Bazooka PTS20-34040, PTS20-34041 Installation Instructions Manual

Download

Page 1

TOYOTA TUNDRA D-CAB 2004 - VSE SUBWOOFER (NON-JBL)

Preparation

Part Number: PTS20-34040 (VSE) PTS20-34041 (Non-JBL Wire Harness)

VSE Kit Contents

Item # Quantity Reqd. Description 1 1 Vehicle Specific Enclosure

(VSE) Subwoofer 4 4 Product Feature Placard 5 1 Service Care Card

Wire Harness Bag Contents

Item # Quantity Reqd. Description 1 1 Non-JBL Audio VSE Wire

Harness 2 1 Instruction sheet 3 14 7” Wire Ties 3 1 10mm Ground Bolt

Additional Items Required For Installation

Item # Quantity Reqd. Description 1

Conflicts

None:

Recommended Tools

Personal & Vehicle Protection

Vehicle Protection Seat/Floor Covers Part Protection Blankets

Special Tools Notes

Installation Tools Notes

Panel Removal Tool Nylon Removal Tool (NRT) Socket/Ratchet 10mm Socket Extension 6 inch (optional) Torque Wrench

Pliers 1. Diagonal Cutters

Screwdriver (Manual or Electric) Clip Removal Tool

Special Chemicals Notes

Cleaner 3MTM Prep Solvent–70 (if

Notes

3 lbf·ft , and 10 lbf·ft

2. Long Nose (optional) Magnetized Philips # 2

required)

NOTE: Part number of this accessory may not be the same as the part number shown.

General Applicability

All Tundra D-Cab Grades w/ NON JBL AUDIO

Recommended Sequence of Application

Item # Accessory 1a Install Security/Audio 1b Install VSE Subwoofer 2 Install Molded Dash

*Mandatory

Vehicle Service Parts (may be required for reassembly)

Item # Quantity Reqd. Description 1

Legend

STOP: Damage to the vehicle may occur. Do not

proceed until process has been complied with. OPERATOR SAFETY: Use caution to avoid risk of

injury. CAUTION: A process that must be carefully observed

in order to reduce the risk of damage to the accessory/vehicle and to ensure a quality installation.

TOOLS & EQUIPMENT: Used in Figures calls out t specific tools and equipment recommended for this process.

REVISION MARK: This mark highlights a change in installation with respect to previous issue.

Bass Tube Specifications

Woofer Size 6” Voice Coil Size

1”high power/high

temp. Magnet Size 15 oz. Frequency Response 39 – 85 hz. Efficiency 105dB Power Handling 100 watts Dimensions 18.125” x 8.5” x 10” Weight 14 lbs. Impedance 2 ohms DVC

Issue: A 08/16/04

Page 1 of 12 pages

Page 2

TOYOTA TUNDRA D-CAB 2004 - VSE SUBWOOFER (NON-JBL)

Procedure

Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this accessory should follow approved guidelines to ensure a quality installation.

These guidelines can be found in the "Accessory Installation Practices" document.

This document covers such items as:-

• Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.).

• Safety (eye protection, rechecking torque procedure, etc.).

• Vehicle Disassembly/Reassembly (panel removal, part storage, etc.).

• Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.).

Please see your Toyota dealer for a copy of this document.

1. Pre-installation Precautions

STOP

(a) Use Seat & Floor Protectors and Fender

Fig. 2a

egative Battery Cable

10 mm Socket

Fig. 3a Fig. 3b

Fig. 3d

Covers/Blankets to avoid damage to surfaces. Operator Safety Warning (if applicable.)

STOP

(b) Place all removed parts on a protective

surface.

2. Battery Disconnect

(a) Remove the NEGATIVE (-) battery terminal

using a 10mm socket before any disassembly starts. (Fig. 2a).

3. Disassemble Center Instrument Panel (IP)

(a) Starting with the center portion of the center

IP, pull out the three (3) ventilation control knobs. (Fig. 3a)

(b) Using the #2 Philips Screwdriver, remove the

3 screws behind the left, right & center climate control knobs. (Fig. 3b)

Issue: A 12/15/04

Fig. 3e

Page 2 of 12 pages

expose the screw behind each of the vents. (1) Using the #2 Philips Screwdriver, remove

the 2 screws behind the vents. (Fig. 3c)

(d) Remove the center IP

(1) Carefully disconnect the connectors

located behind the center IP. (Fig. 3d)

(2) An NRT may be used to remove difficult

connectors from center IP.

Page 3

TOYOTA TUNDRA D-CAB 2004 - VSE SUBWOOFER (NON-JBL)

Procedure

4. Remove Radio

Fig. 4a

Fig. 5a

(a) With the center IP removed, use a 10mm

socket to remove the four (4) bolts from the radio bracket. (Fig. 4a)

(b) Pull out the Radio and carefully disconnect

the connectors located behind. (1) A NRT may be used to release difficult

connectors from the radio.

5. Disassemble Glove Compartment

(a) Using the #2 Philips Screwdriver, remove the

2 screws attached to the glove compartment hinges. (Fig. 5a)

6. Disassemble Passenger Front & Rear Scuff

Plates & Passenger Front Kick Panel

(a) Remove the front passenger scuff plate by

Fig. 6b

Fig. 6a

Fig. 6c

removing the 4 Philips screws and carefully pulling upward. (Fig. 6a)

(b) Remove passenger kick panel by removing

the plastic nut (located near firewall) using a needle nose plier and pulling out the kick panel. (Fig. 6b)

removing the 3 Phillips screws (per side) and carefully pulling upward. (Fig. 6c)

7. Remove Rear Cab Panel

(a) Slide the front seats forward. (b) Tumble both the passenger and drivers’ rear

seats forward.

(1) Release the 2 cargo hangers by pulling on

Fig. 7a Fig. 7b

Issue: A 12/15/04

the head of the hanger. (Fig. 7a & 7b)

Page 3 of 12 pages

Page 4

TOYOTA TUNDRA D-CAB 2004 - VSE SUBWOOFER (NON-JBL)

Procedure

(2) Using an NRT, remove the bolt cover.

(Fig. 7c)

(3) Using a 10mm socket, remove the 10mm

bolt that attaches the cab panel. (Fig. 7d)

Fig. 7e

Fig. 7c

Fig. 7f

Fig. 8b

Fig. 7d

Fig. 7g

(4) Unsnap the cab panel from the cab and

remove from vehicle.

(5) There are a total of 17 clips attached to

the panel, in the event that any clips remained attached to the vehicle, remove them using an approved clip removal tool and reinstall them to the panel.

(d) Remove & discard the rear driver side

storage well cover. (Fig. 7e)

(e) Remove the (4) side X-mas tree fasteners and

discard. (Fig. 7f)

(f) Remove storage well liner, (3) fasteners and

discard. (Fig. 7g)

8. Route Wire Harness

(a) Place the VSE over the storage well as

Fig. 8a

Fig. 8c

Fig. 8d

Fig. 8e

shown. (Fig. 8a)

(b) Route the wire harness through the large hole

on the outside of the storage well. (Fig. 8b)

connector on the VSE. (Fig. 8c)

(d) Move the VSE toward the driver side.

(1) Pull the slack back through the hole.

(e) Align the 4 mounting clips on the VSE with

the mounting holes on the vehicle floor, and apply pressure to the clips to securely fasten. (Fig. 8d)

(f) Route the wire harness in the rear driver side

foot well and wire tie as shown. (Fig. 8e)

Issue: A 12/15/04

Page 4 of 12 pages

Page 5

TOYOTA TUNDRA D-CAB 2004 - VSE SUBWOOFER (NON-JBL)

Procedure

(g) Route wire harness along the factory harness

and wire tie as shown. (Fig. 8f & 8g) (1) Start the wire tie outside the pillar cover

Fig. 8f

Fig. 8h

Fig. 8j

Fig. 8g

Fig. 8i

Harness clip

Fig. 8k

and slide up the harness, tighten to the existing harness clip and cut off excess.

(h) Remove rear corner of the rear carpet from

under the driver side pillar cover and route the wire harness under the cover. (Fig. 8h)

(1) Tuck the carpet back under the pillar

cover.

(i) Using the supplier 10mm bolt, install the

ground ring onto the vehicle accommodated weld nut. (Fig. 8i)

(1) Torque bolt to 10 lbf·ft

(j) Continue to route the wire harness under the

rear edge of the carpet. (Fig. 8j)

(k) Remove rear corner of the rear carpet from

under the passenger side pillar cover and

Fig. 8l

route the wire harness under the cover, toward the passenger side rear door opening. (Fig. 8k)

(1) Wire tie the wire harness to the vehicle

harness as described in step g-1.

(2) Tuck the carpet back under the pillar

cover.

(l) Route the wire harness along existing vehicle

harness in the rear door opening. (1) Release the white plastic carpet clip and

route wire harness underneath. (Fig. 8l)

(2) Fasten to the vehicle harness using (3) 7”

wire ties as shown. Trim excess. (Fig. 8l)

Carpet clip

(m) Route wire harness behind the B-pillar cover

toward the front.

Issue: A 12/15/04

Page 5 of 12 pages

Page 6

TOYOTA TUNDRA D-CAB 2004 - VSE SUBWOOFER (NON-JBL)

Procedure

Fig. 8p

Fig. 8m

Under branch

Fig. 8o

Fig. 8q

Fig. 8n

Carpet clip

Wire tie

(1) Tuck the wire harness under the B-pillar

cover. (Fig. 8m)

(n) Route the wire harness along existing vehicle

harness in the front door opening. (1) Route the harness under the “branch” in

the vehicle harness. (Fig. 8n)

(2) Release the white plastic carpet clip and

route wire harness underneath. (Fig. 8o)

(3) Fasten to the vehicle harness using (3) 7”

wire ties as shown. Trim excess. (Fig. 8o)

(o) Route wire harness up kick panel

(1) Insert wire harness into existing clip.

(Fig. 8p)

(2) Fasten to the vehicle harness using (1) 7”

wire tie as shown. Trim excess. (Fig. 8q)

Fig. 8r

Fig. 8t

VSE connector

Behind bracket

Tuck wire

Fig. 8v

Fig. 8u

Relay box

Fig. 8w

Fig. 8s

Wire goes over

(3) Route wire harness behind the dash

bracket, behind the duct and up toward the glove box opening. (Fig. 8r)

(p) From the glove box opening, retrieve wire

from behind the duct. (Fig. 8s) (1) Route the wire harness toward the radio

opening

(q) Tuck the wire harness between the HVAC

components. (Fig. 8t)

(r) Route the wire harness over the relay box.

(Fig. 8u)

(s) Continue to feed the harness under the duct

and toward the radio opening.

(t) Retrieve wire harness from bottom right

corner of radio opening.

Vehicle connector

Issue: A 12/15/04

Wire tie

Page 6 of 12 pages

(u) Connect the wire harness to vehicle radio

harness. (Fig. 8v)

(v) Wire tie the harness assembly as shown.

(Fig. 8w)

Page 7

TOYOTA TUNDRA D-CAB 2004 - VSE SUBWOOFER (NON-JBL)

Procedure

Torque Wrench, 10mm Socket

egative Battery Cable

Fig. 8x

Factory cli

Wire tie

(w) Wire tie the harness to the factory harness

next to the brown factory wire tie clip. (Fig. 8x)

9. In Process Functional Test.

(a) Reconnect the harness to the radio.

(1) Reconnect the Satellite radio harness if so

equipped

(2) Reconnect antennae cable.

(b) Reinstall radio.

(1) Be sure the wire harness is not pinched.

mounting fasteners using the 10mm socket. DO NOT OVER TIGHTEN

(d) Reconnect the negative battery terminal.

(Fig. 9a)

Fig. 10-1

90˚

(1) Position the negative terminal at an angle

of 90˚ to the battery as shown.

(2) Tighten the nut with 4.1 N-m (36 lbf-in)

of torque.

(3) Be careful not to touch the positive

battery terminal.

(e) Turn ignition key to "ACC" position. (f) Press the power button on the receiver/player

head unit. Verify the backlighting illuminates.

(g) Verify that the green led on the VSE is

illuminated, and that sound is coming out of the driver.

NOTE: If the green light on the VSE unit is illuminated, and there is no sound coming from the driver –then one (or more) of the four (4) speaker wires are disconnected.

Issue: A 12/15/04

Page 7 of 12 pages

Page 8

TOYOTA TUNDRA D-CAB 2004 - VSE SUBWOOFER (NON-JBL)

Procedure

NOTE: If the green light on the VSE unit is NOT illuminated – then the wire harness is not properly connected to either the radio/amplifier, or is not properly grounded.

10. Reassemble Interior

11. Test and Set Up Procedures

(a) Gain Control Knob Adjustment

(1) Remove gain control knob with needle

nose pliers. (Fig.11a)

(2) With a small slotted screwdriver, gently

Fig. 11a Fig. 11b

LED

Fig. 11c Fig. 11d

turn the gain control fully counterclockwise. (Fig.11b)

(3) Re-install gain control knob with white

mark at 9:00. (Fig.11c)

(b) Match up white mark on gain control knob

with mark on enclosure. (Fig.11d)

Subwoofer will power up when the vehicle’s ignition is turned on. (indicated by illumination of the POWER L.E.D. on the Gain Control module of the unit.)

(d) Using the tone controls on the radio, adjust

the balance left and right, to verify that VSE Subwoofer produces sound on both sides, and that the sound is loudest when the balance is set to the center.

Issue: A 12/15/04

12. Post Installation

(a) Clean up and remove any trash. (b) If required, wipe down all applicable interior

surfaces with a plastic safe, VDC approved cleaner. to remove fingerprints, etc

compartment

(d) Hang Product Feature Placard onto the

rearview mirror.

Page 8 of 12 pages

Page 9

TOYOTA TUNDRA D-CAB 2004 - VSE SUBWOOFER (NON-JBL)

Checklist - these points MUST be checked to ensure a quality installation. Check: Look For:

Accessory Function Checks

Turn on Radio

Verify CD & Satellite Tuner (if equipped)

Antenna is functioning

Bazooka Tube operation

Vehicle Function Checks

Hazard Button

Radio display turns on & sound is heard

CD player functions & Satellite Tuner stations are playing (if equipped)

Reception of AM/FM stations

Bazooka Tube – Listen to Bazooka Tube to make sure it is functioning properly or by feeling the Bazooka for vibration. Be sure the Phase Switch is in the “UP” position.

Functioning Hazard Lights

HVAC

Rear Window Defogger

Passenger Seat Belt Warning Light

All HVAC controls function properly

Functioning Rear Window Defogger

Functioning Seat Belt Warning Light

Issue: A 12/15/04

Page 9 of 12 pages

Page 10

TOYOTA TUNDRA D-CAB 2004 - VSE SUBWOOFER (NON-JBL)

Troubleshooting

Condition: Check For:

No sound from VSE Subwoofer, however factory speakers still play

o Is the green L.E.D. lit on the VSE

Subwoofer? If not, check for 12 volts on pins of the VSE Subwoofer with the ignition on. If either pin doesn’t indicate 12 volts, check T-Harness connectors behind the radio.

o Is the 14-pin connector securely

connected to the VSE Subwoofer?

Distorted Sound

Low Sound

o Is the ground ring securely fastened to

the rear anchorage bolt?

o Fold down the rear seat. o Adjust the radio to a comfortable

listening level, and then turn the “gain control” knob on the VSE Subwoofer counter-clockwise until the sound becomes clean.

o Fold down the rear seat. o Adjust the radio to a comfortable

listening level, and then turn the “gain control” knob on the VSE Subwoofer clockwise until the sound becomes audible. Do not adjust the level too high, as this will result in distorted sound.

Rattling Noises

Issue: A 12/15/04

o Rattling will be evident in some panels

at extreme volume conditions, but make sure you have performed the following to minimize noise:

o Securely tightened Mounting Hardware

so VSE Subwoofer does not move.

Page 10 of 12 pages

Page 11

TOYOTA TUNDRA D-CAB 2004 - VSE SUBWOOFER (NON-JBL)

Troubleshooting

Condition: Check For:

Dimming Radio Lights

Radio does not come on

No Sound at all

VSE Subwoofer produces sound on the right or the left, but not both.

o Dimming Radio Lights could occur when

the VSE Subwoofer is played at high volumes.

o Check to ensure that the main connector,

antenna connector, and auxiliary connector have been correctly plugged back in.

o Is the fuse under the hood still operational? o Is the battery ground reconnected? o Is the radio connector securely seated?

o Check T-Harness connections at the back of

the radio. All connectors must be securely fastened to the correct wiring for both channels to produce audio output.

Issue: A 12/15/04

Page 11 of 12 pages

Page 12

TOYOTA TUNDRA D-CAB 2004 - VSE SUBWOOFER (NON-JBL)

Troubleshooting

Condition: Check For:

WIRING CONNECTOR SCHEMATICS:

Harness Split Radio Connector Subwoofer Connector

Pin No. Wire Color Function

1 Red 12 Volt Battery Connection (B+) 2 White/Black Left Front Speaker (-) 3 Gray/Black Right Front Speaker (-) 4 Blue/White Remote Turn-On/Ignition (Switched+) 5 White Left Front Speaker (+) 6 Gray Right Front Speaker (+)

Harness Split Connector

Subwoofer Connector

Pin No. Wire Color Function

1 Black Chassis Ground 2 N/A N/A 3 N/A N/A 4 N/A N/A 5 White Left Front Speaker (+) 6 Grey Right Front Speaker (+) 7 N/A N/A 8 Red 12 Volt Battery Connection (B+)

9 Blue/White Remote Turn-On/Ignition (Switched+) 10 N/A N/A 11 N/A N/A 12 White/Black Left Front Speaker (-) 13 Grey/Black Right Front Speaker (-) 14 N/A N/A

Radio Connector (R4 GRAY)

Pin No. Wire Color Function

1 Right Front Speaker (+)

2 Left Front Speaker (+)

3 NO CONNECTION NO CONNECTION

4 NO CONNECTION NO CONNECTION

5 12 Volt Ignition Switched (B+)

6 12 Volt Battery Connection (B+)

7 Right Front Speaker (-)

8 Left Front Speaker (-)

9 Chassis Ground (B-) 10 Power Antenna Control (+) 11 Power Antenna Control (-) 12

Dimmer / Illumination Control (B+ variable)

Issue: A 12/15/04

Page 12 of 12 pages