Instruction handbook
Language English
Translation
Document No. 5.16002.03
Part No. 462901
Status Nov. 22, 2018
E
5.16002.03
Control system
PCC-04
Read the Instruction handbook before starting any work!
Copyright This Instruction handbook may be copied by the owner in any qu antity, but only for interna l
use. This Instruction handbook may not be copied or reproduced, in whole or in part, for any
other purposes.
The use and disclosure of information contained in this Instruction handbook are not permitted.
Designations and company marks contained in this Instruction handbook could be trademarks, the use of which by third parties for their own purposes could violate the rights of the
rights holder.
Preliminary information
Warning Insofar as this document is identified as being preliminary information, the following
applies:
this version is regarded as providing advance technical information to users of the described
devices and their functions at an early enough time in order to adapt to any possible changes
or expanded functionality.
This information must be regarded as being preliminary, as it has not ye t passed through
Baumüller's internal review process. In particular, this information is still subject to changes,
thus no legal liability can be derived from this preliminary information. Baumüller assumes no
liability for damages that might arise from this possibly faulty or incomplete version.
If you detect or suspect any content errors and/or major form errors in this preliminary information, we request that you notify the Baumüller support specialist responsible for you.
Please provide us, via this employee, with your insights and comments so that we can take
them into account and include them when transitioning from the preliminary information to
the final information (as reviewed by Baumüller).
The conditions stipulated in the following se ction under „Obligatory“ are invalid in case of preliminary information.
Obligatory This Instruction handbook are a part of the equipment/machine. This Instruction handbook
must be available to the operator at all times and must be in legible condition. If the equip
ment/machine is sold or moved another location, this Instruction handb ook must be pa sse d
on by the owner together with the equipment/machine.
After any sale of the equipment/machine, this original and all copies must be handed over to
the buyer. After disposal or any other end use, this original and all copies must be destroyed.
When the present Instruction handbook is handed ove r, corresponding sets of Instruction
handbooks of a previous version are automatically invalidated.
Please note that the specifications/data/information are current values according to th e
printing date. These statements are not legally binding with regard to measurements,
computation or calculations.
Baumüller Nürnberg GmbH reserves the right, in developin g its products further, to change
the technical specifications and handling of it products concerned without prior notice.
No liability can be accepted concerning the correctness of this Instruction handbook unless
otherwise specified in the General Conditions of Sale and Delivery.
-
Baumüller Nürnberg GmbH
Ostendstr. 80 - 90
90482 Nuremberg
Germany
Tel. +49 9 11 54 32 - 0
Fax: +49 9 11 54 32 - 1 30
Email : mail@baumueller.de
Internet: www.baumueller.de
Table of Contents
1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Information on this Instruction handbook. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Key to symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Limitation of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Copyright protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.5 Applicable documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.6 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.7 Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.8 Guarantee provisions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.9 Customer service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.10 Terms used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.11 List of associated documentations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Contents of the Instruction handbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Changes and modifications to the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3 Appropriate Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4 Responsibility of the operating company. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.5 Protective equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.6 Training of the personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.7 Fire fighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.8 Safety equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.9 Behavior in hazardous situations or at accidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.10 Signs and labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1 Dimensions / Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2 Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2.1 Power supply requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2.2 Required environmental conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.4 Computer data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4 Design and Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.1 Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.2 Type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.3 LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5 Transport and Packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.1 What to observe when transporting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.2 Transport inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.3 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.4 Disposal of the packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6 Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.1 Preparing the mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.2 Wall mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.1 Interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
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Table of Contents
7.1.1 BoxPC Standard (width 93 mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.1.2 BoxPC Special (width 78 mm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.1.3 Communication interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.1.4 External display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7.2 Using CFast® cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7.3 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
8.1 Power switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.2 First start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.2.1 Software license and activation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.2.2 Firmware and software updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.2.3 Start screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.3 Touchkit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
8.3.1 Touchkit setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
8.3.2 Touchkit Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
8.3.3 Touchkit Edge Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.3.4 Touchkit Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
8.3.5 Touchkit „About“ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8.3.6 Touchkit (eGalaxTouch) icon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8.4 Intel® Graphics Control Panel user interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
8.4.1 User interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
8.4.2 Single Display configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
8.4.3 Adjusting 3D-operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
8.4.4 Configuration video overlay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
8.4.5 Profiles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
8.4.6 Hot Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
9.1 PCC-04 components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
9.1.1 BoxPC Standard (width 93 mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
9.1.2 BoxPC Special (width 78 mm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
9.1.3 Real-time clock battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
9.1.4 Hard disk drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
9.2 BIOS configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
9.2.1 Boot options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
9.2.2 Power on after power fail options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
9.3 Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
10 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
11 Accessories and Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
11.1 Video adapter (DisplayPort to DVI-D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
11.2 Cable strain relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
12 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
12.1 Disposal facilities/authorities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Appendix A - Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Table of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Revision survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
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1.1 Information on this Instruction handbook
This Instruction handbook provides important information on handling the device. A prerequisite for safe work is compliance with all specified safety notes and procedural instructions.
Additionally, the valid accident prevention regulations and gene ral safety regulation s applicable to the scope of application the device must be complied with.
Read this Instruction handbook, particularly the safety notes chapter, completely before
beginning any work on the device. This Instruction handbook is part of the product and
must be kept accessible to personnel at all times in the immediate vicinity of the device.
1GENERAL
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1.2
Key to symbols
1.2 Key to symbols
Warning notes
Warning notes are identified by symbols in this Instruction handbook. The notes are introduced by signal words that express the extent of the danger.
It is imperative that these notes be complied with and are conscientiously regarded in order to prevent accidents, personal injury and material damage.
DANGER!
....this indicates a hazardous situation which, if not avoided, will result in death or se-
rious injury.
WARNING!
....this indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
Recommendations
CAUTION!
....this indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
NOTICE!
....indicates a hazardous situation which, if not avoided, may cause material da mage.
NOTE!
....highlights useful hints and recommendations, as well as information for the effi-
cient and trouble-free use.
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1.3 Limitation of liability
All specifications and notes in this Instruction handbook were compiled taking into account the applicable standards and regulations, the state of the art and our knowledge
and experience of many years.
The manufacturer assumes no liability for damages due to:
m noncompliance with the Instruction handbook
m usage for other than the intended purpose
m usage by untrained personnel
The actual scope of delivery can vary in case of optional eq uipment, layin g claim to add itional order options, or on account of the latest technical chang es to the explanations and
representations described herein.
The user bears the responsibility for performing service and commissioning in accordance with the safety regulations of the applicable standards and all other relevant governmental or local regulations referring to the dimensioning and protection of conductors,
grounding, disconnectors, overcurrent protection, etc.
The person who carried out the mounting or installation is liable for any damage, which
incurred when assembling or connecting the device.
General
1
1.4 Copyright protection
The Instruction handbook must be treated confidentially
personnel who work with the device. The consignme nt of the Instruction handbook to third
persons without the written permission of the manufacturer is prohibited.
NOTE!
he specific contents, text , drawings, images and other representatio ns are copy-
T
righted and subject to industrial property rights. Any prohibited usage is punishable
by law.
®
EnDat
EtherCAT
Hiperface
®
Intel
is a registered trademark of Intel Corporation,
. It is to be used exclusively by
is a registered trademark of Dr. Johannes Heidenhain GmbH,
83301 Traunreut, Germany
®
®
is a registered trademark of Beckhoff Automation GmbH,
33415 Verl, Germany
is a registered trademark of SICK STEGMANN GmbH,
78166 Donaueschingen, Germany
Santa Clara, CA 95054-1549. USA
Intel Atom
Intel Core
is a registered trademark of Intel Corporation
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1.5
Applicable documents
NOTE!
se note, that BAUMÜLLER is not responsible to examine whether any (industrial
Plea
property) rights of third parties are infringed by the application-specific use of the
BAUMÜLLER products/components or the execution.
1.5 Applicable documents
Components of other manufacturers are integrated into the device. For these purchased
parts, hazard assessments have been performed by the respective manufacturers. The
compliance of the design construction with the appl icable Eur opean an d n ational r egu lations has been declared for the components by the respective manufacturers.
1.6 Spare parts
WARNING!
False or flawed spare parts can lead to damage, malfunction or complete fail-
ure, thus endangering safety.
Therefore:
m Only use original spare parts of the manufacturer.
Procure spare parts through an authorized dealer or directly from the manufacturer.
See also ZAccessories and Spare parts– from page 69.
1.7 Disposal
Insofar as no take-back or disposal agree ment has been made, please disassemble units
correctly and properly recycle the constituent parts.
See also ZDisposal– on page 71.
1.8 Guarantee provisions
The guarantee provisions are stated in a separate document of the sales documents.
The devices described herein may only be operated in accordance with the stipulated
methods, procedures and conditions. Anything else not presented here, including th e operation of devices in mounted positions, is not permitted and must be cleared with the
plant on a case-by-case basis. If the devices are operated in any other manner than as
described within this Instruction handbook, then all guarantee and war ranty rights are rendered null and void.
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1.9 Customer service
Our customer service is available to provide you with technical information.
Info on the responsible contact persons is available at all times via telephone, fax, mail or
the Internet.
1.10 Terms used
The term „device“ is also used in this documentation for this Baumüller product „Control
system PCC-04“.
1.11 List of associated documentations
General
1
Doc.
No.
Application handbook Control system PCC-04 5.16008
Application handbook EtherCAT 5.10030
Part No.
German
462103 462104
440084
Part No.
English
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1.11
List of associated documentations
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This section provides an overview of all of the important safety aspects for optimum protection of personnel as well as for the safe and problem-free operation.
2.1 Contents of the Instruction handbook
Each person who is tasked with perf orming work on or with the device must have read
and understood the Instruction handbook before working with the device. This also applies if the person involved with this kind of device or a similar one, or has been trained
by the manufacturer.
2.2 Changes and modifications to the device
In order to prevent hazards and to ensure optimum performance, no changes, additions
or modifications may be undertaken on the device that have not b een explicitly approve d
by the manufacturer.
2SAFETY
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2.3
Appropriate Use
2.3 Appropriate Use
The device is conceived and constructed exclusively for usage comp liant with its intended
purpose described in this Instruction handbook.
WARNING!
Danger arising from usage for an unintended purpose!
Any usage that goes beyond the intended purpose and/or any non-compliant use of
the device can lead to dangerous situations.
Therefore:
m Only use the device compliant with its intended purpose.
m Observe all specifications of this Instruction handbook.
m Ensure that only qualified personnel work with/on this device.
m When configuring, ensure that the device is always operated within its specifica-
tions.
m Ensure that the power supply complies with the stipulated specifications.
m The device may only be operated in a technically flawless condition.
2.4 Responsibility of the operating company
The device will be used in commercial areas. Thus, the proprietor of the device is subject
to the legal work safety regulations.
Along with the notes on work safety in this Instruction handbook, the safety, accident prevention and environmental protection regulations valid for the area of application of this
device must be complied with. Whereby:
m The operating company must inform himself about the applicable work health and safe-
ty regulations and ascertain, in a hazard assessment, any additional hazard s that could
arise from the special working conditions in the use area of the device. These must
then be implemented in the form of operating instruction for operation of the device.
m This Instruction handbook must be kept accessible to personnel working with the de-
vice at all times in the immediate vicinity of the device.
m The specifications of the Instruction handbook must be adhered to completely and
without exception.
m The device may only be operated in a technically fa ultless an d oper ation ally safe co n -
dition.
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2.5 Protective equipment
box IP 20
2.6 Training of the personnel
WARNING!
Risk of injury due to insufficient qualifications!
Improper handling can lead to significant personal injury and material damage.
Protection classification
Safety
2
In this Instruction handbook, the following qualifications are stipulated for various areas
of activity:
m Operating personnel
n The drive system may only be operated by persons who have been specially trained,
instructed and authorized.
n Troubleshooting, maintenance, cleaning , maintenance and replacement may only
be performed by trained or instructed personnel. These persons must know the In
struction handbook and act accordingly.
n Commissioning and training may only be performed by qualified personnel.
m Qualified personnel
n Electrical engineers authorized by Baumüller Nür nberg GmbH, and qualified electri-
cians of the customer or a third party who have learned to install and maintain
Baumüller drive systems and are authorized to ground and identify electrical power
circuits and devices in accordance with the safety engineering standards of the com
pany.
n Qualified personnel have had occupa tional training or instruction in accordance with
the respective locally applicable safety engineering standards for the service and
use of appropriate safety equipment.
-
-
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2.7
Fire fighting
2.7 Fire fighting
DANGER!
Risk of fatal injury from electrical current!
There is a risk of electric shock if an electrically-conductive, fire-extinguishing agent
is used.
Therefore:
m Use the following fire-extinguishing agent:
ABC powder / CO
2
2.8 Safety equipment
WARNING!
Risk of fatal injury due to non-functioning safety equipment!
Safety equipment provides for the highest level of safety in a facility. Even if safety
equipment makes work processes more awkward, under no circumstances may they
be circumvented. Safety can only be ensured by intact safety equipment.
Therefore:
m Before starting to work, check whether the safety equipment in good working order
and properly installed.
2.9 Behavior in hazardous situations or at accidents
Preventive measures
m Always be prepared for accidents or fire!
m Keep first-aid equipment (e.g. first-aid kits, blankets, etc.) and fire extinguishers readily
accessible.
m Train personnel so that they can handle the accident signalling systems, first aid equip-
ment and life saving equipment.
And if something
does happen: re
spond properly.
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m Stop operation of the device immediately with an EMERGENCY Stop.
-
m Initiate first aid measures.
m Evacuate persons from the danger zone.
m Notify the responsible persons of the site.
m Alarm medical personnel and/or the fire department.
m Keep access routes clear for rescue vehicles.
2.10 Signs and labels
The following symbols and information signs are located in the working area. They refer
to the adjacencies, where they were affixed.
WARNING!
Risk of injury due to illegible symbols!
Over the course of time, stickers and symbols on the device can become dirty or otherwise unrecognizable.
Therefore:
m Maintain all safety, warning and operating labels on the device in easily readable
condition.
Electrical voltage
Only qualified personnel may work in work areas that identified with this.
Safety
2
Unauthorized persons may not touch working materials marked correspondingly.
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2.10
Signs and labels
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3.1 Dimensions / Weight
The following table shows the main device dimensions. In order to make the r equired cut-
ts use the drawings in ZMounting– from page 27.
ou
3TECHNICAL DATA
PCC-04, BoxPC Special 78 mm x 202 mm x 163 mm
PCC-04, BoxPC Standard 93 mm x 202 mm x 163 mm
3.2 Operating conditions
3.2.1 Power supply requirements
A power supply of 24 VDC is required for the PCC-04. This may be either a standard power supply or an uninterruptible DC power supply.
In the following table the presumable current ratings for different configurations are listed.
®
Intel
Atom™ Bay Trail E3845 Standard 5.8 A
®
Intel
Atom™ Bay Trail E3845 Special 5.8 A
®
Intel
Atom™ E3827
®
Intel
Core™ i3-4010U (in preparation)
®
Intel
Core™ i5-4030U (in preparation)
Dimension
Weight
(Width x Height x Depth)
2 kg
Height with wall holder: 258 mm
approx. 2 kg
Height with wall holder: 258 mm
Processor Rated output current of
power supply
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3.3
3.2.2 Required environmental conditions
Electrical data
Intel® Core™
(in preparation)
Transportation temperature range - 20°C to + 80°C
Storage temperature range - 20°C to + 80°C
Operation temperature range 0°C to + 40°C 0°C to + 55°C
Operation climatic class
EN 60721-3-3
Humidity (operation)
EN 60721-3-3
Shock test according to
IEC 60068-2-27
Resistance to vibration
EN 60068-2-6
5 % to 95 %, no condensation
15g, 11 ms, pulse and
Frequency range 1: 2 ... 9 Hz
Amplitude: 3.5 mm
Frequency range 2: 9 ... 200 Hz
Acceleration: 1.0g
3K2
relative humidity:
25g, 6 ms pulse
Intel® Atom™
0°C to + 65°C at C-ver-
sion (BMP-04-0000-
CC-2
-S5-00-12C030-10)
22
3.3 Electrical data
Rated voltage supply 24 V
Voltage supply, range 18 ... 36 V (minimum for start-up: 19 V)
Typical current consumption 2,8 A
Peak current 3,1 A
Connection voltage supply Combicon, 2-pole
Conductor cross-section 2.5 mm²
Torque 0.9 Nm
RTC approx. 10 years
DC
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3.4 Computer data
Operating system Windows Embedded Standard 7
Processor 1.7 GHz Intel
Core™ i34010U (in
preparation)
®
2.9 GHz Intel
Core™ i54300U (in
preparation)
Technical Data
®
1,9 GHz Intel
Atom™ Bay
Trail E3845
®
1,7 GHz Intel
Atom™
E3827
3
®
Interfaces
Thermal design power
DP)
(T
Number of cores 2 2 4 2
RAM 4 GB DDR3L RAM
Memory SSD; extensi-
USB 2x USB 3.0,
RS232/422/485 1x
RS-232 1x (optional)
Ethernet 10/100/
10
00 MBit/s (RJ45)
3rd Ethernet (optional) The third Ethernet interface is
15 W 15 W 10 W 8 W
bility: CFast
1x USB 3.0, 3x USB 2.0
2x USB 2.0 optional
2x
implemented via a mini PCI
express card.
This Interface is made accessib
le at the interface steel plate.
Display port Displayport Intel Core: DVI-I 1x
CFast adapter 1x (optional)
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3.4
Computer data
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4DESIGN AND FUNCTION
The Control system PCC-04 is an industrial PC with a modular design.
Standard hardware features are:
n 24-V DC-operation
n Operation without fans
n 1 USB 3.0 connection and 3 USB 2.0 connections at Intel® Atom™ processors or
2 USB 3.0 connections and 2 USB 2.0 connections optional at Intel® Core™ processors
n 1 RS232/422/485 interface (RS232, 9-pole D-SUB-connector)
n 1 COM connection (RS-232, 9-pole D-SUB-connector, optional)
n Two integrated 10/100/1000-Ethernet connections
with independent MAC-addresses
n 1 additional Ethernet connection via a Mini PCI Express card (optional)
n LEDs for the current supply (PWR) and Hard Disk access (HDD)
n DVI-D video output or Display port
n CFast adapter for a CFast card (not compatible to SD / MMC memory card).
(available for BoxPC special only)
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4.1
pcc04_0018_rev03.cdr
BAUMÜLLER NÜRNBERG GmbH
Ostendstr. 80-90 D-90482 Nürnberg
www.baumueller.de
Made in Germany
Baumüller PCC-04 A4C
S Nr.: S12345678 Art-Nr.: 00123456
BMP-04-0000-CC-2-S5-00-12C0
Typ:
Type plate
4.1 Type plate
On the type plate the type code of the device also can be found.
Figure 1: Type plate
NOTE!
At some mounting kinds it can happen, that the type plate covers the operating system. Take this information of the plates down befo re mounting . It is recommend ed to
make an accordant note on the inside cover page of the Instruction handbook.
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Design and Function
4.2 Type code
In the following table the type code is explained:
BMP-XX-XXXX-XX-X-XX-XX-XXXX-XXXX-XX Device series
Baumüller PC-based control
BMP-XX-XXXX-XX-X-XX-XX-XXXX-XXXX-XX Basic device version
04: PCC-04, industry PC with Intel® Dual Core Processor
or Intel® Atom Quad Core Processor
or Intel® Atom Dual Core Processor
BMP-XX-XXXX-XX-X-XX-XX-XXXX-XXXX-XX Device type
0000: Box-PC
BMP-XX-XXXX-XX-X-XX-XX-XXXX-XXXX-XX Hardware configuration mainboard
A: BSM SBC-12.1 IB897 + Atom E3845 (standard-
version)
B: BSM SBC-12.2 IB897 + Atom E3827
C: BSM SBC-12.2-S IB897 + Atom E3845 (C-version)
D: BSM SBC-8.2I B908 + i3-4010
E: BSM SBC-8.1I B908 + i5-4300
BMP-XX-XXXX-XX-X-XX-XX-XXXX-XXXX-XX Hardware configuration processor
B: Intel Atom Dual Core E3827 with 2 x 1.7 GHz
C: Intel Atom Quad Core E3845 with 4 x 1.9 GHz
D: Intel Core i3-4010U with 2 x 1.7 GHz (in preparation)
E: Intel Core i5-4300U with 2 x 2.9 GHz (in preparation)
F: Intel Core i7
4
BMP-XX-XXXX-XX-X-XX-XX-XXXX-XXXX-XX Hardware configuration RAM
2: 4 GB RAM
BMP-XX-XXXX-XX-X-XX-XX-XXXX-XXXX-XX Hardware configuration Hard Disk 1
Mx: mSATA-Memory Module with 2x GB
Sx: SSD with 2x GB
BMP-XX-XXXX-XX-X-XX-XX-XXXX-XXXX-XX Hardware configuration Hard Disk 2
Fx: CFast card with 2x GB
BMP-XX-XXXX-XX-X-XX-XX-XXXX-XXXX-XX Hardware configuration option
12:CFast card slot + third Ethernet interface
BMP-XX-XXXX-XX-X-XX-XX-XXXX-XXXX-XX Optional equipment
Cx: Temperature range 0 to 65°C
xL: company-specific print label
BMP-XX-XXXX-XX-X-XX-XX-XXXX-XXXX-XX Software configuration image version
2230: System image v2.2.3
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4.3
LED
Power
BMP-XX-XXXX-XX-X-XX-XX-XXXX-XXXX-XX Software configuration license
LEDs
1x: Tech-Lib license
4.3 LEDs
There are two LEDs on the bottom of the PCC-04 at Hardware configuration option 12
(type code BMP-04-XXXX-XX-X-XX-XX-12XX-XXXX-XX).
At Hardware configuration option 00 (type code BMP
XXXX-XX) the two LEDs are on the front.
Figure 2: LED arrangement
LED Display Description
PWR green If 24 V
HDD red flashing Displays an activity on the hard disk drive.
are available and the main switch is on.
DC
-04-XXXX-XX-X-XX-XX-00XX-
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5TRANSPORT AND PACKING
Safety notes for the transport
NOTICE!
Damage due to unauthorized transport!
Transport handled by untrained personnel can lead to a substantial amount of material damage.
m The unloading of the packages upon delivery as well as the in-house transport
should only be done by trained personnel.
m Contact Baumüller Nürnberg GmbH sales office if necessary.
WARNING!
Danger of physical impact!
Secure devices against falling down.
Therefore:
m Use appropriate means of transp o rt.
5.1 What to observe when transporting
For initial transport of a device, it is packed at the manufacturer's plant. If the device must
be transported, ensure th at the followi ng conditions are met throughout the entire transport:
m Climate class 2 K 3 as per EN 60721-3-2
m Temperature range - 25 °C up to + 70 °C
m Vibration, shock, continuous shock class 2M1 as per EN 60721-3-2
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5.2
Transport inspection
5.2 Transport inspection
Upon receiving the delivered goods, immediately examine them for completeness and
transport damage.
If there is visible transport damage on the outside, proceed as follows:
m Do not accept the delivery or conditi
m Note the extent of the damage on the transport do
the shipping agent.
m Immediately file a complaint with the freight
writing and immediately contact the responsible representative of Baumüller Nürnberg
GmbH.
NOTE!
e device may not be operated if there is visible transport damage!
Th
onally accept it with reservations.
cuments or on the delivery note of
carrier. Have the complaint confirmed in
5.3 Unpacking
After having received the packaged device:
h Avoid forceful transp o rt ag ita tio n an d ha rd jolts, e.g. wh
If no transport damage is visible:
h Open the packaging of the device.
h Verify the delivery scope based on the delivery note.
File a claim with the responsible Baumüller representative if the delivery is incomplete.
NOTE!
Claim each individual deficiency as soon as it has been detected. Damag e claims can
only be validly asserted within the claim registration period.
5.4 Disposal of the packaging
The packaging consists of cardboard, plastic, metal parts, corrugated cardboard and/or
wood.
h When disposing of the packaging, comply with the
area.
en putting an item down.
national regulations valid at the use
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6MOUNTING
According to the ordered configuration there are different mounting possibilities for the
PCC-04.
Safety notes
NOTE!
Mounting shall only be performed by employees of the manufacturer or by other qualified personnel.
WARNING!
Danger as a result of mechanical effects!
Secure devices against falling down.
Therefore:
m Use appropriate means of transp o rt.
NOTICE!
Danger due to electrostatic discharge.
The connecting terminals of the device are partially at risk due from ESD.
Therefore:
m Please heed the respective notes.
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6.1
Preparing the mounting
6.1 Preparing the mounting
At the installation of the PCC-04 in a control cabinet the following general provisions must
be observed:
n Check the working clearance in the control cabinet. In general, keep at least 5 cm
ace on each side.
sp
n Drill and cut the holes, before starting with the installation. Assure that components,
which were installed, are protected again st da m ag e s.
CAUTION!
Eye injury due to flung particles.
Metal particles are flung when making the drill holes and the cutout sections.
Therefore:
Wear safety goggles!
n Load-bearing parts must be at least 1.63 mm thick, in order to provide a proper sta -
bility.
n The space all-round the heatsink (on the re ar of the PCC-04) mu st be adequate and
the air inlets as well as the air outlets must provide adequate cooling.
NOTICE!
PCC-04 must be installed with an adequate space around the heatsink, so that the
environmental temperature of the operating limit values are not exceed ed (see ZOp-
erating conditions– from page 17). Fans can be installed in the control cabinet if re-
quired.
Possibly, an exceeding of the system temperature limits can cause a power reduction
of the single or of all components. Therefore, the temperature in the environment of
the installation must be within the system temperature limits of the PCC-04.
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6.2 Wall mounting
Use this kind of mounting to install the PCC-04 in a control cabinet. The PCC-04 is mounted on the rear on an even surface. The device is attached via two drill holes. The mounting surface must be even and vibrations may not occur.
Mounting
6
Figure 3: Wall mounting of BoxPC Special, width of the case: 78 mm
type code BMP-04-XXXX-XX-X-XX-XX-12XX-XXXX-XX
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6.2
Wall mounting
Figure 4: Wall mounting of BoxPC Standard, width of the case: 93 mm
Proceed as follows for wall mounting a PCC-04:
1 Use the PCC-04 as a pattern and mark the
ing surface.
NOTICE!
The device must be mounted vertically as shown in ZFigure 3– or ZFigure 4–.
2 Use mounting material, which is adequate for the mounting surface and attach the
PCC-04 firmly to the wall. The size of the mounting material may not be greater than
5 mm. Assure, that the mounting material is at
3 T
ighten the fastening screws, but do not tighten the mounting material too firmly.
positions of the drilling holes on the mount-
the thin end of the drilling holes.
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7INSTALLATION
After mounting the PCC-04 the required cable connectio n must be made. The cables ar e
connected on the top side (voltage supply) and on th e lower side (interfaces) o f the PCC-
04.
Safety notes
NOTE!
The installation may be performed by employees of the manufacturer or by other
qualified personnel only.
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7.1
Interfaces
7.1 Interfaces
7.1.1 BoxPC Standard (width 93 mm)
USB connection 3xUSB 2.0
USB connection USB 3.0
Figure 5: Interface connections
Ethernet connections
Display Port (DVI-D)
Serial connection
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7.1.2 BoxPC Special (width 78 mm)
4
876
1
3
2
9
5
4
876
1
3
2
9
5
Power button
LED
Power
USB 2.0
USB 2.0
USB 2.0
CFast
USB 3.0
LAN 2
LAN 1
COM 1
COM 2
Display
Port
LAN 3
Installation
7
Push button for start-up of the
PCC
LEDs
USB connection
Ethernet connections
(optional LAN 3)
7.1.3 Communication interfaces
Figure 6: Interface connections
The communication between the PCC-04 and other devices is enabled via different inter-
faces and the connections. The PCC-04 provides the following connections:
n On the lower side of the PCC-04 are two or three RJ45 connection s. Via these connec-
tions the computer can commu nicate wit h a 10/100/1000 Ethernet network/EtherCAT
network.
LAN2: ETH: Ethernet interface
LAN1: ETH: EtherCAT interface
LAN3: optional Ethernet interface
n Serial: Serial devices are connected to a 9-pole D-SUB connection.
n USB: USB devices are connected with connectors of the type A.
Display Port (DVI-D)
CFast Adapter (dependent of
equipped version)
Serial connections
(optional COM 2)
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7.1
7.1.4 External display
Interfaces
n Display port: Via this connection the PCC-04 is connected to an external digital dis-
n DVI-D: Can be adapted to a suitable adapter at th e display port.
An external display can be connected to the PCC-04.
The types with Intel
are provided with the display port (see ZFigure 6– on page 33). By using a suitable adapt-
er the DVI-D connection can be adapted as well.
The types with Intel
are provided with a DVI-D connection (in preparation).
The types with Intel® Atom™-processors (type key BMP-04-XXXX-B and
BMP-04-XXXX-C) have an USB 3.0 connection and three USB 2.0 connections.
The types with Intel® Core™-processors (type key BMP-04-XXXX-D and
BMP-04-XXXX-E) are in preparation.
play with the accordant interface.
®
Atom processors (type key BMP-04-XXXX-B and BMP-04-XXXX-C)
®
Core processors (type key BMP-04-XXXX-D and BMP-04-XXXX-E)
NOTE:
The following adapter was tested and released by Baumüller.
Delock adapter display port 1.2 connector > DVI socket 4K active black (Delock part
no. 62599 / Baumüller part no. 00463673)
If another adapter is used no warranty for the function is assumed.
An EDID display (extended display identification data) transfers its performance features
to the device driver which isn't the case at other devices. In ea ch case other settings can
be defined via the Intel Graphics Media Accelerator. (see ZIntel® Graphics Control Panel
user interface– from page 55 onwards).
NOTE:
The PCC-04 DVI-D port only supplies digital signals; therefore, connecting an analog
display to the DVI-D port using a VGA to DVI adapter will not work.
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7.2 Using CFast® cards
4
876
1 3
2
9
5
4
876
1 3
2
9
5
Power button
LED
Power
USB 2.0
USB 2.0
USB 2.0
CFast
USB 3.0
LAN 2
LAN 1
COM 1
COM 2
Display
Port
LAN 3
The card in the CFast® slot of the PCC-04 can be exchanged although it is voltage-carrying.
In order to install a CFast
NOTICE!
®
CFast
it is voltage-carrying. Ejecting a CFast
lead to loss of data.
1 Un
screw the cover on the lower side of the PCC-04 and remove the cover ( see below)
Installation
®
card the following steps must be executed:
7
cards are treated like a hard disk and therefore cannot be exchanged while
®
card before switching off the PCC-04 can
CFast
Figure 7: CFast® slot
slot
®
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7.2
Using CFast® cards
2 Put the CFast® card into the slot. The card must be plugged in such a way so that the
lip seal points towards the plug. Plug the card in a straight line into the slot until it was
correctly located.
3 Then the cover can be remounted and screwed together again
To remove a card from slot use a small pointed pliers and carefully pull the card straightly
out of the slot.
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7.3 Power supply
Power supply recommendations
The PCC-04 require s a 24V
or a DC UPS. The following table provides expected amperage requiremen ts for different
configurations.
Intel
Intel
Intel
Intel
Intel
Installation
power source. This can be either a standard power supply
DC
Processor Power supply
output rating
®
Atom™ Bay Trail E3845 Standard 5.8 A
®
Atom™ Bay Trail E3845 Special 5,8 A
®
Atom™ E3827
®
Core™ i5-4300U (in preparation)
®
Core™ i3-4010U (in preparation)
7
NOTE!
The PCC-04 is set to automatically power-up and boot after a valid power connection
is made (default setting BIOS). To change this settin g see ZBoot options– on page
66.
Connect 24 V DC power (see below) to the included removable power connector. This
connector supports wire sizes from 0.2 to 2.5 mm² (24 to 12 AWG). Tighten the wire retaining screws using 0.5 Nm torque.
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7.3
Ground
1
2
Power supply
24 VDC (1)
0 V (2)
Grounding screw
Figure 8: Power supply connection PCC-04
Grounding screw
The ground screw provides an earth ground for the PCC-04.
NOTICE!
Circuit ground (0 V) and earth ground are ti ed toge ther . This g round ing sch eme may
not meet SELV and PELV European standards.
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General
8OPERATION
WARNING!
Risk of injury due to improper operation!
Improper operation can result in severe personal injuries or material damage.
Therefore:
m Carry out all operating steps as per the details in this Instruction handbook.
m Before starting work assure that all cove rs and safety equipmen t is installed and
operate properly.
m The control cabinet, where the device was placed, shall protect against touching
of the conductive parts.
Keep all doors of the control cabinet shut during operation.
NOTICE!
The environmental conditions do not comply with the requirements.
Unspecified environmental conditions can cause material damage.
Therefore:
m The environmental conditions must be complied to during operation (see ZRe-
quired environmental conditions– on page 18).
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39
8.1
4
876
1
3
2
9
5
4
876
1
3
2
9
5
Power button
LED
Power
USB 2.0
USB 2.0
USB 2.0
CFast
USB 3.0
LAN 2
LAN 1
COM 1
COM 2
Display
Port
LAN 3
Power button for start-up
Power switching on
8.1 Power switching on
After the correct connecting of all components and periphery devices the voltage can be
applied. The PCC-04 automatically booted up.
Power button (available only at version with type code BMP-04-0000-CC-2-S5-00-12C02230-00):
With the power button next to the LEDs the PCC-04 can be switched on as well in case
in the BIOS the automatically booting up was switched off (also see ZPower on after pow-
er fail options– from page 66).
Figure 9: Power button
NOTE!
For commissioning it is recommended to connect a USB keyboard, mouse and
screen to the PCC-04.
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8.2 First start
8.2.1 Software license and activation
Use of the Microsoft® operating system Windows 7 is subject to the licensing limitations
specified by the Microsoft Software License.
Baumüller Nürnberg GmbH is not responsible and cannot be held liab le for proper use of
the operating system or any other software installed on the computer.
EULA (End user License Agreement) is on the system partition and can be consulted
there. Please, note that!
Additional details are included in the Microsoft Software License and are also available at
www.microsoft.com. The Windows product key is on a sticker that is affixed to the PCC-
04.
The standard version of PCC-04 is delivered with activated Windows
dard 7.
8.2.2 Firmware and software updates
Operation
®
Embedded Stan-
8
It's possible that from time to time update s of firmware and softw are are provid ed in the
PCC-04 products.
From time to time, Baumüller Nürnberg GmbH may make updates available for the firmware and software utilities. Automatically updates are switched off and may not made by
the user.
8.2.3 Start screen
The PCC-04 boots after switching on the 24 VDC power supply.
First of all the BIOS is displayed then Windows 7 Embedded is started from the system
data storage (CompactFlash
BIOS start screen The BIOS-Start-Screen starts with „American Megatrends Inc." and after a blank line is
continued with „Version 2.16.1242“. These issues are e liminated after the foll owing hardware test:
h The break key normally is on the top right side of the keyboard. It interrupts a procedure
and the BIOS-version can be checked. Continue with any key.
NOTE!
At the first booting up the BIOS starts at first, then Windows and then automatically
Windows is started once more. This can last a few seconds.
®
card).
See Application Manual PCC-04 for further procedure.
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8.3
Touchkit
8.3 Touchkit
PCC-04 computers equipped with a display include Touchkit, a software utility to config-
ure the operation of the touch screen. This utility provides multiple touch screen calibration methods as well as modes for pointer (mouse) operation and audio touch
acknowledgment.
1 To start Touchkit utility do one of the following:
n Double-click the “eGalaxTouch” ico n ((see ZTouchkit (eGalaxTouch) icon– on page
52).
n Click the “Start” key, navigate to the “All Programs, eGalaxTouch” folder and then
click the “Configure Utility” icon
2 The dialog „Touchkit USB Controller ... general“ is opened. All installed Touchscreen
controller are displayed.
NOTE!
The default controller for the PCC-04 is USB Controller.
3 If multiple controllers are installed, click the icon of the controller to be modified befo re
clicking the required tab.
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8.3.1 Touchkit setting
The “Setting” tab allows modification of the audio acknowledgment and mouse mode features..
Operation
8
Figure 10: Dialog „Settings Touchkit“
Audio acknowledgment
For a PCC-04 with audio capability, four different modes are available when an audio acknowledgment to a screen touch is desired. Click the desired check box to activate the
desired mode.
n Beep On Touch: A beep is sounded when the screen is touched.
n Beep On Release: A beep is sounded when the screen touch is released
NOTE!
If Beep on Touch and Beep on Release are checked, every touch will generate two
beeps.
n Beep From System Beep: Sound is generated from in ternal speaker (not applicable to
PCC-04).
n Beep From Sound Card: Sound is generated from an external speaker.
The frequency and duration of the beep can be modified using the two sliders.
n Frequency: Move the slider to the left for a lower tone; to the right for a higher tone.
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8.3
Touchkit
n Duration: This adjusts the time between beeps when Beep On Touch and Beep On Re-
lease are both checked. Move the slider to the left for the beep occur immediately upon
the release. Move the slider to the right for the beep to be delayed to a maximum of 1
second after the release.
Linearization Style
Normal calibration uses four touch points to calibrate the screen. A greater accuracy of
the calibration can be achieved if more touch points are used in the calibration. Chose a
linearization style of either 9 or 25 points. To start the linearization function, click the
“Tools” tab and then click the “Linearization” key.
Double Click Time
To adjust the time span that two touches are recognized as a double-click. This range is
approximately 0.25 to 1 second.
Double Click Area
This adjusts the size of the area allowed for the second click relative to the first click.
Mouse modes
Mouse modes allow configuration of mouse (touch) behavior. One of five modes can be
active (in ZFigure 11– on page 45 shows the key with “Normal Mode” active). The available modes are:
m Normal Mode: emulates normal mouse key behavior
n A touch and release acts as a click and release.
n A touch, drag and release acts as a click, drag and release.
n A constant touch behaves like a mouse button held down. If the Enable Auto Right
Click function is checked, it will act as a right-click.
m Click on Touch: emulates a left mouse button click when the screen is touched
m Click On Release: emulates a left mouse button click when the screen is touched and
released.
m Click On Touch Without Moving cursor: moves the cursor to the touched position and
acts as a normal left click but will not perform a drag to another screen position.
m Click On Release Without Moving cursor: emulates a left mouse button click when a
screen touch is released, bu t the cursor doesn't move to the touched point until the
touch is released.
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Operation
Although the modes are predefined, each mode can be manually modified by clicking the
“Option” key.
8
Figure 11: Mouse mode „Option dialog box“
Click the check box of the desired functionality.
n Enable Constant Touch: Enables the “Constant Touch Area” slider to increase/de-
crease movement granularity (values are displayed in pixels). Unchecked provides
smooth movement while checked with the slider to the right provides the coarsest
movement.
n Enable Auto Right Click: Enables the “Auto Right Click Time” slider to set the time
required by which a touch is recognized as a right click. This requires the “Auto Right
Click” option to be activated using Touchmon.
n Enable Touch: Enables or disables the touch feature of the touch screen.
n Enable Cursor Stabilization: When checked, this creates a slight lag in the cursor
when following linear movement.
n Constant Touch Area: Sets the granularity of the Constant Touch function.
n Auto Right Click Time: Sets the required touch time span when using the Auto Right
Click function is enabled.
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8.3
8.3.2 Touchkit Tools
Touchkit
The “Tools” tab provides access to multiple tools for calibration and testing of the touch
screen functionality.
Figure 12: „Touchkit Tools“ dialog box
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Operation
4 Points Calibration
Basic calibration can be completed using this utility. Click the “4 Points Calibration” key
to start. The display will change to a white screen with four blinking touch points..
8
Figure 13: 4 Points Calibration screen
Touch and hold each point until the point stops blinking. If a touch point is not touched
within 30 seconds, the utility is closed, returning to the “Touchkit… Tools” dialog box. A
progress bar at the bottom of the screen indicates the time remaining.
Clear and Calibrate
Click the “Clear and Calibrate” key to erase a linearization. This also starts the “4 Points
Calibration” utility. Always use this key if changing from a linearization to a calibration to
ensure the linearization doesn’t effect the calibration.
Linearization
Linearization is another method of calibrat ing a touch scr een. It fun ctions the s ame way
as the 4 Points Calibration but uses more touch points for finer calibration.
Linearization can be performed using either 9 or 25 points. Select the number of points
by clicking the “Setting” tab and clicking either the “9 Points” or “25 Points” radio key (see
ZLinearization Style– on page 44).
Click the “Linearization” key to start the utility. The display will change to a white screen
with either 9 or 25 blinking touch points.
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8.3
Touchkit
Figure 14: 9 Points Calibration screen
Touch and hold each point until the point stops blinking. If a touch point is not touched
within 30 seconds, the utility is closed, returning to the “Touchkit… Tools” dialog box. A
progress bar at the bottom of the screen indicates the time remaining.
Draw Test
To verify the calibration and other settings of the touch screen, click the “Draw Test” key.
This utility opens a scratch pad for testing purposes. Touch the screen and perform typical operations to evaluate the touch screen calibration and settings.
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Operation
8
Figure 15: Draw Test screen
8.3.3 Touchkit Edge Compensation
The “Edge Compensation” tab sets the cursor overshoot and undershoot touch points
along the edge of the screen. This helps to compensate for the difficulty sometimes experienced in touching the edge of a scree n.
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8.3
Touchkit
Figure 16: “Touchkit… Edge Compensation” dialog box
Individual adjustment can be made along each edge on a percentage basis. 100% is at
the edge of the screen, 50% is approximately 0.5 in. before an edge (on the screen) and
200% past an edge where the cursor is not visible. In addi tion, the cursor display position
can be shifted along either the X or Y axis, displayed by pixel.
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Figure 17: Example Edge compensation
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Click the “Support Edge Compensation” key to activate/deactivate the edge compensation utility.
To adjust all edges of the display “in,” click the “-10%” key. Each successive click brings
the edge in 10%. To adjust all edges outward, click the “+10%” key. The relative position
of each edge is shown on the sliders above. To return all sliders to 100%, click the “Default” key.
8.3.4 Touchkit Hardware
The “Hardware” tab displays controller and fir mwar e info rma ti on abo ut the to uch screen .
This information may be required if problems occur.
Operation
8
Figure 18: „Touchkit Hardware“ dialog box
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8.3
Touchkit
Click the “Hardware Setting” key to open the “MERCURY - Hardware Configuration” dialog box.
Figure 19: „MERCURY - Hardware-Configuration“ dialog box
Sliders are available to adjust the sensitivity and delay time of touches. Lower sensitivity
allows a lighter touch on the screen. Values range between 80 and 255.
Shorter delay time provides a quicker reaction to touches. Values range from 0 to
2550 µs. Click the “Reset …” key to return the sensitivity and delay time values to the factory defaults.
8.3.5 Touchkit „About“
The „About“ tab displays information concerning the touch screen driver.
8.3.6 Touchkit (eGalaxTouch) icon
Touchkit tools are also available as menu options from the notification area (system tray)
icon.
n In Windows XP: right-click the Touchkit icon.
n In WIndows 7: right-click the eGalaxTouch icon.
If the icon is not in the notification area, click the “Start” key and:
n In Windows XP: navigate to the “All Programs, Touchkit” folder and then click the
“TouchMon” icon.
n In Windows 7: navigate to the “All Programs, eGalaxTouch” folder and then click the
“TouchMon” icon.
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Operation
NOTE!
ultiple methods are available to emulate a right mouse click.
M
n Enable “Auto Right Click” in the Touchkit utility. This allows a constant touch to
“call” a right click.
n Enable “Dis
ner of the screen. Click
mouse.
ouch the “Right Click” key in the OnScreen tools palette.
n T
Right-click the icon in the notification area and to display the menu.
play key” in the Touchkit utility displays a mouse in the lower right cor-
the mouse to alternate between right and left click of the
8
Figure 20: Touchkit-menu
Touchkit menu functions
Menu Function
Apply to Touchscreen Selects the touchscreen controller. The PCC-04 uses a
controller called “USB Controller.
Mouse Mode Selects the mouse mode (see ZMouse modes– on page 44).
Beep Selects the Beep mode (see ZAudio acknowledgment– on page
43).
Auto Right Click When checked, touch the screen for an extended time period
simulates a right click (see ZMouse modes– on page 44).
Display key When checked a mouse icon appears on the display screen
showing the active mouse button in red. T ouch the icon to change
the active mouse key
4 Points calibration Launches the “4 Points Calibration” utility (see Z4 Points Calibra-
tion– on page 47).
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8.3
Touchkit
Menu Function
Calibration Utility Opens the “Touchkit: USB Controller… Tools” dialog box (see
ZTouchkit Tools– on page 46).
Support Rotation When checked, the touch screen orientation is corrected to match
the display orientation. (Note that this must be active for the “Auto
Right Click” function to work.)
Exit Closes the Touchkit utility.
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Operation
8
8.4 Intel
8.4.1 User interface
®
Graphics Control Panel user interface
The PCC-04 uses the Intel® Graphics Media Accelerator video driver and has a variety
of customization features available, including multiple displays.
To access the video driver controls:
m ri
ght-click the desktop, move the pointer over “Graphics Options…” and naviga te to the
desired option. This provides a quick path to the required setting..
Figure 21: Graphic Media Accelerator direct select options
m Click on the symbol Intel video driver in the information range (system tray) and then
on the menu item "Graphics Properties"
Figure 22: Graphics Control Panel main user interface screen
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8.4
8.4.2 Single Display configuration
Intel® Graphics Control Panel user interface
In order to set the connected displays press by using the left mouse button on "Display".
Figure 23: Display settings
The screen of the user interface can be divided into an upper and a lower range. In the
upper range the configuration possibilities are to be found. The configurations can be
saved as profiles. The profiles can be called up again if they are required later.
Within the lower range are some additional tools as well as the buttons "Save Profile",
"Cancel" and "Apply".
NOTE!
A context-sensitive help can be called up by a click with the r ight mouse button within
the accordant range.
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Operation
Display-settings
On the left side the screen resolution, the refreshing rate, the turning and the scaling of
the screen is set.
Transit the parameterization via the "Apply" button to the selected display.
Color setting
Click on the right side on the register card "Color" to receive setting options referring to
the color, brightness and contrast.
8
Figure 24: Color correction
Accept the parameterization via the "Apply" button for the selected display.
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8.4
8.4.3 Adjusting 3D-operation
Intel® Graphics Control Panel user interface
Click on the "3D" button to configure the 3D settings.
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Figure 25: Dialog „3D“
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8.4.4 Configuration video overlay
Click on the "Video" button to open the "Video" dialog.
Operation
8
Figure 26: Dialog „Video“
Using the settings referring to the video overlay within an independent pop-up window
changes on a running video reporting can be made.
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8.4
8.4.5 Profiles
Intel® Graphics Control Panel user interface
The selected configuration can be saved as profiles. The profiles can be called up as required. Thereby the saved settings are activate d without th e paramete rs having to be set
individually.
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Figure 27: Dialog „Profiles“
The configuration of a display is saved as profile:
1 Ca
rry out the relevant configuration settings.
2 En
ter a name in the field "Current Settings".
3 Click
In the following is explained how to call up a saved scheme:
m Click on
m Go to th
An application can be started automatically when c
the accordant checkbox and then select the accordant application.
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on the "Save Profiles" button to save the profile.
the symbol in the information range (system tr ay) in the task bar and then click
on the menu point "Select Profile".
e right mouse button on the desktop and then click on "Select profile".
alling up the scheme on request. Mark
8.4.6 Hot Keys
Operation
The Intel® graphic driver is available of predefined and assignable hot keys to select an
active display and its degree value for the turn at the beginning. Assignment can be
changed as explained in the following:
k on the "Options and Support" button
1 Clic
8
Figure 28: Modification of hot key shortcuts
NOTE!
At the login procedure to the system the hot keys were switched off.
2 Set "Manage Hot Keys" menu option to "Enable".
3 Scroll
4 In or
5 Clic
6 Th
down in the list till to the required action. Write down the button combination of
the hot key of the selected action.
der to change the button combination of the hot key in the accordant point enter
the new button combination.
k on "Apply" button to save the new hot key combination in the current profile.
e new hot key combination can be saved as a new profile as well.
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8.4
Intel® Graphics Control Panel user interface
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General
9MAINTENANCE
WARNING!
Risk of injury due to improper maintenance!
Improper maintenance can result to serious personal injury and property damage.
Therefore:
m Before starting, ensure that there is sufficient room to carry out the work.
m Pay attention to order and cleanliness at the installation site ! Components that ar e
loosely stacked or lying around can cause accidents.
The PCC-04 has several removable components.
NOTE!
To access components, it may be necessary to remove cables connected to the
PCC-04
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9.1
PCC-04 components
9.1 PCC-04 components
9.1.1 BoxPC Standard (width 93 mm)
USB connection 3xUSB 2.0
USB connection USB 3.0
Figure 29: Interface connections
Ethernet connections
Display Port (DVI-D)
Serial connection
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9.1.2 BoxPC Special (width 78 mm)
4
876
1
3
2
9
5
4
876
1
3
2
9
5
Power button
LED
Power
USB 2.0
USB 2.0
USB 2.0
CFast
USB 3.0
LAN 2
LAN 1
COM 1
COM 2
Display
Port
LAN 3
Maintenance
9
At the lower side of the PCC-04 system module is a cover which is next to the plug connectors which was fixed with a screw. Under this cover is a CFast
®
slot.
Power button
Status LEDs
4 USB connec-
tions
Ethernet con-
nection
EtherCAT connection
Display Port
(DVI-D)
CFast
9.1.3 Real-time clock battery
Figure 30: Connections at the bottom of the PCC-04
On the processor's board is a CMOS battery. The lifetime of the battery usually is approximately 10 plus/minus 3 years. In order to repla ce the battery the PCC-04 must be se nt
back to company Baumüller.
9.1.4 Hard disk drive
The hard disk drive was permanently fixed over the power supply unit in the housing. If
the hard disk drive is defect the PCC-04 must be send back to the company Baumüller in
order to get replaced.
®
slot
Serial
connections
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9.2
BIOS configuration
9.2 BIOS configuration
At the BIOS configurations no changes may be made as each change at the BIOS can
influence the real-time capability of the system.
9.2.1 Boot options
When booting up it is very important that there is no booting-capable data m ediu m in the
®
CFast
9.2.2 Power on after power fail options
The PCC-04 provides two turn-on options as soon as it was connected to the voltage sup-
ply. This is how to change the setting in the BIOS:
adapter. If the system wasn't booted by the hard disk the control is inoperative.
9.3 Repair
1 Let the PCC-04 boot up or carry out a restart. As soon as the first black screen with
white text appears press the button <Remove> every second to start the BIOS setup
program (Aptio Setup Utility).
2 Select "Advanced"
3 Select "iSmart controller"
4 Select "Power-On after Power failure"
5 Select an option:
n Disabled: This way the PCC-04 remains turned off. The PCC-04 boots up not until
the power button was pressed (available only at version with type code
BMP-04-0000-CC-2-S5-00-12CL-2230-00).
n Enabled: This way the PCC-04 is turned on and reboots if the voltage was applied
again (standard setting).
6 Press the <Input > button to take over the changes.
7 Save and confirm the changes.
If the device is out of order, please contact your sales agency or:
Baumüller Nürnberg GmbH
Ostendstr. 80 - 90
90482 Nürnberg
Germany
Tel. +49 9 11 54 32 - 0
Fax: +49 9 11 54 32 - 1 30
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E-Mail: mail@baumueller.de
Internet: www.baumueller.de
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General
10TROUBLESHOOTING
WARNING!
Risk of injury due to improper troubleshooting!
Therefore:
m Only qualified personnel may work on this device!
m The personnel, working on the Industry PC must be familiar operating the device
and of the safety instructions. The user must know how to react on error displays
and error states, The user must have special knowledge of error displays re actions
and of the error states.
PCC-04 will not start an operating system from a USB port.
m Contact technical support.
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11ACCESSORIES AND SPARE PARTS
This chapter lists the accessories and spare parts for the PCC-04. Our Pr oduct Management is looking forward to inquiries and suggestions concerning spare parts.
11.1 Video adapter (DisplayPort to DVI-D)
Delock Adapter Displayport 1.2 male connector > DVI female connector 4K active black
Art.-no. 00463673
11.2 Cable strain relief
Art.-no. 00463672
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11.2
Cable strain relief
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12DISPOSAL
NOTE!
Baumüller products are not subject to the scope of the EU’s Waste Electrical and
Electronic Equipment Directive (WEEE, 2002/96/EC). Hence, Baumüller is not obligated to bear costs for return and disposal of waste electronic equipment.
NOTE!
Avoid polluting the environment as a result of improper disposal.
Therefore:
m Only dispose in compliance with the health and safety regulations.
m Take heed of any special local regulations. If you are unable to directly ensure safe
disposal yourself, commission a suitable disposal contractor.
m In the event of a fire, hazardous substances could possibly be generated or re-
leased.
m Do not expose electronic components to high temperatures.
m Beryllium oxide is used as inner insulation, for example for various power semicon-
ductors. The beryllium dust that is generated upon opening is injurious to the
health.
Do not open electronic components.
m Dispose of capacitors, semiconductor modules and electronic scrap as special
waste.
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12.1
Disposal facilities/authorities
WARNING!
Danger as a result of faulty deinstallation!
The deinstallation and disposal requires qualified personnel with adequate experi-
ence.
Therefore:
m Only allow deinstallation and disposal to be performed by qualified personnel.
12.1 Disposal facilities/authorities
Ensure that the disposal is handled in comp liance with th e disp osal policies of your company, as well as with all national regulations of the responsible disposal facilities and authorities. In case of doubt, consult the bureau of commerce or environmental protection
authority responsible for your company .
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APPENDIX A - DECLARATION OF
CONFORMITY
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EC - Declaration of Conformity Doc.-No: 5.16016.00
Date: 21.06.2016
according to EMC Directive 2014/30/EU
The manufacturer: Baumüller Nürnberg GmbH
Ostendstraße 80-90
90482 Nürnberg, Germany
declares that the product:
Designation: Industrial PC PCC-04
Type: BMP-04
Manufactured since: 01.07.2016
is developed, designed and manufactured in accordance with the EMC Directive 2014/30/EU.
Applied harmonized standards:
The products must be installed correctly and all notes and safety notes of the referring instruction handbook must be complied with, to guarantee the compliance to the guidelines.
Nürnberg / 21.06.2016
Place / Date
The content of the Declaration of Conformity is subject to change. The current version can be obtained on request.
Standard Title
EN 55022: 2011-12 Information technology equipment - Radio disturbance characteristics - Limits and methods of mea-
surement
EN 55024: 2016-05 Information technology equipment - Immunity characteristics - Limits and methods of measurement
EN 61000-6-2:2016-05 Immunity standard for industrial environments
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Table of Figures
Table of Figures
Type plate ............................. ... .... ... ... ........................................................................................ 22
LED arrangement....................................................................................................................... 24
Wall mounting of BoxPC Special, width of the case: 78 mm
type code BMP-04-XXXX-XX-X-XX-XX-12XX-XXXX-XX .......................................................... 29
Wall mounting of BoxPC Standard, width of the case: 93 mm................................................... 30
Interface connections................................................................................................................. 32
Interface connections................................................................................................................. 33
CFast® slot................................................................................................................................. 35
Power supply connection PCC-04 ............................................................................................. 38
Power button.............................................................................................................................. 40
Dialog „Settings Touchkit“.......................................................................................................... 43
Mouse mode „Option dialog box“............................................................................................... 45
„Touchkit Tools“ dialog box........................................................................................................ 46
4 Points Calibration screen........................................................................................................ 47
9 Points Calibration screen........................................................................................................ 48
Draw Test screen....................................................................................................................... 49
“Touchkit… Edge Compensation” dialog box............................................................................. 50
Example Edge compensation .................................................................................................... 50
„Touchkit Hardware“ dialog box................................................................................................. 51
„MERCURY - Hardware-Configuration“ dialog box.................................................................... 52
Touchkit-menu ........................................................................................................................... 53
Graphic Media Accelerator direct select options........................................................................ 55
Graphics Control Panel main user interface screen................................................................... 55
Display settings.......................................................................................................................... 56
Color correction.......................................................................................................................... 57
Dialog „3D“................................................................................................................................. 58
Dialog „Video“ ............................................................................................................................ 59
Dialog „Profiles“.......................................................................................................................... 60
Modification of hot key shortcuts................................................................................................ 61
Interface connections................................................................................................................. 64
Connections at the bottom of the PCC-04 ................................................................................. 65
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Table of Figures
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Index
A
Accessories 69
Accidents 14
Appropriate use 12
C
Caution 6
CFast® 35
Color setting 57
Communication interfaces 33
Customer service 9
D
Danger 6
Declaration of Conformity 73
Display, Setting 57
Disposal 8, 71
F
Fire fighting 14
G
Guarantee provisions 8
H
Hazardous situations 14
I
Installation 31
Instruction handbook 11
Interfaces 32
K
Key to symbols 6
L
Limitation of liability 7
P
Packaging, disposal of 26
Personnel, qualified 13
Personnel, training 13
Power supply 17, 37
Power switch 40
Protective equipment 13
R
RAM 19
Repair 66
Required environmental conditions 18
S
Safety equipment 14
Signs and labels 15
Spannungsanschluss 38
Spare parts 8, 69
T
Temperature range 18
Touchkit 42
Touchkit, Settings 43
Transport 25
Transport inspection 26
Type code 23
Type plate 22
U
Unpacking 26
W
Wall mounting 29
Warning 6
Warning notes 6
M
Maintenance 63
Memory 19
MERCURY 52
Modifications 11
Mounting 28
N
Note 6
O
Operating conditions 17
Operating personnel 13
Operating system 19
Operation 39
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Index
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Version Status Changings
5.16002.01 22.07.2016 First release
5.16002.02 10.07.2017 Hardware version with wider box,
processors changed
5.16002.03 22.11.2018 Type code changed
Ch. 8.3 Touchkit mew
Revision survey
Revision survey
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Notes:
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Instruction handbook Control system PCC-04
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