B&B Electronics ADAM-5000-TCP User Manual

This document is copyrighted, 2001, by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd., reserves the right to make improvements to the products described in this manual at any time without notice.

No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of Advantech Co., Ltd. Information provided in this manual is intended to be accurate and reliable. However, Advantech Co., Ltd. assumes no responsibility for its use, nor for any infringements upon the rights of third parties which may result from its use.

Acknowledgments

IBM and PC are trademarks of International Business Machines Corporation.

Edition 4.0 Aug. 2007

Product Warranty

Advantech warrants to you, the original purchaser, that each of its products will be free from defects in materials and workmanship for two year from the date of purchase. This warranty does not apply to any product which have been repaired or altered by other than repair personnel authorized by Advantech, or which have been subject to misuse, abuse, accident or improper installation. Advantech assumes no liability as a consequence of such events under the terms of this W a rranty.

Because of Advantech’s high quality-control standards and rigorous testing, most of our customers never need to use our repair service. If an Advantech product ever does prove defective, it will be repaired or re- placed at no charge during the warranty period. For out-of-warranty repairs, you will be billed according to the cost of replacement materials, service time and freight. Please consult your dealer for more details.

If you think you have a defective product, follow these steps:

1. Collect all the information about the problem encountered (e.g. type of PC, CPU speed, Advantech products used, other hardware and software used etc.). Note anything abnormal and list any on-screen messages you get when the problem occurs.

2. Call your dealer and describe the problem. Please have your manual, product, and any helpful information readily available.

3. If your product is diagnosed as defective, you have to request an RAM number. When requesting an RMA (Return Material Authorization) number, please access ADVANTECH’s RMA web site: http:// www.advantech.com.tw/rma. If the web sever is shut down, please contact our office directly. You should fill in the “Problem Repair Form”, describing in detail the application environment, configuration, and problems encountered. Note that error descriptions such as “does not work” and “failure” are so general that we are then required to apply our internal standard repair process.

4. Carefully pack the defective product, a completely filled-out Repair and Replacement Order Card and a

photocopy of dated proof of purchase (such as your sales receipt) in a shippable container. A product returned without dated proof of purchase is not eligible for warranty service.

5. Write the RMA number visibly on the outside of the package and ship it prepaid to your dealer.

Technical Support We want you to get the maximum performance

from your products. So if you run into technical difficulties, we are here to help. For most frequently asked questions you can easily find answers in your product documentation. Moreover, there are a huge database about troubleshooting and knowledge Base as technical reference on our website. These answers are normally a lot more detailed than the ones we can give over the phone. So please consult this manual or the web site first. If you still cannot find the answer, gather all the information or questions that apply to your problem and, with the product close at hand, call your dealer. Our dealers are well trained and ready to give you the support you need to get the most from your Advantech products. In fact, most problems reported are minor and are able to be easily solved over the phone.

In addition, free technical support is available from Advantech engineers every business day. We are always ready to give advice on application requirements or specific information on the installation and operation of any of our products.

Website information:

You can access the most current support on our website: http://www.advantech.com/support/

documentation, please let us know by completing and returning the “Support Request Form” on our website:

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If you find a problem with our

Organization of this ma nual This Manual has six chapters, three appendices. The following table lists each chapter or appendices with its corresponding title and a brief overview of the topics covered in it.

Chapter / Appe

ndix

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2 Selecti

3 Hardw

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5 System

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A Design Worksheets

B Dat

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Lists the n environment in inst the Hardware or m addr detail for ADAM-5000/TCP.

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Introduces th drivers and command sets. integrate these pr

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a Provides

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Explains th a

nd shielding.

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ize the features and the sp

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ount it. Explains the rule of mapping I/ ess. D

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of Analog Module.

oncepts a

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nd pr

cess. Describes

nd the way to plac

iring an

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Utility for

I/O range

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Explain how t

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upply.

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your

ers to

How to use this manual

The following flow chart demonstrates a thought process that you can use when you plan your ADAM-5000/TCP system.

System Design Flow Chart

Select I/O Module

Select Power Supply

Select Link Terminal & Cable

Select Operator Interface

Determine Proper Environment

Install Main Unit a nd Module

System Mounting

Wiring and Connecting

I/O Address Mapping

Individual I/O Module

Introduction

Selecting Your Hardware Component

Hardware Installation Guide

I/O Modules Introduction

System Hardware Configuration

Install Utility Software

I/O Module Configuration

I/O Module Calibration

Termina l Emul atio n

UDP Data Stream

Modbus Data Gateway

Using ADAM-5000/TCP

Network Setting

Security Setting

DLL Driver

Command Set

Appendix

System Configuration Guide

Planning Your

Application Program

Relational Document & Technical Information

Contents

Chapter 1 Understanding Your System .................... 1-1

1-1 Introduction ................................................................. 1-2

1-2 Major Features ............................................................ 1-3

1-2-1 Communication Network ...............................................1-3

1-2-2 Modbus/TCP Protocol ....................................................1-3

1-2-3 Hardware Capacity & Diagnostic.................................1-3

1-2-4 Communicating Isolation...............................................1-4

1-2-5 Completed set of I/O modules for total s olutions ...........1-4

1-2-6 Built-in real-time OS and watchdog timer .......................1-4

1-2-7 Software Support ...........................................................1-4

1-2-8 Security Setting .............................................................1-5

1-2-9 UDP Data Stream .......................................................1-5

1-2-10 Modbus Ethernet Data Gateway ............. .............. .........1-5

1-3 Technical specification of ADAM-5000/TCP System .. 1-6

1-3-1 System ..........................................................................1-6

1-3-2 Ethernet Communication................................................1-6

1-3-3 Serial Communication .....................................................1-6

1-3-4 Power .............................................................................1-7

1-3-5 Isolation .........................................................................1-7

1-3-6 Mechanical.....................................................................1-7

1-3-7 Environment ................................................................... 1-7

1-3-8 Dimensions .................................................................... 1-7

1-3-9 Basic Function Block Diagram......................................1-8

1-4 LED Status of ADAM-5000/TCP main unit ............. 1-8

Chapter 2 Selecting Your Hardware Com ponents….2-1

2-1 Selecting I/O Module ................................................ 2-2

2-2 Selecting Power Supply ............................................ 2-6

2-3 Selecting Link Terminal and Cable .......................... 2-8

2-4 Selecting Operator Interface ................................... 2-10

Chapter 3 Hardware Installation Guide .................. 3-1

3-1 Determining the proper environment ...................... 3-2

3-1-1 Check the content of shipping box .................. ...............3-2

3-1-2 System Requirement ....................................................3-2

3-1-3 I/O modules ................................................................... 3-2

3-2 Installing your main unit and module .................... 3-3

3-3 Mounting ......................................................................3-4

3-3-1 Panel mounting ...........................................................3-4

3-3-2 DIN rail mounting ........................................................3-4

3-4 Wiring and Connections ...........................................3-6

3-4-1 Power supply wiring ............................ .......................... 3-6

3-4-2 I/O modules wiring .....................................................3-7

3-4-3 System Network Connections ......................................3-8

3-5 Assigning address for I/O Modules ........................ 3-10

Chapter 4 I/O Module Introduction ........................ 4-1

Chapter 5 System Hardware Configuration ............ 5-1

5-1 System Hardware Configuration............................. 5-2

5-2 Install Utility Software on Host PC ........................ 5-3

5-3 ADAM-5000/TCP Windows Utility Overview......... 5-3

5-3-1 Main Menu .................................................................. 5-3

5-3-2 Ethernet Network Setting .............................................5-5

5-3-3 Add Remote Station ................................................... .... 5-8

5-3-4 I/O Module Canfiguration ...........................................5-9

5-3-5 Alarm Setting ............................................................... 5-14

5-3-6 I/O Module Calibration ................................................. 5-15

5-3-7 Firmware Update .......................................................... 5-17

5-3-8 Security Setting ...........................................................5-18

5-3-9 Terminal Emulation ............................................ ........... 5-19

5-3-10 Data Stream ................................................. ............... 5-20

5-3-11 Data Gateway Setting .............................................. ... 5-22

Chapter 6 Planning Your Application Program…... 6-1

6-1 Introduction .................................................................6-2

6-2 DLL (Dynamic Link Library) Driver ..........................6-2

6-2-1 Index ............................................................................. 6-2

6-2-2 Programming Flow ...................................................... 6-4

6-2-3 Function Descriptions .....................................................6-10

6-2-4 Return Codes .............. .......... ............ .............. ................ 6-30

6-3 ADAM-5000/TCP Command ..................................... 6-32

6-3-1 Command Structure ....................................................... 6-32

6-3-2 Modbus Function Code Introduction .............................. 6-33

6-4 Apply w i th ASCII Command for ADAM -5000/T C P

System ........................................................................... 6-39

6-4-1 Sytax of ASCII............................................................ 6-39

6-4-2 System Command Set............................................... 6-40

6-4-3 Analog Input Command Set ....................................... ... 6-48

6-4-4 Analog Output Command Set ...................................... 6-127

6-4-5 Digital Input/Output Command Set .............................. 6-141

Appendix A Design Worksheets ............................A-1

Appendix B Data Formats and I/O Ranges............B-1

B.1 Analog Input Formats ...............................................B-2

B.2 Analog Input Ranges - ADAM-5017 ..............................B-4

B.3 Analog Input Ranges - ADAM-5018/5018P....................B-5

B.4 Analog Input Ranges - ADAM-5017H/5017UH...............B-7

B.5 Analog Output Formats ..............................................B-8

B.6 Analog Output Ranges..................................................B-8

B.7 ADAM-5013 RTD Input Format and Ranges...............B-9

Appendix C Grounding Reference........................C-1

C.1 Grounding ...................................................................C-3

C.2 Shielding ..................................................................... C-11

C.3 Noise Reduction Techniques......................................C-17

C.4 Check Point List ........................................................C-18

Figures

Figure 1-1: Apply to System Application ................................................. 1-2

Figure 1-2: ADAM-500 0/T CP syste m & I/O modu le dimensions ………. 1-7

Figure 1-3: Function block diagram ......................................................... 1-8

Figure 1-4: ADAM-5000/TCP LED Indicators ........................................... 1-8

Figure 2-1: ADAM-5000 I/O Module Selection Cha r t .. ........... .................. 2-3

Figure 2-2: Ethernet Terminal and Cable Connection ............................ 2-8

Figure 2-3 RS-485 Terminal and Cable Connection ............................... 2-9

Figure 3-1: Module alignment and installation ........................................ 3-3

Figure 3-2: Secure the module to the system ......................................... 3-3

Figure 3-3: ADAM-50 00/ TC P pa nel mounting screw placement ........... 3-4

Figure 3-4: ADAM-5000/TCP DIN rail mounting ...................................... 3-5

Figure 3-5: Secure ADAM-5000/TCP System to a DIN rail ..................... 3-5

Figure 3-6: ADAM-5000/TCP power wiring .............................................. 3-6

Figure 3-7: ADAM-5000 I/O Module Terminal Block wiring .................... 3-7

Figure 3-8: System network connection ...................................... . ........... 3-8

Figure 3-9 Serial Network Connection ..................................................... 3-9

Figure 3-10: I/O Modules Address Mapping .... . .. ................................... 3-10

Figure 5-1: Hardware Configuration ........................................................ 5-2

Figure 5-2: operation Screen .................................................................... 5-3

Figure 5-4: Network Setting ...................................................................... 5-5

Figure 5-3: Tool Bar ................................................................................... 5-5

Figure 5-5: Communication testing function .......................................... 5-6

Figure 5-6: Define Device Name and Description ................................... 5-6

Figure 5-7: TCP/IP Network setting .......................................................... 5-7

Figure 5-8: Adding ADAM-5000/TCP screen ........................................... 5-8

Figure 5-9: Digital I/O Module Configuration ........................................... 5-9

Figure 5-11: Current Analog Input Status .............................................. 5-10

Figure 5-10: Operating and Indicating Icons ......................................... 5-10

Figure 5-12: setting range and integration time ................................... 5-11

Figure 5-13: Analog Module Configuration Screen .............................. 5-12

Figure 5-14: Counter/Frequency Module Configuration ...................... 5-12

Figure 5-15: Location of Counter/Frequency Module ........................... 5-13

Figure 5-16: Alarm Setting for Analog Input and Counter Modules .... 5-14

Figure 5-17: Zero Calibration .................................................................. 5-15

Figure 5-18: Span Calibration ................................................................. 5-15

Figure 5-19: CJC Calibration .................................................................. 5-16

Figure 5-20: Analog Output Module Calibration ................................... 5-16

Figure 5-21: Firmware Upgrade .............................................................. 5-17

Figure 5-22: Password Setting ............................................................... 5-18

Figure 5-23: Command Emulation ......................................................... 5-19

Figure 5-24: Data Stream Configuration ................................................ 5-20

Figure 5-25: Data Stream Monitoring ..................................................... 5-21

Figure 5-26: RS-485 Modbus Network Setting ... ... .. .............................. 5-22

Figure 6-1: Request Comment Structure ............................................... 6-32

Figure 6-2: Response Comment Structure ............................................ 6-33

Figure 6-3: ASCII Command Structure in ADAM-5000/TCP ................. 6-39

Figure 6-4: Data format for 8-bit parameters ......................................... 6-64

Figure 6-5: The other bits are not used and are set to 0. ....................6-128

Figure C-1: Think the EARTH as GROUND. ............................................ C-3

Figure C-2: Grounding Bar ....................................................................... C-4

Figure C-3: Normal mode and Common modC ...................................... C-5

Figure C-4: Normal mode and Common modC ...................................... C-6

Figure C-5: The purpose of high voltage transmission ......................... C-7

Figure C-6: wire impedancC ..................................................................... C-8

Figure C-7: Single point grounding (1) .................................................... C-9

Figure C-8: Single point grounding (2) .................................................. C-10

Figure C-9: Single isolated cable ........................................................... C-11

Figure C-10: Double isolated cable ....................................................... C-12

Figure C-11: System Shielding .............................................................. C-13

Figure C-12: The characteristic of the cable ........................................ C-14

Figure C-13: System Shielding (1) ......................................................... C-15

Figure C-14:System Shielding (2) .......................................................... C-16

Figure C-15: Noise Reduction Techniques ........................................... C-17

Tables

Table 2-1: I/O Selection Guidelines .......................................................... 2-2

Table 2-2: I/O Modules Selection Guide .................................................. 2-5

Table 2-3: Power Consumption of ADAM-5000 series ........................... 2-6

Table2-4: Pow er Supply Specification Table .......................................... 2-7

Table 2-5: Ethernet RJ-45 port Pin Assignment ..................................... 2-8

Table 4-1: I/O module support List……….. ............................................. 4-1

Table 6-1: Response Comment Structure ............................................. 6-33

Table 6-2: CPU Command Set Table ...................................................... 6-40

Table 6-3 Baud rate codes ...................................................................... 6-42

Table 6-4: ADAM-5013 RTD Input command Set Table ........................ 6-49

Table 6-5: ADAM- 501 7/ 50 18 Analog In p ut com man d S et T ab l e . .. .. .. . .. 6- 6 3

Table 6-6: ADAM-5017H Analog Input command Set Table ................ 6-80

Table 6-7 Analog Input alarm command set table ................................ 6-89

Table 6-8 Analog Input alarm command set table ...............................6-108

Table 6-9: Analog Output command Set Table ....................................6-127

Table 6-10: Counter/Frequency Command Set Table .........................6-149

Table A-1: I/O Data Base ........................................................................... A-3

Table A-2: Summary Required Modules ................................................. A-5

Table A-3: Table for Programming .......................................................... A-6

Understanding Y

Chapter 1

our System

Using this Chapter

If you want to read about Go to page

Introduction 1-2 Major Feature 1-3 T echnical Specification 1-6 LED Status of ADAM-5000/TCP Ser ies main unit 1-8

Chapter 1

Understanding Your System

1-1 Introduction Undoubtedly , Ethernet connectivity is becoming to a

big trend for industrial applications. Longer communication distances, faster communication speeds, and greater advantages attract people into developing their system based upon this network scenario. But there used to be a thresh-old in connecting information layers and field control layers. People usually had to prepare a data exchange server between information systems and control systems as a communication bridge. Obviously , it takes a lot of time and money. To meet user’s requirements, Advantech announces the new DA&C system, the ADAM-5000/TCP S er i es, the Ethernet I/O solution for people developing their eAutomation architecture. It can be applied to various applications, such as traffic, building, telecom, water treatment, and oth ers.

ADAM-5000/TCP Series include the following 2 products:

ADAM-5000/TCP: 8-slot Distributed DA&C System for Ethernet

ADAM-5000L/TCP: 4-slot Distributed DA&C System for Ethernet

1-2 ADAM-5000/TCP User’s Manual

Understanding Your System

1-2 Major Features

1-2-1 Communication Network

By adopting a 32-bit RISC CPU, the ADAM-5000/TCP Series has greatly ad- vanced data processing abilities for the user, especially for network com- munications (response time < 5ms). There is a standard RJ-45 modular jack Ethernet port on the ADAM-5000/TCP’S CPU board, and I/O mod- ules field signals would be able to link with the Ethernet directly without assistance from other hardware devices such as converters or data gate- ways. The communication speeds can be autoswitched between 10 M and 100 Mbps data transfer rate depending upon the network environ- ment. Through an Ethernet network, your DA&C systems, computer workstations, and higher-level enterprise MIS servers can access plant- floor data. Such data can be used in system supervising, product sched- uling, statistical quality control, and more.

1-2-2 Modbus/TCP Protocol Modbus/TCP is one of the most

popular standards for industrial Ethernet networks. Follow ing this communication protocol, the ADAM-5000/TCP Series is easy to integrate with any HMI software packages or user-developed applications that support Modbus. Users do not have to prepare a specific driver for the ADAM-5000/TCP Series when they install the DA&C sys- tem with their own operating application. It will certainly reduce engineer effort. Moreover, the ADAM-5000/TCP Se r i es works as a Modbus data server . It allows eight PCs or tasks to access its current data simultaneously from anywhere: LAN, Intranet, or Internet.

1-2-3 Ha rdware Capacity & Diagnostic Advantech’s

ADAM-5000/TCP Se r i e s is designed with a high I/O capacity and supports all types of ADAM-5000 I/O modules. Providing eight slots for any mixed modules, this DA&C system handles up to 128 I/O points (four ADAM-5024s allowed). Different from other main units, the ADAM-

5000/TCP Se r ie s not only has a higher I/O capacity, but it also has a smarter diagnostic ability. There are eight indicators on the front case of the CPU module. Users can read the system status clearly, including power, CPU, Ethernet link, Communication active, communication rate, and more. In addition, there are also Tx and Rx LEDs on the Ethernet port, indicating data transfer and reception.

ADAM-5000/TCP User’s Manual

Chapter 1

1-3

Chapter 1

Understanding Your System

1-2-4 Communicating Isolation

High-speed transient suppressors isolate ADAM-5000/TCP Se r ies Ethernet port from dangerous voltage up to 1500V

surge damage to whole system.

1-2-5 Completed set of I /O modules for

total solutions

The ADAM-5000/TCP Series uses a convenient backplane system common to the ADAM-5000 series. Advantech’s complete line of ADAM-5000 mod- ules inte grat es w ith the ADAM-5000/TCP Ser i es to support your applications

(not include ADAM-5090). Full ranges of digital module supports 10 to 30 V

input and outputs. A set of analog modules provide 16-bit

resolution and programmable input and output (including bipolar) signal ranges. For details, refer to Chapter 4 I/O Modules.

1-2-6 Built-in real-time OS and watchdog timer The

microprocessor also includes a real-time OS and watchdog timer. The real- time OS is a vaila ble to han dle seve ral task s at the sa me time . The watchdog timer is designed to automatically reset the microprocessor if the system fails. This feature greatly reduces the level of maintenance required and makes the ADAM-5000/TCP Ser ies ideal for use in applications which require a high level of system performance and stability .

1-2-7 Software Support

Based on the Modbus standard, the ADAM-5000/TCP Se ries firmware is a built-in Modbus/TCP server. Therefore, Advantech provides the neces- sary DLL drivers, OCX component OPC Server, and Windows Utility for users for client data for the ADAM5000/TCP Series. Users can configure this DA&C system via Windows Utility; integrate with HMI software pack- age via Modbus/TCP driver or Modbus/TCP OPC Server. Even more, you can use the DLL driver or OCX component to develop your own applicati ons.

1-4 ADAM-5000/TCP User’s Manual

power spikes and avoid

Understanding Your System

Chapter 1

1-2-8 Security Setting

Though Ethernet technology comes with great benefits in speed and integration, there also exist risks about network invasion from outside. For this reason, a security protection design was built into the ADAM-5000/TCP Series. Once the user has set the password into the ADAM-5000/ TCP firmware, important system configurations (Network, Firmware, Pass- word) can only be changed through password verification.

1-2-9 UDP Data Stream Most of time, each host PC in a DA&C

system needs to regularly request the I/O devices via TCP/IP packs to update current data. It may cause to data collision and lower performance on the network, especially when there are frequent communication between multi-servers and I/O devices. To reduce the communication loading of the host computer on your Ethernet network, the ADAM-5000/TCP Series also supports UDP (User Datagram Protocol) protocol to broadcast the data packs to specific IPs without requesting commands. Users can apply this great feature to implement Data Stream, Event Trigger, and other advanced functions.

1-2-10 Modbus Ethernet Data Gateway

Much more than an I/O system, ADAM-5000/TCP Series provides an RS-485 network interface for other Modbus devices integration. It work s as Ethernet Data Gateway, upgrading Modbus serial network devices up to Ethernet layer. Maximum 16 nodes of ADAM-5511 or 3’rd party products supported Modbus protocol are allowed to integrate with an ADAM-5000/TCP Se ries. This great feature enlarges your system scope, as opposed to other general dummy I/O system.

ADAM-5000/TCP User’s Manual

1-5

Chapter 1

Understanding Your System

1-3 Technical specification of ADAM-

5000/TCP Series System

1-3-1 System

• CPU: ARM 32-bit RISC CPU

• Memory: 4 M B Flas h RAM

• Operating System: Real-time O/S

• Timer BIOS: Yes

• I/O Capacity: 8 slots (ADAM-5000/TCP) 4 slots (ADAM-5000L/TCP)

• Status Indicator: Power (3.3V , 5V), CPU, Communication (Link,

Collide, 10/100 Mbps, Tx, Rx)

• CPU Power Consumption: 5.0W

• Reset Push Bottom: Yes

1-3-2 Ethernet Communication

• Ethernet: 10 BASE-T IEEE 802.3

100 BASE-TX IEEE 802.3u

• Wiring: UTP , category 5 or greater

• Bus Connection: RJ45 modular jack

• Comm. Protocol: Modbus/TCP

• Data T ransfer Rate: Up to 100 Mbps

• Max Communication Distance: 100 meters

• Even Response Time: < 5 ms

• Data Stream Rate: 50 ms to 7 days

1-3-3 Serial Communication

• RS-485 signals: D ATA +, DATA-

• Mode: Half duplex, multi-drop

• Connector: Screw terminal

• T ransmission Speed: Up to 115.2 Kbps

• Max. Transmission Distance: 4000 feet (1220 m)

1-6 ADAM-5000/TCP User’s Manual

1-3-4 Power

Understanding Your System

Chapter 1

• Unregulated 10 to 30V

• Protection: Over-voltage and power reversal

1-3-5 Isolation

• Ethernet Communication: 1500 V

• I/O Module: 3000 V

1-3-6 Mechanical

• Case: KJW with captive mounting hardware

• Plug-in Screw T erminal Block:

Accepts 0.5 mm 2 to 2.5 mm 2 , 1 - #12 or 2 - #14 to #22 AWG

1-3-7 Environment

• Operating T emperature: - 10 to 70º C (14 to 158º F)

• Storage Temperatur e: - 25 to 85º C (-13 to 185º F)

• Humidity: 5 to 95%, non-condensing

• Atmosphere: No corrosive gases

NOTE: Equipment will operate below 30% humidity.

However, static electricity problems occur much more

frequently at lower hu- midity levels. Make sure you take

adequate precautions when you touch the equipment. Consider

using ground straps, anti- static floor coverings, etc. if you use

the equipment in low humidity environments.

1-3-8 Dimensions The following diagrams show the dimensions

of the system unit and an I/O unit. All dimensions are in millimeters.

Figure 1-2: ADAM-5000/TCP system & I/O module dimensions

ADAM-5000/TCP User’s Manual

355.0

331.5

309.5

1-7

Chapter 1

Understanding Your System

1-3-9 Basic Function Block Diagram

1-4 LED Status of ADAM-5000/TCP Se r i es main unit

There are eight LEDs on the ADAM-5000/TCP Se r i es front panel. The LEDs indicate ADAM-5000/TCP’s system status, as explained below:

1-8 ADAM-5000/TCP User’s Manual

Figure 1-3: Function block diagram

Figure 1-4: ADAM-5000/TCP LED Indicators

Understanding Your System

Chapter 1

(1) 3.3V: Red indicator. This LED is normal on when ARM CPU is

pow- ered on.

(2) 5V: Red indicator . This LED is normal on when ADAM-5000/TCP

Series system is powered on.

(3) Run: Green indicator. This LED is regularly blinks whenever the

ADAM-5000/TCP Series system is running.

(4) Link: Green Indicator . This LED is normal on whenever the ADAM-

5000/TCP’s Ethernet wiring is connected.

(5) Tx: Green indicator. This LED is designed for the spare function

(COM port transit indicator) in the future.

(6) Rx: Green indicator. This LED is designed for the spare function

(COM port receive indicator) in the future.

(7) Collide: Green indicator. This LED blinks whenever there is the

Ethernet data pack collision.

(8) Speed: Green indicator. This LED is on when the Ethernet

communi- cation speed is 100 Mbps.

(9) Rx (RJ-45): Green indicator. This LED blinks whenever the ADAM-

5000/TCP Series transmitting data to Ethernet.

(10) Tx (RJ-45): Y ellow indicator. This LED blinks whenever the ADAM-

5000/TCP Series receiving data from Ethernet.

ADAM-5000/TCP User’s Manual

1-9

Selecting Y

System Design Flow Chart

Select I/O Module

Select Power Supply

Select Link Terminal & Cable

Select Operator Interface

Determine Proper Environment

Install Main Unit a nd Module

System Mounting

Wiring and Connecting

I/O Address Mapping

Individual I/O Module

Introduction

our Har

Selecti ng Your Hardware Component

Hardware Installation Guide

I/O Modules Introduction

dwar

System Hardware Configuration

Install Utility Software

I/O Mod ule Configuration

Network Setting

I/O Module Calibration

Security Setting

Ter min al Emu lation

UDP Data Stream

Modbus Data Gateway

Using ADAM-5000/TCP Series

Using ADAM-5000/TCP

e Components

DLL Driver

Series Command Set

Appendix

Chapter 2

System Configuration Guide

Planning Your Applic ation Program

Relational Document & Technical Information

Using this Chapter

If you want to read about Go to page

Selecting I/O Module 2-2 Selecting Power Supply 2-6 Selecting Link Term inal & Cable (Ethernet) 2-8 Selecting Operator Interface 2-10

Chapter 2

Selecting Your Hardware Components

2-1 Selecting I/O Module

To organize an ADAM-5000/TCP Series data acquisition & control system, you need to select I/O modules to interface the main unit with field de- vices or processes that you have previously determined. There are sev- eral things should be considered when you select the I/O modules. What type of I/O signal is applied in your system? How much I/O is required to your system? How will you place the main unit for concentrate the I/O poin ts of an entire process.

How many ADAM-5000/TCP Series main units are required for distributed I/O points arrangement.

What is the required voltage range for each I/O module? What isolation environment is required for each I/O module? What are the noise and distance limitations for each I/O module? Refer to table 2-1 I/O as module selection guidelines

Choose this type of For these I/

O module:

Discr and block I/O m

ete input module Selector

ete output m

or operations (examples):

odule phot

br swit con

odul

Alarms, control relays, fans, l

odule

valves, motor starters,

types of field devices

switch

es, pu

oelectric eyes, limit s

eakers, proximity switches, level

ches, motor starter contacts, rela

acts, thumbwh

shbuttons,

witches, circuit OP

eel switches

soleno

Analog input module Thermoc

Analog out

put m

odule An

ouple signals, RTD temperature transducers, pr tr

ansducers, humidity transducers, flow transd potentiometers.

load cell tra

alog

valves, act

ectric motor dr

nsducers,

uators, char

ives, anal

Tab le 2-1: I/O Selectio n Guidelines

2-2 ADAM-5000/TCP User’s Manual

ights, horns, ids

sign

als,

essur

ucers,

t r

og meters

Explanation:

nput mod

ules sense ON/OFF or

ENED/CLOSED sig

sign

als can be either ac or dc.

Out

put module signals interf

with O

N/OFF or OPENED devices. Discrete signals can be either ac or dc.

onvert continu

into i

nput

values for AD

00/TCP

Interpret ADAM-

ecorders,

output

analog through transducers) for field devices.

nals. D

iscrete

ace

/CL

OSE

ous analog signals

AM-

5000/TCP

Series

sign

als (ge

nerally

Selecting Your Hardware Components Chapter 2

Advantech provides 15 types of ADAM-5000 I/O modules for various applications so far. The figure 2-1 and tab le 2-2 will help you to slect th e ADAM-5000 I/O modules quickly and easily.

Digital Input

Digital Mo dul e

Digital Output

Analog Module

Mixed I/ O

Analog Input

Analog Output

Counter

Communication Module

(for ADAM-5510 & ADAM-5511 only)

5051 Digital Input Module (16ch.) 5051D Digital Input Module With

LED (16 ch.)

5051S Isolated DI Module with L ED (16 ch.)

5052 Isolated DI Module (8ch.) 5056 Digital Output Module (16 ch.) 5056D Digital Output Module with LE D

(16 ch.)

5056S Isolated Digital Output Module

with LED (16 ch.) 5060 Relay Output Module (6 ch.) 5068 Relay Output Module (8 ch.) 5069 Power Relay Output Module (8 ch.)

5080 Counter/Frequency Module

(4 ch.)

5050 Digital I/O Module (16 ch.)

5055S I solated Di gital I/O Modu le

with LED (16 ch.)

5017 Analog Input Module (8ch.) 5017H Hi gh-speed Anal og Input Module

(8 ch.)

5017UH Ultra High-speed Analog I nput

Module (8 ch.) 5013 RTD Input Module (3ch.)

5018 T/C Input Module (7ch.)

502 4 An a l og Output Mo d ule (4ch.)

5090 Communication Module (8ch.)

Figure 2-1: ADAM-5000 I/O Module Selection Chart

ADAM-5000/TCP

User’s Manual 2-3

Chapter 2

Selecting Your Hardware Components

Module ADAM-

Resolution 16 bit 16 bit 12 bit 12 bit 16 bit 16 bit -

Input

Channel

Sampling

Rate

Analog

Analog Output

Digital

Digital Output

Count-

er (32-

COM-

Module ADAM-5050 ADAM-5051 ADAM-5051D ADAM-5051S

Analog Input

Analog Output

Digital Input and Digital Output

Count-er (32-bit)

COM-M Isolation

Voltage

Input

Current

Input

Direct

Sensor Input

Resolution - - - - 12 bit

Voltage

Output

Current

Output Digital

Input

Channels

and

Digital

Output Channels Channels - - - - -

Input

Frequency

bit)

Mode - - - - -

Channels - - - - -

Type - - - - -

Isolation

5013

Pt or Ni

RTD

3000

VDC

Resolution - - - Input Channel - - - Sampling Rate - - - Voltage Input - - - Current Input - - - Direct Sensor Input Resolution - - - Voltage Output Current Output - - - Digital Input Channels Digital Output Channels Channels - - - Input Frequency Mode - - - Channels - - - Type - - - -

2-4 ADAM-5000/TCP User’s Manual

ADAM-

5017

3 8 8 8 7 7 -

10 10 8K 200K 10 10 -

±150 mV ±500 mV

±1 V ±5

V ±10 V

- ±20 mA* ±20 mA*

- -

3000 VDC

16 DIO (bit-wise

selectabl-e)

ADAM-

5017H

±250 mV ±500 mV

±1 V ±5 V ±10 V

- - - -

- - - 2500 VDC

ADAM5017UH

V +10V

V ±10 V

4~20mA* ±20 mA*

3000 VDC

16 16 W/LED 16 W/LED

- - -

3000 VDC

ADAM-

5018

±15 mV

±50 mV ±100 mV ±500 mV

±1 V ±2.5

±20 mA* ±20 mA* -

J, K, T, E,

R, S, B

3000

VDC

ADAM-

5018P

±15 mV

±50 mV ±100 mV ±500 mV

±1 V ±2.5

J, K, T, E,

R, S, B

3000 VDC

ADAM-

- 0~10 V 0~20 mA

4~20 mA

- -

VDC

5024

3000

Table 2-2: I/O Modules Selection Guide

Selecting Your Hardware Components

Chapter 2

Module ADAM-5052 ADAM-5055S ADAM-5056 ADAM-5056D

Resolution - - - - -

Analog Input

Analog Output

Digital Input and Digital Output

Count-er (32-bit)

COM-M Isolation

Input Channel Sampling Rate Voltage Input - - - - Current Input Direct Sensor Input Resolution - - - - Voltage Output Current Output Digital Input Channels Digital Output Channels Channels - - - - Input Frequency Mode - - - - Channels - - - - Type - - - - -

- - - - -

8 8 W/LED - - -

- 8 W/LED 16 16 W/LED 16 W/LED

- - - - -

5000 VRMS 2500 VDC - - 2500 VDC

Module ADAM-5060 Analog Input

Analog Output Digital Input

and Digital Output

Count-er (32bit)

COM-M Isolation

Resolution - - - Input Channel Sampling Rate - - - Voltage Input - - - Current Input Direct Sensor Input Resolution - - - Voltage Output - - - Current Output Digital Input Channels Digital Output Channels Channels - - 4 Input Frequency - Mode - - Frequency,

Channels - - - 4 Type - - - RS-232

- - - -

6 relay

(2 form A/ 4 form C)

- - 1000 VRMS -

Table 2-2: I/O Modules Selection Guide

ADAM-5000/TCP User’s Manual

ADAM5068

8 relay

(8 form A)

ADAM-5080 ADAM-5090

- -

5000 Hz

(max) -

Up/Down

Counter,

Bi-direction

Counter

ADAM-

5056S /5056SO

2-5

Chapter 2 Selecting Your Hardware Components

2-2 Selecting Power Supply

ADAM-5000/TCP Ser i e s system works under unregulated power source be- tween +10 and +30 VDC. When you arrange different I/O modules on ADAM-5000/TCP’s back plant, it may require comparable power supply. Use the following steps as guidelines for selecting a power supply for your ADAM-5000/TCP system.

• Refer to table 2.3 to check the power consumption of ADAM-5000/

Main Units Description Power Consumption

ADAM-5000/485 Distributed Data Acquisition and Control System based on RS-485 1.0 W ADAM-5000E Distributed Data Acquisition and Control System based on RS-485 4.0 W ADAM-5000/TCP Distributed Data Acquisition and Control System based on Ethernet 5.0 W ADAM-5510 PC-Based Programmable Controller (With Battery Backup) 1.0 W ADAM-5510M Enhanced PC-Based Programmable Controller (With Battery Backup) 1.2 W ADAM-5511 PC-Based Programmable Controller with Modbus 1.0 W ADAM-5510E 8-clot PC-Based Programmable Controller 1.2W ADAM-5510/TCP Ethernet-enabled PC-Based Programmable Controller 2.0W ADAM-5510E/TCP 8-clot Ethernet-enabled PC-Based Programmable Controller 2.0W

I/O Modules Description Power Consumption

ADAM-5013 3-Channel RTD Input Module 1.1 W ADAM-5017 8-Channel Analog Input Module (mV, mA or High Voltage) 1.25 W ADAM-5017H 8-Channel High speed Analog Input Module (mV, mA or High Voltage) 2.2 W ADAM-5017UH 8-Channel Ultra High speed Analog Input Module (mV, mA or High Voltage) 2.2 W ADAM-5018 7-Channel Thermocouple Input Module (mV, V, mA, Thermocopule) 0.63 W ADAM-5024 4-Channel Analog Output Module (V, mA) 2.9 W ADAM-5050 16-Channel Universal DIO 1.2 W ADAM-5051 16-Channel Digital Input Module 0.53 W ADAM-5051D 16-Channel Digital Input w/LED Module 0.84 W ADAM-5056S 16-Channel Isolated Digital Input w/LED Module 0.8 W ADAM-5056SO 16-Channel Digital Input w/LED Module 0.84 W ADAM-5052 8-Channel Isolated DI 0.27W ADAM-5055S 16-Channel Isolated DIO w/LED Module 0.68 W ADAM-5056 16-Channel Digital Output Module 0.53 W ADAM-5056D 16-Channel Digital Output w/LED Module 0.84 W ADAM-5056S 16-Channel Isolated Digital Output w/LED Module 0.6 W ADAM-5060 6-Channel Relay Output Module ( 2 of Form A, 4 of Form C) 1.8 W ADAM-5068 8-Channel Relay Output Module ( 8 of Form A) 1.8 W ADAM-5080 4-Channel Counter/ Frequency Input Module 1.5 W ADAM-5090 4-Port RS232 Module 0.6 W

TCP Ser i es main unit and each I/O module.

Table 2-3: Power Co nsumption of ADAM-5000 series

ADAM-5000/TCP User’s Manual

2-6

Selecting Your Hardware Components

Chapter 2

‚ Calculate the Summary of the whole system’s power consumption.

For example, there are following items in your system.

ADAM-5000/TCP * 3 & ADAM-5024 * 4 & ADAM-5017 * 6 & ADAM-5068 * 5 & ADAM-5050 * 5 & ADAM-5080 * 4

The power consumption is: 5W * 3 + 2.9W * 4 + 1 .25 * 6 + 1.8 W * 5 + 1.2W * 5 + 1. 5W * 4 = 55.1 W ƒ Selet a suitable power supply from Table2.4 or other comparable power

resource for system operation

Specification

Input

nput Voltage

nput Frequency

nput Current

Out Out

Overload Protection

General

Dimension

Oper

hort Prot

ection

utput

put Voltage put Current

ating Temperature

N-rail M

ountable

PWR-242

~264 V

~63 Hz

1.2 A max.

Yes

+24

2.1 A Yes

181 mm x 113 mm x

60 mm (L x W x H)

50º C (

32~122º F) 0~

Yes

PWR-

243

~132 V

0~264

~63 Hz

1.4 A max.

Yes

+24

3 A Yes

181 mm x 113 mm x

60 mm (L x W x H)

50º C (

32~122º F) 0~

PWR-

25 A/110 V 50 A/220 V

(Inrush current)

181 mm x 113 mm x

60 mm (L x W x H)

50º C (

Table2-4: Power Supply Specification Table

ADAM-5000/TCP User’s Manual

244

0~240

~63 Hz

Yes

+24

4.2 A Yes

32~122º F)

AC AC

2-7

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