Baxi Arena Super, Baroque Super Installation And Servicing Instructions

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Baxi Arena Super Baxi Baroque Super
Living Flame Effect Gas Fires Natural Gas
Installation and Servicing Instructions
Baxi Arena Super - G.C.N° 32 077 34 Baxi Baroque Super - G.C.N° 32 077 35
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Contents - Page 2
Introduction
PAGE 3
Technical Data Site Requirements
Installation
Commissioning the Fire
Fitting the Outer Case
Annual Servicing
PAGE 4 PAGE 5-6
Fireplace Opening Hearth Mounting Wall Fixing Existing Chimneys Pre-Cast Flues Gas Supply Electrical Supply
PAGE 7-9
Initial Preparation Fitting the Fire Electrical Connections
PAGE 10-12
Spillage Detection
PAGE 13-14
Baxi Baroque Baxi Arena
PAGE 15-19
Cleaning the Pilot Assembly Cleaning the Burner/Injectors
Changing Components
Fault Finding Short Parts List
PAGE 20-27
Glass Frame Frame Sealing Rope Coal Bed Burners and Injectors Light Switch Electrode Lead Spark Generator Resistor Pilot Assembly Electro-Magnetic Unit Control Tap and Micro-switch
PAGE 28-29 PAGE 30
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INTRODUCTION - Page 3
Description
The Baxi Baroque Super and Baxi Arena Super are living flame effect gas fires with a heat input of 5.57 kW (19,000 Btu/h) and an output of 3.40 kW (11,590 Btu/h) at its maximum setting. The fires are available for use with Gas Type G20 (Natural Gas) at 20mbar supply pressure. The fires are suitable for either hearth or wall mounting and are designed to be used on NATURAL GAS ONLY. NOTE: The
data and spillage test labels are located on the inner fire support feet behind the fender front.
Electronic ignition is provided to light the pilot. The fire is controlled by a control knob positioned on the right hand side of the case. This control knob has six positions giving a choice of four output settings.
Position - OFF Position - PILOT Position 1 - LOW Position 2 - MEDIUM Position 3 - MEDIUM/HIGH Position 4 - HIGH
The artificial coal bed may be illuminated by concealed bulbs as and when required. The light effect is operated by a switch situated below the control knob. It may be used whether the fire is ON or OFF.
NOTICE
DISCOLOURATION OF WALL SURFACES Most heating appliances generate warm air convection
currents and transfer heat to any wall surface against which they are situated.
Some soft furnishings (such as blown vinyl wallpapers) may not be suitable for use where they are subject to temperatures above normal room levels and the manufacturer’s advice should be sought before using this type of wall covering adjacent to any heating appliance.
The likelihood of wall staining from convected air currents will be increased in environments where high levels of cigarette smoke or other contaminants exist.
WARNING
The addition of anything that may interfere with the normal operation of the appliance (e.g. FLUE DAMPERS, ECONOMISERS etc.) without the express written permission of BAXI LIMITED could invalidate the appliance warranty and infringe the GAS SAFETY (Installation and Use) REGULATIONS.
The fire is manufactured to British Standards 5258 Part 5 and 6332 Part 2.
Installation
The installation must be carried out by a CORGI Registered Installer or other competent person and be in accordance with the relevant requirements of the GAS SAFETY (Installation and Use) REGULATIONS, the BUILDING REGULATIONS (Scotland) (Consolidation), the LOCAL BUILDING REGULATIONS and the CURRENT I.E.E. WIRING REGULATIONS. It should also be in accordance with the relevant BRITISH STANDARD CODES OF PRACTICE.
Important Information
This product contains Refractory Ceramic Fibres (R.C.F.) which are man-made vitreous silicate fibres. Excessive exposure to these materials may cause temporary irritation to eyes, skin and respiratory tract. Care must be taken when handling these articles to ensure the release of dust or fibres is kept to a minimum.
To ensure that the release of fibres from these articles is kept to a minimum, during installation and servicing it is recommended that a H.E.P.A. filtered vacuum is used to remove any dust, soot or other debris accumulated in and around the appliance. This should be performed before and after working on the installation.
It is recommended that any replaced item(s) are not broken up but sealed within heavy duty polythene bags and clearly labelled “R.C.F. waste”. This is not classified as “hazardous waste” and may be disposed of at a tipping site licensed for the disposal of industrial waste.
Protective clothing is not required when handling these articles but it is recommended that gloves are worn and the normal hygiene rules of not smoking, eating or drinking in the work area are followed and always wash hands before eating or drinking.
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TECHNICAL DATA - Page 4
Baxi Baroque Super
Baxi Arena Super
B.S. Codes of Practice
STANDARD B.S. 6891 B.S. 5871
B.S. 5440: Part 1 B.S. 5440: Part 2
SCOPE Gas Installation Installation of gas fires, convectors and fire/back boilers. Flues. Air Supply
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SITE REQUIREMENTS - Page 5
Fireplace Opening
The installation requires a fireplace opening as illustrated. At the height of the flue spigot the opening shall be no less than 100mm (4in) deep, measured from the front face of the opening to the fireplace back brick. There must be a minimum of 412mm (167/32in) between the base of the fireplace opening and the bottom of the flue spigot.
NOTE: Where possible the fireplace opening should be to the minimum dimensions, particularly for wall mounted installations.
The fireplace must be built from non-combustible materials and have a flat vertical surface measuring 765mm (301/8in) wide x 765mm (301/8in) high around the fireplace opening. If a fire surround is to be used then its rear section must meet the same requirements.
Any gaps between the wall and the surround must be sealed.
HEARTH MOUNTING
If the fire unit is to be hearth mounted then the hearth must be of a non-combustible material at least 13mm (½in) thick, measuring at least 340mm (133/8in) deep by 830mm (32¾in) wide. It must be fitted central to the fireplace opening. The top surface of the hearth should be a minimum of 50mm (2in) above floor level.
On no account should the fire be fitted directly onto a combustible floor or carpet.
WALL FIXING
If the fire is to be wall mounted, then the wall must be non­combustible and the base of the fire must be no less than 75mm (3m) above floor level.
A shelf may be fitted above the fire, provided that it is at least 100mm (4in) above the fire canopy and not more than 229mm (9in) in depth.
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Site Requirements - Page 6
Existing Chimneys
A chimney which has previously been used to burn solid fuel MUST be swept before beginning the installation and any restrictions such as dampers or register plates must be removed. The chimney must be at least 3.10m (10ft) in height and also meet the following requirements:
1) It must not be cracked.
2) It must serve one room only.
3) It must not be joined with any void, space or any room other than that in which the fire is fitted.
4) It must not be blocked by paper or rubble etc.
5) It must have a positive flue pull up the chimney.
6) It must have a standard 229mm x 229mm (9in x 9in) section or a 127mm(5in) flue liner.
If there is no positive airflow up the chimney DO NOT FIT THE FIRE. Seek expert advice before continuing with the installation. A positive flue pull can be detected by holding a lighted match or taper near to the fireplace opening.
PRE-CAST FLUES
The fire is suitable for fitting into properly designed and constructed pre-cast flues, complying with BS 1289. The flue must be at least 3.10m (10ft) in height and have a flue way of at least 197mm x 67mm (7¾in x 25/8in) or equivalent cross-sectional area.
NOTE: It is important to ensure that the mortar between the blocks has not been forced into the flue way. If there is mortar in the flue way, then it must be removed. If raking blocks are used, they must be fitted according to the manufacturer’s instructions.
Gas Supply
The gas installation should be in accordance with BS 6891. The connection to the appliance is Rc¼ (¼in BSPT internal) and is located at the centre (rear) of the fire, permanently fixed to the bottom of the back plate. Ensure that the pipework from the meter to the appliance is of adequate size. Do not use pipes of a smaller diameter than the appliance gas connection.
Electrical Supply
THIS APPLIANCE MUST BE EARTHED The mains supply required is 230V ~ 50Hz fused at 3A.
NOTE: The method of connection to the electricity supply must facilitate complete electrical isolation of the appliance, preferably by the use of a fused three pin plug and unswitched shuttered socket outlet, both complying with the requirements of BS 1363. Alternatively, connection may be made via a fused double-pole isolator with a contact separation of at least 3mm (1/8in) in all poles and serving the appliance only.
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INSTALLATION - Page 7
Initial Preparation
To unpack the fire, remove the packing piece complete with fitments and the pack containing the canopy and hearth assembly. Place to one side. Remove the plastic bag and remaining packing piece. Lift the fire from its carton.
Fitting the Fire HEARTH MOUNTING
Take the closure plate provided and hold centrally across the fireplace opening with the bottom edge resting on the hearth.
NOTE: Where the closure plate is more than adequate to cover the fireplace opening and to prevent the sealing tape from becoming visible, it is advisable to trim the closure plate as follows:
Cut 32mm (1¼in) off the top of the closure plate (i.e. through the centre line of the top two fixing holes) and then trim the top corners at an angle of 45° to a depth of 25mm (1in). If necessary, cut a hole in the closure plate for the gas supply pipe.
Seal all edges of the closure plate with a suitable tape. DO NOT COVER THE AIR RELIEF OPENING IN ANY WAY. If the closure plate has been cut for the gas supply pipe, seal around this opening too.
Hold a lighted taper or match to the spigot hole in the closure plate. If the flame is pulled into the opening, proceed with the installation. If the flame is NOT pulled into the opening, pre­heat the chimney for a few minutes then re-check for flue pull. If there is still no definite flow into the spigot opening, the chimney may need attention. DO NOT CONTINUE WITH THE INSTALLATION - SEEK EXPERT ASSISTANCE.
Take the backing plate from the fittings pack and secure to the fire using the two N° 8 x 5/8in self tapping screws provided.
Locate the flue spigot in the hole in the closure plate and push the fire backwards as far as possible.
NOTE: A flue spigot extension may be used with this appliance, but must not exceed 150mm (6in) when measured from the back of the fire.
Level the fire by adjusting the front feet. Make the gas connection to the union elbow and tighten the
flared joint.
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INSTALLATION - Page 8
Wall Fixing
Using the closure plate supplied as a template, hold it centrally across the fireplace opening with the bottom edge level with the base of the fireplace opening. Mark out the six hole positions. Remove the closure plate and drill the fixing holes using a 6mm drill to accept the wall plugs provided.
NOTE: Where the closure plate is more than adequate to cover the fireplace opening and to prevent the sealing tape from becoming visible, it is advisable to trim the closure plate (after marking the fixing holes) as follows:­Cut 32mm (1¼in) off the top of the closure plate (i.e. through the centre line of the top two fixing holes) and then trim the top corners at an angle of 45° to a depth of 25mm (1in). If necessary, cut a hole in the closure plate for the gas supply pipe.
Replace the closure plate, making sure to line it up with the holes previously drilled and plugged and seal all edges with a suitable tape. DO NOT COVER THE AIR RELIEF OPENING IN ANY WAY. If the closure plate has been cut for the gas supply pipe, seal around this opening too.
Hold a lighted taper or match to the spigot hole in the closure plate. If the flame is pulled into the opening, proceed with the installation. If the flame is NOT pulled into the opening, pre­heat the chimney for a few minutes then re-check for flue pull. If there is no definite flow into the spigot opening, the chimney may need attention. DO NOT CONTINUE WITH THE INSTALLATION -SEEK EXPERT ASSISTANCE.
Take the backing plate from the fittings pack and fix it to the wall as shown using the 1½in wood screws provided.
Fix the two wall mounting brackets in position using the four 1½in wood screws provided.
Take the fire, two N° 8 x 5/8in self tapping screws, screwdriver and locate the flue spigot in the hole in the closure plate, push the fire backwards as far as possible, ensuring that the rear feet locate positively on the wall mounting brackets. Whilst holding the fire in position, secure the fire to the backing plate with the screws.
Fix the fire firmly to the wall mounting brackets as shown using the two N° 8 x 5/8in self tapping screws provided.
Make the gas connection to the union elbow and tighten the flared joint.
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Electrical Connections - Page 9
Electricity is supplied to the fire unit via the plug-and-cable assembly provided with the appliance.
WARNING
THIS APPLIANCE MUST BE EARTHED. 3 core input cable for connection to the mains input must NOT be less than
0.5mm2 (16 x 0.2mm) PVC heat resistant to 70°C grade 1 to BS 6500 table 15 or
16.
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