BBK PERFORMANCE 1780, 17800, 17801 Installation Instructions Manual

27427 BOSTIK COURT

TEMECULA, CA 92590

For any questions, email us:

[e-mail]

INSTALLATION INSTRUCTIONS

INS122

1996 - 2004 FORD MUSTANG 4.6L

THROTTLE BODY

Part # 1780, 17800 and 17801

Special Tools required: No special tools required.

Install Time: Approximately 30 minutes.

Diculty: Very easy

IMPORTANT: All appropriate safety equipment and gear must be used during the installation of this or any BBK Performance products or any time you work on a vehicle.

BBK Performance Inc. accepts no responsibility for injuries or damage caused by or during the installation of this product.

WWW.BBKPERFORMANCE.COM

MADE IN U.S.A.

UPDATED LAST: March 2018

27427 BOSTIK COURT

TEMECULA, CA 92590

For any questions, email us:

[e-mail]

FOLLOW THESE INSTRUCTIONS CAREFULLY TO ENSURE CORRECT FITMENT AND OPERATION

STEP 1

Disconnect the negative battery terminal and remove the air intake hose from

the throttle body.

STEP 2

Remove the 2 EGR tube bolts on the driver’s side of the plenum.

STEP 3

Remove the throttle cable bracket bolts and disconnect the throttle and cruise

control cables from the throttle body. Disconnect the electrical and vacuum

connections that attach to the plenum and throttle body.

STEP 4

Remove the 5 mounting bolts that attach the plenum to the manifold and

remove the throttle body/plenum assembly from the vehicle.

STEP 5

Determine the PCV tting your application requires and install into the plenum.

NOTE!!! Install the PCV tting before installing the IAC Valve. 1996-01 uses the

small PCV Fitting. 2002-04 uses the larger PCV Fitting.

STEP 6

Install the IAC valve using the supplied gasket and original bolts.

STEP 7

Inspect the plenum to lower manifold gasket, be sure to wipe any debris from

the mating surfaces then install the throttle body/plenum assembly onto the

intake manifold using the supplied hardware.

NOTE!!! For this installation you will only use 4 of the 5 mounting hole on the

intake manifold.

STEP 8

Re-establish the electrical and vacuum connections. Attach the throttle cable

and cruise control cable to the throttle intake and attach the bracket to the

throttle intake using supplied hardware.

STEP 9

Re-connect the EGR tube using the supplied gasket and original bolts.

Re-connect the air intake hose and the negative battery terminal.

IMPORTANT: All appropriate safety equipment and gear must be used during the installation of this or any BBK Performance products or any time you work on a vehicle.

BBK Performance Inc. accepts no responsibility for injuries or damage caused by or during the installation of this product.

WWW.BBKPERFORMANCE.COM

MADE IN U.S.A.

UPDATED LAST: March 2018