Baumuller b maXX BM4400, b maXX BM4400 ES, b maXX BM4600 ES, b maXX BM4700 ES, b maXX BM4700 Instruction Handbook Manual
...
Instruction handbook
Language English
Original
Document No. 5.03056.02
Part No. 376728
Status 18-Nov-2014
E
5.03056.02
b maXX
BM4-F-SIE-XX
SIE-XX
SSI encoder emulation
BM4400, BM4400 ES
BM4600, BM4600 ES
BM4700, BM4700 ES
Read instruction handbook before beginning to work!
Copyright This Instruction handbook may be copied by the owner in any quantity, but only for internal
use. This Instruction handbook may not be copied or reproduced, in whole or in part, for any
other purposes.
The use and disclosure of information contained in this Instruction handbook are not permitted.
Designations and company marks contained in this Instruction handbook could be trademarks, the use of which by third parties for their own purposes could violate the rights of the
rights holder.
Preliminary information
Warning Insofar as this document is identified as being preliminary information, the following
applies:
this version is regarded as providing advance technical information to users of the described
devices and their functions at an early enough time in order to adapt to any possible changes
or expanded functionality.
This information must be regarded as being preliminary, as it has not yet passed through
Baumüller's internal review process. In particular, this information is still subject to changes,
thus no legal liability can be derived from this preliminary information. Baumüller assumes no
liability for damages that might arise from this possibly faulty or incomplete version.
If you detect or suspect any content errors and/or major form errors in this preliminary information, we request that you notify the Baumüller support specialist responsible for you.
Please provide us, via this employee, with your insights and comments so that we can take
them into account and include them when transitioning from the preliminary information to
the final information (as reviewed by Baumüller).
The conditions stipulated in the following section under „Obligatory“ are invalid in case of preliminary information.
Obligatory This Instruction handbook are a part of the equipment/machine. This Instruction handbook
must be available to the operator at all times and must be in legible condition. If the equip
ment/machine is sold or moved another location, this Instruction handbook must be passed
on by the owner together with the equipment/machine.
After any sale of the equipment/machine, this original and all copies must be handed over to
the buyer. After disposal or any other end use, this original and all copies must be destroyed.
When the present Instruction handbook is handed over, corresponding sets of Instruction
handbooks of a previous version are automatically invalidated.
Please note that the specifications/data/information are current values according to the
printing date. These statements are not legally binding with regard to measurements,
computation or calculations.
Baumüller Nürnberg GmbH reserves the right, in developing its products further, to change
the technical specifications and handling of it products concerned without prior notice.
No liability can be accepted concerning the correctness of this Instruction handbook unless
otherwise specified in the General Conditions of Sale and Delivery.
-
Baumüller Nürnberg GmbH
Ostendstr. 80 - 90
90482 Nuremberg
Germany
Tel. +49 9 11 54 32 - 0
Fax: +49 9 11 54 32 - 1 30
Email: mail@baumueller.de
Internet: www.baumueller.de
Table of Contents
1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Information on this Instruction Handbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Key to symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Limitation of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Copyright protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.5 Other applicable documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.6 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.7 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.8 Guarantee provisions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.9 Customer service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.10 Used terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.11 List of associated documentations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Contents of the Instruction Handbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Changes and modifications to the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3 Use, compliant with intended purpose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4 Responsibility of the operating company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.5 Training of the personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.6 Special hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.7 Fire fighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.8 Safety equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.9 Behavior in hazardous situations or at accidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.10 Signs and labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1 Operation conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2 Timing diagrams of data transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.3 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4 Design and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.2 BM-F-SIE-XX for standard controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2.1 Slots BM4-F-SIE-XX for standard controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2.2 Type plate BM4-F-SIE-XX for standard controller. . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.2.3 Type code BM4-F-SIE-XX for standard controller. . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.2.4 Danger areas BM4-F-SIE-XX for standard controller . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3 SIE-XX in ES controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.3.1 Position SIE-XX in the ES controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.3.2 Type plate SIE-XX in ES controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.3.3 Type code SIE-XX in ES controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.4 Display and operation elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5 Transport and Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.1 What to observe when transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.2 Transport inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.3 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.4 Disposal of the packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6 Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.1 Preparation of mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
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Table of Contents
7 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.2 Requirements for electrical connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
7.3 Requirements for the connection cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
7.4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7.4.1 Pin assignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7.4.2 Connection cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7.4.3 Installation procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8 Commissioning/Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8.1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8.2 Procedure of the test-commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.2.1 Recognition of SSI encoder emulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.2.2 Function test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
8.3 Parameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9.1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9.2 Environmental condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9.3 Inspection intervals - maintenance notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
9.4 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
10 Troubleshooting and fault correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
10.1 Behavior in case of malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
10.2 Fault detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
10.3 Error handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
10.3.1 Error reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
10.3.2 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
11 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
11.1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
11.2 Disposal facilities/authorities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Appendix A - Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Table of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Overview of Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
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Document No.: 5.03056.02 Baumüller Nürnberg GmbH
1.1 Information on this Instruction Handbook
The SSI encoder emulation SIE-XX or BM4-F-SIE-XX can be operated in combination
with a b maXX 4000, only.
Therefore this Instruction handbook is an addition to the Instruction handbook of b maXX
BM4400, BM4400 ES, BM4600, BM4600 ES, BM4700, BM4700 ES (short b maXX 4000)
5.12008.
The basic prerequisite for safe working is compliance with all the safety and handling in-
structions stated in the instruction handbook b maXX 4000.
Additionally, the valid accident prevention regulations and general safety regulations ap-
plicable to the scope of application the device must be complied with.
Read this Instruction handbook and the Instruction handbook b maXX 4000, particularly
the safety notes chapter, completely before beginning any work on the device. This In
struction handbook is part of the product and must be kept accessible to personnel at all
times in the immediate vicinity of the device.
1GENERAL
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1.2
Key to symbols
1.2 Key to symbols
Warning notes
Warning notes are identified by symbols in this Instruction handbook. The notes are introduced by signal words that express the extent of the danger.
It is imperative that these notes be complied with and are conscientiously regarded in order to prevent accidents, personal injury and material damage.
DANGER!
....this indicates a hazardous situation which, if not avoided, will result in death or se-
rious injury.
WARNING!
....this indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
Recommendations
CAUTION!
....this indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
NOTICE!
....indicates a hazardous situation which, if not avoided, may cause material damage.
NOTE!
....highlights useful hints and recommendations, as well as information for the effi-
cient and trouble-free use.
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Instruction handbook b maXX (BM4-F-)SIE-XX (SSI enc. emulation)
Document No.: 5.03056.02 Baumüller Nürnberg GmbH
1.3 Limitation of liability
All specifications and notes in these instruction handbook were compiled taking into account the applicable standards and regulations, the state of the art and our knowledge
and experience of many years.
The manufacturer assumes no liability for damages due to:
m noncompliance with the instruction handbook
m usage for other than the intended purpose
m usage by untrained personnel
The actual scope of delivery can vary in case of optional equipment, laying claim to additional order options, or on account of the latest technical changes to the explanations and
representations described herein.
The user bears the responsibility for performing service and initial operation in accordance with the safety regulations of the applicable standards and all other relevant governmental or local regulations concerning the dimensioning and protection of conductors,
grounding, disconnectors, overcurrent protection, etc.
The person who carried out the mounting or installation is liable for any damage incurred
when assembling or connecting the device.
General
1
1.4 Copyright protection
The instruction handbook must be treated confidentially. It is to be used exclusively by
personnel who work with the device. The consignment of the instruction handbook to third
persons without the written permission of the manufacturer is prohibited.
NOTE!
The specific contents, text, drawings, images and other representations are copyrighted and subject to industrial property rights. Any prohibited usage is punishable
by law.
CANopen
EnDat
EtherCAT
Hiperface
SinCos
®
®
®
®
®
is a registered trademark of CAN in Automation e.V
is a registered trademark of Dr. Johannes Heidenhain GmbH,
83301 Traunreut, Germany
is a registered trademark of Beckhoff Automation GmbH,
33415 Verl, Germany
is a registered trademark of SICK STEGMANN GmbH,
78166 Donaueschingen, Germany
NOTE!
Please note, that BAUMÜLLER is not responsible to examine whether any (industrial
property) rights of third parties are infringed by the application-specific use of the
BAUMÜLLER products/components or the execution.
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1.5
Other applicable documents
1.5 Other applicable documents
Components of other manufacturers are integrated into the device. For these purchased
parts, hazard assessments have been performed by the respective manufacturers. The
compliance of the design construction with the applicable European and national regula
tions has been declared for the components by the respective manufacturers.
1.6 Spare parts
WARNING!
False or flawed spare parts can lead to damage, malfunction or complete failure, thus endangering safety.
Therefore:
m Only use original spare parts of the manufacturer.
-
Procure spare parts through an authorized dealer or directly from the manufacturer.
1.7 Disposal
Insofar as no take-back or disposal agreement has been made, please disassemble units
correctly and properly recycle the constituent parts.
See also b maXX 4000 5.12008, chapter Disposal.
1.8 Guarantee provisions
The guarantee provisions are stated in a separate document of the sales documents.
The devices described herein may only be operated in accordance with the stipulated
methods, procedures and conditions. Anything else not presented here, including the op
eration of devices in mounted positions, is not permitted and must be cleared with the
plant on a case-by-case basis. If the devices are operated in any other manner than as
described within this Instruction handbook, then all guarantee and warranty rights are ren
dered null and void.
1.9 Customer service
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Our customer service is available to provide you with technical information.
Info on the responsible contact persons is available at all times via telephone, fax, mail or
the Internet.
Instruction handbook b maXX (BM4-F-)SIE-XX (SSI enc. emulation)
Document No.: 5.03056.02 Baumüller Nürnberg GmbH
1.10 Used terms
The term function module or the designation SIE-XX (ES controller) or BM4-F-SIE-XX
(standard controller) is also used in this documentation for the Baumüller product „SSI en
coder emulation“. A list of the abbreviations used can be found in b maXX 4000
5.12008, Appendix A: Abbreviations.
1.11 List of associated documentations
Instruction
handbook
Instruction Handbook basic unit b maXX 4400, 4600, 4700 (ES) 5.12008 444495 444496
Parameter manual
General
Doc No. Part No.
German
Part No.
English
1
-
Instruction handbook
function modules
Instruction handbook
option modules
Doc No. Part No.
Parameter manual basic unit b maXX 4400, 4600, 4700 (ES) 5.03039 376339 377548
Doc No. Part No.
Analog I/O module BM4-F-AIO-XX or AIO-XX 5.01045 354844 372665
Digital I/O module BM4-F-DIO/FIO-XX or DIO/FIO-XX 5.01046 354843 372666
Encoder module BM4-F-ENC-XX or ENC-XX 5.01042 354842 372861
Incremental encoder emulation module BM4-F-IEE-XX or IEE-XX 5.02020 354858 376728
SSI encoder emulation module BM4-F-SIE-XX or SIE-XX 5.03056 377123 379049
Doc No. Part No.
DISC-NT slave BM4-O-DNT-XX 5.03007 367670 -
CANopen slave BM4-O-CAN-03 5.02014 368692 368693
CANopen slave programming handbook for controller 5.02065 368694 372860
CANopen over EtherCAT programming handbook 5.07017 413208 432414
CANopen slave for b maXX PLC application handbook 5.03057 376486 376487
b maXX drive PLC 5.01051 366197 354845
b maXX drive PLC application handbook 5.02004 366198 372017
BM4-O-ETH-01, BM4-O-ETH-02, BM4-O-CAN-04 for b maXX PLC 5.03001 366202 372042
BM4-O-ETH-01, BM4-O-ETH-02, BM4-O-CAN-04 CANopen master for
maXX PLC application handbook
b
CANsync master for b maXX PLC 5.02056 366199 372025
CANsync slave for b maXX 5.02064 366201 372041
CANsync for b maXX PLC application handbook 5.02066 366200 372039
IEI for b maXX PLC 5.02013 366204 372044
PROFIBUS-DP slave for b maXX 5.03040 376488 376489
PROFIBUS-DP slave for b maXX PLC application handbook 5.03058 376490 376491
PROFIBUS-DP slave for b maXX controller programming handbook 5.03045 376757 377294
5.03002 366203 372043
German
German
German
Part No.
English
Part No.
English
Part No.
English
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1.11
List of associated documentations
Doc No. Part No.
SERCOS slave module BM4-O-SER-01 5.04012 380910 381069
SERCOS slave module BM4-O-SER-01 parameter handbook 5.04013 381652 381653
EtherCAT slave module BM4-O-ECT-01/ECT-01 5.06003 394953 394954
Ethernet with EtherCAT master for b maXX drive PLC 5.07001 407996 407997
Ethernet with EtherCAT master for b maXX drive PLC application handbook 5.07002 407998 407999
Ethernet with EtherCAT for b maXX drive PLC 5.10018 433997
POWERLINK Controlled Node BM4-O-PLK-01/PLK-01 ES 5.12072 444497 444498
POWERLINK Controlled Node BM4-O-PLK-01 ES application handbook 5.13013 445131 445132
German
Part No.
English
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Instruction handbook b maXX (BM4-F-)SIE-XX (SSI enc. emulation)
Document No.: 5.03056.02 Baumüller Nürnberg GmbH
This section provides an overview of all of the important safety aspects for optimum protection of personnel as well as for the safe and problem-free operation.
2.1 Contents of the Instruction Handbook
Each person who is tasked with performing work on or with the device must have read
and understood this Instruction Handbook and the Instruction Handbook of b maXX 4000
5.12008 before working with the device. This also applies if the person involved with this
kind of device or a similar one, or has been trained by the manufacturer.
2.2 Changes and modifications to the device
In order to prevent hazards and to ensure optimum performance, no changes, additions
or modifications may be undertaken on the device that have not been explicitly approved
by the manufacturer.
2SAFETY
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2.3
Use, compliant with intended purpose
2.3 Use, compliant with intended purpose
The BM4-F-SIE-XX is used compliant with its intended purpose, if it is built-in/operated
within b maXX 4000 controller, only.
The SSI encoder emulation is considered as being used compliant with its intended purpose if all notes and information of this Instruction handbook and the Instruction handbook b maXX 4000 5.12008 are adhered to.
WARNING!
Danger arising from usage for an unintended purpose!
Any usage that goes beyond the intended purpose and/or any non-compliant use of
the device can lead to dangerous situations.
Therefore:
m Only use the SSI encoder emulation compliant with its intended purpose.
m Note all specifications of this Instruction handbook and the Instruction handbook
b maXX 4000 5.12008.
m Ensure that only qualified personnel work with/on the SSI encoder emulation.
m When configuring, ensure that the SSI encoder emulation is always operated
within its specifications.
m The SSI encoder emulation may only be operated in a technically flawless con-
dition.
m Only operate the SSI encoder emulation in combination with components ap-
proved by Baumüller Nürnberg GmbH.
2.4 Responsibility of the operating company
The device will be used in commercial areas. Thus, the proprietor of the device is subject
to the legal work safety regulations.
Along with the notes on work safety in this Instruction handbook and the Instruction handbook b maXX 4000 5.12008, the safety, accident prevention and environmental protection regulations valid for the area of application of this device must be complied with.
Whereby:
m The operating company must inform himself about the applicable work health and safe-
ty regulations and ascertain, in a hazard assessment, any additional hazards that could
arise from the special working conditions in the use area of the device. These must
then be implemented in the form of operating instructions for operation of the device.
m This Instruction handbooks must be kept accessible to personnel working with the de-
vice at all times in the immediate vicinity of the device.
m The specifications of the Instruction handbooks must be adhered to completely and
without exception.
m The device may only be operated in a technically faultless and operationally safe con-
dition.
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2.5 Training of the personnel
WARNING!
Risk of injury due to insufficient qualifications!
Improper handling can lead to significant personal injury and material damage.
Therefore:
m Certain activities can only be performed by the persons stated in the respective
chapters of this Instruction handbook.
In this Instruction handbook, the following qualifications are stipulated for various areas
of activity:
m Operating personnel
n The drive system may only be operated by persons who have been specially trained,
familiarized and authorized.
n Troubleshooting, maintenance, cleaning, maintenance and replacement may only
be performed by trained or familiarized personnel. These persons must be familiar
with the Instruction handbook and act accordingly.
n Initial operation and familiarization may only be performed by qualified personnel.
Safety
2
m Qualified personnel
n Electrical engineers authorized by Baumüller Nürnberg GmbH, and qualified electri-
cians of the customer or a third party who have learned to install and maintain
Baumüller drive systems and are authorized to ground and identify electrical power
circuits and devices in accordance with the safety engineering standards of the com
pany.
n Qualified personnel have had occupational training or instruction in accordance with
the respective locally applicable safety engineering standards for the upkeep and
use of appropriate safety equipment.
-
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2.6
Special hazards
2.6 Special hazards
In the following section, the remaining marginal risks will be stated that have been identified as a result of the hazard analysis.
Observe the safety notes listed here and the warning notes in the further chapters of this
manual to reduce health risks and dangerous situations.
Electrical current
DANGER!
Risk of fatal injury from electrical current!
There is an immediate risk of fatal injury if live electrical parts are contacted. Damage
to the insulation or individual components can be life-threatening.
Therefore:
m Switch off the electrical power immediately in case of damage to the power supply
m Only allow work on the electrical system to be performed by qualified personnel.
m Switch off the current when any kind of work is being performed on the electrical
insulation.
system and ensure safety before switching on again.
Danger from residual energy
DANGER!
Risk of fatal injury from electrical current!
Stored electric charge.
Discharge time of the system = discharge time of the device with the longest DC link
discharge time connected to the DC link.
See Instruction handbook b maXX 4000 5.12008, chapter Electrical Data.
Therefore:
m Do not touch electrically live parts before taking into account the discharge time of
the capacitors.
m Pay attention to the corresponding notes on the device.
m If additional capacitors are connected to the DC link, the DC link discharge can
take a much longer time. In this case, the necessary waiting period must itself be
determined or a measurement made as to whether the equipment is de-energized.
This discharge time must be posted, together with an IEC 60417-5036 (2002-10)
warning symbol, on a clearly visible location of the control cabinet.
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Moving
components
2.7 Fire fighting
Safety
WARNING!
Risk of injury from moving components!
Rotating components and/or components moving linearly can result in severe injury.
Therefore:
m Do not touch moving components during operation.
m Do not open any covering during operation.
m The amount of residual mechanical energy depends on the application. Powered
components still turn/move for a certain length of time even after the power supply
has been switched off. Ensure that adequate safety measures are taken.
2
DANGER!
Risk of fatal injury from electrical current!
There is a risk of electric shock if an electrically-conductive, fire-extinguishing agent
is used.
Therefore:
m Use the following fire-extinguishing agent:
ABC powder / CO
2
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2.8
Safety equipment
2.8 Safety equipment
WARNING!
Risk of fatal injury due to non-functional safety equipment!
Safety equipment provides for the highest level of safety in a facility. Even if safety
equipment makes work processes more awkward, under no circumstances may they
be circumvented. Safety can only be ensured by intact safety equipment.
Therefore:
m Before starting to work, check whether the safety equipment in good working order
and properly installed.
2.9 Behavior in hazardous situations or at accidents
Preventive measures
And if something
does happen: re
spond properly.
m Always be prepared for accidents or fire!
m Keep first-aid equipment (e.g. first-aid kits, blankets, etc.) and fire extinguishers readily
accessible.
m Familiarize personnel with accident signalling systems, first aid equipment and life sav-
ing equipment.
m Stop operation of the device immediately with an EMERGENCY Stop.
-
m Initiate first aid measures.
m Evacuate persons from the danger zone.
m Notify the responsible persons of the site.
m Alarm medical personnel and/or the fire department.
m Keep access routes clear for rescue vehicles.
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2.10 Signs and labels
The following symbols and information signs are located in the working area. They refer
to the immediate vicinity in which they are affixed.
WARNING!
Risk of injury due to illegible symbols!
Over the course of time, stickers and symbols on the device can become dirty or otherwise unrecognizable.
Therefore:
m Maintain all safety, warning and operating labels on the device in easily readable
condition.
Electrical voltage
Only qualified personnel may work in work areas that identified with this.
Safety
2
Unauthorized persons may not touch working materials marked correspondingly.
DANGER!
Risk of fatal injury from electrical current!
See ZDanger from residual energy– auf Seite 14.
CAUTION!
Risk of injury due to hot surface!
Therefore:
m Wear protective gloves
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2.10
Signs and labels
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Instruction handbook b maXX (BM4-F-)SIE-XX (SSI enc. emulation)
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3.1 Operation conditions
The operation conditions of b maXX 4000 are valid, see Instruction Handbook
b maXX 4000 5.12008.
Transport temperature range - 25 °C to + 70 °C
3TECHNICAL DATA
Transport climatic class
EN 60721-3-2
Storage temperature range - 25 °C to + 55 °C
Storage climatic class
EN 60721-3-1
NOTICE!
Normally, non-conductive pollution occurs. Conductive pollution is unacceptable.
Conductive pollution can lead to the destruction of the device. The customer is re
sponsible for destructions, which were caused by pollution due to conductive materials or components.
2 K 3
1 K 4
-
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3.2
Timing diagrams of data transmission
3.2 Timing diagrams of data transmission
Figure 1: Timing diagram 12/12 no parity
Figure 2: Timing diagram 12/12 parity
Figure 3: Timing diagram 16/16 no parity
Figure 4: Timing diagram 16/16 parity
Figure 5: Timing diagram 12/20 no parity
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Instruction handbook b maXX (BM4-F-)SIE-XX (SSI enc. emulation)
Document No.: 5.03056.02 Baumüller Nürnberg GmbH
Figure 6: Timing diagram 12/20 parity
Figure 7: Timing diagram 20/12 no parity
Technical Data
3
Figure 8: Timing diagram 20/12 parity
3.3 Electrical data
Supply voltage (internal supply) 5 V ± 5 %
Supply current (internal supply) max. 60 mA
Signal level RS485
Clock frequency min. min. 200 kHz
Clock frequency max. max. 1,5 MHz
Power input 0,525 W
Current output driver max. 15 mA
Terminating resistor (internal) 120 Ω
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3.3
Electrical data
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Instruction handbook b maXX (BM4-F-)SIE-XX (SSI enc. emulation)
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4DESIGN AND OPERATION
A b maXX BM4000 device consists of power unit and controller part
Power unit Controller part
Figure 9: b maXX BM4000)
standard controller
Design cover
(standard controller only)
Standard controller
BM4XXX-XXX-XX1XX
BM4XXX-XXX-XX2XX
BM4XXX-XXX-XX3XX
Controller part
ES controller
ES controller
BM4XXX-XXX-XX4XX
BM4XXX-XXX-XX5XX
The BM4-F-SIE-XX is designed as plug-in module for standard controller and can be replaced or upgraded.
The SIE-XX is mounted stationary in the ES controller.
Instruction handbook b maXX (BM4-F-)SIE-XX (SSI enc. emulation)
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4.1
Function
4.1 Function
The SSI encoder emulation sends on demand of a CNC control (Computer Numeric Control) position data to this one.
Transmission of the data takes place synchronously serial with a maximum data rate of
1.5
MBaud; the minimum data rate is 200 kBaud.
A transmission cycle begins with the falling edge of the clock, generated by the CNC.
Then b maXX 4000 sends clock-synchronous „Single- and multi-turn data“ to the CNC.
The position data, which can be protected by an optional parity bit are able to be trans
mitted not only binary coded but also in the graycode.
Coding type as well as parity (even, odd, no) can be set.
Following transmission modes are available:
1 12 bit multi-turn + 12 bit single-turn
2 12 bit multi-turn + 20 bit single-turn
3 16 bit multi-turn + 16 bit single-turn
4 20 bit multi-turn + 12 bit single-turn
As transmission start is asynchronous to the b maXX 4000 controller cycle, a jitter
of max. 125
µs is possible.
-
Transmission distance is based on the RS485_standard.
Performance Position information is written by the b maXX 4000 software cyclic (every 125 µsec) to
the two position registers (single- and multi-turn) of the FPGA. The transmission initiated
by the CNC is executed by the FPGA. As the transmission start of the position data to the
CNC takes place asynchronous to the controller cycle, a maximum jitter of 125 µs is pos
sible.
The transmission is marked as follows:
m Transmission of position data to the CNC takes place synchronous with a CNC
generated clock (minimum frequency 200 kHz, maximum frequency 1.5 MHz).
m Position data consisting of single- and multi-turn information can be transmitted
binary coded as well as gray coded. Single- and multi-turn blocks
are separately coded (the coding is always valid for the total transmission block!).
The transmission type can be set in the SSI command register.
m The protection of transmission by parity is possible (an additional transmission bit);
the three options Even, Odd and No parity can be set in the SSI command register.
m A maximum of 32 bit user data is transmitted.
Parity is not included in the 32 bits.
m Data transmission takes place with the most significant bit first (MSB Z LSB).
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Document No.: 5.03056.02 Baumüller Nürnberg GmbH
Design and Operation
m A transmission cycle is structured as follows:
1 The first falling clock edge determines the beginning of the transmission
(clock is HIGH when not active).
2 The first rising clock edge defines the coding
(data = low => binary, data = high => graycode).
3 With the next 12/12/16/20 rising clock edges the
multi-turn information is transmitted.
4 With the next 12/20/16/12 rising clock edges the
single-turn information is transmitted.
5 If parity is enabled, with the next rising clock edge the
parity bit is transmitted.
6 The last rising clock edge defines the end of the
transmission cycle.
NOTE!
The operation with ProDrive is described, only. Please contact Baumüller Nürnberg
GmbH or visit out website www.baumueller.de for download, if the software is not
available.
4
Standard
controller
ES controller with not exchangeable function and option modules.
with plug-in slots to enlarge the controller functionality with function and option modules,
e.g. encoder modules, analog inputs/outputs or field bus connections.
NOTICE!
Plug-in module, which has not been manufactured from Baumüller Nürnberg
GmbH. Modules of other manufacturers can damage/destroy the device.
Only use BM4-F-XXX- and BM4-O-XXX-plug-in modules.
The SSI encoder emulation is available as plug-in module BM4-F-SIE-XX for standard
controller and as SIE-XX built-in the ES controller.
Instruction handbook b maXX (BM4-F-)SIE-XX (SSI enc. emulation)
Document No.: 5.03056.02
25
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4.2
BM-F-SIE-XX for standard controller
4.2 BM-F-SIE-XX for standard controller
The encoder module BM4-F-SIE-XX can be plugged in the standard controller of the
b
maXX 4000.
The BM4-F-SIE-XX is connected to the controller part with a connector on the back side.
On the front side is a 9-pole Sub-D connector (male).
Connector (back side)
Handle
Figure 10: BM4-F-SIE-XX for standard controller
4.2.1 Slots BM4-F-SIE-XX for standard controller
Function and option modules can be plugged in the slots of the controller part. Each position is clearly identified by a character.
The SSI encoder emulation can be plugged in slot A and B.
A BM4-F-SIE-XX
B BM4-F-SIE-XX
C
D
Module name
e.g.
SIE-01
Sub-D connector
(front side)
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E
F
G
H
J
K
L
M
Optional plug-in modules (function or option modules) can be upgraded dependent on the
existing controller type.
Instruction handbook b maXX (BM4-F-)SIE-XX (SSI enc. emulation)
Document No.: 5.03056.02 Baumüller Nürnberg GmbH
Design and Operation
Possible combinations function modules/option modules
Function modules Option modules
BM4-F-ENC-XX
(encoder 1 for motor control recommended)
BM4-F-ENC-XX (encoder 2)
BM4-F-AIO-01 (analog I/O)
BM4-F-AIO-02/03/04 (analog I/O)
BM4-F-DIO-XX (digital I/O)
BM4-F-FIO-XX (fast digital I/O)
BM4-F-IEE-XX (icremental encoder emulation)
BM4-F-SIE-XX (SSI encoder emulation)
BM4-F-UME-XX (mains voltage measurement)
BM4-O-SER-XX (Sercos slave)
BM4-O-PRO-01 (Profibus slave)
BM4-O-CAN-03 (CANopen slave)
BM4-O-ECT-01 (EtherCAT slave) for controller
BM4-O-PLK-01
(POWERLINK Controlled Node) für Regler
BM4-O-EIP-01 (Ethernet-IP) für Regler
BM4-O-PLC-XX (SPS)
BM4-O-CAN-04* (CANopen master)
BM4-O-IEI-XX* (incremental counter module)
BM4-O-ETH-01* (Ethernet)
BM4-O-ETH-02* (Ethernet + CANopen master)
BM4-O-ECT-01* (EtherCAT slave) for PLC
A X - - o o o - o o - - - - - - - - - - - - - -
B - X - o o o - X o - - - - - - - - - - - - - -
C - - - o o o V - o - - - - - - - - - - - - - -
D - - - o X X - - X - - - - - - - - - - - - - -
E - - X X o o - - - - - - - - - - - - - - - - -
F Controller unit
G - - - - - - - - - o o o o o o o X X X X X X X
H - - - - - - - - - X X X X X X X o - o o o o o
J - - - - - - - - - - P P - - - - o o o o - - -
K - - - - - - - - - - P P - - - - o o o o o o o
L - - - - - - - - - - P P - - - - o o o o o o o
M - - - - - - - - - - P P - - - - o o o o o o o
X:
preferred slot
Baumüller Nürnberg GmbH recommends, in order to reach the highest functional range, to
insert the plug-in modules into these slots.
4
BM4-O-ECT-02* (Ethernet + EtherCAT master)
BM4-O-ECT-03* (Ethernet + EtherCAT cluster)
o:
possible slot
only if the preferred slot is occupied, we recommend in order to reach the highest functional
range, to insert the plug-in modules into this slot.
P:
only possible, if on slot G or H a PLC module (PLC) is plugged and the PLC (and not the
controller) operates the communication to the field bus slave module.
V:
dependent on controller hardware
-
not possible - card doesn’t work in this slot.
*
Steckkarten_Rev20_e
precondition for these cards is an inserted PLC module.
NOTE!
Only 2 analog outputs can be parametrized or linked even more than one AIO module
is plugged.
Instruction handbook b maXX (BM4-F-)SIE-XX (SSI enc. emulation)
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4.2
4.2.2 Type plate BM4-F-SIE-XX for standard controller
BM-F-SIE-XX for standard controller
NOTE!
EtherCAT option modules must not be plugged in slot J of a 3-rowed controller unit,
because the module can be damaged.
In case another BM4X-X-XXX plug-in module is plugged in an unsuitable slot, it will
not operate. We have made sure, that neither the module nor the device are dam
aged.
The type plate can be found on the connector on the back side of the BM4-F-SIE-XX.
The type code and the serial No. are printed on the type plate.
-
Type plate
e.g.
Figure 11: Type plate BM4-F-SIE-XX for standard controller
back side
BM4-F-SIE-01
S12345678
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Instruction handbook b maXX (BM4-F-)SIE-XX (SSI enc. emulation)
Document No.: 5.03056.02 Baumüller Nürnberg GmbH
4.2.3 Type code BM4-F-SIE-XX for standard controller
NOTE!
This type code is valid for the encoder modules BM4-F-SIE-XX of series b maXX
BM4000 exclusively. For other plug-in modules are different type codes available.
Type code:
BM4 - F - SIE - XX Device family, in which the plug-in module can be built in
BM4 - F - SIE - XX Type of plug-in module (function module)
BM4 - F - SIE - XX Name of plug-in module (SSI encoder emulation)
BM4 - F - SIE - XX Version plug-in module
Design and Operation
4
4.2.4 Danger areas BM4-F-SIE-XX for standard controller
The BM4-O-SIE-XX can be operated in combination with BM4000, only. Please note all
safety notes of the basic unit b
maXX BM4000.
Instruction handbook b maXX (BM4-F-)SIE-XX (SSI enc. emulation)
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4.3
SIE-XX in ES controller
4.3 SIE-XX in ES controller
The SIE encoder emulation is mounted stationary in the ES controller.
e.g.
SIE-01
position B
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SIE-01
position B
Figure 12: SSI encoder emulation in ES controller
The controller is ordered with the desired function/option modules, these are mounted
stationary (exception slot H) and cannot be changed. Only the option module in slot H can
be changed/added.
Instruction handbook b maXX (BM4-F-)SIE-XX (SSI enc. emulation)
Document No.: 5.03056.02 Baumüller Nürnberg GmbH
4.3.1 Position SIE-XX in the ES controller
Each position is clearly identified by a character.
The SSI encoder emulation can be used at the following position.
A SIE-XX
B SIE-XX
C
D
F Controller
G
H
Design and Operation
4
Steckkarten_ES_Rev02_e
Combinations function modules/option modules
Function modules Option modules
BM4-F-ENC-XX (encoder 1)
for motor control recommended
BM4-F-ENC-XX (encoder 2)
BM4-F-AIO-01 (analog I/O)
BM4-F-AIO-02/03/04 (analog I/O)
BM4-F-DIO-XX (digital I/O)
BM4-F-FIO-XX (fast digital I/O)
BM4-F-IEE-XX
(incremental encoder emulation)
BM4-F-SIE-XX
(SSI encoder emulation)
BM4-O-ECT-01
(EtherCAT slave) for controller
BM4-O-PLK-01
(POWERLINK Controlled Node)
for controller
BM4-O-VAR-01
(VARAN slave) for controller
BM4-O-SER-XX
(Sercos slave) for controller
BM4-O-PRO-XX
(Profibus slave) for controller
BM4-O-CAN-03
(CANopen slave) for controller
A X - - o o o - o - - - - - - - -
B - X - o o o - X - - - - - - - -
C - - - o o o X - - - - - - - - -
D - - - X X X - - - - - - - - - -
E - - F - - - - - - - - - - - - -
F Controller unit with RS232- or Ethernet interface
G - - - - - - - - X - - - - - - -
H - - - - - - - - - X X X X X X X
X:
prefered slot
F:
permanently installed
o:
possible slot, only the prefered slot is occupied
-
not possible
BM4-O-EIP-01
(Ethernet-IP) for controller
BM4-O-PLC-XX (SPS)
Instruction handbook b maXX (BM4-F-)SIE-XX (SSI enc. emulation)
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4.4
4.3.2 Type plate SIE-XX in ES controller
4.3.3 Type code SIE-XX in ES controller
Display and operation elements
NOTE!
Only 2 analog outputs can be parametrized or linked even more than one AIO module
is available.
The type code of the SIE-XX is included in the type plate of the basic unit.
The type code has the form:
BM4XXX - XXX - XXXXX[Ryy] - [XXXXXXXX] - [XXX] - XX.
Directly behind the type code is the version code
(- XXXX - X - XXX - XXX).
Only the shown section is valid for the SIE-XX in ES controller.
BM4XXX - XXX - XXXXX[Ryy] - [XXXXXX] - [XXX] - XX
BM4XXX - XXX - XXXXX[Ryy] - [XXXXXX] - [XXX] - XX
BM4XXX - XXX - XXXXX[Ryy] - [XXXXXX] - [XXX] - XX
BM4XXX - XXX - XXXXX[Ryy] - [XXXXXX] - [XXX] - XX
BM4XXX - XXX - XXXXX[Ryy] - [XXXXXX] - [XXX] - XX
4.4 Display and operation elements
The encoder module provides neither operation nor display elements.
The LED H4 of the basic unit b maXX BM4000 respectively the emulation of the LED in
ProDrive displays all device errors, including the errors generated concerning the SSI en
coder emulation.
Device generation
ES controller function module, position A
ES controller function module, position B
ES controller function module, position C
ES controller function module, position D
T SSI encoder emulation see SIE-01
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5TRANSPORT AND PACKAGING
5.1 What to observe when transporting
For initial transport the BM4-F-SIE-XX for standard controller is packed at the manufacturer. If the device is to be further transported, ensure that the following conditions are
met throughout the entire transport:
m Climate class 2 K 3 as per EN 60721-3-2
m Temperature range - 25 °C up to + 70 °C
m Vibration, shock, continuous shock class 2 M 1 as in EN 60721-3-2
5.2 Transport inspection
Upon receiving the delivered goods, immediately examine them for completeness and
transport damage.
If there is outwardly visible transport damage, proceed as follows:
m Do not accept the delivery or conditionally accept it with reservations.
m Note the extent of the damage on the transport documents or on the delivery note of
the transport agent.
m Immediately file a complaint with the freight carrier. Have the complaint confirmed in
writing and immediately contact the responsible representative of Baumüller Nürnberg
GmbH.
NOTE!
The device may not be operated if there is visible transport damage!
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5.3
Unpacking
5.3 Unpacking
After having received the still packaged device:
h Avoid transport shocks and hard jolts, e.g. when putting an item down.
If no transport damage is visible:
h Open the packaging of the device.
h Verify the delivery scope based on the delivery note.
File a claim with the responsible Baumüller representative if the delivery is incomplete.
NOTE!
Claim each individual deficiency as soon as it has been detected. Damage claims can
only be validly asserted within the claim registration period.
5.4 Disposal of the packaging
The packaging consists of cardboard, plastic, metal parts, corrugated cardboard and/or
wood.
h When disposing of the packaging, comply with the national regulations.
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Instruction handbook b maXX (BM4-F-)SIE-XX (SSI enc. emulation)
Document No.: 5.03056.02 Baumüller Nürnberg GmbH
In this chapter we describe the mechanical mounting of the plug-in module
BM4-F-SIE-XX for BM4400, BM4600, BM4700 with standard controller.
NOTE!
The SSI encoder emulation is mounted stationary in the BM4400, BM4600,
BM4700 with ES controller and cannot be changed, therefore no mounting is neces
sary!
6.1 Preparation of mounting
h Check the marking SIE-XX, wether the right plug-in module is available.
6MOUNTING
-
Figure 13: BM4-F-SSI-XX for standard controller
h Determine the suitable slot
(also refer to ZSlots BM4-F-SIE-XX for standard controller– on page 26).
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6.2
Assembly
6.2 Assembly
WARNING!
Danger as a result of faulty mounting!
The mounting requires qualified personnel with adequate experience. Faulty mounting can lead to life-threatening situations or substantial material damage.
Therefore:
m Only allow mounting to be performed by employees of the manufacturer or by oth-
er qualified personnel.
1 Switch off the b maXX BM4000 and assure it against unintentional switching on during
mounting.
DANGER!
Risk of fatal injury from electrical current!
There is an immediate risk of fatal injury if live electrical parts are contacted.
Therefore:
m Switch off the current when any kind of work is being performed on the electrical
system and ensure safety before switching on again.
m Pay attention to the relevant safety instructions when handling electrical equip-
ment carrying high voltages.
m Do not touch electrically live parts before taking into account the discharge time of
the capacitors
Figure 14: Mounting
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2 Pull off the design cover towards the front from the controller unit
3 Look at the controller unit for the provided slot
Mounting
4 Turn the twist lock beyond and beneath by 90°.
The twist locks now are standing horizontally.
5 Take the front panel cover towards the front off. Keep this cover.
NOTICE!
Note electrostatic discharge!
The BM4-F-SIE-XX module contains ESD sensible parts.
Therefore:
m Regard the described ESD procedures when handling the plug-in module.
m Touch the plug-in module only at its handle.
6 Take the SSI encoder emulation out of its transport packing. Avoid the contact with
electronically parts of the plug-in module.
7 Plug the SSI encoder emulation module into the guide supports of the slot. The han-
dle must point to the same side as the other handles in this slot strip (here: right side).
8 Press with two fingers on the front panel until the SSI encoder emulation module with-
in the device sensible latches tightly into the end position.
9 Turn the twist lock beyond and beneath by 90° into the vertical position (locking posi-
tion).
10Connect cable of the SSI encoder emulation module and tighten the connector.
11Put the design cover on the device again.
6
NOTE
If you, within the scope of a repair of the SSI encoder emulation, simply displace it
by a similar plug-in module, you can shorten the further operation, installation, com
missioning and so on. Then you simply must put on the connector to the plug-in module, put on the design cover again and you can turn on the device again.
Thus the mounting of the SSI encoder emulation is completed.
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6.2
Assembly
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In this chapter we describe the electrical installation of the SIE-XX or BM4-F-SIE-XX. The
mechanical mounting is described in
BM4400, BM4600 and BM4700 with ES controller.
7.1 Safety notes
7INSTALLATION
ZMounting– from page 35 and not necessary for
DANGER!
Risk of fatal injury from electrical current!
There is an immediate risk of fatal injury if live electrical parts are contacted.
Therefore:
m Switch off the current when any kind of work is being performed on the electrical
system and ensure safety before switching on again.
m Pay attention to the relevant safety instructions when handling electrical equip-
ment carrying high voltages.
m Do not touch electrically live parts before taking into account the discharge time of
the capacitors
WARNING!
Danger because of faulty installation and initial commissioning!
Installation and commissioning require qualified personnel with adequate experience. A installation fault can cause danger situations or large damage of property.
Therefore:
m Only personnel from manufacturer or qualified personnel operate while installation
and initial commissioning
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39
7.2
Requirements for electrical connections
7.2 Requirements for electrical connections
NOTICE!
The danger is: Electricity.
In case you do not ensure the requirements to the electrical connection of the
SSI encoder emulation, it can be damaged/destroyed.
m Ensure that the electrical power connection parameters as specified in the Tech-
nical Data are adhered to and that the connections are made in accordance with
the stipulated data.
m Avoid short circuit between different output points. In the event of a short circuit be-
tween several output points the SSI encoder emulation may get destroyed.
NOTE!
Pay attention to EMC compatible cabling, see instruction handbook b maXX
BM4400, BM4400 ES, BM4600, BM4600 ES, BM4700, BM4700 ES (5.12008), chap
ter Installation requirements with regard to EMC.
-
7.3 Requirements for the connection cables
Assembled cables are not available, assembly of a connection cable see ZConnection
cable– on page 42.
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7.4 Installation
7.4.1 Pin assignment
The Sub-D connector on the front of the SSI encoder emulation is assigned as follows:
Pin No. Assignment
1 Ground SSI encoder emulation
2 not assigned
3 not assigned
4 not assigned
5 not assigned
6 not assigned
7 not assigned
Installation
7
Sub-D connector
15-pole, female
8 not assigned
9 not assigned
10 DATA +
11 DATA -
12 not assigned
13 not assigned
14 CLK +
15 CLK -
NOTE
The data- and clock lines (DATA+/DATA- and accordingly CLK+/CLK-) are terminated on the SSI encoder emulation internal with 120 Ω. At the CNC-control you must
still attach terminating resistors, if this hasn’t been done by the manufacturer yet.
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7.4
7.4.2 Connection cable
Cable length The dependence of the maximum clock frequency to the cable length is shown in the
Installation
diagram below:
Figure 15: Cable length SSI encoder emulation
The connection cable can be used for following:
1 Use the following materials:
m Cable: data cable, paired drilled, Cu braiding, e.g.
LiYCY 4 x (2 x 0,14 mm2).
m Sub-D connector: 15-pole, male (SSI encoder emulation side).
m Connector for CNC control according specifications CNC manufacturer.
m Cables from SSI encoder emulation to CNC control must be paired drilled cables
per track! (CLK+/CLK-, DATA+/DATA-).
See also ZPin assignment– on page 41.
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Installation
2
m connect the cable shield with the housing of the Sub-D connector
m connect the connector (15-pole) with the cable.
CNC control
Figure 16: Assignment connection cable BM4-F-SIE-01 with CNC control
7
NOTE!
The connection cable must be made according above mentioned construction guidance with IEE side pin assignment (see ZPin assignment– on page 41)!
With other pin assignment the cable cannot be used!
3 Connect the CNC control cable end according specification of the CNC control manu-
facturer with the connector.
4
NOTE
The data- and clock lines (DATA+/DATA- and accordingly CLK+/CLK-) are terminated on the SSI encoder emulation internal with 120 Ω. At the CNC-control you must
still attach terminating resistors, if this hasn’t been done by the manufacturer yet.
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7.4
7.4.3 Installation procedure
Installation
1 Switch off the b maXX 4400 device and assure it against unintentional switching on
during mounting.
DANGER!
Risk of fatal injury from electrical current!
There is an immediate risk of fatal injury if live electrical parts are contacted.
Therefore:
m Switch off the current when any kind of work is being performed on the electrical
system and ensure safety before switching on again.
m Pay attention to the relevant safety instructions when handling electrical equip-
ment carrying high voltages.
m Do not touch electrically live parts before taking into account the discharge time of
the capacitors.
The connection cable for the SSI encoder emulation must be made by the user, see
ZConnection cable– on page 42.
2 Take off the cover from the controller unit (standard controller only)
h Connect the encoder input of the master CNC control with the Sub-D connector (fema-
le) of the SSI encoder emulation (cable going downwards).
Pin assignment see ZPin assignment– on page 41,
Cable see ZConnection cable– on page 42.
3 Tighten screw of Sub-D connector
4 Mount back the cover on the device again.
5 Lay the connecting cable according to the data given in the switching cabinet.
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This test-commissioning assures, that the SSI encoder emulation has been correctly
recognized. Further information relating to commissioning and parameter settings of the
encoder module can be found in parameter manual b
Assure, that before commissioning the following preconditions are fulfilled:
1 The BM4-F-SIE-XX is correctly mounted (standard controller only).
2 The SSI encoder emulation must be correctly cabled
3 The switching cabinet is properly closed and all safety devices are put into operation.
4 The b maXX 4000 is ready-for-use.
8.1 Safety notes
Basics
8COMMISSIONING/OPERATION
maXX 4000 5.03039.
(SIE according example 1 or 2 in ZPin assignment– on page 41).
WARNING!
Risk of injury due to improper operation!
Improper operation can lead to severe personal injury or material damage.
Therefore:
m Perform all operational steps according to the details of these instruction hand-
book.
m Before beginning any work, ensure that all coverings and protective devices are
installed and are functioning properly.
m The control cabinet in which the device is installed should be protected against
contact with electrically live parts.
Keep all doors of the control cabinet closed during operation.
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8.1
Safety notes
NOTICE!
Environmental conditions that do not meet the requirements.
Environmental conditions that are non-compliant can lead to property damage.
Therefore:
m Ensure that the environmental conditions are kept compliant during operation (see
instruction handbook b
WARNING!
Risk of injury due to insufficient qualifications!
Inevitably, when operating this electrical device, certain parts of this device are energized with hazardous voltage. Improper handling can lead to significant personal injury and material damage.
Therefore:
m Only qualified personnel may work on this device!
maXX 4000, operation conditions).
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8.2 Procedure of the test-commissioning
The test-commissioning is divided into the following sections:
1 Recognition of SSI encoder emulation
2 Function test
8.2.1 Recognition of SSI encoder emulation
During of the start of the device the controller automatically reads out the identification of
the SSI encoder emulation.
After that check with ProDrive if the SSI encoder emulation has been correctly recognized.
1 Switch on b maXX BM4000
2 Wait until the system has started.
Delete upcoming errors/error messages at the device b maXX 4000.
These errors can be due to faulty mounting (e. g. defect cables) or faulty installation (e. g.
missing power supply). Not until the errors have been removed, you may continue com
missioning.
3 Open with ProDrive the window „Diagnosis“.
Commissioning/Operation
8
-
Figure 17: ProDrive navigation
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8.2
Procedure of the test-commissioning
4 Choose sub-menu „Service“
In this window is displayed whether the SSI encoder emulation is recognized in slot/
position C.
Expectation Slot C:
m Module type: SSI encoder emulation
m Hardware version: dependent, e. g. „Version B“
m Software version SIE-01: > 0, e. g. „1“
5 Decide on the basis of the display:
8.2.2 Function test
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SSI encoder emulation
Figure 18: ProDrive Service
BM4-F-SIE-02
Version B
m If the SSI encoder emulation has been correctly recognized, the commissioning
can be continued, refer to Instruction Handbook b
maXX 4000, 5.12008 or Parame-
ter Manual b maXX 4000, 5.03039.
m If the SSI encoder emulation has not been correctly recognized, turn off the device,
check the mounting and the installation. After removing all errors, switch on the de
vice again.
m If the SSI encoder emulation has not been correctly recognized again, it is defect
or the controller/controller slot (of standard controller) is defect. Contact Baumüller
Nürnberg GmbH for replacement.
The SSI encoder emulation can be tested only together with CNC control.
-
8.3 Parameter
Commissioning/Operation
The parameter settings determine the behaviour of the SSI encoder emulation. The pa-
rameters are set via ProDrive.
1 Start ProDrive.
2 Open Navigation.
3 Choose „SSI encoder emulation“
(path: device/Configuration/SSI encoder emulation).
8
Figure 19: ProDrive Navigation
All parameters can be set in window „SSI encoder emulation“.
Figure 20: Settings SSI encoder emulation
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8.3
Parameter
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9.1 Safety notes
Basic information
WARNING!
Risk of injury due to improperly performed maintenance work!
Improper maintenance can lead to severe personal injury and material damage.
Therefore:
m Before beginning work, make sure that there is enough space for mounting.
m Make sure that the mounting area is kept clean and orderly. Parts and tools that
are loosely stacked or lying around are a potential accident source.
9.2 Environmental condition
9MAINTENANCE
If the prescribed environmental conditions are adhered to, then the device is maintenance-free. For the prescribed environmental conditions see Instruction handbook
b
maXX BM4000.
The most important prescribed environmental conditions are:
m Dust-free environmental air
m Temperature: Min. 5 °C to max. +55 °C
m Relative humidity: 5% to 85%, no condensation
m Installation altitude: From 1000 m and higher derating
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9.3
Inspection intervals - maintenance notes
9.3 Inspection intervals - maintenance notes
Refer to Instruction handbook b maXX 4000, 5.12008.
9.4 Repairs
In case of device damage, please inform your sales office or:
Baumüller Nürnberg GmbH
Ostendstr. 80 - 90
90482 Nuremberg
Germany
Tel. +49 9 11 54 32 - 0
Fax: +49 9 11 54 32 - 1 30
Mail: mail@baumueller.de
Internet: www.baumueller.de
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10.1 Behavior in case of malfunctions
Basic information
DANGER!
Risk of fatal injury from electrical current!
Inevitably, when operating this electrical device, certain parts of it are energized with
hazardous voltage.
Therefore:
m Pay heed to areas on the device that could be dangerous.
10TROUBLESHOOTING AND
FAULT CORRECTION
WARNING!
Risk of injury due to improper fault correction!
Therefore:
m Only qualified personnel may work on this device!
m Personnel that work with the b maXX device must be trained in the safety regula-
tions and the handling of the device, and be familiar with the correct operation of
it. In particular, reacting to error indications and conditions requires that the oper
ator must have special knowledge.
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10.2
Fault detection
10.2 Fault detection
The fault can be caused by mechanical or electrical malfunctions.
LED H4 The occurrence of an error state of a device b maXX 4000 is signalled by the lighting up
of the red LED H4 on the front side of the housing.
7-segment display Additionally the error code is shown via the 7-segment display on the front side of the
housing (not BM4XXX - XXX - XX0XX and BM4XXX - XXX - XX1XX).
By the displayed code the error message can be determined. The displayed error is with-
out exception an LEVEL 2 error (P0201 - P0216).
The display of an error code starts therewith, that „F“ is displayed for 1.5 s. Then the four
characters of the error code are displayed. The separate characters are displayed for
about 0.8 s, interrupted by a short break. If there are other errors, these are displayed in
the same manner. The procedure is repeated as soon as all errors were displayed.
Example: Error 125 and 91 are generated:
Start End Time
Error code
display
Figure 21: Error messages 7-segment display
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Troubleshooting and fault correction
10
Operating
software ProDrive
Furthermore the error message is shown in the operating software:
h Start the operating program ProDrive (from FW 3.07), if it isn’t running yet.
NOTE!
The controller software version and the operating software version must be compatible to use ProDrive with all functions.
Display the „error message“ in ProDrive:
h Open navigation with click on + in front of „Management“
Figure 22: ProDrive navigation
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10.2
Fault detection
h Select „Drive management“
The window „Drive manager“ opens, see below with an exemplary (error) message.
Before the communication between controller and PC/laptop is started, the messages in
in this list have been arranged in numerical order. The newly occurring messages are
added to the end of the list, when communication is active.
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Figure 23: Drive manager ProDrive
NOTE
If you are not able to start the motor, although the red LED H4 isn’t lighting up and
although the LED H2 is lighting up green, check the parameterization of the
b
maXX 4000 with the parameter list in ProDrive.
Error possibilities are e. g.: torque limit = 0 has been set or notch position is not correct (also see parameter manual b maXX 4000).
If no LEDs are lighting up on the front side of the device, check the 24V supply.
Instruction handbook b maXX (BM4-F-)SIE-XX (SSI enc. emulation)
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Troubleshooting and fault correction
10
10.3 Error handling
The error messages in the system are built up hierarchically.
An error message can result from a beneath in the hierarchic arranged error message.
This is why the message „Error“ (level 1) can base on an error, which e. g. has appeared
in „ModuleError“ (level 2)., because there is a failure in „Function module1“ (level 3, e. g.
sine cosine encoder module).
Error memory From firmware V03.11 onwards an internal error memory exists to read out errors by a
higher-level open-loop control. All occurring errors which lead to an error response of the
drive are saved chronologically in this error memory.
A read access to the error memory is done element by element with an index parameter
(P0258) and a value parameter (P0259).
The error memory will be deleted completely at error acknowledgment (Bit 7 = 1 in control
word).
For a further description see parameter P0257 in the Parameter Manual.
Error display If an error appears, the according definite error message is displayed within a short time
in ProDrive in the menu „device manager’ and on the 7-segment display.
NOTE!
The device is provided with predefined error reactions. You are able to set the error
reaction of the device in „Depending on settings“ in the column „Reaction“ marked er
ror messages. An exception here are errors, which have to have an immediate is as
a consequence. These can not be changed due to safety reasons.
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10.3
10.3.1 Error reset
Error handling
If the red error LED is lighting up, there is at least one error.
There are several methods to reset errors:
m Via ProDrive (from FW 3.07):
Button “Quit errors” (either in the dialog box “Device manager” or on the page “Device
manager“.
That means, that you inform the device, that you have noted the error, that you have
removed it or that you want to pass over it. Due to error reset all error messages are
reset. An individual error reset is not possible. The button Quit errors causes a resetting
of the error, in case the cause for the error message exists no longer.
Figure 24: ProDrive Drive manager
m Via writing access to control word (P0300):
Here a rising edge must be generated in bit 7 (generated by the control system or by
operating software via input to parameter list).
Note: The drive control must be active (see parameter P1001 Communication source)
for the selected communication source.
m Via a digital input:
A digital input of a DIO module can be selected via parameter P0575 digital input for
error acknowledgement can be selected for error reset. A rising edge on this input re
sets the error messages.
m Via the pulse enable input:
Precondition is, that the drive is only controlled via the hardware inputs (that means
that the motor guide is neither set via the operating software nor via another commu
nication source). Furthermore the option “Quit error via pulse enable” in parameter
P1002 Options device manager must be active. With the first rising edge of pulse en
able the errors then are reset. But the drive still does not start. Therefore you then need
a second rising edge for the enable.
Additional data according the subject resetting of error messages is available in the „Parameter manual“.
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10.3.2 Error messages
Troubleshooting and fault correction
10
Figure 25: Survey error list
The (error) messages are displayed in ProDrive window „Drive manager“.
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10.3
1st level 1st level errors are only interesting for the access to errors via parameters, to be used
Error handling
without ProDrive, e. g. at Field bus communication. This errors are not shown in ProDrive/
7-segment display.
Bit mapping see description of the parameter P0200 in the parameter manual.
2nd level
3rd level
Order of the error messages see survey (ZAbbildung 25– auf Seite 59).
2nd level error messages are displayed on the 7-segment display in ProDrive.
NOTE!
3rd level errors are only displayed in ProDrive separated by a decimal point from the
corresponding 2nd level error.
e.g.:
Motor error 102: Group error find notch position (2nd level)
Find notch position error 102.64: Drive moved more than 4 times delta angle.
(3rd level)
In the column „Reaction“ the reaction of the system to the error is shown:
m „pulse stop“ = inhibit pulses
m „adjustable“ = the error reaction can be set via ProDrive (Window „Drive management“,
toolbar button „Error reaction“).
m „no reaction“ means, the drive is continuing to work and the red error LED is blinking.
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Troubleshooting and fault correction
Error messages
level 2
P0204 Error in function or option modules
Error No. Meaning Reaction Troubleshooting
48 Error in function module A 3rd level
49 Error in function module B
50 Error in function module C
51 Error in function module D
52 Error in function module E
53 Error in option module G
54 Error in option module H
55 Error in option module J
56 Error in option module K
57 Error in option module L
58 Error in option module M
59 Timeout when waiting for the RST signal of the
slaves
60 CRC error in SPI transmission
Module f controller
61 CRC error in SPI transmission
Controller f module
62 to 63 reserved, not assigned = 0
pulse stop Restart b maXX 4000
adjustable Error indicates high EMC interferences; please reduce
adjustable
error
see ZError in function module A to E– on page 63
(= 3rd level)
these.
Contact Baumüller Nürnberg GmbH.
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10.3
Error handling
P0210 Error encoder manager
Error No. Meaning Reaction Troubleshooting
144 Absolute position of encoder 1 unknown pulse stop Use a different encoder
If error occurs at sine incremental encoder, set P0150
145 Absolute position of encoder 2 unknown pulse stop
146 Encoder module 1 is missing pulse stop Check if the correct encoder is connected.
147 Encoder module 2 is missing pulse stop
bit 9 = 1 (error message „absolute position of encoder
1 unknown“ is suppressed)
148 Encoder module for measured value storage is
missing
149 No measured value storage possible at the
resolver
150 Triggering not possible, because no incremental
encoder
151 Digital I/O module is missing pulse stop Install the digital I/O module
152 Incremental encoder emulation module is nec-
essary and is missing
153 Encoder module 1 is necessary for SSI encoder
emulation and is missing
154 Encoder module 2 is necessary for SSI encoder
emulation and is missing
155 Initialization error of the SSI encoder emulation
module
156 Incremental encoder emulation module (HW)
signals error
157 Error SSI encoder emulation module pulse stop Use for this option an incremental encoder
158 SSI encoder emulation module is missing pulse stop Install SSI encoder emulation module
159 Error in setpoint source encoder 1 or encoder 2 pulse stop See encoder error message
pulse stop Install the encoder module
pulse stop Use a sine cosine or incremental encoder
pulse stop Use for this option an SSI encoder
pulse stop Install the SSI encoder emulation module
pulse stop Install the encoder module on position A
pulse stop Install encoder module on position B
pulse stop Restart system
pulse stop Restart system, replace module (standard controller)
or replace controller (ES controller) if error message is
generated repeatedly
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Troubleshooting and fault correction
Error messages
level 3
NOTE!
3rd level errors are only displayed in ProDrive separated by a decimal point from the
corresponding 2nd level error (refer to
e.g.:
Motor error 102: Group error find notch position (2nd level)
Find notch position error 102.64: Drive moved more than 4 times delta angle.
P0240 to P0244 Error in function module A to E
Error No. Meaning Reaction Troubleshooting
0 reserved error
1 Module not identified no
2 Identified module is not permitted at this posi-
tion
3 Digital output short-circuited or 24V supply not
connected to the DIO module
4 Invalid target parameter value caused by digital
input
5 Direct PLC-IO access for this module not per-
mitted
6 Required module is missing, only for BM4100
active mains rectifier unit
7 Module must not be used for actual active
mains rectifier unit mode or controller mode
8 Reserved no
9 Too much Analog IO modules connected no
10 AIO-04: current < 4 mA no
11 AIO-04: current > 20 mA no
ZAbbildung 25– auf Seite 59).
reaction
reaction
reaction
reaction
reaction
reaction
reaction
reaction
reaction
reaction
Check if the right module is plugged at the right position
no
no
Check the cabling of the digital outputs
no
Check the parameterization of the input channel
no
Don’t select the module
IS Connect the required module for operation with active
mains rectifier - see operation handbook b
BM4100 active mains rectifier unit
no
More than 2 analog modules are not allowed
Current source not connected, disconnection or shortcircuit
Current source impress too much current
10
(3rd level)
maXX
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10.3
Error handling
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11.1 Safety notes
11DISPOSAL
NOTE!
Baumüller products are not subject to the scope of application of the EU's Waste
Electrical and Electronic Equipment Directive (WEEE, 2002/96/EC). Hence,
Baumüller is not obligated to bear any costs for taking back and disposing of old de
vices.
DANGER!
Risk of fatal injury from electrical current!
Stored electric charge.
Discharge time of the system = discharge time of the device with the longest DC link
discharge time in the DC link connection.
Refer to Instruction handbook b maXX BM4000, Electrical data.
-
Therefore:
m Do not touch before taking into account the discharge time of the capacitors and
electrically live parts.
m Heed corresponding notes on the equipment.
m If additional capacitors are connected to the DC link, the DC link discharge can
take a much longer time. In this case, the necessary waiting period must be deter
mined or a measurement made as to whether the equipment is de-energized. This
discharge time must be posted, together with an IEC 60417-5036 (2002-10) warn
ing symbol, on a clearly visible location of the control cabinet.
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-
-
11.2
Disposal facilities/authorities
NOTICE!
Avoid polluting the environment as a result of improper disposal.
Therefore:
m Only dispose in compliance with the health and safety regulations.
m Take heed of any special local regulations. If you are unable to directly ensure safe
disposal yourself, commission a suitable disposal contractor.
m In the event of a fire, hazardous substances could possibly be generated or re-
leased.
m Do not expose electronic components to high temperatures.
m Beryllium oxide is used as inner insulation, for example for various power semicon-
ductors. The beryllium dust that is generated upon opening is injurious to the
health.
Do not open electronic components.
m Dispose of capacitors, semiconductor modules and electronic scrap as special
waste.
WARNING!
Danger as a result of faulty de-installation!
The de-installation and disposal requires qualified personnel with adequate experience.
Therefore:
m Only allow de-installation and disposal to be performed by qualified personnel.
11.2 Disposal facilities/authorities
Ensure that the disposal is handled in compliance with the disposal policies of your company, as well as with all national regulations of the responsible disposal facilities and authorities. In case of doubt, consult the bureau of commerce or environmental protection
authority responsible for your company.
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APPENDIX A - DECLARATION OF
CONFORMITY
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EC - Declaration of Conformity Doc.-No.: 5.14004.00
Date: 18-Mar-2014
according to EMC Directive 2004/108/EC and
Low Voltage Directive 2006/95/EC
The Manufacturer: Baumüller Nürnberg GmbH
Ostendstraße 80-90
90482 Nürnberg, Germany
declares, that the product:
Designation: b maXX
Type: Incremental encoder emulation for b maXX 4000 standard controller
BM4-F-SIE-XX
Manufactured since: 13-Dec-2004
is developed, designed and manufactured in accordance with the EMC Directive 2004/108/EC and the Low Voltage Directive 2006/95/EC.
Applied harmonized standards:
Standard Title
DIN EN 62061:2010-05 Safety of Machinery - Functional safety of safety-related electrical, electronic and programmable
DIN EN 61800-5-1:2008-04 Adjustable speed electrical power drive
DIN EN 61800-5-2:2008-04 Adjustable speed electrical power drive
DIN EN 61800-3:2005-07 Adjustable speed electrical power drive
electronic control systems
Part 5-1: Safety requirements
Part 5-2: Safety requirements - Functional
Part 3: EMC requirements and specific test methods
- Electrical, thermal and energy
The mentioned devices cannot be operated without a BM4000 standard controller.
The products must be installed correctly and all notes and safety notes of the referring instruction handbooks BM4000 and
the SSI encoder emulation BM4-F-SIE-XX must be complied with, to guarantee the compliance to the guidelines.
The compliance to the guidelines was verified with a typical configuration of a BM4000 standard controller.
Nuremberg / 18-Mar-2014
Location/Date
Subject to change of this declaration of EC conformity without notice. Actual valid edition on request.
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Table of Figures
Table of Figures
Timing diagram 12/12 no parity ................................................................................................. 20
Timing diagram 12/12 parity ...................................................................................................... 20
Timing diagram 16/16 no parity.................................................................................................. 20
Timing diagram 16/16 parity....................................................................................................... 20
Timing diagram 12/20 no parity.................................................................................................. 20
Timing diagram 12/20 parity....................................................................................................... 21
Timing diagram 20/12 no parity.................................................................................................. 21
Timing diagram 20/12 parity....................................................................................................... 21
b maXX BM4000) ...................................................................................................................... 23
BM4-F-SIE-XX for standard controller ....................................................................................... 26
Type plate BM4-F-SIE-XX for standard controller ..................................................................... 28
SSI encoder emulation in ES controller ..................................................................................... 30
BM4-F-SSI-XX for standard controller ....................................................................................... 35
Mounting .................................................................................................................................... 36
Cable length SSI encoder emulation.......................................................................................... 42
Assignment connection cable BM4-F-SIE-01 with CNC control ................................................ 43
ProDrive navigation.................................................................................................................... 47
ProDrive Service ........................................................................................................................ 48
ProDrive Navigation ................................................................................................................... 49
Settings SSI encoder emulation................................................................................................. 49
Error messages 7-segment display............................................................................................ 54
ProDrive navigation.................................................................................................................... 55
Drive manager ProDrive............................................................................................................. 56
ProDrive Drive manager............................................................................................................. 58
Survey error list.......................................................................................................................... 59
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Table of Figures
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Index
A
Accidents 16
Assembly 36
C
Caution 6
Connecting cables
Requirements 40
Customer service 8
D
Danger 6
Danger areas 29
DC link discharge time 14, 65
Declaration of Conformity 67
Design cover 36
Diagnosis 47
Discharge, electrostatic 37
Disposal 8, 65
Drive management 56
E
Electrical connection
Requirements 40
Electrical current, dangers of 14
Error handling 57
Error messages 59
Error reset 58
F
Fault correction 53
Fault detection 54
Fire fighting 15
Function test 48
G
Guarantee provisions 8
H
Hazardous situations 16
Hazards, special 14
I
Inspection 52
Inspection intervals 52
Installation 39
Installation procedure 44
K
Key to symbols 6
L
LED H2 56
LED H4 56
Limitation of liability 7
M
Maintenance 51
Malfunctions, behavior 53
Modifications 11
N
Note 6
O
Operating instructions, contents 11
Operating personnel 13
Operation 45
P
Packaging, disposal of 34
Parameter list 56
Parameterization 56
Personnel, qualified 13
Personnel, training 13
Procedure of commissioning 47
ProDrive 56
R
Recognition of encoder module 47
Repairs 52
Residual energy, danger from 14
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Index
S
Safety equipment 16
Spare parts 8
Standard controller 23
Storage
Temperature range 19
T
Technical data 19
Transport
Climatic class 19
Temperature range 19
Transport inspection 33
TTL-rectangle pulse trains 20
Twist lock 37
Type code
ES controller 32
Type key
Standard controller 29
Type of plug-in module 29
Type plate
ES controller 32
Standard controller 28
U
Unpacking 34
Use, compliant with indented purpose 12
W
Warning 6
Warning notes 6
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Overview of Revisions
Overview of Revisions
Version Status Changes
5.02020.05 18-Nov--2013 Revision because of ES controller
Instruction handbook b maXX (BM4-F-)SIE-XX (SSI enc. emulation)
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Notes:
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Document No.: 5.03056.02 Baumüller Nürnberg GmbH
Baumüller Nürnberg GmbH Ostendstraße 80-90 90482 Nürnberg T: +49(0)911-5432-0 F: +49(0)911-5432-130 www.baumueller.de
All information given in this manual is customer information, subject to change without notice. We reserve the right to futher develop and actualize
our products continuously using our permanent revision service. Please notice, that specifications/data/information are current values according to the printing date.
These statements are not legally binding according to the measurement, computation and calculations. Before you make any information given in this manual to the basis
of your own calculations and/or applications, please make sure that you have the latest edition of the information in hand.
No liability can be accepted concerning the correctness of the information.
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