BBI MagnaSpread Pull Type Operator's Manual

WARRANTY REGISTRATION FORMS AND PROCEDURES

MagnaSpread Pull-Type

WARRANTY REGISTRATION & DEALER INSPECTION FORM

The following section contains the necessary documents used to register a new BBI unit for warranty. In order to activate the new equipment warranty, these forms should be returned to BBI no later than 30 (thirty) days from the date of sale to the end user. These forms are in triplicate and distributed as follows:

1. Dealer retains one set for his / her records

2. One set returned to BBI

3. One set remains in operator’s manual and given to end user at time of delivery

These documents are as follows:

Dealer Inspection Form

This form is completed when the dealer is preparing to deliver the new unit to the end user. It certies the dealer has inspected the equipment, it operates correctly and all safety signs and guards are in place. Any modications made to the equipment by the dealer should also be noted.

Customer’s Warranty Registration

This form certies that the customer was instructed on safe and proper use, the equipment operates correctly, warranty was explained and a copy of the owner’s manual was delivered. This form also certies that if electronic rate control is installed, the customer has been given proper instruction as to the operation of the system. Furthermore, a dealer service contact name and number has been provided.

Important Tractor-Supplied Hydraulic Systems Information

This form certies that if the unit is equipped with Tractor Supplied Hydraulics, proper return requirements were discussed.

Please return the executed copies to BBI within 30 days to activate the warranty. The copies can be sent via email to: service@bbispreaders.com, faxed to: 706-778-2787, or mailed to: BBI Spreaders P.O. Box 630 Cornelia, GA 30531.

DELIVERY INSPECTION - DEALER COPY

MagnaSpread Pull-Type

WARRANTY REGISTRATION & DEALER INSPECTION FORM

To have a fully-executed warranty, the dealer must ll this form out at time of delivery. There is no warranty without a fully-executed warranty registration and dealer inspection form.

Model & Serial Number:

DEALER EQUIPMENT AND SAFETY INSPECTION REPORT

Equipment is properly assembled

Equipment congured as ordered

Equipment is functional and operates properly

All guards are in place

All warning signs and safety signs are in place

Modications to equipment (write details below)

Conveyor chain tension is properly adjusted

Comments / equipment modications:

Signature of Set-Up Person Dealer Name Date

CUSTOMER’S WARRANTY REGISTRATION - DEALER COPY

MagnaSpread Pull-Type

Dealer name:

Address:

City, State, Zip:

Model & Serial Number:

Date of Delivery:

Customer name:

Address:

City, State, Zip:

CUSTOMER’S WARRANTY REGISTRATION

Customer’s warranty protection on this equipment is only valid when this certication form is completed and signed by both the customer and dealer at the time of delivery of the equipment and registered with the manufacturer.

DEALER’S SIGNATURE INDICATES:

Equipment operates properly and customer was instructed in safe and proper operation

Customer received a copy of the operator’s manual

Warranty was explained to the customer

Electronic Rate control programmed and operates correctly

Chain tension and adjustment section reviewed and discussed

Signature of Dealer Dealer Name Date

CUSTOMER’S SIGNATURE INDICATES:

Acceptance of equipment

Receipt of owners manual and clear understanding of warranty

All systems were explained and understood

Receipt of instructions on safe and proper use

If equipped with Electronic Rate control, this system was explained and owner’s manual was received

A dealer parts/service representative contact has been provided

Clear understanding of chain tension and adjustment

Signature of Customer Customer Name Date

TRACTOR-SUPPLIED HYDRAULICS - DEALER COPY

MagnaSpread Pull-Type

IMPORTANT TRACTOR-SUPPLIED HYDRAULIC SYSTEMS INFORMATION

IMPORTANT!

On units equipped with tractor-supplied hydraulics the return must be connected to a 0 (zero) pressure return. Gear motor systems require no pressure return.

DO NOT connect the system unless 0 (zero) pressure can be veried on return or damage to the motors will result! Connecting to a pressurized return will VOID THE WARRANTY.

Various tractor manufacturers use different language for their brand to identify a 0 (zero) pressure return. Please consult your manufacturer to insure the proper 0 (zero) pressure return is identied.

To maintain maximum operational efciency, your tractor needs to have 42 GPM (Gallons Per Minute) overall, with 2 remotes each at 21 GPM and 2,000 PSI (Pounds per Square Inch) in order to operate the tractor-supplied hydraulic system.

Signature of Dealer Dealer Name Date

Signature of Customer Customer Name Date

DEALER INSPECTION - BBI COPY

MagnaSpread Pull-Type

WARRANTY REGISTRATION & DEALER INSPECTION FORM

To have a fully-executed warranty, the dealer must ll this form out at time of delivery. There is no warranty without a fully-executed warranty registration and dealer inspection form.

Model & Serial Number:

DEALER EQUIPMENT AND SAFETY INSPECTION REPORT

Equipment is properly assembled

Equipment congured as ordered

Equipment is functional and operates properly

All guards are in place

All warning signs and safety signs are in place

Modications to equipment (write details below)

Conveyor chain tension is properly adjusted

Comments / equipment modications:

Signature of Set-Up Person Dealer Name Date

CUSTOMER’S WARRANTY REGISTRATION - BBI COPY

MagnaSpread Pull-Type

Dealer name:

Address:

City, State, Zip:

Model & Serial Number:

Date of Delivery:

Customer name:

Address:

City, State, Zip:

CUSTOMER’S WARRANTY REGISTRATION

DEALER’S SIGNATURE INDICATES:

Equipment operates properly and customer was instructed in safe and proper operation

Customer received a copy of the operator’s manual

Warranty was explained to the customer

Electronic Rate control programmed and operates correctly

Chain tension and adjustment section reviewed and discussed

Signature of Dealer Dealer Name Date

CUSTOMER’S SIGNATURE INDICATES:

Acceptance of equipment

Receipt of owners manual and clear understanding of warranty

All systems were explained and understood

Receipt of instructions on safe and proper use

If equipped with Electronic Rate control, this system was explained and owner’s manual was received

A dealer parts/service representative contact has been provided

Clear understanding of chain tension and adjustment

Signature of Customer Customer Name Date

TRACTOR-SUPPLIED HYDRAULICS - BBI COPY

MagnaSpread Pull-Type

IMPORTANT TRACTOR-SUPPLIED HYDRAULIC SYSTEMS INFORMATION

IMPORTANT!

On units equipped with tractor-supplied hydraulics the return must be connected to a 0 (zero) pressure return. Gear motor systems require no pressure return.

DO NOT connect the system unless 0 (zero) pressure can be veried on return or damage to the motors will result! Connecting to a pressurized return will VOID THE WARRANTY.

Signature of Dealer Dealer Name Date

Signature of Customer Customer Name Date

OPERATOR MANUAL

This manual is valid for all MagnaSpread

Pull-Type congurations

Your serial number can be found here:

10’, 12’, 14’, 16’ Tandem-axle

Tractor-supplied or self-contained

MagnaSpread Options:

8’, 10’ Single-axle

hydraulic systems

TABLE OF CONTENTS

MagnaSpread Pull-Type

2 TABLE OF CONTENTS

3 A MESSAGE FROM BBI

4-6 DELIVERY AND WARRANTY CHECKLISTS

7 WARRANTY

8-10 SAFETY INSTRUCTIONS

11 TRACTOR PREPARATION AND HOOK-UP

12 HYDRAULIC CONFIGURATION

13-17 IDENTIFYING COMPONENTS

18-21 FIELD TESTING

22-23 MACHINE OPERATION

24-25 LUBRICATION AND MAINTENANCE

26-28 CHAIN TENSION ADJUSTMENT

29 TIPS & TRICKS

30 PARTS AND SHIPPING

31 PARTS IDENTIFICATION AND ORDERING

32-48 ASSEMBLY AND PARTS IDENTIFICATION

49-54 GROUND SPEED TABLES AND RATE CHARTS

MagnaSpread Pull-Type

A MESSAGE FROM BBI

The BBI team takes pride in producing superior spreaders that will provide many years of service. In bringing the best spreaders to the industries of agriculture, poultry, and construction, we carefully select components with a proven performance record and availability. Our skilled employees give special attention to detail in design and assembly to make certain our equipment will meet or exceed your expectations in the eld.

Our parts department stands ready to serve you with replacement parts at affordable prices. We stock a large inventory to assure support for our customers, and take pride in offering “same day service” for those orders received before mid-afternoon.

At BBI, we provide quality service with a friendly atmosphere. BBI stands hand-in-hand with our dealers in the eld. Our local dealers are your rst point of contact and empowered to solve your problems. If that fails, we are prepared to serve you at any time. We strive to quickly provide solutions for your needs in order to minimize any downtime or delays.

Our company takes safety very seriously, and we give great concern to our products in an ongoing effort to reduce any potential safety issues, whether with equipment or in the workplace. We design our equipment intentionally to minimize pinch points and provide guards where they do exist. BBI places decals on our equipment to identify and caution against areas containing pinch points and hazardous moving parts.

Please be sure that those who operate BBI equipment receive proper training. Never conduct

maintenance or repairs unless the equipment is fully disabled with the power source turned off. Never stand inside the unit while in operation or moving. Since we design our spreaders to project materials in patterns ranging from 30 to 90 feet, depending on the specic equipment, standing too close to equipment can result in injury. Please use extreme caution when operating all equipment.

Thank you for choosing BBI spreading equipment. You will be glad you did.

Richard B. Hagler

President

“Driving Value”

DELIVERY INSPECTION - CUSTOMER COPY

MagnaSpread Pull-Type

WARRANTY REGISTRATION & DEALER INSPECTION FORM

To have a fully-executed warranty, the dealer must ll this form out at time of delivery. There is no warranty without a fully-executed warranty registration and dealer inspection form.

Model & Serial Number:

DEALER EQUIPMENT AND SAFETY INSPECTION REPORT

Equipment is properly assembled

Equipment congured as ordered

Equipment is functional and operates properly

All guards are in place

All warning signs and safety signs are in place

Modications to equipment (write details below)

Conveyor chain tension is properly adjusted

Comments / equipment modications:

Signature of Set-Up Person Dealer Name Date

CUSTOMER’S WARRANTY REGISTRATION - CUSTOMER COPY

MagnaSpread Pull-Type

Dealer name:

Address:

City, State, Zip:

Model & Serial Number:

Date of Delivery:

Customer name:

Address:

City, State, Zip:

CUSTOMER’S WARRANTY REGISTRATION

DEALER’S SIGNATURE INDICATES:

Equipment operates properly and customer was instructed in safe and proper operation

Customer received a copy of the operator’s manual

Warranty was explained to the customer

Electronic Rate control programmed and operates correctly

Chain tension and adjustment section reviewed and discussed

Signature of Dealer Dealer Name Date

CUSTOMER’S SIGNATURE INDICATES:

Acceptance of equipment

Receipt of owners manual and clear understanding of warranty

All systems were explained and understood

Receipt of instructions on safe and proper use

If equipped with Electronic Rate control, this system was explained and owner’s manual was received

A dealer parts/service representative contact has been provided

Clear understanding of chain tension and adjustment

Signature of Customer Customer Name Date

TRACTOR-SUPPLIED HYDRAULICS - CUSTOMER COPY

MagnaSpread Pull-Type

IMPORTANT TRACTOR-SUPPLIED HYDRAULIC SYSTEMS INFORMATION

IMPORTANT!

On units equipped with tractor-supplied hydraulics the return must be connected to a 0 (zero) pressure return. Gear motor systems require no pressure return.

DO NOT connect the system unless 0 (zero) pressure can be veried on return or damage to the motors will result! Connecting to a pressurized return will VOID THE WARRANTY.

Signature of Dealer Dealer Name Date

Signature of Customer Customer Name Date

WARRANTY

MagnaSpread Pull-Type

WARRANTY

BBI warrants, to the original user, that each product of its manufacture is free from defects in material and workmanship if serviced and operated under normal conditions for 180 days from the date of the customer’s bill of sale.

BBI’s obligation under this warranty is limited to the correcting of the defect(s) without charge at its factory or one of its authorized dealers. Transportation charges will be pre-paid. BBI requires the opportunity to examine all parts in question in order to determine the original cause of defect. Correction of such defects by repair to or supplying of replacements for defective parts shall constitute fulllment of all obligations to the original user.

This warranty shall not apply to any BBI product which must be replaced because of normal wear, misuse, negligence or accident.

This warranty shall not apply to products which have been repaired or altered outside of the BBI factory without written factory authorization.

BBI shall not under any circumstances be liable for any incidental or consequential damages arising from the loss of property or other damages or loses owing to the failure or use of BBI products beyond the cost of repair or replacement of any defective product. The repair or replacement of defective product shall be the sole and only obligation of BBI.

EXCEPT AS SPECIFICIALLY SET FORTH HEREIN, BBI MAKES NO WARRANTY ON ITS PRODUCTS (EXPRESSED, IMPLIED OR STATUTORY) INCLUDING, WITHOUT LIMITATION, NO WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY.

No person, agent or dealer is authorized to give any warranties or make representations on behalf of BBI or assume for BBI any other liability in connection with any of its products unless made in writing by an ofcer of BBI.

Any warranty provision outside of these bounds needs to be negotiated before service commences. The warranty does not include transportation. Warranty service is provided by the dealer. It is the customer’s responsibility to seek warranty from your dealer.

DEALER’S WARRANTY SERVICE CONTACT INFORMATION:

Dealer Service Representative:

Phone number:

Email:

SAFETY INSTRUCTIONS

MagnaSpread Pull-Type

SAFETY WARNINGS

Please read and understand the safety warnings contained in this manual before operation.

TAKE NOTE: THIS SAFETY ALERT SYMBOL, FOUND THROUGHOUT THIS MANUAL, IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THAT OF OTHERS; FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN INJURY OR DEATH.

In this manual and on safety signs placed on your spreader, the words “DANGER”, “WARNING,” “CAUTION,” and “IMPORTANT” are used to indicate the following:

DANGER!

WARNING!

CAUTION!

IMPORTANT!

Indicates an imminently hazardous situation that, if not avoided, WILL result in death or serious injury. This signal word is to be limited to the most extreme situations and typically for machine components that, for functional purposes, cannot be guarded.

Indicates a potentially hazardous situation that, if not avoided, COULD result in death or serious injury. This includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.

Indicates a potentially hazardous situation that, if not avoided, MAY result in moderate or minor injury. It may also be used to alert against unsafe practices.

Indicates critical information regarding potential damage or deterioration of equipment if not heeded. Generally would not involve personal injury.

We cannot stress enough the need for personal safety. BBI strongly urges you to make safety your top priority when operating any equipment. Anyone allowed to operate our equipment must be thoroughly trained and tested to prove that they understand the fundamentals for safe operation.

Our intention is that the following guidelines cover general usage of BBI equipment and assist you in avoiding accidents. There will be times when you will run into situations that are not covered in this section. At those times, the best standard to use is caution guided by your own common sense. If, at any time, you have a question concerning these guidelines, please call your authorized BBI dealer or the BBI factory at (800) 282-3570.

SAFETY INSTRUCTIONS

MagnaSpread Pull-Type

AVOID ACCIDENTS

Most accidents, whether they occur in industry, on the farm, at home, or on the highway, have causes stemming from the failure of individuals to follow simple and fundamental safety rules and precautions. For this reason, people can prevent most accidents by recognizing their real, potential causes and rectifying these causes before they ever allow accidents to occur.

Regardless of the care used in the design and construction of any type of equipment, there are many conditions that we cannot completely safeguard against without interfering with reasonable accessibility and efcient operation.

A CAREFUL OPERATOR IS THE BEST INSURANCE AGAINST AN ACCIDENT. THE COMPLETE OBSERVANCE OF ONE SIMPLE RULE WOULD PREVENT THOUSANDS OF SERIOUS INJURIES EACH YEAR.

THAT RULE IS:

NEVER CLEAN, OIL, OR ADJUST A MACHINE WHILE IT IS UNDER POWER.

- National Safety Council

CAUTION!

If you use your spreader to transport chemicals, check with your chemical supplier regarding the applicable DOT (Department of Transportation) regulations.

SAFETY DECALS

DECAL MAINTENANCE INSTRUCTIONS

1. Keep safety decals and signs clean and legible at all times.

2. Replace safety decals and signs that are missing or have become illegible.

3. Replaced parts that displayed a safety sign should also display the current safety sign.

4. Safety Decals are available from your local BBI dealer’s Parts Department or our factory at BBI.

SAFETY INSTRUCTIONS

MagnaSpread Pull-Type

HAZARDS

1. Refrain from wearing loose tting clothing on or around this piece of machinery. There are many places that loose clothing may become wrapped or pulled into devices.

2. Be aware of any moving parts on this machinery. Make sure that any person or persons on or around this piece of machinery are aware of the dangers as well. There are many places where injury may occur. Learn about your unit and the dangers of it. Always use caution in the operation of this piece of machinery.

3. Be sure that any individuals operating this equipment are trained and are aware of the dangers of this equipment.

4. Check for rocks, sticks, or anything that may cause bodily harm to you or damage your unit.

5. Never attempt to work on or repair this piece of equipment while it is running. The PTO and/or any other power source must be completely disengaged while working on this unit.

6. Those working around this unit should remain at least 100 feet from it while it is in operation. The fans are able to propel objects at a high speed up to this distance.

7. Be aware of the dangers of hydraulic systems. Hydraulic uid is under very high pressure, and may cause serious injury if it hits the facial area, especially the eyes.

8. Shut down the entire system before checking hydraulic uid level or adding uid to the system.

TRACTOR PREPARATION AND HOOK-UP

MagnaSpread Pull-Type

PRIOR TO START-UP

Look over the entire unit, checking that all guards and fasteners are in place and fasteners are properly tightened, including lug nuts.

IMPORTANT!

NOTE: Do not load spreader with material until after completing initial start-up steps.

TRACTOR PREPARATION AND HOOK-UP

1. Adjust tractor hitch and drawbar as close to horizonal as you can. Adjust drawbar so hitch pin hole is directly below center line of PTO shaft. Make sure drawbar is in a stationary position.

2. Back tractor to spreader and connect with a minimum ¾” diameter hitch pin. Secure with a locking or cotter pin.

Pressurized hydraulic uid can penetrate body tissue and result in death, serious infection, or other injuries. Fluid injected under skin must be IMMEDIATELY

WARNING!

IMPORTANT!

removed by a surgeon familiar with this type of injury. Make sure connections are tight and hoses and ttings are not damaged before applying system pressure. Leaks can be invisible. Keep away from suspected leaks. Relieve pressure before searching for leaks or performing any system maintenance.

Ensure that you always keep your hose ends clean using a cloth. Never use a dirty coupling. If it does drop in the dirt, clean it up before you apply or damage to your tractor can occur.

3. Attach the safety chains.

4. Raise jack stand.

5. Either connect hydraulic hoses (as discussed in the Tractor-supplied Hydraulic Section), or connect PTO shaft to tractor PTO in the case of a Self-contained Hydraulic System. Be cautious of pinch points.

6. Install and connect Dual Switch Control Box and any other electronic controls needed.

7. Check to be sure that no loose parts or other material are in the hopper, on the conveyor or on the spinners. Be sure to remove any loose pieces and ensure all guards are in place.

HYDRAULIC CONFIGURATION

MagnaSpread Pull-Type

PRIOR TO INITIAL START-UP - CHOOSE YOUR CONTROLS

This unit is congured for an electronic rate control system. You should be able to interface your BBI applicator to any type of controller commercially available today. The unit may be operated manually. The decision for which conguration to apply needs to be made and implemented before starting up the unit.

1. TRACTOR-SUPPLIED HYDRAULIC SYSTEM

For spreaders powered by the tractor’s hydraulic system, you will need to connect two sets of remote hydraulic ports, one set for the conveyor system and one for the spinners. Make sure that you match and properly connect the pressure and return hoses with each set of remote ports. Mismatched hoses or return hoses that are not properly connected will cause damage to hydraulic

components on the spreader.

IMPORTANT!

On units equipped with tractor-supplied hydraulics the return must be connected to a 0 (zero) pressure return. Gear motor systems require no pressure return.

DO NOT connect the system unless 0 (zero) pressure can be veried on return or damage to the motors will result! Connecting to a pressurized return will VOID THE WARRANTY.

To maintain maximum operational efciency, your tractor needs to have 42 GPM (Gallons Per Minute) overall, with 2 remotes each at 21 GPM

IMPORTANT

HYDRAULIC CONNECTIONS

(CONEXIONES HIDRAULICAS)

BLUE

(AZUL)

RETURN

(RETORNO)

RED

(ROJO)

PRESSURE

(PRESION)

and 2,000 PSI (Pounds per Square Inch) in order to operate the tractorsupplied hydraulic system.

2. SELF-CONTAINED HYDRAULIC SYSTEM

If your spreader is self-contained, simply connect your PTO shaft which will turn the pump to make the hydraulic uid ow.

Never attempt to work on or repair this piece of equipment while it is running. The PTO and/or any other power source must be completely disengaged while working on this unit.

IDENTIFYING COMPONENTS

MagnaSpread Pull-Type

COMPONENTS OF THE STANDARD CL 250 STRAIGHT-RATE CONTROLLER

The CenterLine 250 - IC18 Electronic Control platform comes standard with the MagnaSpread line of dry broadcast applicators, but the system can be adapted to multiple electronic congurations for dry rate controllers. The IC18 is also available for variable-rate applications as an ISOBUS 11783-compliant ECU and can plug up to any ISOBUS 11783 compliant Virtual Terminal with Task Control capabilities.

0390-02582

CL250 Kit

CL 250

GPS Antenna

CONNECT

BATTERY

0390-02595

Data Out Kit (Optional)

0345-10114

CL250 & Power

to Hitch IC18

0345-10114

XX/XX

0316-05000

Sensor

S/N

Belt

0345-10115

Hitch to IC18

Harness

Speed

0345-05762 Belt

Replacement cable

Belt

0378-08063

IC 18 Spreader

Belt

0345-10116

IC18 to Valves

0335-02127 Valve with Kit 0390-02559 for hydraulic spreaders without BBI Binary Manifold

IC-18 CONSTANT NUMBERS

20” Mesh Chain 105 (Standard) 18” Mesh Chain 120 16” Mesh Chain 130

0316-05000

Sensor

Spinner

0345-05694

Spinner Cable

(Optional)

0335-05013 cartridge w/Kit 0390-02558 for spreaders with BBI Binary Manifold

IDENTIFYING COMPONENTS

MagnaSpread Pull-Type

CONTROLS - BINARY MANIFOLD™

BBI’s proprietary Binary Manifold™ controls the hydraulic functions of your spreader. The Binary Manifold™ includes modular components for ow control, relief, and monitoring for both spinners and conveyors. A conveyor system pressure gauge has been installed at the factory. This gauge monitors working pressure. Working pressure is the pressure required to do the work and provides no indication of avilable pressure. The working gauge simply displays the pressure required to do the work. A spinner system pressure gauge may be added. The port is located on the bottom of the manifold.

IDENTIFYING COMPONENTS

MagnaSpread Pull-Type

ELIMINATOR MANIFOLD

The Eliminator Manifold is designed to protect your hydraulic spreader components from harm. It alleviates deadhead, cross hook-up, and over-pressure situations. The hoses can be hooked up backwards, or the return not plugged in, and the Eliminator will protect the motor from harm. It contains ow control, pressure relief, and a spinner system pressure gauge. This gauge monitors working pressure. Working pressure is the pressure required to do the work and provides no indication of avilable pressure.

IMPORTANT

HYDRAULIC CONNECTIONS

(CONEXIONES HIDRAULICAS)

BLUE

(AZUL)

RETURN

(RETORNO)

RED

(ROJO)

PRESSURE

(PRESION)

All Tractor-Supplied Hydraulic Systems include the Hydraulic Connections label. This indicates that the blue hose is for Return and the red hose is for Pressure.

IDENTIFYING COMPONENTS - MANUAL CONTROLS

MagnaSpread Pull-Type

SPINNER SPEED - MANUAL FLOW CONTROL

The spinner speed control has a manually adjustable knob with a locking nut. Use the dial to set the speed of the spinners and the locking nut to secure it in place.

To learn more about spinner speed during an application please refer to the Adjustments section of this manual.

HY-TORQUE MANIFOLD

The Hy-Torque Manifold provides twice the torque capability for the spinner system.

In situations where the pattern for swath is adversely affected by high speed, rate and weight combinations, engage the Hy-Torque Manifold to produce consistent results.

You can engage the Hy-Torque Manifold manually by turning the handle at the top of the manifold. As shown in the picture, when the handle is facing to the rear of the unit, the unit will be in Hy-Torque mode at high-torque medium-speed.

CONVEYOR SPEED - MANUAL FLOW CONTROL

The conveyor speed control has a manually adjustable knob with a locking nut. Use the dial to set the speed of the conveyor and the locking nut to secure it in place.

To learn more about spinner speed during an application please refer to the Adjustments section of this manual.

If your system is electronically controlled, both the spinner and conveyor controls will be replaced with a servo.

IDENTIFYING COMPONENTS - ADDITIONAL PERFORMANCE

MagnaSpread Pull-Type

DUAL SWITCH BOX

A dual switch box with lighted rocker switches is included with your new spreader. These switches are used to control the Dump Valve and GR System.

ON / OFF DUMP VALVE

You should use the dump valve switch to temporarily turn the conveyor ON/OFF while the spreader is loaded and in operation.

The dump valve switch sends power (12V) to the solenoid valve, causing the conveyor to stop.

If you have installed an electronic controller for rate control, you will use the rate controller, and not the dump valve, to stop the conveyor.

Note: Even with the Dump Valve ON, the conveyor could still slowly creep when not loaded with material. Disengage the PTO to completely shut off power to the conveyor.

GR VALVE

The GR valve is a valve designed to double the available conveyor chain speed. A GR valve can be used in either manual or electronically controlled system. The GR valve operates independently of the electronic controller. The rate controller modulates the chain speed.

The GR valve allows a much wider range of speed and torque options controlled by the operator.

It is generally better to start application in the Normal setting, then use the High setting to achieve desired rates when needed while in progress. When your controller alerts that you are unable to achieve the desired rate, that is the optimal time to switch into the High setting, which allows greater chain speed, settling the conveyor. The GR valve always doubles the available chain speed.

MANUAL OPERATION SYSTEM

You will want to install the Dual Switch System to manually control the GR and Dump Valves. You will use the manual ow control valves that are located in the Binary Manifold to control the bed chain speed and spinner speed. There is no precision without electronic controls however. Please reference the rate charts included in the appendix for additional manual rate setting guidance.

FIELD TESTING

MagnaSpread Pull-Type

FIELD TEST

Prior to rst use of the machine for each spreading season, as well as following any major repair or overhaul, you should eld test your machine to verify that all systems and components are functioning properly. You should execute eld testing on any suitable course that will allow the spreader to be driven at similar speeds used during spreading.

CAUTION!

To observe conveyor and spinners while the vehicle is in motion, you must take proper safety precautions. These safety precautions may include use of mirrors clamped to permit safe observation, following the spreader in another vehicle at a safe distance, or other suitable means. DO NOT stand in the hopper or on any

part of the spreader, as there is danger of falling off the vehicle or into moving machinery. Use great care while performing this test.

SPREAD PATTERN

MagnaSpread spreaders are capable of accurately broadcasting a consistent, at pattern of material up to 80 feet wide. The equipment may throw material at much greater distances, but the most effective

patterns are most likely at distances up to 80 feet wide. The driving interval should equal the swath.

FACTORS AFFECTING THE SPREAD PATTERN

Many of the following conditions may affect your equipment’s spread pattern performance:

1. Flow divider position

2. Spinner blade position

3. Spinner speed

4. The condition of the spinner blades on the spinner discs

5. Physical properties of material a. Density b. Size

6. Rate of delivery of material

7. Balance between deliveries to both spinners

8. Wind

Because most of these characteristics will change with each material spread, a certain amount of your own experience with both equipment and material, along with some testing on your part, will determine the adjustments needed to obtain the desired swath width and spread rate.

MATERIAL SIZE AND DENSITY

The particle size is one aspect that determines the maximum spread pattern width. The spread pattern can vary anywhere from 25 feet for powder-type materials, such as lime, or up to 80 feet for fertilizer pellets.

The density of the material also affects the pattern. The spreader will throw large, dense particles farther than ner materials with lower density.

FIELD TESTING

MagnaSpread Pull-Type

SPREAD PATTERN TESTING

TEST KIT

Not included; available for purchase separately from BBI.

A spread pattern test kit should contain the following items:

• 17 plastic pans (14” x 18”)

• 17 plastic test tubes with ¾” opening

• 1 test tube rack

• 1 tape measure

• 1 funnel

• 1 density cup to determine weight per cubic foot or ve gallon bucket

SET UP

The test area should be at least 250 feet in length and as wide as necessary, depending on the swath width of the material to be checked.

Lay out test pans on a level area so the spreader can be driven into or with the wind. If the wind is greater than ten miles per hour, you should not attempt a spread pattern check.

Position the pans so the spreader can be running at least 100 feet before it reaches them and can continue spreading 150 feet beyond the pans. Place a marker at the beginning and end of the test area as guides for the operator.

Level the pans and place them at essentially the same height. Place a marker at the center of each pan so after the pans have been picked up they can be placed back in their original position without measuring.

Use the chart below to determine the interval that the pans should be placed. A swath width from 30 to 80 feet will be sufcient to check most spreaders.

INCHES BETWEEN

EACH PAN

(center to center)

SWATH WIDTH

NUMBER OF PANS

NEEDED

30’ 7 60” 40’ 9 60”

50’ 10 60”

60’ 11 60” 70’ 13 60” 80’ 17 60”

SPREAD TEST

To get a true representation of the spread pattern, you’ll need two passes across the pans. On the rst pass, line up the spreader with one of the pans on the end. Start spreading material at least 100 feet before the pans and continue at least 150 feet beyond the pans. Repeat the process for the second pass on the opposite end of the line of pans.

Make sure to run both passes in the same direction so that you get a sample from both spinners.

Collect the material from each pan into corresponding test tubes to view the pattern. Depending on the pattern, adjustments to the spreader may be necessary.

MagnaSpread Pull-Type

CONTINUE SPREADING 150’ BEYOND PANS

START SPREADING 100’ BEFORE PANS

FIELD TESTING

EVALUATION

By running in the same direction across both ends of the pans, you should be able to see an even distribution of material in the test tubes.

MagnaSpread spreaders are capable of producing a at pattern, but you may see slight variances in the pattern, due to the terrain used for testing, irregular materials, and/or other abnormalities.

FIELD TESTING

MagnaSpread Pull-Type

ADJUSTMENTS

You can change the spread pattern by adjusting the ow divider, spinner blades, and spinner speed. For initial calibration, adjust the ow divider and check the pattern. If the ow divider adjustments do not produce the desired spread pattern, then you may need to adjust the spinner speed or blades.

FLOW DIVIDER

Adjust the ow divider forward using the handle to increase the amount of material being applied directly behind the spreader. Adjust the ow divider toward the rear to throw more material to the sides of the spreader. Moving the ow divider will not make the spread pattern wider—it will only change the distribution of material within the pattern. You can reference a gauge located on the left side of the ow divider.

MORE BEHIND

SPREADER

MORE TO THE

SIDES

In the center of the ow divider, you’ll see a removable insert. You’ll use this insert for spreading fertilizer, and you’ll remove it when spreading lime.

As a starting point, set the ow divider on 3-1/2 when spreading fertilizer, and set it on 1 when spreading lime. Always TEST and CALIBRATE the spreader properly prior to operating in the eld.

FLOW DIVIDER SETTINGS

As a starting point, set the flow divider on the following:

REMOVE INSERT FOR

SPREADING LIME

Fertilizer = 3-1/2 (USE INSERT)

Lime = 1 (REMOVE INSERT)

Materials need customer-specic adaptation to suit regional variations. Please be sure to adjust your ow divider when changing materials to optimize the spread pattern.

MACHINE OPERATION

MagnaSpread Pull-Type

SPINNER BLADES

You can adjust the spinner blades to three different positions: straight, forward, and backward. Moving the blades FORWARD causes more material to be thrown to the sides of the spreader. Placing the blades in the BACK position causes more material to be thrown directly behind the spreader. Standard factory installation for the ns is in the straight position. Use only genuine BBI parts. Spinner blades are designed to be replaced periodically.

USE ONLY BBI SPINNER

BLADES

Spinner blades will wear and disgure from the abrasiveness of the materials. Excessive wear can cause an uneven spread pattern. You should replace worn ns before they affect the spread pattern (ns are available for purchase from your nearest BBI dealer or through the parts department at BBI)

SPINNER SPEED

Predicting how an increase or decrease in spinner speed will affect the spread pattern is difcult. You should make this particular adjustment only after other methods of adjustment fail to give a satisfactory pattern. Increasing spinner speed may increase or decrease the material directly behind the spreader, depending on the material being spread, the original spinner RPM, and type of blade setting. You will have to use trial and error to

make adjustments with spinner speed, due to the lack of predictability with this type of adjustment.

SPINNER SPEED RECOMMENDATIONS

Fertilizer (80 ft Wide) = 900 RPM

Fertilizer (60 ft Wide) = 650 RPM

Lime (60 ft Wide) = 650 RPM

MACHINE OPERATION

MagnaSpread Pull-Type

APPLICATION RATE

Always TEST and CALIBRATE the spreader properly prior to operating in the eld.

The speed of the conveyor and the height of the gate opening combine to determine the amount of material being applied at a given time (the application rate). Elements that also affect the application rate include the material density, swath width, and ground speed.

When adjusting application rates, keep these principles in mind:

• Bed chain increases = Rate increases

• Gate height increases = Rate increases

• Travel speed increases = Rate decreases

• Material density increases = Rate increases

• Swath width increases = Rate decreases

ELECTRONIC CONTROLS

An electronic control system with guidance is the only way to achieve precision application rates. Refer to the controller manual in the appendix for more information. You can get additional support through your authorized BBI dealer and video tutorials are available on the FAQ section of the website: http://bbispreadernews.com/faq/

MANUAL CONTROLS

With some limitations, you can achieve accurate application rates using the manual controls. You must maintain a constant ground speed, because no direct relation exists between the conveyor speed and the ground speed. The speed of the conveyor chain will not vary with ground speed unless you use an electronic rate controller. Therefore, if ground speed changes, then the application rate also changes. You can calculate the application rate by setting the rear roller RPMs and driving a constant speed. Set rear roller RPMs according to the Ground Speed Table and use the correct Rate Chart. Refer to the table and charts in the appendix.

SET GATE USING GAUGE

LUBRICATION AND MAINTENANCE

MagnaSpread Pull-Type

MAINTENANCE

The chemical agents in commercial fertilizers are very corrosive. Without an established preventative maintenance program, your spreader will decay in a relatively short time. The cleaning, lubrication, and maintenance practices that you follow will affect the life, service, and overall cost-of-use of the spreader.

LUBRICATION

Frequently lubricate all bearings and other grease points to extend the life of the components. When lubricating, it is important to also inspect the components to ensure satisfactory operation. The required interval of lubricating will depend on the operating environment. Conditions such as dust, moisture, speed, and temperature will affect how often to lubricate. Refer to the chart below for a guideline.

LUBRICATION SCHEDULE

ITEM FREQUENCY

Input Shaft U-Joint 40 hours

Input Shaft Bearing 40 hours

Front Roller Bearings 120 hours

Rear Roller Bearings 40 hours

Spinner Bearings 40 hours

Spinner U-Joints 80 hours

Gate Rod 500 hours

Flow Divider Bushing 500 hours

Wheel Hubs 40 hours

Walking Beam Suspension **

**Walking Beam Suspensions have grease points in the bushings along the pivot pin. Due to the suspension’s design, you do not have to lubricate the bushings (BBI has included ttings on these bushings for additional lubrication).

Note: BBI has lled Gearboxes with 90-weight oil at the factory. You should replace the factory oil after the rst 50 hours of break-in time. Thereafter, you should drain and rell the oil after every season.

LUBRICATION AND MAINTENANCE

MagnaSpread Pull-Type

REAR ROLLER BEARING PLATES

You will nd the UHMW plates located behind the rear roller bearings. BBI has designed this innovation in order for grease to ll and purge any debris that might cause damage or corrosion. Grease these bearings every 40 hours of operation for protection.

KEEP CAVITY PURGED TO

PROTECT BEARING

FASTENERS

Tighten all screw fasteners after the rst week of operation and annually thereafter. Replace any lost or damaged fasteners or other parts immediately upon nding such damage or loss.

LUG NUTS

Check lug nuts each time before using. Ensure lug nuts are tightened to the appropriate torque specication. For 10 bolt wheels, tighten lug nuts to 250 ft/ lbs. For 8 bolt wheels, tighten lug nuts to 120 ft/ lbs.

IMPORTANT!

Tightening lug nuts more than recommended can damage wheels.

CHECK LUG

NUTS DAILY

MESH CHAIN TENSION AND ADJUSTMENT

MagnaSpread Pull-Type

MESH CHAIN TENSION

It is very important to monitor and adjust a mesh chain during the rst couple of applications. This is particularly important with heavy product like lime. During the rst few applications check the chain after each load and adjust accordingly.

After the initial break in period with proper adjustment initially, stretching should be minimal.

• MAKE SURE THE CHAIN IS ADJUSTED EQUALLY ON BOTH SIDES

• A CHAIN TOO LOOSE WILL WRAP AND CATCH OBJECTS

• A CHAIN TOO TIGHT WILL STRECH THE CHAIN BEYOND OPERATING TENSION

ADJUSTING

NUT

IMPORTANT!

Front Roller Adjustment used to change chain tension.

Note: Stainless steel mesh chain will stretch when rst used. You must check the chain for appropriate tension and properly adjust it to avoid damaging unit. After initial break-in period, stretching should be minimal.

MESH CHAIN TENSION AND ADJUSTMENT

MagnaSpread Pull-Type

CONVEYOR TENSION ADJUSTMENT - ADDITIONAL INFORMATION

When adjusting the conveyor chain, allow the bottom side of the conveyor to touch the cross members of the chassis inside the conveyor return tunnel.

NOTE: Conveyor Chain will stretch when rst used. Chain must be checked for appropriate tension and properly adjusted to avoid damaging unit. After initial break in period stretching should be minimal.

PROPERLY ADJUSTED CHAIN TENSION

CHAIN TENSION IS TOO LOOSE

CHAIN TENSION IS TOO TIGHT

MagnaSpread Pull-Type

3/4 FULL

HYDRAULIC SYSTEM

LUBRICATION AND MAINTENANCE

WARNING!

DO NOT check for leaks while system is operating, as high-pressure oil leaks can be dangerous! DO NOT check for leaks adjacent to moving parts while system is operating, as there may be danger of entanglement.

HYDRAULIC FLUID

In general, use any good-quality 30-weight hydraulic oil. More specically, you should use premium-quality hydraulic oil with a viscosity range of 150-300 SUS at 100°F. Normal operating viscosity range is between 80-1000 SUS. Maximum start up viscosity should not exceed 4000 SUS. Oil should have maximum anti-wear properties, rust and oxidation inhibitors.

Check the hydraulic uid level before every use. The system holds approximately 35-40 gallons of uid. A sight gauge located on the reservoir will indicate the uid level. Fluid should ll at least threequarters of the way up the gauge.

FILTERS

Change the lter after the rst 50 hours of initial use, and then every 500 operating hours.

FLUID LEVEL

SHOULD BE

AT LEAST

HYDRAULIC DIAGRAM

TIPS & TRICKS

MagnaSpread Pull-Type

TIPS & TRICKS

FLUID TEMPERATURE

Under normal operating conditions, the temperature of the hydraulic oil should be approximately 135-165°F.

For no reason should the oil temperature be above 185°F.

Overheated oil can cause damage to the hydraulic system, shortening the life of pumps, motors, and other components.

OVERLOADING

IMPORTANT!

Be aware of the capacity of the hopper compared to the hydraulic system and suspension. It is possible to overload the spreader with a heavy material. Overloading can cause many different problems with the spreader such as suspension damage, overheated hydraulic uid, excessive conveyor chain stretching, and structural damage to the hopper.

REMOVING THE CONVEYOR GEAR CASE

You must remove a bolt keeping the gear case from moving prior to taking the gear case off the rear roller shaft. There is nothing else holding the gear case to the shaft except for this single bolt.

If the gear case is difcult to remove, then the key inside the gear case may have deformed due to excessive torque. You can split the gear case housing to access the inside.

The seal (part #70601350) is easily damaged by this procedure. Remove and replace with caution.

THIS BOLT IS THE ONLY THING

HOLDING THE GEAR CASE ON

THE ROLLER SHAFT

PARTS AND SHIPPING

MagnaSpread Pull-Type

REPLACEMENT PARTS

Use only genuine BBI Parts.

Order parts from the authorized BBI dealer in your area.

When placing an order, please have available:

1. The model and serial number of the spreader.

2. The part name, part number, and the quantity required.

3. The correct street address for parts delivery, and your preferred carrier (if necessary)

DEALER’S PARTS DEPARTMENT INFORMATION:

Dealer Parts Representative:

Phone number:

Email:

SHIPPING DAMAGE

You must make claims for shortages and/or errors immediately upon receipt of goods from BBI. When you receive broken or damaged goods, you must make a full description of the damage to the carrier agent on the freight bill. If insisted upon, you can always collect full damage from the transportation company. Please contact BBI as soon as possible after you have notied the carrier.

If the transportation company is not handling your claims to your full satisfaction, please contact BBI’s Customer Service Department at 1-800-282-3570 for assistance.

PARTS IDENTIFICATION AND ORDERING

MagnaSpread Pull-Type

Serial number is located here - it is comprised of

4 digits. Please have this number available when

Serial number is located here - it is comprised of 4 Digits. Please have this number available when ordering equipment.

ordering replacement parts.

PARTS INFORMATION

Information contained in this section is provided for identication and reference purposes when ordering replacement parts.

1). Identify the part or component that needs to be replaced.

2). Locate the appropriate section on the following pages where the part is located.

3). Reference the appropriate page to gather necessary part number and pertinent information.

REPLACEMENT PARTS ORDERING:

You have several options when ordering replacement parts:

1) Call your service dealer

2) Order through BBI’s parts website: www.bbispreaders.com

ASSEMBLY IDENTIFICATION

MagnaSpread Pull-Type

COMPONENT / ASSEMBLY IDENTIFICATION:

D. Hydraulic Tank / Reservoir

C. Binary Manifold

J. Gate Components

B. PTO Shafts Input Shaft Pump

A. Hitch Jacks

E. Front Roller Rear Roller Chain

A: HITCH COMPONENTS

F. Hubs Spindles Tires

I. Hydraulic Motors

H. Spinners Fins Flow Divider Shafts Bearings

G. Tandem Gearcase

ITEM PART NO. DESCRIPTION QTY

1. 24PPHB305 Hitch Bracket 1

2. 24PPI208VR Perfect Hitch Clevis 1

3. 24PPI401V3 Perfect Hitch Pintle 1

4. 24P Hitchbolt Grade 8 Bolt 2

5. 24PPI401V3A Perfect Hitch Assembly 1

6. 24H20078 Heavy Duty Hitch 1

ITEM PART NO. DESCRIPTION QTY

1. 24SWL190DL 7K Jack 1

2. 24182304 10K Jack 1

ASSEMBLY IDENTIFICATION

MagnaSpread Pull-Type

B: PTO SHAFTS, INPUT COMPONENTS, PUMP

ITEM PART NO. DESCRIPTION QTY

1. 45HS18 18” Hydraulic Input Shaft 1/4 Key 1

2. 60HCFS206-20 1 1/4” Eccentric Roller Bearing 1

3. 15PTO-1-13 PTO Tower 1

U-Joint

4. 616400101500

5. 3025RM2525

6. 15PTO-H2A Shaft Guard 1

1 1/4” Round x 1/4” Key x 5/16” Key

Remote Mount Pump *See separate diagram for seals, keys, and gear sets.

ITEM PART NO. DESCRIPTION QTY

7. 64PTOS61000CV20

8. 64PTOS61000CV21

(Big 1000) 1 3/4” 20 Spline constant velocity PTO shaft

(Small 1000) 1 3/8” 21 Spline constant velocity PTO shaft

ASSEMBLY IDENTIFICATION

MagnaSpread Pull-Type

C: BINARY MANIFOLD COMPONENTS

0335-05013 cartridge w/Kit 0390-02558 for spreaders with BBI Binary Manifold

ITEM PART NO. DESCRIPTION QTY

1. 34PDSSIP210B Pressure Gauge 1 2A. 32GRVCOIL 32 GRV Coil 1 2B. 32GRVCARTRIDGE 32 GRV Cartridge 1

3A. 32ICBVPVS Dump Coil 1

3B. 32ICBVDVC Cartridge 1

4. 32JIAI25WN Spinner Flow Control 1

5. 32J06A2WN Chain Flow Control 1

6. 32RAH101530 Spinner Relief Valve 1

7. 32A04H3H2N Conveyor Relief Valve 1

8. 033505013 Servo Valve 1

ASSEMBLY IDENTIFICATION

MagnaSpread Pull-Type

D: HYDRAULIC RESERVOIR COMPONENTS

ITEM PART NO. DESCRIPTION QTY

1. 37HTP40 Tank 1

2. 34HC12012A Breather Cap 1

3. 34707782A Filter Head 1

4. 34702784A Filter 1

5. 34HSG-55 Sight Gauge 1

6. 32BV-125 Ball Valve 2

ASSEMBLY IDENTIFICATION

MagnaSpread Pull-Type

E1: FRONT ROLLER COMPONENTS

ITEM PART NO. DESCRIPTION QTY

1. 60UCF208-24 1 1/2” 4-Bolt Flange 2 2A. 42 FRAZ Adjusting Screw (Stainless) 2

2B. 42 FRAZ Adjusting Screw (Zinc) 2

3. 42 FRM20 Front Roller 1

ASSEMBLY IDENTIFICATION

MagnaSpread Pull-Type

E2: REAR ROLLER COMPONENTS

ITEM PART NO. DESCRIPTION QTY

1. 60UCF211-32 2” Flange Bearing 2

2. 89 POLYSQUARES Poly Squares 6.5 x 6.5 2

3. 42 RRM20HP Rear Roller 1

4. 42 C20 UHMW Comb 20” 1

CHAIN

41 MC 1120 - 20” Stainless Mesh Chain 41 MC 20SP - 20” Connector Pin

*Note: When ordering chain, please have serial number available.

To calculate the required length, multiply hopper length by two, then add two feet.

ASSEMBLY IDENTIFICATION

MagnaSpread Pull-Type

F: 10,000 LB (10K) HUB ASSEMBLY

22AX3160424A (8 BOLT)

ITEM PART NO. DESCRIPTION QTY

1. 22AXS-6000F 10K Spindle Shaft 1

2. 22AXSL-275 10K Oil Seal (CR27394) 1

3. 22AX506849 10K Inner Bearing 1

4. 22AX506810X 10K Inner Race 1

5. 22AX3160424 10K 8 Lug Hub Only 1

6. 22AXST-625 5/8” x 18-90 Press-in Stud 1

7. 22AXSTN-629 5/8” x 18-90 Lug Nut 1

8. 22AX501310 10K Outer Race 1

9. 22AX501349 10K Outer Bearing 1

10. 22AXSW-1001 10K Axle Washer 1

11. 22AXSN-1001 10K Axle Nut 1

12. 22AX1609 10K Dust Cap 1

13. 22AXSCP-102 10K Cotter Pin 1

ASSEMBLY IDENTIFICATION

MagnaSpread Pull-Type

F: 12,000 LB (12K) HUB ASSEMBLY

22AXBF2891300A (10 BOLT)

ITEM PART NO. DESCRIPTION QTY

1. 22AXBB281309 12K Spindle Shaft 1

2. 22AXBB906497 12K Oil Seal 2 1

3. 22AXBB910333 12K Inner Bearing 1

4. 22AXBB910331 12K Inner Race 1

5. 22AXBF2891300 12K 10 Lug Hub Only 1

6. 22AXBB13564 12K Press in Stud 1

7. 22AXBB913571 12K Flanged Nut 1

8. 22AXBB910332 12K Outer Race 1

9. 22AXBB910334 12K Outer Bearing 1

10. 22AXBB913632 12K Axle Washer 1

11. 22AXBB913571 12K Axle Nut 1

12. 22AXBB909983 12K Dust Cap 1

13. 22AXSCP-103 12K Cotter Pin 1

ASSEMBLY IDENTIFICATION

MagnaSpread Pull-Type

F: TIRES

MagnaSpread Tires 16.5” 8 Bolt 21.5” 8 Bolt 21.5” 10 Bolt 560 710 11.25” 18.4”

Suspension

8’ Single Axle Standard

10’ Single Axle Option Option

10’ - 12’ Tandem Axle Standard Option Option Option 14’ - 16’ Tandem Axle Standard Option Standard

Rigid Axle

(RA) / 9 Ton

9 Ton / 10

Ton

RA / 10T / 14T 14 Ton 20 Ton RA RA

*Most common packages are listed above

*Proper identication can be made through calling the factory with your product serial number

ASSEMBLY IDENTIFICATION

MagnaSpread Pull-Type

G: TANDEM GEARCASE WITH AND WITHOUT SENSOR

ITEM PART NO. DESCRIPTION QTY

1. 70301505 Key and Plug Kit (Key and 3 Plugs) 1

2. 70311062 Washer 1

3. 70313077 Pinion Gear 2

4. 70313084 Drive Gear (67 teeth) 1

5. 70315052 Tandem Inboard Housing 1

6. 70315090 Tandem Outboard Housing with Sensor (LH) 1 70315082 Tandem Outboard Housing without Sensor 1

7. 70601151 Bearing (Large 50 x 80 x 16mm) 4

8. 70601173 Small Output Bearing 2

9. 70601350 Oil Seal 1

10. 70611952 Tandem Gearcase Gasket 1

11. 70617006 Lock Washer 10

12. 70620041 Capscrew 10

13. 70601360 Seal for Sensor 1

14. Plug (Purchase in Key and Plug Kit) 1

15. Center Fill Plug (Purchase in Key Kit) 1

ASSEMBLY IDENTIFICATION

MagnaSpread Pull-Type

H: SPINNER SYSTEM COMPONENTS (1 OF 2)

ITEM PART NO. DESCRIPTION QTY

1. 3121SDM25 2.5” Motor 2 31M2100SK152025 Seal Kit 1

Seal Installation Tool. Required to

30Q1956-4

2. 61U183010293 U-Joint 2

3. 45FHMS28 Shaft 2

4A. 51SG-C Guard Rail (Carbon) 1

4B. 51SG-S Guard Rail (Stainless) 1

Carbon Stainless

51FT75MC-R Carbon 7.5” Right 51FT75MS-R Stainless 7.5” Right 51FT75MC-L Carbon 7.5” Left 51FT75MS-L Stainless 7.5” Left 51FT9MC-R Carbon 9” Right 51FT9MS-R Stainless 9” Right 51FT9MC-L Carbon 9” Left 51FT9MS-L Stainless 9” Left

properly install new motor pressure seal.

5. FINS

Carbon Stainless

50MS24CSA-RH Carbon 24” Right 50MS24SSA-RH Stainless 24” Right 50MS24CSA-LH Carbon 24” Left 50MS24SSA-LH Stainless 24” Left

6. DISC ASSEMBLIES

ASSEMBLY IDENTIFICATION

MagnaSpread Pull-Type

H: SPINNER SYSTEM COMPONENTS (2 OF 2)

ITEM PART NO. DESCRIPTION QTY

7. 60UCP207-20 1 1/4” Pillow Block 2

8. 58HP1B-FT Hub 2

9. 50P1125 1 1/4” Locking Hub 2

ITEM PART NO. DESCRIPTION QTY

10. 52FFD200MS Flow Divider 1

FLOW DIVIDER COMPONENTS

18FD-MSI-C Insert 1

52TFD-1 Teon Block 1

60UCFL202-10 5/8” Bearing 1

52FDH Flow Divider Handle 1

ASSEMBLY IDENTIFICATION

MagnaSpread Pull-Type

I: HYDRAULIC MOTORS

SPINNER MOTORS

Motor Part# 3121SDM25

Seal Kit Part# 31M2100SK152025

Seal Installation Tool Part# 30Q1956-4 **This tool is required to properly install the double lip,

high-pressure seal included with the motor seal kit.

Please note that a complete exploded view diagram of the spinner motor is included in this section as well. It should be referenced for proper assembly / disassembly of the spinner motors and used to order other components..

CONVEYOR / BED CHAIN DRIVE MOTORS

Motor Part# 31BMRS200H2KS

Seal Kit Part# 31BMRS Seal Kit

HOSES

You can nd hydraulic hoses locally

MagnaSpread Pull-Type

SPINNER MOTOR

ASSEMBLY IDENTIFICATION

ITEM PART NO. DESCRIPTION QTY

1. 25527TCG Grease Seal 1

2. W023-206 Snap Ring 1

3. MZ-0961 Tell-Tale Seal Retainer 1

4. K-2995-109 Seal Retainer O-Ring 1

5. W62-49-9 Shaft Seal 1

6. 1/8” NPT Grease Fitting Hole

7. 2-Bolt-B Shaft End Cover (SEC) 1

8. W0-17 Pipe Plug 1/4” NPT for (SEC) 1

9. L-0280-K Check Valve Assembly 2

10. KA-0558-1XS Ring Seal 2

11. X-0921 Roller Bearing 4

12. ZZ-0947-TC Thrust Plate 2

13. K-2995-240 Gear Housing Gasket Seal 2

14. Gear Housing 1

15. 280-1971-031 Dowel Pin 4

16. W09-02 Shaft Key 1

17. Gear Set 1

18. 592-00662 Port End Cover (PEC) 1

19. W033-3 Washer 9/16” 4

20. Hex Head Bolt 4

ASSEMBLY IDENTIFICATION

MagnaSpread Pull-Type

REMOTE MOUNT PUMP (1 OF 2)

ASSEMBLY IDENTIFICATION

MagnaSpread Pull-Type

REMOTE MOUNT PUMP (2 OF 2)

ITEM PART NO. DESCRIPTION QTY

1. V-0961 Retainer Ring 1

2. W09-27 Shaft Key 1

3. QA-0024 Shaft 1 1/4” Dia. Keyed 1

4. RZ-0558 Seal Retainer 1

5. W62-26-13 Pump Shaft Seal 1

6. K-2995-26 O-Ring 1

7 & 8. W015-7 Taper Bearing 1

9. XZ-0558-1 Shaft Spacer 1

10. W86-100 Snap Ring 1

11. RZ-0575-3 Type 1 Pad Mount (SEC) 1

12. L-0280-K Check Valve 2

13. ZG-1909 Shaft Bushing 1

14. Z-0216-182 Spring 1

15. R-0921 Roller Bearing 8

16. X-0947-TC Thrust Plate 4

17. TA-2995-244 Gear Housing Gasket Seal 4

18. LZ-0577-25-5 Gear Housing 2 1/2” 1

19 & 20. JZ-0996L-25 Gear Set 2 1/2” 1

21. SZ-0408-9 Gear Spacer 2 1/8” 1

22. W004-19 Roll Pin 2

23. ZQ-1909 Shaft Bushing Slotted 2

24. JA-0576 Bearing Carrier (BC) 1

25. SZ-0022 Connecting Shaft 1

26. SZ-0408-9 Gear Spacer 2 1/8” 1

27. 3/8”-16 Threaded Rod 1

28. W78-05 Lock Nut 1

29. LZ-0577-25-5 Gear Housing 2 1/2” 1

30 & 31. JZ-0996L-25 Gear Set 2 1/2” 1

32. QZ-0592 Port End Cover (PEC) 1

33. W033-2 Washer 5/8” 4

34. ZD-0391-125 Tie Bolt 12 1/2” 2

35. ZD-0391-142 Tie Bolt 14 1/4” 2

36. W3-65 Hex Nut 5/8” - 11 4

MagnaSpread Pull-Type

J. GATE COMPONENTS

ASSEMBLY IDENTIFICATION

ITEM PART NO. DESCRIPTION QTY

1. 53GWB-7 Gate Wheel 1

2. 53GS Gate Slide (Stainless) 2

3. 53GSS Gate Shaft (Stainless) 1

4. 53GWS-2 Spur Gear 1

5. 53RG-2 Gate (Stainless) 1

6. 53GWS-3 Gear Rack 2

7. 53GGFT Gate Gauge 1

8. 53RG-15 Gate with Gear Rack 1

GROUND SPEED TABLES AND RATE CHARTS

MagnaSpread Pull-Type

GROUND SPEED TABLES

To use the tables and charts follow these steps.

LOW APPLICATION

1. Choose the Ground Speed Table that corresponds to the preferred Rate Chart. (Low or High Application)

2. Make sure the Rate Chart corresponds to the swath width; And size and type of conveyor chain, i.e. 20” Mesh.

3. Determine ground speed for spreading.

4. Set Rear Roller RPM’s according to the Ground Speed Table by adjusting the conveyor speed.

5. Set Gate Height according to Rate Chart.

Rear Roller RPM = Ground Speed

Speed (MPH) Rear Roller RPM 4 = 4 5 = 5 6 = 6 7 = 7 8 = 8 9 = 9 10 = 10 11 = 11 12 = 12 13 = 13 14 = 14

HIGH APPLICATION

Rear Roller RPM = Ground Speed X 5

Speed (MPH) Rear Roller RPM 4 = 20 5 = 25 6 = 30 7 = 35 8 = 40 9 = 45 10 = 50 11 = 55 12 = 60 13 = 65 14 = 70

GROUND SPEED TABLES AND RATE CHARTS

MagnaSpread Pull-Type

18” MESH CHAIN RATE CHART

GROUND SPEED TABLES AND RATE CHARTS

MagnaSpread Pull-Type

20” MESH CHAIN RATE CHART

GROUND SPEED TABLES AND RATE CHARTS

MagnaSpread Pull-Type

20” BAR CHAIN RATE CHART

GROUND SPEED TABLES AND RATE CHARTS

MagnaSpread Pull-Type

24” BAR CHAIN RATE CHART

MagnaSpread Pull-Type

NOTES

BBI MagnaSpread Pull Type Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual