BBK Performance 1763 User Manual

‘05+ Mustang GT Throttle Body

Part # 1763

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I N S T A L L A T I O N I N S T R U C T I O N S

STEP 1

Disconnect negative battery terminal. If these instructions are followed closely, this will

prevent the CHECK ENGINE light from coming on after the installation.

Step 2

Unplug the throttle body electric motor, TPS, and mass air meter by sliding the red colored locking clips back, and then squeezing the tabs on each wiring connector while pulling them from their connections.

Step 3

Loosen the hose clamps at the throttle body and at the air lter box. Disconnect the PCV

tube on the inlet hose by gently twisting the green locking tab and pulling the tube away from the hose and remove the intake hose from the vehicle.

Step 4

Unbolt and remove the throttle body.

Note: be careful not to damage the throttle body

motor housing as you will be re-using it.

Step 9

Using needle nosed pliers rotate the plastic spring cap COUNTER-CLOCKWISE

(approxi-

mately 180°)

until the 2 tabs line up with their matching landings in the motor housing, then gently

pull up on the cap until it pops up into a latched position.

Step 10

Align the tabs on the removable cap with the slots on the motor housing and snap it into

place.

MORE ON

THE BACK

ATTENTION!

All BBK throttle bodies are pre adjusted and tested during assembly. If you have any problems with this throttle body call our Tech Support

hot line at (951)296-1771 or e-mail: tech@bbkperformance.com.

DO NOT ATTEMPT TO MAKE ANY ADJUSTMENTS.

TOOLS REQUIRED

1/4” Ratchet T-20 Torx 1/4” Extension Needle nose pliers

8mm socket & 10mm deep socket 5mm Allen wrench

Step 5

Using the T-20 Torx remove the motor housing, plastic capped spring, and TPS from the

stock throttle body. WARNING! Do not attempt to rotate the TPS. It has a limited range of travel.

Over-rotating

it will destroy the internals and render the car undriveable.

Step 6

Pop the removable circular cap off of the motor housing.

(This is easily done with a nger.)

Step 7

Place the plastic capped spring over the end of the throttle shaft of the BBK throttle body

and line the pigtail hook on the spring up with the catch slot in the gear.

Step 8 I

nstall the motor housing minus the removable cap onto the BBK throttle body over the

plastic spring cap and tighten screws.

Step 11

screws.

Install the TPS onto the BBK throttle body by lining up the locating tab and tightening the

Do not rotate the TPS! Just put it straight onto the throttle body.

Step 12 Check the throttle body for smooth action by opening and closing the aps a few times with your ngers.

You should feel a slight drag from the electric motor, but it should never bind up or stick.

Step 13 Install the throttle body onto the intake manifold using the 2 supplied screws on the top mounting holes,and the original nuts on the bottom then re-establish the wiring connections.

Step 14 Re-install the intake hose and re-attach the PCV tube.

Step 15 Connect the (–) negative battery terminal

ASSEMBLY PHOTOS

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IMPORTANT- All appropriate safety equipment(i.e: gloves,tools) must be used during the installation of these product(s). BBK Performance, Inc. accepts no responsibilty for injuries resulting in the installation of any product(s).