BBQ grillware CBT916L User Manual

®

ITEM #0297995

CHARCOAL GRILL

MODEL #CBT916L

BBQ grillware® is a registered trademark
of LF, LLC. All Rights Reserved.

Español p. 19

Questions, problems, missing parts? Before returning to your retailer, call our customer
service department at 1-800-762-1142, 9 a.m. - 5 p.m., EST, Monday - Sunday.

1

TABLE OF CONTENTS

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Hardware Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

To Lock the Grill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

To Unlock the Grill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

To Fold the Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

To Unfold the Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

First Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Cooking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Controlling Flare-ups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Replacement Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

WARNING

For Outdoor Use Only
(outside any enclosure)

1. Improper installation, adjustment,
alteration, service or maintenance
can cause injury or property
damage.

WARNING

Save these instructions for future reference.
If you are assembling this unit for

someone else, give this manual to him or her
to read and save for future reference.

2. Read the installation, operation,
and maintenance instructions
thoroughly before installing or
servicing this equipment.

3. Failure to follow these instructions
could result in fire or explosion,
which could cause property damage,
personal injury, or death.

2

SAFETY INFORMATION

Please read and understand this entire manual before attempting to assemble, operate, or install
the product. If you have any questions regarding the product, please call customer service at
1-800-762-1142, 9 a.m. - 5 p.m., EST, Monday - Sunday.

WARNINGS AND CAUTIONS:

1. This grill is for outdoor use only, and shall not be used in a building, garage or any other
enclosed area.

2. This grill is safety certified for use in the United States and/or Canada only. Do not modify for use
in any other location. Modification will result in a safety hazard and will void the warranty.

3. Do NOT operate, light or use this appliance within 8 ft. of walls, structures or buildings.

4. Keep all combustible items and surfaces at least 36 in. (91 cm) away from the grill at all times.

DO NOT use this grill under any overhead or near any unprotected combustible constructions.

5. This grill is NOT for commercial use.

6. Do not use grill for indoor cooking or heating. Toxic carbon monoxide fumes can accumulate and

cause asphyxiation.

7. Do not use gasoline, kerosene or alcohol for lighting.

8. Do not use in an explosive atmosphere. Keep grill area clear and free from combustible

materials, gasoline and other flammable vapors and liquids.

9. Do not store or use gasoline or other flammable liquids or vapors within 25 ft. (7.62 m) of this

appliance.

10. Never use charcoal that has been pretreated with lighter fluid. Use only a high grade plain

charcoal, charcoal/wood mixture, lump charcoal or cooking wood.

11. Do not alter grill in any manner. This will void the warranty.

12. Do not use the grill unless it is completely assembled and all parts are securely fastened and

tightened.

13. This grill should be thoroughly cleaned and inspected on a regular basis.

14. Use only Blue Rhino Global Sourcing, Inc. factory authorized parts. The use of any part that is

not factory authorized can be dangerous. This will also void your warranty.

15. Do not use this appliance without reading “Operating Instructions” in this manual.

16. To avoid burns, do not touch metal parts of grill until it has completely cooled (about 45 min.),

unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc.).

17. Never touch grates (charcoal or cooking), ashes or coals to see if they are hot.

18. Do not use on wooden decks, wooden furniture or other combustible surfaces.

19. Do not use in or on boats or recreational vehicles.

20. Position grill so wind can not carry ashes to combustible surfaces.

21. Do not use in high winds.

22. Never lean over the grill when lighting.

23. Do not leave a lit grill unattended. Keep children and pets away from grill at all times.

24. Do not attempt to move grill when in use. Allow the grill to cool (about 45 min.) before moving

or storing.

25. When cooking, fire extinguishing materials should be readily accessible. In the event of an oil/

grease fire, do not attempt to extinguish with water. Use type BC dry chemical fire extinguisher
or smother with dirt, sand or baking soda.

26. Always open grill lid carefully and slowly as heat and steam trapped within grill can severely

burn you.

27. Never add lighting fluid to hot or even warm coals as flashback may occur causing serious

injury or damage to property.

28. Always place your grill on a hard, non-combustible level surface. An asphalt or blacktop surface

may not be acceptable for this purpose.

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SAFETY INFORMATION

29. Do not remove the ashes until they are completely and fully extinguished.

30. Hot briquets and coals can create a fire hazard.

31. Always empty the ash catcher and grill after each use.

32. Do not place fuel (charcoal briquets, wood or lump charcoal) directly into bottom of grill. Place
fuel only on the charcoal pan/grid.

33. Do not allow charcoal to rest on the walls of grill. Doing so will greatly reduce the life of the
metal and finish of your grill.

34. Check to make sure the air vents are free of debris and ash before using the grill.

35. Make sure ash catcher is securely and completely in place before using the grill.

36. Extinguished coals and ashes should be placed a safe distance from all structures and
combustible materials.

37. With a garden hose, completely wet the surface beneath and around grill to extinguish any
ashes, coals or embers which may have fallen during the cooking or cleaning process.

38. Always wear protective gloves when adding fuel (charcoal briquets, wood or lump charcoal) to

retain desired heat level.

39. Keep all electrical cords away from a hot grill.

40. Never cover entire cooking area with aluminum foil.

41. Use protective gloves when assembling this product.

42. Do not force parts together as this can result in personal injury or damage to the product.

43. Death, serious injury or damage to property may occur if the above is not followed exactly.

4

PACKAGE CONTENTS

E

A

B

D C

F

G

I

H

Part Description Quantity

A Lid Handle 1
B Lid Air Vent 1
C Lid 1
D Cooking Grid 1
E Charcoal Grid 1

J

Part Description Quantity

F Top Hinge 2
G Bottom Hinge 2
H Bottom Bowl 1

I Bottom Bowl Air Vent 1

J Leg 4

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HARDWARE CONTENTS

Part Description Qty

M4 x 12 mm

AA

Screw

M5 x 12 mm

BB

Screw

M4 Wing Nut

CC

M5 Wing Nut

DD

6.4 mm Heat

EE

Resistant Washer

5.3 mm Lock

FF

Washer

5 x 30 mm Pin

GG

Picture

(Shown to size)

2

11

2

13

2

6

2

1.4 x 30 mm

HH

Cotter Pin

2

PREPARATION

Before beginning assembly of product, make sure all parts are present. Compare parts with
package contents list and diagram above. If any part is missing or damaged, do not attempt to
assemble the product. Contact customer service for replacement parts.

For Easiest Assembly:

• To avoid losing any small components or hardware, assemble your product on a hard level
surface that does not have cracks or openings.

• Clear an area large enough to layout all components and hardware.

• When applicable, tighten all hardware connections by hand first. Once the step is completed go
back and fully tighten all hardware.

• Follow all steps in order to properly assemble your product.

Estimated Assembly Time: 30 minutes

Tools Required for Assembly (Included):

No. 2 Phillips Head Screwdriver

6

ASSEMBLY INSTRUCTIONS

1. Attach lid air vent (B) to lid (C) using one
M5 x 12 mm screw (BB) and one M5 wing
nut (DD). See Fig. 1.

Attach top hinges (F) to lid (C) using two
M5 x 12 mm screws (BB), two 5.3 mm lock
washers (FF) and two M5 wing nuts (DD).
See Fig. 1.

Attach lid handle (A) to lid (C) using two 6.4
mm heat-resistant washer (EE) and two M5
wing nuts (DD). See Fig. 1.

BB

Fig. 1

FF

DD

F

EE

C

A

B

BB

Hardware Used

M5 x 12 mm

BB

Screw

M5 Wing Nut

DD

6.4 mm Heat
Resistant

EE

Washer

5.3 mm Lock

FF

Washer

x 3

x 5

x 2

x 2

7

ASSEMBLY INSTRUCTIONS

2. Attach bottom bowl air vent (I) to bottom

bowl (H) using two M4 x 12 mm screws (AA)
and two M4 wing nuts (CC). See Fig. 2.

Attach bottom hinges (G) to bottom bowl (H)
using four M5 x 12 mm screws (BB), four

5.3 mm lock washers (FF) and four M5 wing

nuts (DD). See Fig. 2.

AA

CC

Fig. 2

BB

FF

DD

G

H

I

Hardware Used

M4 x 12 mm

AA

Screw

M5 x 12 mm

BB

Screw

FF

M4 Wing Nut

M5 Wing Nut

5.3 mm Lock
Washer

CC

DD

x 2

x 4

x 2

x 4

x 4

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ASSEMBLY INSTRUCTIONS

3. Attach legs (J) to bottom bowl (DD) using
four M5 x 12 mm screws (BB) and four M5
wing nuts (DD). See Fig. 3.

Note: Insert tabs on legs (J) before securing
to the bottom bowl (DD).

Fig. 3

DD

H

J

BB

Hardware Used

M5 x 12 mm

BB

Screw

M5 Wing Nut

DD

x 4

x 4

9

ASSEMBLY INSTRUCTIONS

4. Attach lid (C) to bottom bowl (H) using
two 5 x 30 mm pins (GG) and two 1.4 x 30
mm cotter pins (HH). See Fig. 4.

Fig. 4

C

GG

H

HH

Hardware Used

HH

5 x 30 mm
Pin

1.4 x 30 mm
Cotter Pin

GG

x 2

x 2

10

ASSEMBLY INSTRUCTIONS

5. Insert charcoal grid (E) and cooking grid
(D) into bottom bowl (H). See Fig. 5.

Fig. 5

D

E

H

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