Baxter 64416 User Manual

Owner’s Manual & Safety Instructions

Save This Manual Keep this manual for the safety warnings and precautions, assembly,

Save This Manual(Keep this manual for the safety warnings and precautions, assembly,

operating, inspection, maintenance and cleaning procedures� Write the product’s serial number in the

operating, inspection, maintenance and cleaning procedures� Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number)�

back of the manual near the assembly diagram (or month and year of purchase if product has no number)� Keep this manual and the receipt in a safe and dry place for future reference� 18j

Keep this manual and the receipt in a safe and dry place for future reference�

$%&%'()*+(,-.&%'-(/'0(1''2033,,,41/+.)+5+-%61'47)8

When unpacking, make sure that the product is intact

and undamaged� If any parts are missing or broken,

please call 1-888-866-5797 as soon as possible�

No portion of this manual or any artwork contained herein may be reproduced in

any shape or form without the express written consent of Harbor Freight Tools�

Diagrams within this manual may not be drawn proportionally� Due to continuing

improvements, actual product may differ slightly from the product described herein�

To ol s re q u ir e d fo r as s e mb l y a n d s e r vi c e m a y n o t b e in c l ud e d �

98/%:()*+('-71;%7/:(&*22)+'(/'0(2+)<*7'&*22)+'=1/+.)+5+-%61'47)8

!""#!

Read this material before using this product�

>-/<('1%&(8/'-+%/:(.-5)+-(*&%;6('1%&(2+)<*7'4

Failure to do so can result in serious injury�

?/%:*+-(')(<)(&)(7/;(+-&*:'(%;(&-+%)*&(%;@*+A4

SAVE THIS MANUAL�

BC$9(DEFB(GCHICJ4

D/.:-()5(U);'-;'&

Safety �� 2

Specifications �� 6

Setup �� 7

BC?9DR ST9>CDFSH GCFHD9HCHU9B9DIT

Operation �� 10

Maintenance �� 12

Parts List and Diagram �� 14

Warranty �� 16

VC>HFHW(BRGXSJB(CHY(Y9?FHFDFSHB

This is the safety alert symbol� It is used to alert you to potential

personal injury hazards� Obey all safety messages that

follow this symbol to avoid possible injury or death�

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury�

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury�

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury�

Addresses practices not related to personal injury�

FGTS>DCHD(BC?9DR(FHBD>IUDFSHB

FHBD>IUDFSHB(T9>DCFHFHW(DS(C(>FBZ(S?(?F>9L( 9J9UD>FU(BESUZL(S>(FH[I>R(DS(T9>BSHB

VC>HFHW – When using tools, basic precautions should always be followed, including the following:

W-;-+/:

D)(+-<*7-('1-(+%&\&()5(-:-7'+%7(&1)7\L( 5%+-L(/;<(%;@*+A(')(2-+&);&L(+-/<(/::('1-( %;&'+*7'%);&(.-5)+-(*&%;6('1-(')):4

V)+\(C+-/

1� Z--2('1-(,)+\(/+-/(7:-/;(/;<(,-::(:%61'-<4((

Cluttered benches and dark areas increase the risks of electric shock, fire, and injury to persons�

3� Keep bystanders, children, and visitors away

while operating the tool. Distractions are able to result in the loss of control of the tool�

2� Y)(;)'()2-+/'-('1-(')):(%;(-]2:)&%^-(

/'8)&21-+-&L(&*71(/&(%;('1-(2+-&-;7-( )5(5:/88/.:-(:%K*%<&L(6/&-&L()+(<*&'4

The tool is able to create sparks resulting in the ignition of the dust or fumes�

Page 2 ?)+('-71;%7/:(K*-&'%);&L(2:-/&-(7/::(#MNNNMN!!MOPQP4 Item 64416

T-+&);/:(B/5-'A

1� Stay alert. Watch what you are doing and

use common sense when operating the tool. Do not use the tool while tired or under the influence of drugs, alcohol, or medication.((

A moment of inattention while operating the tool increases the risk of injury to persons�

2� Y+-&&(2+)2-+:A4((Y)(;)'(,-/+(:))&-(

7:)'1%;6()+(@-,-:+A4((U);'/%;(:);6(1/%+4(( Z--2(1/%+L(7:)'1%;6L(/;<(6:)^-&(/,/A(5+)8(

8)^%;6(2/+'&4((Loose clothes, jewelry, or long

hair increases the risk of injury to persons as a result of being caught in moving parts�

3� C^)%<(*;%;'-;'%);/:(&'/+'%;64((X-(&*+-('1-(&,%'71(

%&()55(.-5)+-(7);;-7'%;6(')('1-(/%+(&*22:A4((

Do not carry the tool with your finger on the switch or connect the tool to the air supply with the switch on�

4� >-8)^-(/<@*&'%;6(\-A&(/;<(,+-;71-&(

.-5)+-('*+;%;6('1-(')):();4 A wrench or a key that is left attached to a rotating part of the tool increases the risk of personal injury�

5� Y)(;)'()^-++-/714(((

Z--2(2+)2-+(5))'%;6(/;<(./:/;7-(/'(/::('%8-&4((

Proper footing and balance enables better control of the tool in unexpected situations�

6� I&-(&/5-'A(-K*%28-;'4

A dust mask, non-skid safety shoes and a hard hat must be used for the applicable conditions�

7� C:,/A&(,-/+(-A-(2+)'-7'%);4

Wear ANSI-approved safety goggles�

BC?9DRST9>CDFSHGCFHD9HCHU9 B9DIT

8� C:,/A&(,-/+(1-/+%;6(2+)'-7'%);(

,1-;(*&%;6('1-(')):4

Prolonged exposure to high intensity noise is able to cause hearing loss�

9� >%&\()5(9:-7'+%7(B1)7\4((D1%&(')):(%&(;)'(

2+)^%<-<(,%'1(/;(%;&*:/'-<(6+%22%;6(&*+5/7-4((

Contactwitha″live″wirewillalsomakeexposed metalpartsofthetool″live″andshocktheoperator.

10� C^)%<(.)<A(7);'/7'(,%'1(

6+)*;<-<(&*+5/7-&(&*71(/&(2%2-&L(+/<%/')+&L( +/;6-&(/;<(+-5+%6-+/')+&4 There is an increased

risk of electric shock if your body is grounded�

11� 9]2:)+-('1-(,)+\2%-7-(')(/^)%<(7);'/7'(

,%'1(1%<<-;(,%+%;64 Thoroughly investigate the workpiece for possible hidden wiring before performing work� Contact with live wiring will shock the operator�

D)):(I&-(/;<(U/+-

1� Use clamps or another practical way to secure

and support the workpiece to a stable platform.

Holding the work by hand or against the body is unstable and is able to lead to loss of control�

2� Y)(;)'(5)+7-('1-(')):4 Use the correct tool for the

application� The correct tool will do the job better and safer at the rate for which the tool is designed�

3� Y)(;)'(*&-('1-(')):(%5('1-(&,%'71(<)-&(

;)'('*+;('1-(')):();()+()554 Any tool that cannot be controlled with the switch is dangerous and must be repaired�

4� Y%&7);;-7'('1-(')):(5+)8('1-(/%+(&)*+7-(

.-5)+-(8/\%;6(/;A(/<@*&'8-;'&L(71/;6%;6( /77-&&)+%-&L()+(&')+%;6('1-(')):4 Such preventive

safety measures reduce the risk of starting the tool unintentionally� Turn off and detach the air supply, safely discharge any residual air pressure, and release the throttle and/or turn the switch to its off position before leaving the work area�

5� Store the tool when it is idle out of reach

of children and other untrained persons. A tool is dangerous in the hands of untrained users�

6� G/%;'/%;('1-(')):(,%'1(7/+-4((Keep a cutting

tool sharp and clean� A properly maintained tool, with sharp cutting edges reduces the risk of binding and is easier to control�

7� U1-7\(5)+(8%&/:%6;8-;'()+(.%;<%;6()5(8)^%;6(

2/+'&L(.+-/\/6-()5(2/+'&L(/;<(/;A()'1-+(7);<%'%);( '1/'(/55-7'&('1-(')):_&()2-+/'%);4((If damaged,

have the tool serviced before using� Many accidents are caused by poorly maintained tools� There is a risk of bursting if the tool is damaged�

8� I&-();:A(/77-&&)+%-&('1/'(/+-(%<-;'%5%-<(.A('1-(

8/;*5/7'*+-+(5)+('1-(&2-7%5%7(')):(8)<-:4 Use of an accessory not intended for use with the specific tool model, increases the risk of injury to persons�

Page 3?)+('-71;%7/:(K*-&'%);&L(2:-/&-(7/::(#MNNNMN!!MOPQP4Item 64416

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1� Tool service must be performed only

by qualified repair personnel.

BC?9DR ST9>CDFSH GCFHD9HCHU9B9DIT

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1� H-^-+(7);;-7'(')(/;(/%+(&)*+7-('1/'(

%&(7/2/.:-()5(-]7--<%;6(abb(2&%4

Over pressurizing the tool may cause bursting, abnormal operation,

breakage of the tool or serious injury to persons� Use only clean, dry, regulated compressed air at the rated pressure or within the rated pressure range as marked on the tool� Always verify prior to using the tool that the air source has been adjusted to the rated air pressure or within the rated air-pressure range�

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2� V1-;(&-+^%7%;6(/(')):L(*&-();:A(%<-;'%7/:(

+-2:/7-8-;'(2/+'&4((I&-();:A(/*'1)+%`-<(2/+'&4

2� Never use oxygen, carbon dioxide, combustible

gases or any bottled gas as an air source for the tool. Such gases are capable of

explosion and serious injury to persons�

BA8.):&(/;<(B2-7%5%7(B/5-'A(F;&'+*7'%);&

BA8.):(Y-5%;%'%);&

BA8.): T+)2-+'A()+(&'/'-8-;'

;

)

44438%;

TBF

5'M:.

XTG

U?G

BU?G

No-load speed

Revolutions or reciprocation per minute

Pounds per square inch of pressure

Foot-pounds of torque

Blows per minute

Cubic Feet per Minute flow

Cubic Feet per Minute flow at standard conditions

BA8.): T+)2-+'A()+(&'/'-8-;'

HTD

HTB

National pipe thread, tapered

National pipe thread, straight

WARNING marking concerning Risk of Eye Injury� Wear ANSI-approved eye protection�

WARNING marking concerning Risk of Hearing Loss� Wear hearing protection�

WARNING marking concerning Risk of Respiratory Injury� Wear NIOSH-approved dust mask/respirator�

WARNING marking concerning Risk of Explosion�

Page 4 ?)+('-71;%7/:(K*-&'%);&L(2:-/&-(7/::(#MNNNMN!!MOPQP4 Item 64416

B2-7%5%7(B/5-'A(F;&'+*7'%);&

1� D1%&(/%+(')):(%&(%;'-;<-<(')(5*;7'%);(/&(/(

&/;<-+4((>-/<(/::(&/5-'A(,/+;%;6&L(%;&'+*7'%);&L( %::*&'+/'%);&(/;<(&2-7%5%7/'%);&(2+)^%<-<(,%'1( '1%&(/%+(')):4((Failure to follow all instructions

listed below may result in electric shock, fire and/or serious injury�

2� S2-+/'%);&(&*71(/&(6+%;<%;6L(,%+-(.+*&1%;6L(

2):%&1%;6L()+(7*''%;6M)55(/+-(;)'(+-7)88-;<-<( ')(.-(2-+5)+8-<(,%'1('1%&(/%+(')):4((Operations

for which the air tool was not designed may create a hazard and cause personal injury�

3� Y)(;)'(*&-(/77-&&)+%-&(,1%71(/+-(;)'(

&2-7%5%7/::A(<-&%6;-<(/;<(+-7)88-;<-<( .A('1-(')):(8/;*5/7'*+-+4((Just because

the accessory can be attached to your air tool, it does not assure safe operation�

4� Only use with accessories rated to handle the

forces exerted by this tool during operation� Other accessories not designed for the forces generated may break and forcefully launch pieces�

5� D1-()*'&%<-(<%/8-'-+(/;<('1-('1%7\;-&&()5(A)*+(

/77-&&)+A(8*&'(.-(,%'1%;('1-(7/2/7%'A(+/'%;6( )5(A)*+(/%+(')):4((Incorrectly sized accessories

cannot be adequately guarded or controlled�

6� D1-(/+.)+(&%`-()5(,1--:&L(5:/;6-&L(./7\%;6(

2/<&()+(/;A()'1-+(/77-&&)+A(8*&'(2+)2-+:A( 5%'('1-(&2%;<:-()5('1-(/%+(')):4((Accessories

with arbor holes that do not match the mounting hardware of the air tool will run out of balance, vibrate excessively and may cause loss of control�

7� Y)(;)'(*&-(/(</8/6-<(/77-&&)+A4((

X-5)+-(-/71(*&-(%;&2-7'('1-(/77-&&)+A(5)+('-/+&( /;<('1-(./7\%;6(2/<(5)+(7+/7\&L('-/+&()+(-]7-&&( ,-/+4((F5(/%+(')):()+(/77-&&)+A(%&(<+)22-<L(%;&2-7'(

5)+(</8/6-()+(%;&'/::(/;(*;</8/6-<(/77-&&)+A4(

8� Attach all accessories properly to the tool before

connecting the air supply� A loose accessory may detach or break during operation�

9� V-/+(2-+&);/:(2+)'-7'%^-(-K*%28-;'4(Y-2-;<%;6(

);(/22:%7/'%);L(*&-(5/7-(&1%-:<L(&/5-'A(6)66:-&( )+(&/5-'A(6:/&&-&4((C&(/22+)2+%/'-L(,-/+(<*&'( 8/&\L(1-/+%;6(2+)'-7')+&L(6:)^-&(/;<(,)+\&1)2( /2+);(7/2/.:-()5(&')22%;6(&8/::(/.+/&%^-()+( ,)+\2%-7-(5+/68-;'&4((D1-(-A-(2+)'-7'%);(8*&'( .-(7/2/.:-()5(&')22%;6(5:A%;6(<-.+%&(6-;-+/'-<( .A(^/+%)*&()2-+/'%);&4 The eye protection must

be capable of stopping flying debris generated by various operations� The dust mask or respirator must be capable of filtering out particles generated by your operation� Prolonged exposure to high intensity noise may cause hearing loss�

10� Z--2(.A&'/;<-+&(/(&/5-(<%&'/;7-(/,/A(

5+)8(,)+\(/+-/4((C;A);-(-;'-+%;6('1-( ,)+\(/+-/(8*&'(,-/+(2-+&);/:(2+)'-7'%^-(

-K*%28-;'4((Fragments of workpiece or of

a broken accessory may fly away and cause injury beyond immediate area of operation�

11� Do not depress the spindle lock when

starting or during operation�

12� Obey the manual for the air compressor

used to power this tool�

13� Install an in-line shutoff valve to allow

immediate control over the air supply in an emergency, even if a hose is ruptured�

14� Use this tool with both hands only� Using tools

with only one hand can result in loss of control�

15� E):<(2),-+(')):(.A(%;&*:/'-<(6+%22%;6(

&*+5/7-&();:AL(,1-;(2-+5)+8%;6(/;()2-+/'%);( ,1-+-('1-(/77-&&)+A(8/A(7);'/7'(1%<<-;( ,%+%;64((Anaccessorycontactinga″live″

wire may make exposed metal parts of the

powertool″live″andshocktheoperator.

16� Do not lay the tool down until it has come to

a complete stop� Moving parts can grab the surface and pull the tool out of your control�

17� Y)(;)'(+*;('1-(/%+(')):(,1%:-(7/++A%;6(%'(

/'(A)*+(&%<-4 Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.

18� >-6*:/+:A(7:-/;('1-(2),-+(')):c&(/%+(^-;'&4

The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.

19� Y)(;)'()2-+/'-('1-(/%+(')):(;-/+(5:/88/.:-(

8/'-+%/:&4 Sparks could ignite these materials.

20� Maintain labels and nameplates on the tool�

These carry important safety information� If unreadable or missing, contact Harbor Freight Tools for a replacement�

21� Avoid unintentional starting�

Prepare to begin work before turning on the tool�

22� This product is not a toy�

Keep it out of reach of children�

23� The warnings and precautions discussed in this

manual cannot cover all possible conditions and situations that may occur� It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator�

BC?9DRST9>CDFSHGCFHD9HCHU9 B9DIT

Page 5?)+('-71;%7/:(K*-&'%);&L(2:-/&-(7/::(#MNNNMN!!MOPQP4Item 64416

+ 11 hidden pages

Baxter 64416 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual