BBK Performance 17800 User Manual

1996-2004 4.6L 2-V Mustang Throttle Intake

Part# 1780

Included In This Kit-

Throttle Intake (4) mounting screws (2) PCV fittings EGR& IAC gaskets

(2) TPS screws TPS bushing (2) throttle cable bracket mounting bolts.

Tools Required-

¼” Drive Ratchet 6" Extension 4 &6mm Allen wrenches

8mm & 10mm Deep Sockets Phillips Screwdriver

Step 1

Step 2

Step 3

Step 4

Step 5

Step 6

Note;

Step 7

Step 8

Step 9

Note;
Step 10

Step 11

Step 12

Step 13

Disconnect negative (–) battery terminal and remove the
intake air hose to the throttle body.

Remove the 2 EGR tube bolts on the driver’s side of the
plenum.

Remove the throttle cable bracket bolts and disconnect the
Throttle and cruise control cables from the throttle body.

Disconnect the electrical and vacuum connections that attach
to the plenum and throttle body.

Remove the 5 mounting bolts that attach the plenum to the manifold and remove the throttle
body/plenum assembly from the vehicle.

Determine the PCV fitting your application requires and install into the plenum.

Install the PCV fitting before installing the IAC valve.
‘96-‘01 = small PCV fitting. ‘02-‘04 =large PCV fitting.

Install the IAC valve using the supplied gasket and original bolts.

Place TPS bushing over the TPS shaft and install TPS using the supplied screws.

Inspect the plenum to lower manifold gasket, be sure to wipe any debris from the mating
surfaces then install the throttle body/plenum assembly onto the intake manifold using the
supplied bolts.

For this installation you will only use 4 of the 5 mounting holes on the intake manifold.

Re-establish the electrical and vacuum connections.

Attach the throttle and cruise control cables to the Throttle Intake and attach the bracket to
the Throttle Intake using the supplied bolts.

Reconnect the EGR tube using the supplied gasket and original bolts.

Reconnect the intake air hose and the negative battery terminal.

INS 122