Bayou Classic 2212 User Manual

MODEL
#2212
LP GAS COOKER
OWNER’S MANUAL
SAFETY ALERTS, ASSEMBLY & OPERATING INSTRUCTIONS
GENERAL MAINTENANCE & STORAGE
This Instruction Manual contains important information necessary for the proper
assembly and safe use of this appliance. Y
instructions in this manual before assembling and using this appliance.
ou must carefully read and follow all warnings and
KEEP THIS MANUAL FOR FUTURE REFERENCE
WARNING
• The maximum size cooking vessel for fr
The maximum amount of cooking oil/grease for the supplied 10-quart cooking vessel is 3 quarts.
• Do not use a cooking vessel smaller than 12-inches diameter.
• This appliance is not for frying whole turkeys.
ying with this cooker using oil/grease is 10-quart.
For Questions and Information call us at: 1-800-864-6194 Monday - Friday 8:00am - 5:00pm CST
Barbour International, Inc. • 101 Cypress Way • Brandon, MS 39042 • www.thebayou.com
CONTENTS
W
arnings & Dangers
1 - 8
Turning off Cooker and Disconnecting Hose
17
Assembly Instructions LP Gas Cylinder Specifications Regulator Hose Assembly Connecting Regulator Hose Assembly to Cooker Connecting Regulator Hose Assembly
to LP Gas Cylinder Gas Leak Testing Pre-Cooking Check List & Positioning the Cooker Lighting Instructions Burner Flame Check and How to Re-ignite Burner
If you have a missing or damaged part, please do not return this item to the store.
10 - 11
12 12 13
13 - 14
15 16 17
9
Operating Instructions Test Your Thermometer and Placement How to Determine Proper Amount of Oil Frying Instructions Cooking Oil: Important Facts to Know Trouble Shooting Tips Trouble Shooting Guide General Maintenance and Storage Care and use Instructions for Cookware
18
18 - 19
19
20 - 21
22 23 24 25 25
Call Barbour International, Inc. for assistance:
1-800-864-6194
Monday-Friday 8:00am - 5:00pm CST
LIMITED WARRANTY
Barbour Inter assembled and operated in accordance with the printed instructions accompanying it, then for a period of one (1) year from the date of purchase, all parts in such gas fryer/cooker shall be free from defects in material and workmanship. Vendor may require reasonable proof of your date of purchase from an authorized retailer or distributor. Therefore, you should retain your sales slip or invoice. This Limited Warranty shall be limited to the repair or replacement of parts, which prove defective under normal use and service and which Vendor shall determine in its reasonable discretion upon examination to be defective. Before returning any parts, you should contact Vendor's Customer Service Department using the contact information listed below. If Vendor confirms, after examination, a defect covered by this Limited Warranty in any returned part, and if Vendor approves the claim, Vendor will replace such defective part without charge. If you return defective parts, transportation charges must be prepaid by you. Vendor will return replacement parts to the original retail purchaser, freight or postage prepaid.
This Limited Warranty does not cover any failures or operating difficulties due to accident, abuse, misuse, alteration, misapplication, improper installation or improper maintenance or service by you or any third party, or failure to perform normal and routine maintenance on the gas fryer/cooker, as set out in this owner's manual. In addition, the Limited Warranty does not cover damage to the finish, such as scratches, surface chips and cracks, discoloration, rust or other weather damage, after purchase.
This Limited Warranty is in lieu of all other express warranties. Vendor disclaims all warranties for products that are purchased from sellers other that authorized retailers or distributors. AFTER THE PERIOD OF THE ONE (1)-YEAR EXPRESS WARRANTY, VENDOR DISCLAIMS ANY AND ALL IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. FURTHER, VENDOR SHALL HAVE NO LIABILITY WHATSOEVER TO PURCHASER OR ANY THIRD PARTY FOR ANY SPECIAL, INDIRECT, PUNITIVE, INCIDENTAL, OR CONSEQUENTIAL DAMAGES. Vendor assumes no responsibility for any defects caused by third parties. This Limited Warranty gives the purchaser specific legal rights; a purchaser may have other rights depending upon where he or she lives. Some jurisdictions do not allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long a warranty lasts, so the above exclusion and limitations may apply to you.
Vendor does not authorize any person or company to assume for it any other obligation or liability in connection with the sale, installation, use, removal, return, or replacement of its equipment, and no such representations are binding on Vendor.
national, Inc. ("Vendor") warrants to the original retail purchaser of this gas fryer/cooker and no other person, that if this gas fryer/cooker is
NOTE TO CONSUMER
This LP Gas Cooker is a specialized high pressure gas appliance having greater heat output than traditional kitchen stoves. It is referred to as a kitchen stove, this cooker does not have automatic thermostat controls so must be attended and monitored at all times during use.
This LP Gas Cooker is for OUTDOOR USE ONLY!
Do not use a cooking vessel larger than 10-quart for frying on this cooker. Do no use a cooking vessel smaller than 12" diameter on this cooker.
This cooker provides multiple cooking options such as frying fish, chicken, french fries, hushpuppies, wings and onions. You can also use this cooker to cook soups, stews and gumbo; boil or steam seafood, crawfish and vegetables.
As with any cooking appliance, care must be taken to follow all Safety Precautions and Instructions in order to achieve safe and satisfactory cooking results.
Restrict the use of this appliance to adults who can read, understand and follow the warnings and instructions in this manual, and on the cooker. Safety Alerts alone cannot eliminate the hazards that they signal. Strict compliance with these instructions, plus common sense operation, are primary accident prevention measures.
cooker and appliance in this manual and on warning tags. Same as
SAFETY SYMBOLS
The symbols and boxes shown below explain what each heading means. Read and follow all of the safety war
THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE THIS PRODUCT
WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!
Carefully read and follow all WARNINGS, SAFETY PRECAUTIONS, ASSEMBLY and OPERATING INSTRUCTIONS contained in this manual and on the cooker
DO NOT skip any of the warnings and instructions! SAVE THIS MANUAL FOR FUTURE REFERENCE.
WARNING
nings and instructions contained in this manual and on the cooker.
.
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injur
Hazard or unsafe practices which could result in severe proper
Hazard or unsafe practices which could result in minor personal injur
.
ty damages, personal injury, or death.
y, product, or property damages.
y.
FOR YOUR SAFETY:
For Outdoor Use Only (outside any enclosure)
1. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
2. Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.
3. Failure to follow these instructions could result in fire or explosion, which could cause property damage, personal injury, or death.
1
SAFETY PRECAUTIONS AND WARNINGS
WARNING
This cooker does not have automatic thermostat controls.
Failure to follow these instructions could result in fire or explosion
which could cause pr operty damage, personal injury or death!
ALWAYS
operate in a open area
a minimum of 10-ft from
buildings, trees
and overhangs.
NEVER
use on decks, boats or
any combustible surface!
OUTDOOR USE ONLY!
Do not operate inside
garages, carports
or patios.
NEVER
place flammable or
combustible materials
within 25-ft of cooker.
NEVER
LEAVE COOKER
UNATTENDED!
NEVER
cover pot with lid when
preheating oil or frying.
NEVER
use under any
roof or overhang.
NEVER!
allow children or pets near
the cooking area
during and after use.
NEVER!
No barefeet or sandals
when cooking.
HOT!
Extremely hot during and after use.
Allow appliance to cool
below 115˚F (45˚C)
before cleaning or storing
wear protective mitts, gloves,
ALWAYS
goggles and long sleeve
clothing when cooking.
ALWAYS
use an accurate thermometer to monitor temperature when
preheating oil or frying.
Remember: Think Safety and Use Common Sense!
2
WARNING
This cooker is a high pressure gas appliance for OUTDOOR USE ONL
This cooker does not have automatic thermostat controls so must be attended and monitored
Y.
at all times during use.
If having any doubts or concerns about your ability to use this product call 800-864-6194.
Should you still have concerns about operating this product, then do not use.
Contact your dealer for return and refund.
The warnings and safety instructions in this manual MUST be followed to provide reasonable
safety and efficiency in using the appliance.
Remember; Think Safety and Use Common Sense!
DANGER
IF YOU SMELL GAS:
1. Shut of
2. Extinguish any open flame.
3. If odor continues, keep away from the appliance and immediately call your fire department.
f gas to the appliance.
FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN FIRE OR EXPLOSION WHICH COULD CAUSE PROPER
TY DAMAGE, PERSONAL INJURY OR DEATH.
DANGER
Never operate this appliance unattended. A sober
appliance at all times during use.
Never operate this appliance within 10 feet (3.0m) of any structure, combustible material or other gas cylinder.
Never operate this appliance within 25 feet (7.5m) of any flammable liquids.
Do not fill cooking vessel with oil or water beyond maximum fill line or1.5 inches deep (1/3 full).
Never allow oil or grease to get hotter than 400˚F (200˚C). If the temperature exceeds 400˚F
(200˚C) or if oil begins to smoke, immediately turn the burner or gas supply OFF.
Heated liquids remain at scalding temperatures long after the cooking process.
Never touch the cooking appliance until liquids have cooled to 115˚F (45˚C) or less.
If a fire should occur, keep away from the appliance and immediately call your local Fire Department.
Do not attempt to extinguish an oil or grease fire with water.
, adult must attend and monitor this
Be cautious when in close proximity to any gas appliance. Falling or tripping near the appliance,
or over an appliance hose, may result in the spilling or igniting of oil or splashing of boiling water,
potentially causing personal injury and property damage.
FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN FIRE, EXPLOSION OR BURN HAZARD, WHICH COULD CAUSE PROPER
TY DAMAGE, PERSONAL INJURY OR DEATH.
3
WARNING
COOKING WITH OIL OR GREASE
This cooker does not have automatic ther
times during use.
• For frying with this cooker, do not use a cooking vessel larger than 10-quart or smaller than 12 inches diameter.
Follow instructions contained in this manual for proper assembly and positioning of the cooker,
gas leak and thermometer test, determining proper amount of oil to use, heat-up and frying operation, cleanup and storage.
When cooking with oil/grease, the thermometer provided must be used. Follow instructions in this
manual for proper installation and use of the thermometer.
Cooking oil pre-heat and over-heat times can vary significantly with relatively small adjustments to
regulator, wind, ambient temperature, starting oil temperature, and type of cooking oil used.
The maximum amount of cooking oil/grease for the supplied 10-qt. cooking vessel is 3 quarts.
This cooker can heat up 3 quarts of cooking oil/grease to 350˚F (175˚C) in 3 to 5 minutes.
• Due to varying heating and cooking times, check your thermometer every 3 minutes to ensure cooking
oil does not exceed 400˚F (200˚C). This is an ATTENDED appliance. DO NOT leave appliance unattended while heating oil/grease, cooking food or cool down period after use.
Do not allow cooking oil/grease to exceed 400˚F (200˚C) which is the FIRE HAZARD zone on the
thermometer. Cooking oil/grease will ignite and catch fire at 550˚F to 700˚F (287˚C to 371˚C).
Never leave cooking vessel unattended during heat-up and cooking. Oil/grease heated above
400˚F (200˚C) will ignite and catch fire causing property damage, personal injury or death.
DO NOT use a lid when heating or cooking with oil. Using a lid when frying greatly increases
the potential of over-heating the oil to ignition and fire.
Smoking oil is an indication that the oil is too hot and may ignite. Regardless of thermometer
reading, if the oil/grease starts to smoke, turn OFF fuel supply to the burner and STOP COOKING IMMEDIATELY. This indicates the thermometer is not working properly. Discard the thermometer and call 1-800-864-6194 M-F 8am - 5pm CST for assistance. Replacement thermometer Model #5020.
Never overfill the cooking vessel with oil/grease or water. Follow instructions in this manual for
establishing proper liquid levels for cooking.
When frying with oil or grease, all food products MUST be completely thawed and towel dried to
remove excess water. Failure to completely thaw and dry foods may cause oil or grease to overflow from cooking vessel. If ice is present on the food, it means the thawing process is not complete and may cause a boil over when placed into HOT oil causing a fire and severe burns.
Never drop food or accessories into hot liquids. Wear protective gloves and S-L-O-W-L-Y lower food
and accessories into cooking oil in order to prevent splashing or overflow. Be careful when removing food from oil. It is hot and could cause burns.
In the event of rain, snow, hail, sleet or other form of precipitation while cooking with oil, cover the
cooking vessel and immediately turn off the burner and gas supply. DO NOT MOVE cooker or cooking vessel.
This appliance is not for frying whole turkeys. The maximum size cooking vessel for frying with this
appliance using oil/grease is the 10 quart pot provided.
When cooking with oil/grease, have a BC or ABC type fire extinguisher readily accessible.
• The cooking vessel remains at scalding temperatures long after cooking has ended. Allow appliance
to cool below 115˚F (45˚C) before cleaning or storing. Cool down period varies with amount of oil/grease used, wind and ambient temperature.
mostat controls so must be attended and monitored at all
4
DANGER
IF OIL OR GREASE FIRE OCCURS
In the event of an oil/grease fire, do not attempt to extinguish Fire Department. A Type BC or ABC dry chemical fire extinguisher may in some cases contain the fire.
If a fire occurs INSIDE THE COOKING VESSEL follow these steps.
• Turn off gas supply.
• Wearing a protective glove, cover the pot with a lid. DO NOT re-open lid as the oil/grease fire could re-ignite. Allow cooking vessel to cool down to 115˚F (45˚C) before opening lid.
If a fire occurs OUTSIDE THE COOKING VESSEL follow these steps.
• Turn off the gas supply if possible.
• Wearing a protective glove, cover the pot with a lid if possible.
• Call the local Fire Department if property damage is possible.
• Attempt to extinguish using a chemical fire extinguisher specified.
• Once fire is extinguished, DO NOT re-open lid as the oil/grease fire could re-ignite. Allow cooking vessel to cool down to 115˚F (45˚C) before opening lid.
with water. Immediately call your local
WARNING
A. DO NOT store a spare LP cylinder under or near a gas cooker appliance. B. Never fill the cylinder beyond 80% full. C. If the infor
or serious injury may occur.
mation in (A) and (B) are not followed exactly, a fire causing death
WARNING
PLACEMENT OF COOKER
This cooker shall be used OUTDOORS ONL
porch, tent or any other enclosed area. Gas cookers shall not be used on or under apartment, condominium balcony or deck. DO NOT install or use in or on recreational vehicles and/or boats.
DO NOT operate this Gas Cooker closer than 10 feet (3m) from any combustible materials
including walls or railing, or under overhead construction and tree branches as these materials could ignite should oil/grease fire occur.
The cooker must be positioned on a level, stable, noncombustible surface in an area clear of
combustible material. An asphalt surface (blacktop) may not be acceptable for this purpose.
Do not use on combustible flooring or surfaces such as wooden decks.
Keep the cooking area clear and free of any combustible material such as household chemicals,
paint, gasoline and other flammable vapors and liquids. Do not store or use gasoline or other liquid/aerosols with flammable vapors within 25 feet (7.5m) of this cooker.
Y. DO NOT use in a building, home, garage, balcony,
Prior to lighting the burner, check wind direction for placement of cooker DOWNWIND from
upright LP cylinder. The cooker must be DOWNWIND and least 20" away from LP cylinder to keep heat away from cylinder.
Refer to instructions for Proper Positioning of the Cooker on page 15 in this manual.
5
WARNING
THERMOMETER & OIL TEMPERATURE
• This gas appliance does not have automatic ther monitored at all times during use.
When cooking with oil or grease, a thermometer MUST be used for reasonable temperature
reading. Follow instructions for proper testing, installation and use of a thermometer on pages
18 - 19 in this manual.
Test thermometer before each use. If the thermometer does not function properly, a replacement
thermometer must be obtained before frying with this cooker.
If the thermometer supplied with this appliance is not working properly, damaged or lost,
a replacement thermometer must be obtained before frying with this cooker. Use only replacement thermometer #5020. This thermometer can be obtained by contacting Barbour Interntional, Inc. at 1-800-864-6194.
Carefully monitor the temperature of cooking oil with your thermometer and regulate temperature
so it does not reach the "Fire Hazard" zone on your thermometer. If necessary, turn the gas OFF to the cooker to allow the oil to cool.
Oil ignites at varying temperatures depending on type of oil used, altitude, ambient temperature and wind. Check your thermometer every 3 minutes to ensure cooking oil does not exceed 400˚F (200˚C).
Do not allow oil or grease to exceed 400˚F (200˚C). Oil or grease will ignite and catch fire at
550˚F to 700˚F (287˚C to 371˚C). If cooking oil or grease reaches 400˚F (200˚C), turn burner OFF. Wait for the cooking oil or grease temperature to decrease to less than 350˚F (117˚C) before relighting burner.
Regardless of thermometer reading, if the oil/grease starts to smoke, turn OFF fuel supply to the
burner and STOP COOKING IMMEDIATELY. This indicates the thermometer is not working properly. Discard the thermometer and call 1-800-864-6194 M-F 8am - 5pm CST for assistance.
Replacement thermometer Model #5020.
mostat controls so must be attended and
WARNING
REGULATOR HOSE ASSEMBLY
The pressure regulator hose assembly supplied with this cooker
must be used. Clean and inspect the hose before each use of the cooker the hose must be replaced prior to the cooker being put into operation. Only use replacement regulator hose assembly #M5HPR.
This part can be obtained by contacting Barbour International, Inc. at 1-800-864-6194.
Replace regulator hose assembly at least every two years. Keep the fuel supply hose away from any heated surface.
Refer to instructions for connecting regulator hose assembly to LP gas cylinder and burner in this manual.
Check all gas connections by following the Gas Leak Testing Instructions on pages 13 -14 in
this manual. Never test for gas leaks with a lighted match or open flame. DO NOT operate this cooker with a gas leak.
Follow Lighting Instructions as stated in this manual on page 16. Use a fireplace match or
gas appliance butane lighter.
The valve on regulator hose assembly controls flame intensity only. It is not an ON/OFF valve.
. If there is evidence of abrasion, wear, cuts or leaks,
M5HPR
6
WARNING
LP GAS CYLINDER
Use only a 20 pound LP Gas Cylinder or smaller with a protective
LP (propane) gas is colorless, tasteless, heavier than air, and is both flammable and explosive.
Combustion of propane consumes oxygen and produces carbon monoxide, a poisonous gas. Therefore, never operate an outdoor cooker appliance inside a building or confined area where ventilation may be restricted. Make sure the LP cylinder and the cooker are placed in an open area. DO NOT obstruct the flow of combustion and ventilation air.
Never use a gas cylinder if it shows signs of dents, gouges, bulges, fire damage, erosion, leakage,
excessive rust, or other forms of visible external damage. The cylinder may be hazardous and should be checked by a qualified liquid propane supplier.
Never attach a gas cylinder, move or alter fittings while cooker is hot or in operation.
Do not attempt to disconnect the regulator hose assembly while cooker is in operation.
When cooker use is complete, always turn the LP cylinder valve OFF first, then turn the regulator
control valve OFF. Turning the cylinder OFF first allows remaining gas to flow out of the regulator hose assembly before the regulator control valve is turned OFF.
DO NOT use external electrical sources with this appliance.
Storage of this appliance indoors is permissible only if the cylinder is disconnected and removed
from the appliance and left outdoors. Cylinders must be stored outdoors out of the reach of children and must not be stored in a building, garage or any other enclosed area.
The installation of this appliance must conform with local codes or, in the absence of local codes,
with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Storage and Handling of Liquefied Petroleum Gases, ANSI/NFPA 58, Natural Gas and Propane Installation Code, CSA B149.1, Propane Storage and Handling, CSA B149.2, or the Standard for Recreational Vehciles, ANSI A119.2/NFPA 1192 and the Recreational Vehicle Code, CSA z240 RV Series.
Refer to section about LP Gas Cylinder Information on pages 10 -11 in this manual.
collar.
WARNING
GENERAL OPERATING
This appliance does not have automatic ther
at all times during use.
• Use only the regulator hose assembly that is supplied with this appliance, Model #M5HPR.
This appliance has an open flame. In sunlight or other bright light, the flame may be almost invisible. Use extreme caution keeping hands, hair and clothing away from the cooker. Do not lean over the cooker when lighting burner. Loose hair and clothing can catch fire during lighting and operation.
This is an ATTENDED appliance, DO NOT leave this appliance unattended while heating oil,
grease or water, cooking food or when hot after use (oil, grease or water above 115˚F: 45˚C). Heated liquid can remain at scalding temperatures long after cooking has ended.
• When cooking with oil/grease, the thermometer provided must be used to monitor temperature. Oil/grease heated above 400˚F (200˚C) will ignite and catch fire causing property damage, personal injury or death.
• Even when burner is set at a low flame, never leave the fryer unattended. Cooking oil/grease will heat up quickly and ignite at 550˚F to 700˚F (287˚C to 371˚C).
mostat controls so must be attended and monitored
7
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