door™
garage door needs minimal space in from the wall opening. This means the
garage isn’t cluttered with power arms or brackets, and the ceiling space is
free for other purposes. Because the door operates vertically, you can safely
park a vehicle in front of the door without the risk of any outswing damage.
Rolling doors were first invented by B&D Doors (NZ) Ltd, and the current B&D
Doors (NZ) Ltd Roll-a-door™ models are the result of more than 40 years of
development. They’re easy to operate; they’re safe, secure, and durable.
S1 Product Summary
Nylofelt running strips provide smooth quiet operation.
Quality springs for precision and balance.
Engineered pressing, for strength without compromising paint integrity.
Standard centre key-locking, positioned for convenience and security.
Additional security features available if required.
Multi-fin bottom weatherstrip helps keep wind, leaves, and rain outside.
Manufactured from Zincalume
®
based steel (see tilt door).
Suitable for automation with B&D Doors (NZ) Ltd Controll-A-Door 5™
(CAD5).
Chapter 1
1
U
Page 6
ROLLING OVERHEAD GARAGE DOOR
2
S1 Size Range
All Series 1 Domestic Roller Doors (Colorsteel® and Zincalume®) are made to order
based on the sizes given with the exception of the stock standard 2.2H x 2.4W
Zincalume® roller door.
Note
All sizes referred to are Daylight Opening Sizes “DLO”. (Finished
Trim Sizes) These measurements are the industry standard, and should
be the only ones used, as the door is automatically manufactured 40mm
wider to overlap the opening.
S1 Styles
All B&D Doors (NZ) Ltd S1 Domestic roller doors are produced with a pressed rib
profile from 0.4 BMT G2z steel as shown in FIGURE - 1.
15mm
FIGURE - 1.
S1 Heights
There are 4 standard DLO heights available, 2.200H, 2.500H, 3.000H & 3.200H. The
doors and guides supplied are suitable for installing in openings up to and including
these heights. If the opening size is less than any of those above, the guides will
require cutting, and excess door curtain will stay on the roll when the door is closed.
Pricing is based on these three heights.
Note
The drive through height when the door is open is 70mm less than the
trim height.
Page 7
ROLLING OVERHEAD GARAGE DOOR
3
S1 Widths
There are no standard widths. Series 1 Domestic Roller Doors are manufactured in
1mm increments starting at 0.850M through to 3.200M DLO. Series 1 Domestic
Roller Doors are manufactured 50mm wider than the given DLO Width. This is to
allow the door to run in the guides attached to the inside face of the opening. (See
Headroom & Sideroom Requirements Diagram) Pricing starts at the width of
2.400W and is based on 300mm increments up to 3.200W. Doors under 1.350W
attract an extra charge due to the increased labour required to manufacture.
S1 Colour Range
B&D Doors (NZ) Ltd Series 1 Domestic Roller Doors are made from either
Zincalume®, or Colorsteel® G2z. Both are manufactured by BHP New Zealand Steel
Limited, and are commonly used in the roofing and cladding of both residential and
commercial buildings. Zincalume® and Colorsteel® G2z have a far superior corrosion
resistance than the galvanised based products they have superseded. (See latest
edition of the BHP New Zealand Steel Zincalume® Guide.) You can be assured of a
quality product.
B&D Doors (NZ) Ltd carries stocks of 16 of the most commonly used Colorsteel®
colours. These are as listed below;
NEW DENIM BLUE TITANIA PIONEER RED DESERT SAND
SANDSTONE GREY IRONSAND SCORIA MIST GREEN
PERMANENT GREEN KARAKA GREY FRIARS RIVERGUM
SMOOTH CREAM LIGNITE EBONY CALICO
LICHEN
Additional colours are accessible for large orders, such as storage complexes.
Page 8
ROLLING OVERHEAD GARAGE DOOR
4
OPENING WIDTH
DOOR PANEL
REBATE
* SIDEROOM
MANUAL OPERATION – 80mm MIN
AUTOMATIC OPERATION – 175mm MIN
Note: For Automatic operation a power point on wall
within 1.0m of the unit is required.
SIDEROOM
65mm
65
mm
450mm
400mm
DRIVE THROUGH
HEIGHT
70mm
OPENING HEIGHT
REBATE DEPTH – 25mm (APPROX)
S1 Headroom & Sideroom Requirements
FIGURE - 2.
Page 9
ROLLING OVERHEAD GARAGE DOOR
5
S1 Exploded Diagram
FIGURE - 3.
Page 10
ROLLING OVERHEAD GARAGE DOOR
6
Ref Number Part Number Description
Axle Assembly
1 Various Axle pipe Series 1
2 088022 M10 Hex full nut zp
3 088024 M10 x 21 16G Washer zp
4 062006 M10 x 25 3mm washer zp
5 062007 M10 x 35 ht set screw
6 067318 Series 1 pressed drum wheel
7 067319 Hubliner Series 1,2 & 3
8 Various Springs
9 067349 B&D spring clamp
10 062060 3/8 x 1 ½ cup point screw
11 062061 3/8 square nut
Brackets and Fixings
12 067347 Series 1 B&D Bracket LH
13 067348 Series 1 B&D Bracket RH
14
062045
(incl in Parts Bag)
Coach screw hex head 905mm x 50mm
15
062037
(incl in Parts Bag)
¼ x 1 ¼ 16G Washer zp
16
088021
(incl in Parts Bag)
M8 Hex full Nut zp
17
067083
(incl in Parts Bag)
M8 x 60 ‘U’ Bolt zp
18
067307
(incl in Parts Bag)
Series 1 axle saddle
Curtain Assembly
19 067346 Series 1 assembly separator RH
20 067345 Series 1 assembly separator LH
21 Various Rivet pop
22 061004 Series 1 Bottom rail 2.430m
23 051006 Weather seal Series 1, 2 & 3
24
062018
(incl in Parts Bag)
M4 x 16 CSK Slot m/screw zp
24
062019
(incl in Parts Bag)
M4 Shakeproof washer zp
24
062020
(incl in Parts Bag)
M4 Hex full nut zp
25 067060 RAD lifting handle
26 063080 B&D care of your door label
Page 11
ROLLING OVERHEAD GARAGE DOOR
7
Ref NumberPart Number Description
Curtain Assembly Cont…
27 067041
Series 1 Nylofelt
28 N/A Curtain Continuous Series 1 Curtain
29 067315 Series 1 Bottom rail headstop
30
062040
(incl in Parts Bag)
M6 x 10 Screw
31 067341 Series 1 B&D assembly guide block LH
31 067342 Series 1 B&D assembly guide block RH
Guide Assembly
32 (Parts Bag) As per #14
33 065139 Series 1 Guide Clip NZ
34 062007 Washer flat 9mm ID
35/36 059122 Series 1 left hand Guide Pair 2.2 high
35/36 059125 Series 1 left hand Guide Pair 2.5 high
35/36 059130 Series 1 left hand Guide Pair 3.0 high
Lock Assembly
39 067091 RAD lock & keys
40
062050
(incl in Parts Bag)
6 x 3/8 pan pozi s/tap
41
062003
(incl in Parts Bag)
M5 x 10 CSK pozi m/screw
42 Various Locking bar
46 067050 B&D RAD Faceplate
47 067046 Series 1 Plastic lock rod guide
48 067042 Series 1 Lock bar cutout cover
Parts Bags (excludes Locksets)
070010 Series 1 Parts Bag 2.4 high
070012 Series 1 Parts Bag 3.0 high
070018 Series 1 Parts Bag 3.0 high Steelfix
Page 12
ROLLING OVERHEAD GARAGE DOOR
8
ROLLING OVERHEAD GARAGE DOOR
S1 Installation Instructions
© B&D Doors (NZ) Ltd
70 Allens Road • East Tamaki • Auckland
Phone (09) 2738600 • Fax 0800 800 060
Volume
1
Page 13
ROLLING OVERHEAD GARAGE DOOR
9
Page 14
ROLLING OVERHEAD GARAGE DOOR
10
Common Installation F aults
We recommend you closely follow the Installation Instructions which are included
with every door. However, assuming you already know the basics, please consider the
following points which are the most common cause of faults.
1. Mark out and correctly position mounting brackets, (refer to attached
drawing).
2. The mounting brackets must be level.
Any more than a couple of millimetres out will cause coning or a
crooked curtain.
Use a straight edge and level, or a water level to achieve optimum
results.
3. Mark each side of the curtain overlap on the stud so you can centralise
the door in the opening before you apply tension to the door.
4. Centralise the axle before lifting the door up onto the brackets.
Give the axle a turn with your hand and then release. You may find
the axle re-positions itself 5-10mm.
5. Lift the door up on the brackets. Ensure you use the reinforcing plates
and saddle provided. Finger tighten the ‘U’ bolts and nuts.
6. Re-centralise axle by rocking the door and ensure the curtain edges are in
line with the 25mm curtain overlap lines you have marked on the studs.
(As described in 3. above.)
If they don’t line up, loosen off the ‘U’ bolts and move the axle
across in the direction that will ensure correct alignment.
FIGURE - 1.
Page 15
ROLLING OVERHEAD GARAGE DOOR
11
Caution
Do not push door curtain only across without moving the axle –
this will induce coning.
Tighten ‘U’ bolts and rotate door again to check correct alignment.
7. Ensure the guides are cut to the correct height. Invert each guide and
with the top of the guide sitting on the floor, mark the cut-off point in
line with the top of the mounting brackets.
It is important that the back extension of the guide is flush with the
line of the top of the mounting bracket. This will ensure that the
curved feed in area of the guide allows the door to travel smoothly
down the guide.
FIGURE - 2.
Remember
As the door is closing the roll diameter gets smaller and if the feed area
is not correct this will cause the door to bind on the lead in and affect
the smooth operation. If the door is motorised this will cause constant
malfunction of the reversing sensitivities.
8. Keep the door curtain away from the lintel. Ensure the axle is positioned
evenly on the bracket at both ends, with the same measurement between
the wall and axle. Ideally, the axle should sit between the last two holes
on the top mounting bracket.
If the lintel bows slightly inwards, you may be able to pack the top
guide lugs to ensure the curtain does not rub on the lintel.
Page 16
ROLLING OVERHEAD GARAGE DOOR
12
9. Do not un-roll the curtain any more than necessary to get the top of the
first guide positioned.
The guide must be placed in a true vertical position regardless of door
post/stud position to which it is fixed. The lugs should be evenly
spaced along the guide for security reasons.
Only now should the curtain be un-rolled further to help position the
second guide. Ensure there is the correct clearance between the roller
and guides.
10. If on completion, the door looks like the picture below, 1 or more of the
previous 9 steps have not been followed correctly.
FIGURE - 3.
This situation is called coning.
Check brackets are level and adjust if necessary.
Re-centralise axle.
With the door rolled up and a firm hold on the axle with a pipe wrench,
loosen the ‘U’ bolts at both ends and move the axle sideways 10mm at a
time in the appropriate direction (see diagram above). Move the axle the
distance of ‘X’ in total, retighten the ‘U’ bolts an check door operation.
11. Final Adjustments
a. If the door is hard to operate in both directions, check that the door is
not jamming in the guides.
Check
Guide clearances.
Guides are plumb.
Guide surfaces are clean and free from oil, dents, etc.
Page 17
ROLLING OVERHEAD GARAGE DOOR
13
b. If the door is hard to operate in one direction, the spring tension
needs adjustment.
If the door is hard to lift but tends to drop when let go, then
increase the spring tension.
If the door is hard to close, but tends to rise when let go, then
decrease the spring tension.
c. If the door is stiff to work or rattles over the lead in at the top of the
guides.
Check that the guides are not to long.
Loosen on ‘U’ bolt and push that side of the door towards the
opening as far as possible without the door curtain scraping the
lintel. Tighten the ‘U’ bolt and repeat the procedure with the
other side, ensuring that the axle is still parallel with the opening.
Page 18
ROLLING OVERHEAD GARAGE DOOR
14
Planning A MiniWarehouse?
B&D Doors New Zealand has been involved with numerous door installation
projects for storage complexes, and our MINI-WAREHOUSE ROLL-A-DOOR
is able to provide you with a quality product that offers durability and security
while retaining ease of operation.
The B&D Mini-Warehouse Roll-A-Door features and benefits include:-
b A choice of locking systems specifically designed for use on the Mini-
Warehouse Roll-A-Doors.
- Easy to unlock and easy to lift.
- No bending, as the lock is fitted waist high.
- Accommodates two padlocks, one for the renting customer and
one for the storage proprietor.
b Nylofelt and patented Roll-A-Guide
- Provides a smooth, quiet, greaseless operation which means
less maintenance.
b Colours
- Available in an extensive Colorsteel®G2z range of standard
B&D Doors colours, including special mini-storage colours
designed to gain greater impact and identification for the
self-storage complex.
B&D Doors Cast Mini-Warehouse Lock
B&D New Zealand Office :
Auckland – B&D Doors New Zealand, 70 Allens Road, East Tamaki. Phone (09) 273 8600, Fax (09) 273 8601
Web site - http://www.garador.co.nz E-mail –
Page 19
S2 ROLLING OVERHEAD INDUSTRIAL DOOR
15
S2 Rolling Ov erhead
Industrial Door
our vehicular access into your commercial premises is one of the most
important features for the ideal functioning of your business. As well as
meeting the aesthetic requirements of your architecture, the doors must
stand the test of time both in terms of strength and durability. The door
must be fast to operate ideally it must add to your environment for the benefit of your
customers and staff. That’s where B&D Industrial roller doors come in.
With various gearing options, you can be assured that your B&D Industrial roller
door will operate smoothly with ease of operation. Unlike many other doors, the
B&D door does not vibrate or make excessive noise under windy conditions.
S2 Product Summary
Nylofelt running strips provide smooth quiet operation.
Steel Tension Strip to provide the curtain with vertical rigidity.
Quality springs for precision and balance.
Full Torque Tube to eliminate coning on wide doors
Engineered pressing, for strength without compromising paint integrity.
Standard side locking, positioned for convenience and security.
Additional security features available if required.
Multi-fin bottom weatherstrip helps keep wind, leaves, and rain outside.
Manufactured from Zincalume® based steel for increased corrosion resistance.
Suitable for automation with B&D Doors (NZ) Ltd Grifco range of openers.
Chapter
2
2
Y
Page 20
S2 ROLLING OVERHEAD INDUSTRIAL DOOR
16
S2 Size Range
All Series 2 Industrial Roller Doors (Colorsteel® and Zincalume®) are made to order
based on the sizes given. B&D Doors (NZ) Ltd do not manufacture stock doors.
Note
All sizes referred to are Daylight Opening Sizes “DLO”. (Finished
Trim Sizes) These measurements are the industry standard, and should
be the only ones used, as the door is automatically manufactured 40mm
wider to overlap the opening.
S2 Styles
All B&D Doors (NZ) Ltd S2 Industrial roller doors are produced with a pressed rib
profile from 0.5 BMT G2z steel as shown in FIGURE - 1.
20mm
FIGURE - 1.
S2 Heights
There are 7 standard DLO heights available, 2.400H, 2.900H, 3.300H, 3.800H,
4.200H, 4.700H & 5.000H. The doors and guides supplied are suitable for installing
in openings up to and including these heights. If the opening size is less than any of
those above, the guides will require cutting, and excess door curtain will stay on the
roll when the door is closed. Pricing is based on these seven heights.
Note
The drive through height when the door is open is 50mm less than the
trim height.
Page 21
S2 ROLLING OVERHEAD INDUSTRIAL DOOR
17
S2 Widths
There are no standard widths. Series 2 Insustrial Roller Doors are manufactured in
1mm increments starting at 1.300M through to 5.300M DLO. Series 2 Industrial
Roller Doors are manufactured 100mm wider than the given DLO Width. This is to
allow the door to run in the guides attached to the inside face of the opening. (See
Headroom & Sideroom Requirements Diagram) Pricing starts at the width of
3.000W and is based on set increments up to 5.300W. (3.0, 3.2, 3.6, 3.8, 4.0, 4.4, 4.8,
5.1 & 5.3) Doors under 2.000W attract an extra charge due to the increased labour
required to manufacture.
Note
For door heights of 4.700H and 5.000H, the maximum DLO
width is 5.100W.
S2 Colour Range
B&D Doors (NZ) Ltd Series 2 Industrial Roller Doors are made from either
Zincalume®, or Colorsteel® G2z. Both are manufactured by BHP New Zealand Steel
Limited, and are commonly used in the roofing and cladding of both residential and
commercial buildings. Zincalume® and Colorsteel® G2z have a far superior corrosion
resistance than the galvanised based products they have superseded. (See latest
edition of the BHP New Zealand Steel Zincalume® Guide.) You can be assured of a
quality product.
B&D Doors (NZ) Ltd carries stocks of 12 of the most commonly used Colorsteel®
colours. These are as listed below;
NEW DENIM BLUE TITANIA PIONEER RED DESERT SAND
PERMANENT GREEN IRONSAND RIVERGUM KARAKA
GREYFRIARS SCORIA MIST GREEN LICHEN
Additional colours are accessible for large orders, such as storage complexes.
Page 22
S2 ROLLING OVERHEAD INDUSTRIAL DOOR
18
S2 Headroom & Sideroom Requirements
FIGURE - 2.
Height Standard
Guides
Windlock
Guides
Operation
A1
mm
A2
mm
A1
mm
A2 mmB mmC mmD mmE mmF mmG
mm
2.1
2.4
120 120 200 200 510 480 270 240 265 200
Manual / Hand
Operated
2.9
3.3
200 120 200 200 550 500 280 270 275 200
Direct Drive
Chain Wheel
3.8
4.2
200 120 200 200 550 500 280 270 280 200 Planetary
4.7 200 120 200 200 570 520 290 280 285
Gear
5.0 200 120 200 200 600 540 300 300 295 200 Chain
5.6 200 120 200 200 610 560 310 300 305
Wheel
Note: Door Curtain overlap—Series 2 = 50mm each side
MOTORISED OPERATION (TOTAL SIDEROOM REQUIRED FOR ALL HEIGHTS)
Standard Guides Windlock Guides
A1 mm A2 mm A1 mm A2 mm
Inside Mounting Motor 170 120 210 200
Outside Mounting Motor 550 120 590 200
F
A1
A2
B
Curtain
Plan
Lintel
End View
B
D
E
Ceiling line
A1
A2
Chain wheel pulley
CHAINWHEEL
DOORS
G
Elevation
C
‘U’ channel guides
Da
ylig
ht opening
Page 23
S2 ROLLING OVERHEAD INDUSTRIAL DOOR
19
S2 Exploded Diagram
FIGURE - 3.
Page 24
S2 ROLLING OVERHEAD INDUSTRIAL DOOR
20
Ref Number Part Number Description
Brackets and Fixings
1 065131 S2 Bracket left hand
2 065132 S2 Bracket right hand
4 067016 Series 2 Cast iron saddle
5 088024 M10x21 16G Washer zp
6 062013 M10x75 HT Bolt/Nut zp
7 088003 M10x75 Coach Screw
8 072008 Saddle Plate
Axle Assembly
10 Various Axle pipe Series 2
11 Various Springs
12 067015 Series 2 Pressed Drum Wheel
13 067319 Hubliner Series 1, 2 & 3
14 062060 Screw 1 ½ x 3/8 square head cup point
15 067349 Clamp spring axle (B&D Spring Clamp)
16 062061 3/8 Square Nut
17 088021 M8 hex full nut zp
18 062021 M8 Spring washer zp
19 088024 M10x21 16G Washer zp
20 062012 M8x40 HT Set Screw zp
Guide Assembly
21/22 Various Guide Series 2 (pair)
23/24 067098 Series 2 Guide Head Stop & Cushion
25 062045 14 x 50 Type17 Buildex Screw
26 065114 Guide Clip
27 067306 Chain Clip
19 088025 M8x19 16G Washer zp
Curtain Assembly
28 Various Curtain continuous brake pressed Series 2
29 067041 Nylofelt Series 1
30 067033 Galvanised tension strip 0.6mm x 30mm
31 062324 Nylofelt Series 2
32 Various Bottom rail Series 2 & 3
Page 25
S2 ROLLING OVERHEAD INDUSTRIAL DOOR
21
Ref Number Part Number Description
Curtain Assembly Cont…
33 067000 Series 2 RAD weather seal
34 088008 Bolt cup head square neck 5/16” BSW
35 062031 M8 nyloc nut zp
36 067099 Series 2 bottom rail stop
37 063080 Label door maintenance
38 067356 Series 2 B/Rail Guide Block (RT)
38 067355 Series 2 B/Rail Guide Block (LT)
39 046091 Rivet pop 73-AS-64
Lock Assembly
40 067096 Body waist high lock Series 2 (S2 Lock Body)
41 067097 Series 2 tongue lock
42 062016 Rivet pop 73-AS-52
Gearing Assembly
43 067301 Gear ring planetary drive
44 067312 Washer ring gear to drum fixing
45 062032(3) Screw cap 3/16” socket head
46 067309 Carrier planetary gear
47 067329 Planetary Gear Idler Wheel
48 067328 Push on fix
49/51 062001 M8x65 HT Bolt/Nut
50 067304 Retaining Collar
52 067311 Washer 36mm ID x 66mm OD x 2.5mm
53/54 067305 Collar Assembly
55 067303 Series 2 chain guide
56 067327 Insert chain guide
57 062499 Rivet pop 73-AS-44
58 067310 Series 2 Chain wheel and pinion
59 067300 Weld link chain
60 Various Spacer
61 067302 Chain wheel direct drive
62 067304 Ring Gear Spacer Block
63 062033(4) Bolt cup head square NECK 5/16” UNC
64 062031 Nut nyloc 5/16” BSW
65 067312 Washer double clipped
17 088021 M8 hex full nut zp
Page 26
S2 ROLLING OVERHEAD INDUSTRIAL DOOR
22
S2 ROLLING OVERHEAD INDUSTRIAL DOOR
S2 Installation Instructions
© B&D Doors (NZ) Ltd
70 Allens Road • East Tamaki • Auckland
Phone (09) 2738600 • Fax 0800 800 060
Volume
1
Page 27
S2 ROLLING OVERHEAD INDUSTRIAL DOOR
23
Page 28
S3 ROLLING OVERHEAD SEMI-INDUSTRIAL DOOR
24
S3 Rolling Ov erhead
Semi-Industrial Door
our vehicular access into your commercial premises is one of the most
important features for the ideal functioning of your business. As well as
meeting the aesthetic requirements of your architecture, the doors must
stand the test of time both in terms of strength and durability. The door
must be fast to operate ideally it must add to your environment for the benefit of your
customers and staff. That’s where B&D Industrial roller doors come in.
With various gearing options, you can be assured that your B&D Industrial roller
door will operate smoothly with ease of operation. Unlike many other doors, the
B&D door does not vibrate or make excessive noise under windy conditions.
S3 Product Summary
Nylofelt running strips provide smooth quiet operation.
Steel Tension Strip to provide the curtain with vertical rigidity.
Quality springs for precision and balance.
Full Torque Tube to eliminate coning on wide doors
Engineered pressing, for strength without compromising paint integrity.
Standard side key locking positioned for convenience and security.
Additional security features available if required.
Multi-fin bottom weatherstrip helps keep wind, leaves, and rain outside.
Manufactured from Zincalume® based steel for increased corrosion resistance.
Suitable for automation with B&D Doors (NZ) Ltd CAD5 roller door
opener.
Chapter 3
3
Y
Page 29
S3 ROLLING OVERHEAD SEMI-INDUSTRIAL DOOR
25
S3 Size Range
All Series 3 Semi-Industrial Roller Doors (Colorsteel® and Zincalume®) are made to
order based on the sizes given. B&D Doors (NZ) Ltd do not manufacture stock
doors.
Note
All sizes referred to are Daylight Opening Sizes “DLO”. (Finished
Trim Sizes) These measurements are the industry standard, and should
be the only ones used, as the door is automatically manufactured 40mm
wider to overlap the opening.
S3 Styles
All B&D Doors (NZ) Ltd S3 Seni-Industrial roller doors are produced with a pressed
rib profile from 0.4 BMT G2z steel as shown in FIGURE - 1.
20mm
FIGURE - 1.
S3 Heights
There are 2 standard DLO heights available, 2.400H & 3.300H. The doors and
guides supplied are suitable for installing in openings up to and including these
heights. If the opening size is less than any of those above, the guides will require
cutting, and excess door curtain will stay on the roll when the door is closed. Pricing
is based on these seven heights.
Note
The drive through height when the door is open is 50mm less than the
trim height.
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S3 ROLLING OVERHEAD SEMI-INDUSTRIAL DOOR
26
S3 Widths
There are no standard widths. Series 3 Semi-Insustrial Roller Doors are
manufactured in 1mm increments starting at 1.300M through to 4.800M DLO. Series
3 Semi-Industrial Roller Doors are manufactured 100mm wider than the given DLO
Width. This is to allow the door to run in the guides attached to the inside face of the
opening. (See Headroom & Sideroom Requirements Diagram) Pricing starts at the
width of 2.400W and is based on set increments up to 4.800W. (2.4, 2.8, 3.0, 3.2, 3.6,
3.8, 4.0, 4.4 & 4.8.) Doors under 2.000W attract an extra charge due to the increased
labour required to manufacture.
S3 Colour Range
B&D Doors (NZ) Ltd Series 3 Semi-Industrial Roller Doors are made from either
Zincalume®, or Colorsteel® G2z. Both are manufactured by BHP New Zealand Steel
Limited, and are commonly used in the roofing and cladding of both residential and
commercial buildings. Zincalume® and Colorsteel® G2z have a far superior corrosion
resistance than the galvanised based products they have superseded. (See latest
edition of the BHP New Zealand Steel Zincalume® Guide.) You can be assured of a
quality product.
B&D Doors (NZ) Ltd carries stocks of 16 of the most commonly used Colorsteel®
colours. These are as listed below;
NEW DENIM BLUE TITANIA PIONEER RED DESERT SAND
SANDSTONE GREY IRONSAND SCORIA MIST GREEN
PERMANENT GREEN KARAKA GREY FRIARS RIVERGUM
SMOOTH CREAM LIGNITE PITCH BLACK CALICO
LICHEN
Additional colours are accessible for large orders, such as storage complexes.
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S3 ROLLING OVERHEAD SEMI-INDUSTRIAL DOOR
27
OPENING WIDTH
DOOR PANEL
REBATE
* SIDEROOM
MANUAL OPERATION – 150mm MIN
AUTOMATIC OPERATION – 200mm MIN
Note: For Automatic operation a power point on wall
within 1.0m of the unit is required.
SIDEROOM
90mm
65
mm
500mm
450mm
DRIVE THROUGH
HEIGHT
70mm
OPENING HEIGHT
REBATE DEPTH – 25mm (APPROX)
S3 Headroom & Sideroom Requirements
FIGURE - 2.
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S3 ROLLING OVERHEAD SEMI-INDUSTRIAL DOOR
28
S3 Exploded Diagram
FIGURE - 3.
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S3 ROLLING OVERHEAD SEMI-INDUSTRIAL DOOR
29
Ref Number Part Number Description
Brackets and Fixings
1 065131 S2 Bracket left hand
2 065132 S2 Bracket right hand
4 067016 Series 2 Cast iron saddle
5 088024 M10x21 16G Washer zp
6 062013 M10x75 HT Bolt/Nut zp
7 088003 M10x75 Coach Screw
8 072008 Saddle Plate
Axle Assembly
10 Various Axle pipe Series 2
11 Various Springs
12 067015 Series 2 Pressed Drum Wheel
13 067319 Hubliner Series 1, 2 & 3
14 062060 Screw 1 ½ x 3/8 square head cup point
15 067349 Clamp spring axle (B&D Spring Clamp)
16 062061 3/8 Square Nut
17 088021 M8 hex full nut zp
18 062021 M8 Spring washer zp
19 088024 M10x21 16G Washer zp
20 062012 M8x40 HT Set Screw zp
Guide Assembly
21/22 Various Guide Series 2 (pair)
23/24 067098 Series 2 Guide Head Stop & Cushion
25 062045 14 x 50 Type17 Buildex Screw
26 065114 Guide Clip
27 067306 Chain Clip
19 088025 M8x19 16G Washer zp
Curtain Assembly
28 Various Curtain continuous brake pressed Series 2
29 067041 Nylofelt Series 1
30 067033 Galvanised tension strip 0.6mm x 30mm
31 062324 Nylofelt Series 2
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S3 ROLLING OVERHEAD SEMI-INDUSTRIAL DOOR
30
Ref Number Part Number Description
Curtain Assembly Cont…
32 Various Bottom rail Series 2 & 3
33 067000 Series 2 RAD weather seal
34 088008 Bolt cup head square neck 5/16” BSW
35 062031 M8 nyloc nut zp
36 067099 Series 2 bottom rail stop
37 063080 Label door maintenance
38 067356 Series 2 B/Rail Guide Block (RT)
38 067355 Series 2 B/Rail Guide Block (LT)
39 046091 Rivet pop 73-AS-64
Lock Assembly
40 067096 Body waist high lock Series 2 (S2 Lock Body)
41 067097 Series 2 tongue lock
42 062016 Rivet pop 73-AS-52
38 067091 Lock assembly deluxe
39 Various Lock bar
40 Screw & lock washer M4 x 8
41 062050 Screw 10/32 x 13 taptite
43 Lock bar retainer
44 Label lock care
45 Key
46 067050 Face plate deluxe
Gearing Assembly
43 067301 Gear ring planetary drive
44 067312 Washer ring gear to drum fixing
45 062032(3) Screw cap 3/16” socket head
46 067309 Carrier planetary gear
47 067329 Planetary Gear Idler Wheel
48 067328 Push on fix
49/51 062001 M8x65 HT Bolt/Nut
50 067304 Retaining Collar
52 067311 Washer 36mm ID x 66mm OD x 2.5mm
53/54 067305 Collar Assembly
55 067303 Series 2 chain guide
56 067327 Insert chain guide
57 062499 Rivet pop 73-AS-44
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S3 ROLLING OVERHEAD SEMI-INDUSTRIAL DOOR
31
Ref Number Part Number Description
Gearing Assembly Cont…
58 067310 Series 2 Chain wheel and pinion
59 067300 Weld link chain
60 Various Spacer
61 067302 Chain wheel direct drive
62 067304 Ring Gear Spacer Block
63 062033(4) Bolt cup head square NECK 5/16” UNC
64 062031 Nut nyloc 5/16” BSW
65 067312 Washer double clipped
17 088021 M8 hex full nut zp
Page 36
S3 ROLLING OVERHEAD SEMI-INDUSTRIAL DOOR
32
S3 ROLLING OVERHEAD SEMI-INDUSTRIAL DOOR
S3 Installation Instructions
© B&D Doors (NZ) Ltd
70 Allens Road • East Tamaki • Auckland
Phone (09) 2738600 • Fax 0800 800 060
Volume
1
Page 37
S3 ROLLING OVERHEAD SEMI-INDUSTRIAL DOOR
33
Page 38
EASYLIFTER GARAGE DOOR OPENER
34
Automatic Garage Door
Openers
hatever the style of a garage door, whether it be new or existing, a B&D
Doors (NZ) Ltd Garage Door Opener offers year round convenience,
security and reliability at a realistic price.
B&D Doors (NZ) Ltd automatic garage door openers offer a high level of security
for both your customer and their car. A simple push of the remote control
transmitter button within the vicinity if the garage will both open/close the garage
door, and turn on the courtesy light for 4 ½ minutes. When the door is closed, it is
automatically locked.
2 Y ear Product Warranty
B&D Doors (NZ) Ltd automatic garage door openers
come with a comprehensive 2 year warranty. The
confidence and reliability you only get from B&D Doors
(NZ) Ltd.
Product Summary
1 Channel Remote Control.
Manual Release handle
Automatic Reversing
Automatic Locking
Courtesy Light
Exclusive! The “Smart” Receiver
Chapter 4
4
W
Page 39
EASYLIFTER GARAGE DOOR OPENER
35
EASYLIFTER Rolling
Garage Door Opener
EASYLIFTER Fea tures & Benefits
Compact Design – Allows the opener to be installed into a minimum of
150mm side room on a B&D Doors (NZ) Ltd Roll-A-Door®
Powerful D.C. Motor – provides a quiet operation with powerful torque.
External, Independent Up and Down Force Adjustments – To assure
safety of operation, the door automatically reverses when it encounters an
obstruction while closing and stops when encountering an obstruction when
opening.
Courtesy Light – controlled by the logic board, the light turns on when the
opener is activated and turns off automatically after 4 ½ minutes.
SmartTM Receiver and Billion Code Technology – The “Smart” receiver
has 14 registers of non-volatile memory (meaning they will not loose the
transmitter codes during power outages). It can learn up to 12 different
billion codes, one dip switch code and one Wireless/Keyless Entry System.
The 3 channel remote control transmitter supplied has its own unique
computerised codes which cannot be duplicated. Each channel on the
transmitter is randomly programmed to one of 3.486 billion codes. To offer
total security, should a transmitter be lost or stolen depressing the green
“Smart” code button on the rear of the opener power head for 6 seconds can
erase all the codes the opener has learnt.
Manual Override – Emergency release cord for manual operation of the
door in the event of a power failure.
Automatic Locking – The Easylifter RDO automatically locks the door
when closed.
3 Year Warranty – Comprehensive 3 Year Warranty when professionally
installed by a recognised B&D Doors (NZ) Ltd agent. Covers all
components in the power head (ie. Motor, wiring, gears, printed circuit board
etc). Excludes light bulb, transmitter, battery in transmitter and accessories.
Facility for Installation of the Safety Reversing Sensor Protection
System – infra-red sensor mounted to each side of the opening for added
safety.
Page 40
EASYLIFTER GARAGE DOOR OPENER
36
Auto Close Function – this function can be programmed to close the door
approximately 60 seconds after the door has opened. The safety Infra Red
beams must be installed if this option is chosen.
Flashing LED’s – to easily identify operational problems or service
requirements.
Page 41
EASYLIFTER GARAGE DOOR OPENER
37
ROLLING OVERHEAD GARAGE DOOR OPENER
EASYLIFTER Installation
Instructions
© B&D Doors (NZ) Ltd
70 Allens Road • East Tamaki • Auckland
Phone (09) 2738600 • Fax 0800 800 060
Volume
1
Page 42
EASYLIFTER GARAGE DOOR OPENER
38
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