B&B DTB User Manual

http://www.del ta.c om .tw /ind ustr ialau toma tion /
DELTA Temperature Controller
DTB Series
User Manual
User Manual
1 Precaution
DANGER! Caution! Electric Shock!
1. Do not touch the AC terminals while the power is supplied to the controller to prevent an electric shock.
2. Make sure power is disconnected while checking the unit inside.
3. The symbol indicates that this Delta B Series Temperature Controller is protected throughout by DOUBLE INSULATION or REINFORCED
INSULATION (equivalent to Class II of IEC 536).
WARNING!
This controller is an open-type temperature controller. Make sure to evaluate any dangerous application in which a serious human injury or serious property damage may occur.
1. Always use recommended solder-less terminals: Fork terminal with isolation (M3 screw, width is 7.0mm (6.0mm for DTB 4824), hole diameter 3.2mm).
Screw size: M3 x 6.5 (With 6.8 x 6.8 square washer). Screw size for DTB4824: M3 x 4.5 (With 6.0 x 6.0 square washer). Recommended tightening torque: 0.4 N.m (4kgf.cm). Applicable wire: Solid/twisted wire of 2 mm2, 12AWG to 24AWG. Please be sure to tighten them properly.
2. Do not allow dust or foreign objects to fall inside the controller to prevent it from malfunctioning.
3. Never modify or disassemble the controller.
4. Do not connect anything to the “No used” terminals.
5. Make sure all wires are connected to the correct polarity of terminals.
6. Do not install and/or use the controller in place s su bje ct to: (a ) Du st or c orr osive gases and liquid. (b) High humidity and high radiation. (c) Vibration and
shock. (d) High voltage and high frequency.
7. Must turn power off when wiring and changin g a temp era tur e sensor.
8. Be sure to use compensating wires that match the thermocouple types when extending or connecting the thermocouple wires.
9. Please use wires with resistance when extending or connecting a platinum resistance thermometer (RTD).
10. Please keep the wire as short as possible when wiring a platinum resistance thermometer (RTD) to the controller and please route power wires as far as
possible from load wires to prevent interference and induced noise.
11. This controller is an open-type unit and must be placed in an enclosure away from high temperature, humidity, dripping water, corrosive materials,
airborne dust and electric shock or vibrati on.
12. Make sure power cables and signals from instruments are all installed properly before energizing the controller, otherwise serious damage may occur.
13. Please do not touch the terminals in the controller or try to repair the controller when power is applied to prevent an electric shock.
14. Wait at least one minute after power is disconnected to allow capacitors to discharge, and please do not touch any internal circuit within this period.
15. Do not use acid or alkaline liquids for cleaning. Please use a soft, dry cloth to clean the controller.
16. This instrument is not furnished with a power sw itch or fuse. Therefore, if a fuse or power switch is required , i nstall the protection close to the instrument.
Recommended fuse rating: Rated voltage 250 V, Rated current 1 A. Fuse type: Time-lag fuse
17. Note: This controller doe s n ot p rovide overcurrent protection. Use of this product requires that suitable overcurrent protection device(s) m us t be a dded to
ensure compliance with all relevant electrical standards and codes. (Rated 250 V, 15 Amps max). A suitable disconnecting device should be provided near the controller in th e end-use installation.
2 Display, LED and Pushbuttons
PV D i spl ay SV D i spl ay
manipulated variable or set value of the parameter.
AT
: flas hes whe n the A ut o-tuning operation is ON.
OUT1/OUT2
: . Press this key to select the desired function mode and confirm a setting value.
: . Press this key to set parameters within function mode.
O
OOO
C, F : . ALM1 ~ A LM 3 : Al ar m output LED, li ghts when AL M 1/ALM2/ALM3 is ON. : . Press this key to decrease values displayed on the SV display. Hold down this key to speed up the decrements. : Hold down this key to speed up the increme ntal action.
3 Ordering Information
DTB
DTB Series DTB : Delta B Series Temperature Controller
1 2 3 4
5
1st Output Group Selection
6
2nd Output Group Selection
7
EVENT Inputs /
CT function (Optional)
Note 1: DTB4824 series: no optional function provided and no extra alarm output supported, but user can set 2nd output as alarm mode. Note 2: DTB4848 series: only one alarm output when optional function supported, but user can set 2nd output as 2nd alarm output. Note 3: “Valve control” with feedback selection is only available for DTB9696RRV.
1 2 3 4 5 6 7
Panel Size (W×H)
4824: 1/32 DIN W48 x H24mm; 4848: 1/16 DIN W48 x H48mm; 4896: 1/8 DIN W48 x H96mm; 9696: 1/4 DIN W96 x H96mm
R: Relay output, SPDT (SPST: 1/16 DIN and 1/32 DIN size), 250VAC, 5A V: Voltage pulse output, 14V +10%~ -20% (Max. 40mA) C: DC current output, 4 ~ 20m A; L: Linear voltage output, 0~5V, 0~10Vdc R: Relay output, SPDT (SPST: 1/16 DIN and 1/32 DIN size), 250VAC, 5A V: Voltage pulse output, 14V +10%~ -20% (Max. 40mA)
None: No EVENT input, No CT (Current transformer); E: EVENT input is provided, No CT (Current transformer) T: CT (Current transformer) is provided, No EVENT input; V: Valve control.
: to dis play th e process value or pa rameter type. : to display the set point, parameter op eration read value,
Auto-t un ing LED ,
: Output LED ights when the output is ON.
Function key
Mode key
Temperature unit LED
Down key
. Press this key to increase values displayed on the SV display .
key
Up
1
, l
C : Celsius F : Fahrenheit
4 Specifications
Input Voltage 100 to 240VAC 50/60Hz Operation Voltage Range 85% to 110% of rated voltage Power Consumption 5VA max. Memory Protection EEPROM 4K bit (non-volatile memory (number of writes: 100,000) Display Method 2 line x 4 character 7-segment LED display Process value(PV): Red color, Set point(SV): Green color
Sensor Type Control Mode PID, ON/OFF, Manual or PID program control (Ramp/Soak control)
Control Output
Display Accuracy 0 or 1 digit to the right of the decimal point (selectable) Sampling Rate Analog input: 150 msec/ per scan Thermocouple or Platinum RTD: 400 msec/per scan RS-485 Communication MODBUS ASCII / RTU communication protocol Vibration Resistance 10 to 55Hz, 10m/s2 for 10min, each in X, Y and Z directions Shock Resistance Max. 300m/ s2, 3 times in each 3 axes, 6 directions Ambient Temperature 0 oC to +50 oC Storage Temperature -20 oC to +65 oC Altitude 2000m or less Relative Humidity 35% to 80% (non-condensing)
5
Input Temperature Sensor Type Register Value LED Display Temperature Range
0~50mV Analog Input 17 4~20mA Analog Input 16 0~20mA Analog Input 15 0V~10V Analog Input 14 0V~5V Analog Input 13 Platinum Resistance (Pt100) 12 Platinum Resistance (JPt100) 11 Thermocouple TXK type 10 Thermocouple U type 9 Thermocouple L type 8 Thermocouple B type 7 Thermocouple S type 6 Thermocouple R type 5 Thermocouple N type 4 Thermocouple E type 3 Thermocouple T type 2 Thermocouple J type 1 Thermocouple K type 0
Note 1 : An external 250Ω precision resistor should be connected when the current input is selected as the input temperature sensor type.. Note 2 :
(Operation mode) must be set if user wish to specify decimal point position. Except for the thermocouple B, S, R type, the decimal
point positions of all the other thermocouple type input sensors can be set.
The default range of analog input is -999 ~ 9999. For example, when a 0~20mA analog input is selected as the input temperature sensor type, -999
indicates 0mA and 9999 indicates 20mA. If change the input range to 0 ~ 2000, then 0 indicates 0mA and 2000 indicates 20mA. One display scale is equal to 0.01mA.
Thermocouple: K, J, T, E, N, R, S, B, L, U, TXK 3-wire Platinum RTD: Pt100, JPt100 Analog input: 0~5V, 0~10V, 0~ 20 m A, 4~20 m A, 0~50mV
Relay output: SPDT (SPST: 1/16 DIN and 1/32 DIN size), Max. load 250VAC, 5A resistive load Voltage pulse output: DC 14V, Max. output current 40mA Current output: DC 4 ~ 20m A output (Load resistance: Max. 600Ω) Linear voltage output: 0~5V, 0~10V
Temperature Sensor Type and Temperature Range
-999 ~ 9999
-999 ~ 9999
-999 ~ 9999
-999 ~ 9999
-999 ~ 9999
-200 ~ 600
-20 ~ 400
-200 ~ 800
-200 ~ 500
-200 ~ 850
100 ~ 1800
0 ~ 1700 0 ~ 1700
-200 ~ 1300 0 ~ 600
-200 ~ 400
-100 ~ 1200
-200 ~ 1300
o
o
o
C
2
o
C
o
C
o
C
o
C
o
C
o
C C C
o
C
o
C
o
C
o
C
6
u
Operation
There are three modes of operation: operation, regulation and initial setting. When power is applied, controller gets into the operation mode. Press the mode. Pressing the PV/SV: Sets the temperature set point and displays the temperature process value. Use
Setting method: While in any function mode, press the
key to switch to regulation mode. If the key is pressed for more than 3 seconds, controller will switch to the initial setting
key while in the regulation mode or initial setting mode, forces the controller to return to the operation mode.
keys to set the temperature set point.
key to select the desired function and use the keys to change settings.
Press
key to save the changes.
The next flow chart shows how to switch for settings and internal functions:
Regulation Mode Operation Mode
Auto-tuning
(Set in PID control and RUN mode)
Press
4 groups PID modes (n=0~3). When n=4, PID control is auto regulated.
Press
PD control offset
(When PID control is ON and Ti=0, set the value of PdoF.
Press
(Set in ON/OFF control mode)
Press
setting
Heating hystereisis setting
Press key less than 3 sec
Press key
Regulation Mode
set temperature set point
Press
Press
Start pattern setting (PI D
program control and
Press
Press
Operation Mode
Use key to
Control setting RUN or STOP
Time settin g .
Decimal point position selection (except for B, S, R type, all the other types can be set)
Press key more than 3 sec
Press key
Press
do not display when analog input
Press
Press
Press
Initial Setting Mode
Initial Setting Mode
Set input type
Set temperature unit
Set upper-limit of temperature range
Se t lower-limit of temperature range
Cooling hystereisis setting
(Set in ON/OFF control mode)
Press
or
(Set in PID control mode) Press
Heating/Cool ing control cycle setting
Control cycle setting of 2nd output group
(Set in PID control and Dual Loop output control mode)
Press
P value of 1st & 2nd output gro during dual loop output control
P value of 2nd output group =
Press
x (P value of 1st output group)
(This parameter is available only when ALA1 function enables)
Press
(This parameter is available only when ALA1 function enables)
Press
(This parameter is available only when ALA2 function enables)
Press
(This parameter is available only when ALA2 function enables)
Press
Upper-limit alarm 1
Lower-limit alarm 1
Upper-limit alarm 2
Lower-limit alarm 2
Select control mode
(See "Pattern and set Editing selection" for detail)
Press
Select heatin g/c ooling contro l or dual loop output control
Press
Alarm 1 mode setting
Press
Alarm 2 mode setting
Press
Dead Band (Set in Dual Loop output control mode)
Press
Swit ch set tin g f or feedback
signal of valve. (Display when valve control is ON) Press
Autom atica lly regulat e feedback value.
(Dis play when valve control is ON ) Press
Press
Upper-limit alarm 3
(This parameter is available only when ALA3 function enables)
Press
Lower-limit alarm 3
(This parameter is available only when ALA3 function enables)
Press
Setting lock mode
Press
Press
Press
Press
Alarm 3 mode setting
Set system alarm
Communication write function enable/ disa ble
3
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