Bazooka TOYOTA TUNDRA D-CAB Installation Manual
TOYOTA TUNDRA D-CAB 2004 - VSE SUBWOOFER (JBL)
Preparation
Part Number: PTS20-34040 (VSE)
PTS20-34042 (JBL Wire Harness)
VSE Kit Contents
Item # Quantity Reqd. Description
1 1 Vehicle Specific Enclosure
(VSE) Subwoofer
4 1 Product Feature Placard
5 1 Service Care Card
Wire Harness Bag Contents
Item # Quantity Reqd. Description
1 1 JBL Audio VSE Wire
Harness
2 1 Instruction sheet
3 4 7” Wire Ties
4 2 Foam Tape
5 1 10mm Ground Bolt
Additional Items Required For Installation
Item # Quantity Reqd. Description
1
Conflicts
None:
Recommended Tools
Personal & Vehicle
Protection
Vehicle Protection Seat/Floor Covers Part Protection Blankets
Special Tools Notes
Installation Tools Notes
Panel Removal Tool Nylon Removal Tool (NRT)
Socket/Ratchet 10mm
Socket Extension 6 inch (optional)
Torque Wrench
Pliers 1. Diagonal Cutters
Screwdriver (Manual or
Electric)
Clip Removal Tool
Special Chemicals Notes
Cleaner 3MTM Prep Solvent–70 (if
Notes
3 lbf·ft , and 10 lbf·ft
2. Long Nose (optional)
Magnetized Philips # 2
required)
NOTE: Part number of this accessory may not be
the same as the part number shown.
General Applicability
All Tundra D-Cab Grades w/JBL AUDIO
Recommended Sequence of Application
Item # Accessory
1a Install Security/Audio
1b Install VSE Subwoofer
2 Install Molded Dash
*Mandatory
Vehicle Service Parts (may be required for reassembly)
Item # Quantity Reqd. Description
1
Legend
STOP: Damage to the vehicle may occur. Do not
proceed until process has been complied with.
OPERATOR SAFETY: Use caution to avoid risk of
injury.
CAUTION: A process that must be carefully observed
in order to reduce the risk of damage to the
accessory/vehicle and to ensure a quality installation.
TOOLS & EQUIPMENT: Used in Figures calls out t
specific tools and equipment recommended for this
process.
REVISION MARK: This mark highlights a change in
installation with respect to previous issue.
Bass Tube Specifications
Woofer Size 6” Voice Coil Size
1”high power/high
temp.
Magnet Size 15 oz.
Frequency Response 39 – 85 hz.
Efficiency 105dB
Power Handling 100 watts
Dimensions 18.125” x 8.5” x 10”
Weight 14 lbs.
Impedance 2 ohms DVC
he
Issue: A 12/22/04
Page 1 of 11 pages
TOYOTA TUNDRA D-CAB 2004 - VSE SUBWOOFER (JBL)
N
Procedure
Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this
accessory should follow approved guidelines to ensure a quality installation.
These guidelines can be found in the "Accessory Installation Practices" document.
This document covers such items as:-
• Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.).
• Safety (eye protection, rechecking torque procedure, etc.).
• Vehicle Disassembly/Reassembly (panel removal, part storage, etc.).
• Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.).
Please see your Toyota dealer for a copy of this document.
1. Pre-installation Precautions
STOP
(a) Use Seat & Floor Protectors and Fender
Fig. 2a
egative Battery Cable
10 mm Socket
Covers/Blankets to avoid damage to surfaces.
Operator Safety Warning (if applicable.)
STOP
(b) Place all removed parts on a protective
surface.
2. Battery Disconnect
(a) Remove the NEGATIVE (-) battery terminal
using a 10mm socket before any disassembly
starts. (Fig. 2a).
3. Disassemble Driver Rear Scuff Plate
(a) Remove driver side rear scuff plates by
removing the 3 Phillips screws and carefully
pulling upward. (Fig. 6c)
4. Remove Rear Cab Panel
(a) Slide the front seats forward.
Issue: A 12/22/04
Fig. 7a Fig. 7b
Fig. 7c
Fig. 7d
(b) Tumble both the passenger and drivers’ rear
seats forward.
(c) Remove the rear cab panel
(1) Release the 2 cargo hangers by pulling on
the head of the hanger. (Fig. 7a & 7b)
(2) Using an NRT, remove the bolt cover.
(Fig. 7c)
(3) Using a 10mm socket, remove the 10mm
bolt that attaches the cab panel. (Fig. 7d)
Page 2 of 11 pages
TOYOTA TUNDRA D-CAB 2004 - VSE SUBWOOFER (JBL)
Procedure
(4) Unsnap the cab panel from the cab and
remove from vehicle.
(5) There are a total of 17 clips attached to
the panel, in the event that any clips
Fig. 7e Fig. 7f
Fig. 7g
Fig. 8b
remained attached to the vehicle, remove
them using an approved clip removal tool
and reinstall them to the panel.
(d) Remove & discard the rear driver side
storage well cover. (Fig. 7e)
(e) Remove the (4) side X-mas tree fasteners and
discard. (Fig. 7f)
(f) Remove storage well liner, (3) fasteners and
discard. (Fig. 7g)
(g) Disconnect the vehicle harness from the
amplifier.
5. Route Wire Harness
(a) Place the VSE over the storage well as
shown. (Fig. 8a)
(b) Route the wire harness through the large hole
Fig. 8a
Fig. 8c
Fig. 8d
Fig. 8e
on the outside of the storage well. (Fig. 8b)
(c) Plug wire harness connector into the
connector on the VSE. (Fig. 8c)
(d) Move the VSE toward the driver side.
(1) Pull the slack back through the hole.
(e) Align the 4 mounting clips on the VSE with
the mounting holes on the vehicle floor, and
apply pressure to the clips to securely fasten.
(Fig. 8d)
(f) Route the wire harness in the rear driver side
foot well and wire tie as shown. (Fig. 8e)
Issue: A 12/22/04
Page 3 of 11 pages
TOYOTA TUNDRA D-CAB 2004 - VSE SUBWOOFER (JBL)
Procedure
(g) Route wire harness along the factory harness
and wire tie as shown. (Fig. 8f & 8g)
(1) Start the wire tie outside the pillar cover
Fig. 8f
Fig. 8h Fig. 8i
Keep clear for
panel clip
Fig. 8g
Harness
clip
Foam tape
on back of
connectors
Wire t
ie
to clip
and slide up the harness, tighten to the
existing harness clip and cut off excess.
(h) Continue to route the wire harness along the
factory harness and connect to the amplifier
as shown. (Fig. 8h)
(i) Using the supplied 10mm bolt, install the
ground ring onto the vehicle accommodated
weld nut. (Fig. 8i)
(1) Torque bolt to 10 lbf·ft
(j) Connect wire harness to the vehicle wire
harness and route as shown.
(1) The wire harness must be routed so as not
to interfere with the panel clip. (Fig. 8j)
(2) Foam tape wrap the back of connectors to
prevent rattles. (Fig. 8j)
Wire tie
to bracket
Fig. 8j
(3) Wire tie to the metal bracket and to the
existing wire harness clip as shown.
(Fig. 8j)
6. In Process Functional Test.
(a) Reconnect the harness to the radio.
(1) Reconnect the Satellite radio harness if so
equipped
(2) Reconnect antennae cable.
(b) Reinstall radio.
(1) Be sure the wire harness is not pinched.
(c) Securely fasten (hand tighten) the four (4)
mounting fasteners using the 10mm socket.
DO NOT OVER TIGHTEN
Issue: A 12/22/04
Page 4 of 11 pages
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