BB Lightpipe EVO, E2.2W1, E4W2, E2.2E1, E2.2W2 User Manual

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We reserve the right to make adjustments to this document without prior notice.

Manual BB Lightpipe EVO

Index

Index ........................................................................................................................................................... 1

1. Introduction ............................................................................................................................................. 2

2. Article numbering .................................................................................................................................... 3

3. Types ...................................................................................................................................................... 4

4. Mounting ................................................................................................................................................. 5

5. Connection diagram light lines ................................................................................................................ 6

6. Mounting order light lines ........................................................................................................................ 7

7. Through-wiring the light line .................................................................................................................... 8

8. Diagram for ‘stand-alone’ mounting ........................................................................................................ 9

9. Product specifications ........................................................................................................................... 10

10. Delivery and transportation ................................................................................................................. 11

11. Additional Information ......................................................................................................................... 12

We reserve the right to make adjustments to this document without prior notice.

1. Introduction

The BB Lightpipe is a modular light line system suited for application in industrial and infrastructural applications such as parking garages, tunnels, train stations and much more. By making use of durable materials in combination with the long lifetime of the electrical components a maintenance free long lasting fixture is created. The indirect lighting concept with advanced foil techniques result in a glare free light emission and create a comfortable and safe environment. The BB Lightpipe is easy to mount, vandal resistant and water- and dustproof.

We reserve the right to make adjustments to this document without prior notice.

2. Article numbering

Te BB Lightpipe EVO is available in different lengths and types. The BB Lightpipe article number can be found as a sticker on the fixture and is structured as follows:

EVO

The EVO is the type of BB Lightpipe.

Standard lengths The BB Lightpipe is available in te lengths 2.2, 4, 6, 8 en 12 meter.

Wired or End

This indicates if the BB Lightpipe is pre-wired (wired) or not (end). The through-wiring consists of 3fase, N and Ground.

All BB Lightpipes have DALI trough-wiring (also the End type).

Number of

ED modules

The number of LED modules is related to the power consumption: 1 piece is 40,5W 2 pieces is 78W 4 pieces is 155W

A or B part

The BB Lightpipe with a length of 8 en 12 meter consists of 2 parts, part A and part B. This is shown on the article sticker. A part B always follows an part A. Together they form a single fixture.

Extra custom made info After the standard article code additional info different from standard can be displayed such as length, light colour, colour rendering, LED current, etcetera.

We reserve the right to make adjustments to this document without prior notice.

3. Types

An overview of the standard product range of the BB Lightpipe EVO

Artikelnr.

Naam IP value Light color RA-value LED current Tube type wiring connectors

E2,2W1 BB Lightpipe EVO Wired 2,2M mono

IP44 5000K >70 700mA Diffuse 1-phase terminal block

E2,2E1 BB Lightpipe EVO End 2,2M mono

IP44 5000K >70 700mA

Diffuse

1-phase

terminal block

E2,2W2 BB Lightpipe EVO Wired 2,2M bi

IP44 5000K >70 700mA

Diffuse

1-phase

terminal block

E2,2E2 BB Lightpipe EVO End 2,2M bi

IP44 5000K >70 700mA

Diffuse

1-phase

terminal block

E4W2 BB Lightpipe EVO Wired 4M mono

IP66 5000K >70 700mA

Diffuse

3-phase Plug & play

E4E2 BB Lightpipe EVO End 4M mono

IP66 5000K >70 700mA

Diffuse

3-phase Plug & play

E4W4 BB Lightpipe EVO Wired 4M bi

IP66 5000K >70 700mA

Diffuse

3-phase Plug & play

E4E4 BB Lightpipe EVO End 4M bi

IP66 5000K >70 700mA

Diffuse

3-phase Plug & play

E6W2 BB Lightpipe EVO Wired 6M mono

IP66 5000K >70 700mA

Diffuse

3-phase Plug & play

E6E2 BB Lightpipe EVO End 6M mono

IP66 5000K >70 700mA

Diffuse

3-phase Plug & play

E6W4 BB Lightpipe EVO Wired 6M bi

IP66 5000K >70 700mA

Diffuse

3-phase Plug & play

E6E4 BB Lightpipe EVO End 6M bi

IP66 5000K >70 700mA

Diffuse

3-phase Plug & play

E8W4 BB Lightpipe EVO Wired 8M mono

IP66 5000K >70 700mA

Diffuse

3-phase Plug & play

E8E4 BB Lightpipe EVO End 8M mono

IP66 5000K >70 700mA

Diffuse

3-phase Plug & play

E12W4 BB Lightpipe EVO Wired 12M mono

IP66 5000K >70 700mA

Diffuse

3-phase Plug & play

E12E4 BB Lightpipe EVO End 12M mono

IP66 5000K >70 700mA Diffuse 3-phase Plug & play

Specifications can differ from standard. This is stated in de article code as ‘custom made’.

Beware:

The shorter version with a length of 2.2 meters is standard with a terminal block instead of plug & play wiring because it is usually applied as stand-alone.

We reserve the right to make adjustments to this document without prior notice.

4. Mounting

Standard the BB Lightpipe comes with a high quality stainless steel suspension bracket of spring steel. As a result, the bracket will hang a few millimeters and allows a flexible suspension on a rough surface. The suspension bracket can be placed in any position on the base profile.

Fixture length: Number of brackets: Positie:

2 to 4 meters 2 mounting brackets 0,5m from the end 6 meters 3 mounting brackets 0,5m from the end + one in the middle.

Different mounting brackets: Various other suspension brackets are available. Some other commonly used suspension brackets:

tand

ard

mounting bracket

Article 2977

1. Bracket

2. Securing with pop rivet

3. M6 washer

Dimensions with standard bracket

rticle 4219

For cable trunk on the BB Lightpipe

rticle 3512

45° bracket for wall mounting

We reserve the right to make adjustments to this document without prior notice.

5. Connection diagram light lines

The connection diagram below applies to the lengths 4, 6, 8 en 12 meter.

ago 770

205 (male)

Wago 770-215 (female)

Fase selection

Adjustment over the 3 phases is possible by replugging the wire to the LED driver (black). Standard is L1

Light line diagram:

We reserve the right to make adjustments to this document without prior notice.

6. Mounting sequence light lines

1. plant out the position of mounting brackets (see chapter 4) by means of a laser

2. drill the holes and mount the brackets

3. click the BB Lightpipe into the bracket with 2 persons

4. lock the luminaires into the bracket by means of pop rivets

5. connect the trough-wiring and infeed cable (1) with the Plug & play connectors (3)

6. if necessary, adjust the phase selection

7. place the connectors (3) and sealing disc (2) into the driver housing (4)

8. make sure the sealing disc properly closes the driver housing

9. slide the cover (5) over the open gap of the fixture to finish

Picture: connecting a Start Cable (6091)

We reserve the right to make adjustments to this document without prior notice.

7. Through-wiring the light line

Picture 1:

Connect the Plug & play connectors

Picture 2:

Place the connectors and the sealing disk in the aluminum housing. Make sure the sealing disk closes the housing properly to ensure water resistance.

Picture 3:

Slide the cover onto the transition of the two fixtures and fasten the torx screws.

LED module wiring

In the 8 and 12 meter BB Lightpipe, consisting of two parts (A + B parts), there’s an extra connector with a black and white wire for the LED module wiring

Aluminum

expansion

Between two BB Light pipes, 5mm space must be used to consider expansion and shrinkage of the aluminum at ambient temperature

We reserve the right to make adjustments to this document without prior notice.

8. Diagram for ‘stand-alone’ mounting

The electric diagram below shows the connection of the 2,2 meter BB Lightpipe.

For the ‘stand-alone’ fixtures the installer needs to take care of the infeed cable. With the wago connector the infeed cable can be connected to the fixture.

Wago 294

4035

We reserve the right to make adjustments to this document without prior notice.

9. Product specifications

Input voltage 220-240 VAC Frequenty 50 / 60 Hz Nominal power 40, 75 of 155 Watt

Dim signal DALI (1-10V optional) Shock resistance IK 10+ Isolation class Class I Dust / waterproof IP44 / IP66

LED type NICHIA, High power ceramic LED circuit All LEDs in series LED protection NTC on LED main board

Ambient temperature - 40 / + 50 °C Colour value 5000 Kelvin (standard) 2700 – 6500 K (optional) All wires LSZH (Low Smoke Zero Halogen)

Light output 3.457 lumen with 1 LED module

6.915 lumen with 2 LED modules

13.830 lumen with 4 LED modules

Certificates DEKRA LED performance mark for the LED module

IEC/EN60598-2-1; EN61347-2-13; EN62031; EN62384:2006 EMC: IEC/EN55015; IEC/EN61547; IEC/EN 61000-3-2 Class C Other: CE; RoHS; C2C (Cradle to Cradle)

We reserve the right to make adjustments to this document without prior notice.

10. Delivery and transportation

Because of the long lenghts of the BB Lightpipe fixtures the pallets for transport are bigger than usual. The maximum dimensions are 6,2m to 0,8m to 1,5m ( l x b x h), and the pallets have a maximum weight of 1000kg.

In the factory the light emitting part of the BB Lightpipe is provided with a protective foil. This foil protects the polycarbonate tube from dust during the construction process.

Picture: Packaging and transportation of the BB Lightpipes

We reserve the right to make adjustments to this document without prior notice.

11. Additional Information

DALI When a DALI light management system is implemented there are some limits to take into account. One DALI-loop can contain 64 addresses and 250mA power consumption. A motion sensor is powered by the DALI loop and consumes 15mA. A fixture consumed 2mA. These limits are taken into account when a lighting control is offered to determine the number of DALI routers needed. In addition, the loop should not be longer than 300 meters because of the voltage drop. The E-installer needs to take this into account when drafting his installations.

Inrush current The inrush current of the LED driver has to be taken into account when designing the electrical installation and determining fuse types. The inrush current peak can cause the fuse to clog out when turning on multiple fixtures at once. Because of the inrush current it may therefore be necessary to implement an inrush current limiter. The specifications of the LED driver are available on request.

Do’s and don’ts

• always disconnect the power when working with wiring

• always work with 2 persons to click the BB Lightpipe into the fixture

• the distance between the mounting brackets can be 2,5 meters maximum

• the BB Lightpipe can be turned off by DALI, take into account that in this case there is still power on the driver

• always use pop rivits to secure the BB Lightpipe to the bracket

•

the warranty of the electronic components will be cancelled if damage to the BB Lightpipe occurs when using a temporary power supply

BB Lightpipe EVO, E2.2W1, E4W2, E2.2E1, E2.2W2 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual