Baxi Potterton G.C.No 47 393 18, G.C.No 47 393 19, G.C.No 47 393 20 User Manual

© Baxi Heating UK Ltd 2012
User Guide and Important Warranty Information
Please keep these instructions in a safe place.
If you move house, please hand them over to
the next occupier.
Gold HE A
Condensing
Combination Boiler
You can rely on
2
© Baxi Heating UK Ltd 2012
© Baxi Heating UK Ltd 2012 All rights reserved. No part of this publication may
be reproduced or transmitted in any form or by any means, or stored in any retrieval system of any nature (including in any database), in each case whether electronic, mechanical, recording or otherwise, without the prior written permission of the copyright owner, except for permitted fair dealing under Copyrights, Designs and Patents Act 1988.
Applications for the copyright owner’s permission to reproduce or make other use of any part of this publication should be made, giving details of the proposed use, to the following address:
The Company Secretary, Baxi Heating UK Ltd, Brooks House, Coventry Road, Warwick. CV34 4LL
Full acknowledgement of author and source must be given.
WARNING: Any person who does any unauthorised act in relation to a copyright work may be liable to criminal prosecution and civil claims for damages.
1.0 Quick Reference Guide 3
2.0 Troubleshooting 4
3.0 Repressurising System 6
4.0 Clearances 7
5.0 Care of the Boiler 8
6.0 Legislation 9
7.0 Setting the Timer 10
8.0 Emergency 11
9.0 Warranty & Service 12
Section Page
Contents
Boiler Controls - see opposite page
for Operating Quick Reference Guide
Natural Gas
Potterton Gold Combi 24 HE A
G.C.No47 393 18
Potterton Gold Combi 28 HE
A
G.C.No47 393 19
Potterton Gold Combi 33 HE
A
G.C.No47 393 20
0086
ISO 9001
FM 00866
The Benchmark Scheme
Baxi Heating UK Ltd is a licensed member of the Benchmark Scheme which aims to improve the standards of installation and commissioning of domestic heating and hot water systems in the UK and to encourage regular servicing to optimise safety, efficiency and performance.
Benchmark is managed and promoted by the Heating and Hotwater Industry Council. For more information visit www.centralheating.co.uk
1.0 Quick Reference Guide
3
© Baxi Heating UK Ltd 2012
Reset
Reset
bar
0
1
2
3
4
ON/OFF/Reset Selector Switch
Display Central Heating
Temperature Control
Domestic Hot Water Temperature Control
System Pressure Gauge
OFF Position
The boiler will not operate.
Central Heating Temperature Control
Turn the knob clockwise to increase or anticlockwise to decrease the temperature. Range 25 - 80° C.
Domestic Hot Water Temperature Control
Turn the knob clockwise to increase or anticlockwise to decrease the temperature. Range 35 - 60° C.
Central Heating Indicator - The indicator will illuminate when the boiler is in the central heating mode.
Domestic Hot Water Indicator - The indicator will illuminate when hot water is being supplied to a tap or shower.
Burner On Indicator - The indicator will illuminate when the burner has fired and is heating your central heating or domestic hot water.
Boiler Output Temperature - In either the central heating or domestic hot water position the display will illuminate showing the current boiler temperature in degrees centigrade.
Central Heating System Pressure - The normal operating water pressure is shown when the needle is in the GREEN section of the gauge, between 1 and 2.5 bar. If the pressure exceeds 3 bar (needle in the RED section) the safety pressure valve will operate and a fault is indicated. Contact your Installer.
Reset
Reset
Central Heating & Hot Water
Both Heating & Hot Water will operate.
Reset
Hold for approx 5 seconds and release.
Display
Integral Timer
Reset
Domestic Hot Water
Hot Water will operate.
3
4
2
1
3
4
0
bar
5
PM
7
8
9
10
11
1
12
2
11
10
9
8
7
AM
5
0
4
3
2
12
1
2.0 Troubleshooting
4
© Baxi Heating UK Ltd 2012
START
Make sure the gas supply is turned ON and check if other gas appliances are operating (e.g. fire, cooker).
If no gas, consult your supplier.
Is the ON/OFF/Reset Select Switch in the ( ) position and the display lit ?
Is the ( ) or ( ) light on and the ( ) on ?
Check electricity to the boiler is switched on.
Reset
Display
Central Heating Indicator
Domestic Hot Water Indicator
Burner On Indicator
Boiler operating satisfactorily.
bar
0
1
2
3
4
Is the Central Heating System Pressure needle in the GREEN section, between 1 and 2.5 bar ?
If the reading falls below 1 bar repressurise the system as described in section 3.1.
Does the display show an error code e.g. E133, E110 ?
Boiler not working
NO
NO
YES YES
YES
NO
Turn the ON/OFF/Reset Selector Switch to Reset.
Reset
Error Code E119 showing low pressure.
NO
YES
YES
NO
If boiler does not Reset
2.0 Troubleshooting
5
© Baxi Heating UK Ltd 2012
Is the Integral Timer ON and calling for heat ?
Ensure timer is set for Central Heating ON (see Section 7.0 of these instructions - ‘Setting the Timer’)
Is the Room Thermostat (if fitted) set high enough ?
Turn Room Thermostat to maximum setting (typical example shown).
If you don’t know what you need to do to
get the boiler to light, or need help with
the system and controls, contact your
installer as soon as possible.
YES
NO
CONTACT YOUR INSTALLER OR SERVICE ENGINEER.
YES
NO
1
12
2
3
4
5
PM
7
8
9
10
11
11
10
9
8
7
AM
5
0
4
3
2
12
1
15
20
10
5
25
15
20
10
5
25
3.0 Repressurising the System
6
© Baxi Heating UK Ltd 2012
bar
0
1
2
3
4
bar
0
1
2
3
4
Fig. 1
Fig. 2
Normal Pressure
Requires
Repressurising
3.1 Central Heating System Pressure
1. The water pressure in the central heating system is indicated by the pressure gauge.
2. With the system cold and the boiler not operating the pressure should be at least 0.5 bar. During operation the pressure should not exceed 2.5 bar, and will normally be between 1.0 and 2.0 (Fig. 1).
3. A pressure of 3 or greater indicates a fault. The safety pressure relief valve will operate, at a pressure of 3 (Fig. 3). It is
important that your Installer or Service Engineer is contacted as soon as possible.
4. The minimum pressure for correct operation is 0.5. If the pressure falls below 0.5, this may indicate a leak on the central heating system (Fig. 2). Error Code E119 will be shown on the display.
3.2 To Re-Pressurise the System
1. Look at the boiler from underneath. There will be two taps, one connected to the cold inlet valve and one to the central heating return valve. Do not operate these taps yet !
2. Your installer will have left a short copper pipe with wing nuts (the ‘filling loop’) with you for safe keeping.
3. To re-pressurise this loop MUST be connected to the taps. Remove the blanking caps from each tap and set aside.
4. Ensure that the two seals are fitted, and connect the loop to the taps with the wing nuts. These should be hand tightened.
5. Carefully open both taps and check the boiler pressure gauge. Once the needle on the gauge is above the 0.5 mark both taps can be closed.
6. Undo the two wing nuts, remove the loop and refit the blanking caps. Put the loop in a safe place for future use, and ensure that the seals remain in place
bar
0
1
2
3
4
Fault
Fig. 3
4.0 Clearances
7
© Baxi Heating UK Ltd 2012
Fig. 4
150mm Min*
780mm
450mm
200mm Min
(300mm Min if
using 80/125mm
flueing system)
5mm Min
5mm Min
450mm Min
For Servicing
Purposes
In Operation
5mm Min
4.1 For your Safety
1. This appliance must have been installed in accordance with the manufacturer’s instructions and the regulations in force.
2. Any modification that may interfere with the normal operation of the appliance without express written permission from the manufacturer or his agent could invalidate the appliance warranty. In GB this could also infringe the Gas Safety (Installation and Use) Regulations.
3. Your boiler must not be operated without the casing correctly fitted.
4. Do not interfere with any sealed components on this boiler.
5. Take note of any warning labels on your boiler.
6. Your boiler should have the following minimum clearances for Safety and Maintenance (Fig. 4):-
Top - 200mm Bottom - 150mm* Left side - 5mm Right Side - 5mm Front - 5mm (In Operation)
- 450mm (For Servicing)
*This is the MINIMUM recommended dimension. Greater clearance than this will aid installation and maintenance.
7. If your boiler is installed in a compartment, do not use it for storage purposes. Do not obstruct any purpose provided ventilation openings.
8. Flammable materials must not be stored in close proximity to your boiler.
9. Avoid skin contact when your boiler is in operation, as some surfaces may get hot e.g. pipework.
10. Ensure that the flue terminal, outside the house, does not become damaged or obstructed, particularly by foliage.
11. It is important that the condensate drain system is not blocked, modified or damaged in any way as this would affect the operation of your boiler. Your installer should have insulated any exposed pipework.
GB - Heating Industry definition meaning England, Scotland, Wales, Northern Ireland, Isle of Man and the Channel Isles
5.0 Care of the Boiler
8
© Baxi Heating UK Ltd 2012
5.1 Cleaning the Outer case
The painted panels should be wiped with a damp cloth and then dried completely. DO NOT USE ABRASIVE
CLEANING AGENTS.
5.2 Protection & Precaution
1. The boiler incorporates an integral frost protection feature that will operate in both modes. If the boiler temperature falls below 5° C, then the boiler will operate until the water temperature has been raised.
2. If a system frost thermostat has been fitted (your installer will be able to advise you), then to operate correctly and protect your system, the gas and electricity must be left on and the appliance set in the central heating mode.
3. The boiler incorporates an integral pump protection feature which continually monitors the time since the pump last operated. To prevent seizure, the pump will operate for approximately 1 minute if it has not run in the last 24 hours.
5.3 Fault Indication
1. If a fault occurs on the boiler an error code may be shown on the facia display (Fig. 5).
2. The codes are either two or three digit, preceded by the letter 'E'. For example, code E133 will be displayed by 'E1' alternating with '33'. E50 is shown as 'E' then '50'.
3. E20, E28, E50, E125 & E160 indicate faulty components. You should make a note of the displayed error code and contact your installer or service engineer.
4. If E110 or E130 is displayed overheat of the primary water or flue system has occurred. Turn the selector switch to the reset position and hold for at least 5 seconds. If the boiler does not relight, or the code is displayed regularly contact your installer or service engineer.
5. E119 is displayed when the primary water pressure is less than 0.5 bar. After repressurising the system the boiler should operate. Your installer will be able to advise you about the method of repressurising. See page 6 for further details.
6. E133 indicates that the gas supply has been interrupted, ignition has failed or the flame has not been detected. Ensure that the gas supply has not been turned off, and turn the selector switch to the reset position and hold for at least 5 seconds. If the boiler does not relight, or the code is displayed regularly contact your installer or service engineer.
Central Heating NTC Fault Flue NTC Fault Hot Water NTC Fault Safety Thermostat Operated Water Pressure Switch Not Operated Circulation Fault (Primary Circuit) Flue NTC Operated Interruption Of Gas Supply or Flame Failure Fan or Fan Wiring Fault
E20 E28 E50 E110 E119 E125 E130 E133 E160
Table of Error Codes
Display
Then
Fig. 5
Reset
1
12
2
11
3
10
4
2
1
0
bar
5
PM
3
7
8
4
0
9
4
10
3
11
2
12
1
9
8
7
AM
5
6.0 Legislation
9
© Baxi Heating UK Ltd 2012
6.1 Installation, Commissioning, Service & Repair
1. This appliance must be install in accordance with the manufacturer’s instructions and the regulations in force. Read the instructions fully before installing or using the appliance.
2. In GB, this must be carried out by a competent person as stated in the Gas Safety (Installation & Use) Regulations.
3. Definition of competence: A person who works for a Gas Safe registered company and holding current certificates in the relevant ACS modules, is deemed competent.
4. In IE (Eire), this must be carried out by a competent person as stated in I.S. 813 “Domestic Gas Installations”.
All Gas Safe registered engineers carry an ID card with their licence number and a photograph. You can check your engineer is registered by telephoning 0800 408 5500 or online at www.gassaferegister.co.uk
The boiler meets the requirements of Statutory Instrument “The Boiler (Efficiency) Regulations 1993 No 3083” and is deemed to meet the requirements of Directive 92/42/EEC on the energy efficiency requirements for new hot water boilers fired with liquid or gaseous fuels:-
Type test for purpose of Regulation 5 certified by: Notified Body 0085.
Product/Production certified by: Notified Bodies 0086.
For GB/IE only.
6.2 Benchmark Commissioning Checklist
1. Please ensure that the installer has fully completed the Benchmark Checklist on the inside back pages of the installation instructions supplied with the product and that you have signed it to say that you have received a full and clear explanation of its operation. The installer is legally required to complete a commissioning checklist as a means of complying with the appropriate Building Regulations (England and Wales).
2. All installations must be notified to Local Area Building Control either directly or through a Competent Persons Scheme. A Building Regulations Compliance Certificate will then be issued to the customer who should, on receipt, write the Notification Number on the Benchmark Checklist.
3. This product should be serviced regularly to optimise its safety, efficiency and performance. The service engineer should complete the relevant Service Record on the Benchmark Checklist after each service.
4. The Benchmark Checklist may be required in the event of any warranty work.
7.0 Setting the Timer
10
© Baxi Heating UK Ltd 2012
7.1 Setting the Timer
The Electro-Mechanical Timer allows the central heating system to be set every 15 minutes.
Using the three position switch the timer will allow either constant operation, timed operation or central heating off.
Move the switch button by sliding to the desired position.
Three position switch (Fig. 6)
Constant (Top position): The heating will
be on constantly irrespective of the position of the tappets.The heating will be controlled by the main thermostat on the appliance and/or any external controls.
Timed (Central position): The heating will operate according to the position of the tappets and be controlled as above.
0 Off (Bottom position): No central heating.
Domestic hot water will operate on demand.
To set the time of day
Turn the timer outer bezel clockwise, to align the pointer with the correct time to the nearest 15 minutes ensuring that A.M./P.M. is considered. Do not at any time attempt to
turn the bezel anti-clockwise.
To set the timed heating program
Decide which times of the day the central heating is required.
The heating will operate when the white tappets are set to the outer edge of the bezel.
To ensure the heating stays OFF set the required tappets inwards towards the centre of the bezel.
Each tappet represents 15 minutes.
For example: If the heating is not required between 10 A.M. and 11 A.M. the four tappets anticlockwise from the 10 A.M. will be set inwards (Fig. 7).
NOTE: The integral timer may have been removed and replaced with a blanking plate depending on the type of external controls used. In this event please consult your installer for details.
2
3
4
5
AM
7
8
9
10
0
9
10
11
12
4
Constant
Time Pointer
Timed
Off
Rotate to adjust time
Off Position
On Position
Time Pointer
Fig. 6
Fig. 7
5
PM
7
8
9
1
12
2
3
4
10
11
12
11
10
9
8
7
AM
5
0
4
3
2
1
8.0 Emergency
11
© Baxi Heating UK Ltd 2012
Gas Tap
Heating Flow, Heating
Return and Mains Water
Inlet Isolating Valves
Fig. 8
In an Emergency
If a water or gas leak occurs or is suspected, the boiler can be isolated at the inlet valves as follows;
1. Using a suitable open ended spanner, turn the square nut on the gas tap through 90° (1/4turn) to isolate the gas supply at the boiler (Fig. 8).
2. The water isolating valves are positioned under the boiler and can be closed by turning their taps to the right towards the wall (Fig. 8).
3. Call your Installer or Service Engineer as soon as possible.
If you smell gas
Do not operate light switches Do not operate any electrical equipment Do not use a telephone in the hazardous area Extinguish any naked flame and do not smoke Open windows and doors in the hazardous area Turn off the gas supply at the meter Warn any other occupants and vacate the premises Telephone the National Gas Emergency Service on:­0800 111 999
Faulty boiler
If it is known or suspected that a fault exists on the boiler, it must not be used until the fault has been corrected by a competent person.
Warning !
9.0 Warranty & Service
© Baxi Heating UK Ltd 2012
7202086-05 (5/12)
Information Label
All descriptions and illustrations provided in this leaflet have been carefully
prepared but we reserve the right to make changes and improvements in
our products which may affect the accuracy of the information contained in
this leaflet. All goods are sold subject to our standard Conditions of Sale
which are available on request.
Serial Number
Date of Installation
Installer Details (name, address and contact number(s))
Please complete the boxes below
D
D
M
Y
Y
M
POTTERTON
A Trading Division of Baxi Heating UK Ltd (3879156)
Brooks House, Coventry Road, Warwick. CV34 4LL After Sales Service 0844 871 1560 Technical Enquiries 0844 871 1555 Website www.potterton.co.uk e&oe
Standard Warranty Terms & Conditions
To activate your second year free warranty you must register your boiler with heateam the service division of Baxi Heating UK Ltd either by completing and returning the registration card or calling our telephone registration line on
0800 731 1644.
It is also a requirement of the warranty that the boiler has an annual service (every 12 months) in accordance with the installation and servicing instructions, performed by a Gas Safe registered engineer. If you would like heateam to carry this out please call on 0844 871 1560.
Our promise to you
If you experience a fault with your new boiler, we aim to provide a safe and high quality repair service supported by our dedicated national network of highly skilled engineers. If your installer can’t resolve the problem for you, we will do everything we can to get an engineer out to you as quickly as possible. Nothing in this warranty will affect your statutory consumer rights.
What you need to do if you experience a problem with your heating system or the operation of the boiler
You should always contact your installer first, because the cause of the fault may not be related to the boiler. If your installer confirms that the fault is with the boiler and he/she can’t repair it, our friendly customer service team is on hand to help. Simply call our service division heateam on 0844 871 1560 to book an engineer visit or for any general advice that you may need. Our contact centre is open Monday to Friday 8am - 6pm, weekends and Bank Holidays 8.30am - 2pm, excluding Christmas Day and New Years Day.
When calling heateam it would be helpful if you could have the following information to hand:-
1 Boiler serial number (see opposite). 2 Boiler make and model number. 3 Your installer name and address details. 4 Proof of purchase (if you do not have the boiler serial number).
What this warranty covers
Free of charge repair or replacement of components found to be of faulty manufacture.
Free of charge replacement of the complete unit provided always that the failure is related to a manufacturing fault that cannot be repaired or is uneconomic to repair.
What this warranty does not cover
Repairs to boilers which haven’t been installed and commissioned properly, and as set out in the installation instructions (this includes the need to flush the system effectively and add a suitable corrosion inhibitor).
Any damage caused by hard water scale deposits and/or aggressive water resulting from corrosion.
Any other defects or failures, either in the connected heating system or outside of the boiler itself.
Faults caused by inadequate supply of electricity, gas or water to the property.
Installations within commercial settings for which this boiler was not designed.
Reimbursement of any third party repair or replacement costs that we haven’t been told about or agreed with you in advance.
Compensation for consequential losses (e.g. loss of earnings, business losses, stress and inconvenience) arising from a production breakdown, including repair delays caused by factors outside our reasonable control.
After Sales Service 0844 871 1560
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