27427 BOSTIK COURT
TEMECULA, CA 92590
For any questions, email us:
tech@bbkperformance.com
INSTALLATION INSTRUCTIONS
INS235
2009-2017 DODGE CHARGER/CHALLENGER 5.7L (1 3/4")
TUNED LENGTH
EXHAUST HEADERS
Part # 4028 and 40280
Special Tools required: WD-40, 10mm,
13mm, 15mm, 16mm, 18mm sockets
and wrenches, 3/8 ratchet, extensions,
oor-jack and jack stands.
!
Install Time: 4 to 6 hours.
Diculty: Average.
INCLUDED IN THIS KIT
(1) Driver side gasket
(1) Passenger side gasket
(17) 8mm bolts
(4) 10mm studs
(4)10mm nut
(4) at washer
(4) lock washer
(1) 3/4 long spacer(dipstick)
NOTE! Be sure to work safe! Whenever you work under the vehicle be sure that it is located on level, solid ground
and is supported by adequate safety stands! Remember: Hot asphalt will not support most jack stands!
MADE IN U.S.A.
MADE IN U.S.A.
IMPORTANT: All appropriate safety equipment and gear must be used during the installation of this or any BBK Performance products or any time you work on a vehicle.
BBK Performance Inc. accepts no responsibility for injuries or damage caused by or during the installation of this product.
WWW.BBKPERFORMANCE.COM
UPDATED LAST: September2017
27427 BOSTIK COURT
TEMECULA, CA 92590
For any questions, email us:
tech@bbkperformance.com
FOLLOW THESE INSTRUCTIONS CAREFULLY TO ENSURE CORRECT FITMENT AND OPERATION
Place vehicle in a location where the oor is solid and at, with adequate lighting. Do not attempt to work on a hot engine. Heat causes metal to expand and
makes removal of fasteners dicult. Disconnect the battery cables from the battery. Raise the front of the vehicle to obtain adequate access to the bottom
exhaust manifold anges. Use large-base jack stands to support the vehicle. Do not rely on the jack! Block the tires to prevent the vehicle from rolling o the
jack stands.
It is important when installing the header to install all bolts loosely then tighten evenly to ensure the at installation of the ange. The torque sequence from
one ange to another will vary, but generally every bolt on a header should be rst t snug, starting from the middle of the ange working out, alternating from
top to bottom so that the bolt connects the ange to the manifold to the point where they barely touch. Second, using the same inside-out pattern, tighten
each bolt until nished. This method will help prevent leakage and will give the user the best possible performance.
STEP 1
Start by removing plastic shield from underneath car to help in removal of
manifolds and install of BBK headers.
STEP 2
Using 10mm
socket remove
steeri ng shaf t and
set asid e for more
room to wor k.
We Recommend using WD-40 help with loosing stock fasteners also
removing manifolds from underneath vehicle.
STEP 3
DRIVER'S & PASSENGER'S SIDE
Remove factory head-pipes repeating same step on passenger side.
IMPORTANT: All appropriate safety equipment and gear must be used during the installation of this or any BBK Performance products or any time you work on a vehicle.
BBK Performance Inc. accepts no responsibility for injuries or damage caused by or during the installation of this product.
WWW.BBKPERFORMANCE.COM
MADE IN U.S.A.
UPDATED LAST: September2017
Loading...