M-System M3LDY User Manual

INSTRUCTION MANUAL
M3LDY
CURRENT LOOP SUPPLY
(linearizing; field- and PC-configurable)
BEFORE USE ....
Thank you for choosing M-System. Before use, check the package you received as below. If you have any problems or questions with the product, please contact M-System’s Sales Office or representatives.
PACKAGE INCLUDES:
I/O range and tag name label sheet ........................... (1)
MODEL NO.
Check that the model No. described on the specification label is exactly what you ordered.
INSTRUCTION MANUAL
This manual describes the necessary points of caution when you use this product, including installation, connection and basic maintenance procedures. The M3LDY with Option /A is programmable using the PC configurator software. For detailed information on the PC configuration, refer to the M3CON instruction manual. The M3CON PC Configurator Software is downloadable at M­System’s web site: http://www.m-system.co.jp.
MODEL
WIRING
• Do not install cables (power supply, input and output) close to noise sources (relay drive cable, high frequency line, etc.).
• Do not bind the unit's cables together with cables where high noise levels are present. Do not install them in the same duct.
AND ....
• The unit is designed to function as soon as power is supplied, however, a warm up for 10 minutes is required for satisfying complete performance described in the data sheet.
M3LDY
COMPONENT IDENTIFICATION
Body
Specification Label
(side)
SW Setting Label
POINTS OF CAUTION
CONFORMITY WITH UL
(UL is unavailable for certain model suffix options.)
• This equipment is suitable for use in a Pollution Degree 2 environment.
• This equipment is to be used with the maximum operating voltage 30Vrms and 42.4Vpeak or 60V DC.
• The equipment must be mounted inside a suitable fire enclosure.
• Operating temperature: -25 to +55°C (-13 to +131°F)
POWER INPUT RATING & OPERATIONAL RANGE
• Check the power rating for the unit on the specification label.
Rating 24V DC: 24V ±10%, approx. 3W
• Power fuse: A power fuse of the rating as shown below is incorporated for safety. However, DO NOT replace it by the user.
T 0.25A 125V
SAFETY PRECAUTION
• Before you remove the unit or mount it, turn off the power supply and input signal for safety.
ENVIRONMENT
• Indoor use
• When heavy dust or metal particles are present in the air, install the unit inside proper housing with sufficient ventila­tion.
• Do not install the unit where it is subjected to continuous vibration. Do not subject the unit to physical impact.
• Environmental temperature must be within -25 to +65°C (-13 to +149°F) with relative humidity within 0 to 95% RH in order to ensure adequate life span and operation.
HOW TO OPEN THE COVER WHEN SETTING DIP SW
Hold at the top and bottom of the unit as shown below and slide the housing cover gently to open until it hits the latching inside the unit.
Caution: Handle the cover carefully to protect internal components from damage. DO NOT pull beyond where the housing cover is latched. The plastic housing may be damaged.
• Housing Cover Fully Opened
EM-2664 Rev.2P. 1 / 6
HOW TO SEPARATE THE TERMINAL BLOCKS
When you need to separate the terminal blocks from the transmitter body for wiring, insert a minus driver between the terminal block and the housing body, pull up the driver and pull out the terminal block.
TERMINAL CONNECTIONS
Connect the unit by referring to the diagram below.
EXTERNAL DIMENSIONS mm (inch)
M3LDY
INSTALLATION
DIN RAIL MOUNTING
Set the unit so that its DIN rail adaptor is at the bottom. Position the upper hook at the rear side of the unit on the DIN rail and push in the lower. When removing the unit, push down the DIN rail adaptor utilizing a minus screwdriver and pull.
DIN Rail
35mm wide
Spring Loaded
DIN Rail Adaptor
CONNECTION DIAGRAM
2-WIRE
TRANSMITTER
+
+ –
MONITOR
(1 – 5VDC)
CONFIGURATOR
1
2 3
+
4
V
JACK
10 11 12
789
106 (4.17)
123
456
18 (.71) 110.5 (4.35)
+
7
8
+
11
12
62 (2.44)
¥When mounting, no extra space is needed between units.
OUTPUT
POWER
DIN RAIL 35mm wide
35.4 (1.39)
[3.3 (.13)]
When Used as Isolator
No Connection
INPUT
1
+
2
3
250
24.9
EM-2664 Rev.2P. 2 / 6
EXTERNAL & INTERNAL VIEWS
FRONT VIEW SIDE VIEW
10 11 12
789
123
456
LED1 (LD1) LED2 (LD2) LED3 (LD3) MODE Button UP Button DOWN Button
Configurator Jack
Configuration DIP SW
4321
87654321
CONFIGURATION MODE & DIP SW SETTINGS
When you program the transmitter module, two configura­tion modes are available: Field Configuration using DIP SW / control buttons, and PC Software. (The Option B type is for the field configuration only.) The internal DIP switches are used to configure input and output type. Once the module is configured, precise ranges are set up with the front control buttons using a simulator connected to the input terminals and a multimeter connected to the output terminals as a reference. The calibrated input and output ranges are stored in the internal memory. The module reads the DIP-switch-cali­brated configuration only once after the power supply is turned on. Set the switches with the power supply removed. Selectable I/O type and ranges are listed in Table 5 and 6.
DIP SW CONFIGURATION MODE
Turn the SW2-8 OFF to enable the DIP SW (Field Configura­tion) mode as shown in Table 1. See Table 2 to configure the input and Table 3 for the output.
PC CONFIGURATION MODE
Turn the SW2-8 ON to enable the PC Configuration mode as shown in Table 1. All programmable features can be set up on a PC regardless of other DIP SW setting except that the output type must be selected with the DIP SW1-1 through SW1-4 (See Table 4). For detailed information on the PC configuration, refer to the M3CON instruction manual.
M3LDY
OFF ON
OFF ON
ONOFF
CONFIGURATION MODE (SW2) Table 1
MODE SW2-8
DIP SW OFF PC ON
INPUT TYPE (SW2 & 3) Table 2
INPUT TYPE SW2-7 SW3
DC current (isolator use) 2-wire loop (
DC supply use
OUTPUT TYPE (SW2 & 1) Table 3
OUTPUT SW2-4 SW2-3 SW1-4 SW1-3 SW1-2 SW1-1
0 – 20mA OFF OFF OFF ON OFF OFF
-2.5 – +2.5V OFF ON ON OFF OFF ON
-10 – +10V ON OFF ON OFF ON OFF
OUTPUT TYPE / PC CONFIG (SW1) Table 4
OUTPUT SW1-4 SW1-3 SW1-2 SW1-1
0 – 20mA OFF ON OFF OFF
-2.5 – +2.5V ON OFF OFF ON
-10 – +10V ON OFF ON OFF
SW1
SW2
SW3
Configuration mode can be confirmed with the front LED.
ON OFF
)
OFF ON
INPUT TYPE & RANGE Table 5
INPUT TYPE MINIMUM SPAN MAXIMUM RANGE
DC Current 2mA 0 to 20mA
OUTPUT TYPE & RANGE Table 6
OUTPUT TYPE MINIMUM SPAN MAXIMUM RANGE CONFORMANCE RANGE
DC Current 1mA 0 to 20mA 0 to 24mA DC Voltage, Narrow Spans 250mV -2.5 to +2.5V -3 to +3V DC Voltage, Wide Spans 1V -10 to +10V -11.5 to +11.5V
EM-2664 Rev.2P. 3 / 6
M3LDY
CHECKING
1) Terminal wiring: Check that all cables are correctly connected according to the connection diagram.
2) DIP SW setting: Check that the switches are set to appropriate positions.
3) Power input voltage: Check voltage across the terminal 11 – 12 with a multimeter.
4) Input: Check that the input signal is within 0 – 100% of full-scale.
5) Output: Check that the load resistance meets the described specifications.
I/O RANGING & FINE ADJUSTMENTS
After the DIP SW setting is complete, set up the precise input and output range using the front control buttons. The front LEDs’ colors and flashing patterns help you to easily identify the transmitter’s status and confirm the setup actions in each step of Calibration Modes. Please read the following explanations referring to “Calibration Flow Chart” below.
CALIBRATION FLOW CHART
POWER ON
LD1
G
Fine Adjustments ? I/O Ranging ?
LD2
LD3
RUN MODE
G
MODE
PUSH
LD1
R
LD2
CALIBRATION MODE
G R
LD3
PUSH
LD1
R
LD2
CALIBRATION MODE
LD3
G
PUSH
1 – 2 s PRESS & HOLD
1
*
FINE ZERO
UP
or
DOWN
MODE
1
*
FINE SPAN
UP
or
DOWN
MODE
LD1
LD1
R
LD2
LD3
LD1
R
LD2
LD3
R
CALIBRATION
PUSH
CALIBRATION
PUSH
MODE
INPUT MODE
MODE
OUTPUT
MODE
MODE
G
LD2
LD3
RUN MODE
MODE
Control
UP
Buttons
DOWN
> 5s
Apply simulated 0% input signal.
PUSH
PUSH
Apply simulated 100% input signal.
Adjust simulated input until the output meter shows desired 0% output.
PUSH
PUSH
Adjust simulated input until the output meter shows desired 100% output.
When you set 0% or 100% input/output ranges, keep pressing UP or DOWN button until the LD1 flashes for approx. 2 seconds and turns off, which indicates the setup is complete. When you release the button, the LD1 is returned to ON. If the LED does not change, the entered level may be inappropriate, i.e. out of usable range.
A
G
R
DOWN
UP
DOWN
UP
Amber LED
Green LED
Red LED
OFF
ON
Blink
0% INPUT
CONFIGURED
100% INPUT
CONFIGURED
0% OUTPUT
CONFIGURED
100% OUTPUT
CONFIGURED
*1. Fine zero and calibrations are performed for 0% and 100% output regardless of the input value.
EM-2664 Rev.2P. 4 / 6
M3LDY
PREPARATION (e.g. M3LDY-R/A)
1) Mount the DIP-SW-configured M3LDY on to a DIN rail.
2) Connect the M3LDY to a simulator and a multimeter and to a DC power source as shown to the right.
3) Turn the power supply on and wait for 10 minutes.
Simulator
M3LDY
+ –
2
3
7
8
11
12
Multimeter
+ –
DC Power Source
+–
INPUT & OUTPUT RANGING
[Example] Setting input to 4 – 20mA DC and output to 1 – 5V DC
1) Run Mode: Confirm that the LD1 green light is blinking.
2) Input Configuration Mode: Press MODE button for longer than 5 seconds until the LD1 red light is ON and the LD2 red light is blinking.
3) 0% Input Ranging: Apply the desired minimum input level (e.g. 4mA) from the simulator and push DOWN button until the LD1 flashes for approx. 2 sec. and then turns OFF. When you release the button, the LD1 is returned to ON. The flashing LD1 means that the value is stored in the memory. If the LED does not change, the entered level may be inappropriate: too small a span, or out of usable range (same for all steps).
4) 100% Input Ranging: Apply the desired maximum input level (e.g. 20mA) from the simulator and push UP button until the LD1 flashes for approx. 2 sec. and then turns OFF. When you release the button, the LD1 is returned to ON.
5) Output Configuration Mode: Push MODE button and confirm that the LD3 red light instead of LD2 is blinking.
6) 0% Output Ranging: Increase or decrease the simulated input until the meter shows the desired minimum output level (e.g. 1V). Push DOWN button until the LD1 flashes for approx. 2 sec. and then turns OFF. When you release the button, the LD1 is returned to ON.
7) 100% Output Ranging: Increase or decrease the simulated input until the meter shows the desired maximum output level (e.g. 5V). Push UP button until the LD1 flashes for approx. 2 sec. and then turns OFF. When you release the button, the LD1 is returned to ON.
8) Run Mode: Programming complete, push MODE button and confirm that only the LD1 green light is blinking.
4) Fine Span Calibration Mode: Push MODE button and confirm that the LD3 green light instead of LD2 is blink­ing.
5) Use UP (increase) and DOWN (decrease) buttons to adjust the output to 100%.
6) Run Mode: Push MODE button and confirm that only the LD1 green light is blinking.
Note 1: Calibration steps can be skipped when not needed by repeating pushing MODE buttons. Note 2: There is no stated order of setting 0% and 100% levels or no limitation of entering values for multiple times within one step of Calibration Mode. Signal level is stored each time the respective UP or DOWN button is pressed.
I/O RANGE LABEL
Blank I/O range labels are included in the product pack­age. Write in the configured ranges and put the label on the side above the specification label as shown below.
INPUT OUTPUT
I/O Range Label (included in the product package)
ZERO & SPAN ADJUSTMENTS
After the transmitter is installed and operational, fine zero and span tuning can be performed as explained below. Both zero and span are adjustable within ±15%.
1) Run Mode: Confirm that the LD1 green light is blinking.
2) Fine Zero Calibration Mode: Press MODE button for 1 or 2 seconds until the LD1 red light is ON and the LD2 green light is blinking.
3) Use UP (increase) and DOWN (decrease) buttons to adjust the output to 0%.
EM-2664 Rev.2P. 5 / 6
STATUS INDICATOR LED
Combinations of the three front LEDs (LD1, LD2, LD3) indicate the transmitter’s operating status by different flash­ing patterns. Examples are shown below.
NORMAL OPERATION (RUN) MODE
LD1
PC Configuration RUN Mode (Option A)
G
The transmitter is configured via PC and
LD2
is in normal operating conditions.
LD3
ERROR MODE
LD1
System Error
A
Indicates the CPU’s communication error.
LD2
A
LD3
A
LD1
Output Saturated in PC Configuration Mode
G
(Option A)
LD2
The output is saturated. (approximately below -15% or above +115%)
LD3
A
Amber LED
A
Green LED
G
Red LED
R
LD1
DIP SW Configuration RUN Mode
G
The transmitter is configured via DIP SW and
LD2
is in normal operating conditions.
LD3
LD1
DIP SW Error
R
DIP SW configuration is inappropriate.
LD2
Check the DIP SW setting referring to Tables 2 – 11.
R
LD3
R
LD1
Output Saturated in DIP SW Configuration Mode
G
The output is saturated.
LD2
(approximately below -15% or above +115%)
LD3
A
M3LDY
OFF ON Blink
M-SYSTEM WARRANTY
M-System warrants such new M-System product which it manufactures to be free from defects in materials and workmanship during the 36-month period following the date that such product was originally purchased if such product has been used under normal operating conditions and properly maintained, M-System's sole liability, and purchaser's exclusive remedies, under this warranty are, at M-System's option, the repair, replacement or refund of the purchase price of any M-System product which is defective under the terms of this warranty. To submit a claim under this warranty, the purchaser must return, at its expense, the defective M-System product to the below address together with a copy of its original sales invoice. THIS IS THE ONLY WARRANTY APPLICABLE TO M-SYSTEM PRODUCT AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. M-SYSTEM SHALL HAVE NO LIABILITY FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES OF ANY KIND WHATSOEVER. M-System Co., Ltd., 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN, Phone: (06) 6659-8201, Fax: (06) 6659-8510, E-mail: info@m-system.co.jp
EM-2664 Rev.2P. 6 / 6
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