
27427 BOSTIK COURT
TEMECULA, CA 92590
For any questions, email us:
tech@bbkperformance.com
INSTALLATION INSTRUCTIONS
INS118
2004-2008 DODGE 1500 PICKUP 5.7L HEMI
2009-2014 DODGE 1500 PICKUP 5.7L HEMI
SHORTY HEADERS
Part # 4009, 40090 / Dodge 1500 Pickup 5.7L Hemi
Part # 4014, 40140 / Dodge 1500 Pickup 5.7L Hemi
Special Tools: Pry Bar and WD-40
Install Time: Approximately 2 hours.
Diculty: Average
IMPORTANT: All appropriate safety equipment and gear must be used during the installation of this or any BBK Performance products or any time you work on a vehicle.
BBK Performance Inc. accepts no responsibility for injuries or damage caused by or during the installation of this product.
WWW.BBKPERFORMANCE.COM
MADE IN U.S.A.
UPDATED LAST: April 2018

27427 BOSTIK COURT
TEMECULA, CA 92590
For any questions, email us:
tech@bbkperformance.com
STEP 1
Disconnect the negative battery terminal. Lift the vehicle as high as possible.
STEP 2
Unplug the 4 oxygen sensor plugs coming o the front and rear of the mid-
pipe section.
STEP 3
STEP 4
Remove the four nuts that hold the heat shields to the exhaust manifolds and
remove them.
STEP 5
Unbolt the downpipes/cats from the exhaust manifolds. Using a pry bar, slide
the whole exhaust system back on the metal rod hangers. Move it back far
enough that the exhaust manifolds can be removed. It just takes a few inches
and its out of the way.
NOTE!!! Be sure to use WD-40 on the hangers to allow the exhaust system
to slide back easier.
MADE IN U.S.A.
IMPORTANT: All appropriate safety equipment and gear must be used during the installation of this or any BBK Performance products or any time you work on a vehicle.
BBK Performance Inc. accepts no responsibility for injuries or damage caused by or during the installation of this product.
WWW.BBKPERFORMANCE.COM
Unbolt both exhaust manifolds and remove from the vehicle. Also remove the
stock gaskets.
UPDATED LAST: June 2018