Baxter Arena User manual

4. Hydraulic Theory
TABLE OF CONTENTS
4. HYDRAULIC THEORY ..................................................3
4.1 Overview............................................................ 3
4.2 Dialysate Circuit................................................ 4
4.2.1 Incoming Water Pressure Regulator ............4
4.2.2 Water On/Off Valve.....................................5
4.2.3 Heat Exchanger............................................5
4.2.5 Concentrate Line Regulator(s) and Concentrate Central Delivery Systems
(optional)...................................................6
4.2.6 Volumetric Proportioning System ...............6
4.2.7 Supply Manifold ..........................................6
4.2.8 Air Removal System ....................................9
4.2.9 "A" & "B" Rinse Fittings .............................9
4.2.10 Supply Pump Recirculation Loop..............9
4.2.11 Input Pressure Equalizer, Flow Equalizer,
and Output Pressure Equalizer................12
4.2.12 End-of-Stroke Sensors .............................12
4.2.13 Dialysate Monitoring Manifold ................14
4.2.14 Dialysate Bypass Valve and Sensor.........16
4.2.15 Rinse Block..............................................17
4.2.16 Dialysate Sample Ports .............................17
4.3 Ultrafiltration System ..................................... 17
4.4 Blood Leak Detector....................................... 18
4.5 Other Components ......................................... 18
4.5.1 Rinse Valve................................................18
4.5.2 Heat Disinfection Recirculation Valve ......19
4.5.3 Citric Acid Valve Manifold (optional) ......19
Standard Hydraulics Flow Diagram ..................... 21
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Arena Service Manual
4-2 157-1278-893 Rev A
January 2004
4. HYDRAULIC THEORY
4.1 OVERVIEW
The Arena Instrument is designed to heat incoming water to approximately human body temperature, mix the water with dialysate concentrate in physiologically correct proportions and infuse the dialysate through an artificial kidney to effect hemodialysis therapy. In doing this, it also accurately measures the amount of fluid entering and exiting the artificial kidney and can adjust these volumes to control the fluid removal from the patient. Operation of the hydraulic components is controlled by several microprocessors. Refer to Figures 4-1 and 4-2 for the location of components in the Instrument and to the standard hydraulics diagram (157-1278-587) at the end of this section for thier sequence in the flow path.
4. Hydraulic Theory
Figure 4-1. Standard Hydraulics Module, Front View
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Arena Service Manual
Figure 4-2. Standard Hydraulics Module, Rear View
4.2 DIALYSATE CIRCUIT
4.2.1 Incoming Water Pressure Regulator
The pressure of the incoming water is reduced and stabilized by the adjustable water pressure regulator to the factory­recommended level (see Section 18, Calibration Procedures).
Figure 4-3. Incoming Water Pressure Regulator
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4. Hydraulic Theory
4.2.2 Water On/Off Valve
This valve is actuated through a coil using unregulated +24 VDC. When the power is off, the valve is closed preventing water from entering the Instrument. When power is on, the on/off valve operation is controlled by the supply manifold level sensor signal. During heat cleaning, the valve is closed. This valve can be monitored using the DS1 “Flow Control” LED on the I/O Hydraulics Power board (see Section 5, Electronic Theory).
4.2.3 Heat Exchanger
Incoming water flows through a hydraulic channel on one side of a stainless steel plate. On the other side of the plate, the spent dialysate flows in a countercurrent direction in an identical hydraulic channel before draining out of the Instrument.
Heat is transferred from the spent dialysate to the incoming water through the plate. This heat transfer preheats the incoming water, shortening dialysate warm up time. By reducing the time the heater is on, the heat exchanger saves energy.
The heat exchanger allows the Instrument to be used with a wider range of incoming water temperatures since this preheating of the incoming water reduces these variations.
Figure 4-4. Heat Exchanger
4.2.4 Heater, Thermistor, Safety Thermostat
The water is heated to the desired temperature by a heater. On the output of the heater is a thermistor. The thermistor resistance changes in inverse proportion to temperature changes. The thermistor sends a signal to the UF-Proportioning Power board, which then turns the heater on or off to maintain or increase the temperature.
Next to the heater is a resettable thermostat, which prevents the heater from exceeding a temperature of approximately 107°C
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4.2.5 Concentrate Line Regulator(s) and Concentrate
4.2.6 Volumetric Proportioning System
(225°F). The thermostat turns off power to the heater to prevent damage in case of a runaway temperature circuit failure.
For testing purposes, the heater has a resistance of approximately 10-20 when cold. The thermistor has a resistance of approximately 3 K at 37 to 38°C and 5 K at 25°C.
Central Delivery Systems (optional)
Concentrate Line Regulators are recommended when a central delivery system is used to feed concentrates into the Instrument.
Refer to Section 7, Dialysate Preparation, for more information.
The Instrument's volumetric proportioning system consists of fixed volume pumps for concentrates and a fixed volume metering device (Flow Equalizer) for dialysate. They are linked electronically through the Ultrafiltration Controller to provide a fixed ratio proportioning system.
Refer to Section 7, Dialysate Preparation, and Section 8, Ultrafiltration, for more information.
4.2.7 Supply Manifold
The supply manifold controls the incoming water flow, mixes the “A” dialysate concentrate component, removes the dissolved air from the water, and monitors the “A” concentrate and water conductivity. The supply manifold is composed of four components:
“A” Mix Chamber and Air Gap
Air Removal Sprayer
Air Trap and Level Sensor
“A” Conductivity Probe/Thermistor Set
This manifold also contains the connections for the air removal pump, and the “A” and “B” rinse fittings that connect through a common line to the supply manifold and draw rinse water from this source.
The “A” concentrate pump is described in Section 7, Dialysate Preparation.
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