Baumuller b maXX 5500, b maXX BM5500, b maXX BM5600, b maXX BM5700 Instruction Handbook Manual
Instruction handbook
Language English
Translation
Document No. 5.13008.10
Part No. 446684
Status 22-May-2019
E
5.13008.10
b maXX 5500
BM5500
BM5600
BM5700
Basic Units/
Power Modules
with Servo Controller
Read the Instruction handbook before starting any work!
Copyright These Instruction handbook may be copied by the owner in any quantity, but only for internal
use. This Instruction handbook may not be copied or reproduced, in whole or in part, for any
other purposes.
The use and disclosure of information contained in these Instruction handbook are not permitted.
Designations and company marks contained in these Instruction handbook could be trademarks, the use of which by third parties for their own purposes could violate the rights of the
rights holder.
Preliminary information
Warning Insofar as this document is identified as being preliminary information, the following
applies:
this version is regarded as providing advance technical information to users of the described
devices and their functions at an early enough time in order to adapt to any possible changes
or expanded functionality.
This information must be regarded as being preliminary, as it has not yet passed through
Baumüller's internal review process. In particular, this information is still subject to changes,
thus no legal liability can be derived from this preliminary information. Baumüller assumes no
liability for damages that might arise from this possibly incorrect or incomplete version.
If you detect or suspect any content errors and/or major form errors in this preliminary information, we request that you notify the Baumüller support specialist responsible for you.
Please provide us, via this employee, with your insights and comments so that we can take
them into account and include them when transitioning from the preliminary information to
the final information (as reviewed by Baumüller).
The conditions stipulated in the following section under "Obligatory" are invalid in case of preliminary information.
Obligatory These Instruction handbook are a part of the equipment/machine. These Instruction hand-
book must be available to the operator at all times and must be in legible condition. If the
equipment/machine is sold or moved another location, these Instruction handbook must be
passed on by the owner together with the equipment/machine.
After any sale of the equipment/machine, this original and all copies must be handed over to
the buyer. After disposal or any other end use, this original and all copies must be destroyed.
When the present Instruction handbook are handed over, corresponding sets of instruction
handbooks of a previous version are automatically invalidated.
Please note that the specifications/data/information are current values according to the
printing date. These statements are not legally binding with regard to measurements,
computation or calculations.
Baumüller Nürnberg GmbH reserves the right, in developing its products further, to change
the technical specifications and handling of it products concerned without prior notice.
No liability can be accepted concerning the correctness of these Instruction handbook unless
otherwise specified in the General Conditions of Sale and Delivery.
Baumüller Nürnberg GmbH
Ostendstr. 80 - 90
90482 Nuremberg
Germany
Tel. +49 9 11 54 32 - 0
Fax: +49 9 11 54 32 - 1 30
Email : mail@baumueller.de
Internet: www.baumueller.de
Table of Contents
1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 Information on the instruction handbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Key to symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3 Limitation of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4 Copyright protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.5 Other applicable documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.6 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.7 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.8 Guarantee provisions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.9 Customer service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.10 Terms used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.11 List of other applicable documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1 Contents of the instruction handbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2 Changes and modifications to the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.3 Usage for the intended purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.4 Risk assessment according EU Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.5 Responsibility of the operating company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.6 Protection devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.7 Training of the personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.8 Personal protective equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.9 Special hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.10 Fire fighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.11 Safety equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.12 Conduct in case of danger or accidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.13 Signs and labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.1.1 Dimensions BM551X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.1.2 Dimensions BM552X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.1.3 Dimensions BM5X3X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.1.4 Dimensions BM5X4X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.1.5 Dimensions BM5X5X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.1.6 Dimensions BM5X6X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.1.7 Dimensions BM5X7X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.2 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3.3 Operating requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3.3.1 System types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3.3.2 Requirements to the energy supply / supply system. . . . . . . . . . . . . . . . . . . . . . . . . 50
3.3.3 Motor requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3.3.4 Required environmental conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3.3.5 Correction factors if the operating conditions are changed. . . . . . . . . . . . . . . . . . . . 54
3.3.5.1 Operating altitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
3.3.5.2 Environmental temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.3.5.3 Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.3.6 Coherence between rated current and peak current. . . . . . . . . . . . . . . . . . . . . . . . . 57
3.3.7 Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
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3.4 Electrical data basic units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3.4.1 Electrical data BM55XX universal units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3.4.1.1 Electrical data BM5X1X universal units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3.4.1.2 Electrical data BM5X2X universal units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
3.4.1.3 Electrical data BM553X universal units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.4.1.4 Electrical data BM554X universal units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
3.4.1.5 Electrical data BM555X universal units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
3.4.1.6 Electrical data BM556X universal units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
3.4.1.7 Electrical data BM557X universal units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
3.4.2 Electrical data BM56XX acceleration units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
3.4.2.1 Electrical data BM563X acceleration units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
3.4.2.2 Electrical data BM564X acceleration units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
3.4.2.3 Electrical data BM565X acceleration units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
3.4.2.4 Electrical data BM566X acceleration units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
3.4.3 Electrical data BM57XX continuous current unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
3.5 Electrical data power modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
3.5.1 Electrical data BM552X power module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
3.5.2 Electrical data BM553X power module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
3.5.3 Electrical data BM554X power module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
3.5.4 Electrical data BM555X power module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
3.5.5 Electrical data BM556X power module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
3.5.6 Electrical data BM557X power module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
3.6 Additional data referring to water-cooled brake resistors. . . . . . . . . . . . . . . . . . . . . . 113
3.7 Output frequency dependent continuous current derating BM5XXX . . . . . . . . . . . . . 119
3.8 Output frequency dependent maximum current derating BM56XX . . . . . . . . . . . . . . 120
4 Design and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
4.1 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
4.2 Type plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
4.3 Type code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
4.3.1 Explanation type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
4.4 Display and operation elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
4.4.1 7-segment display controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
4.4.2 LED display controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
4.4.3 LED display fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
4.4.4 Setting the IP address with address switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
5 Transport and Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
5.1 Safety notes for transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
5.2 What to observe when transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
5.3 Transport inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
5.4 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
5.5 Disposal of the packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
6 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
6.1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
6.2 Preparing for mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
6.2.1 Drilling patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
6.2.1.1 Drilling patterns BM551X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
6.2.1.2 Drilling patterns BM552X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
6.2.1.3 Drilling patterns BM553X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
6.2.1.4 Drilling patterns BM5X4X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
6.2.1.5 Drilling patterns BM5X5X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
6.2.1.6 Drilling patterns BM5X6X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
6.2.1.7 Drilling patterns BM5X7X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
6.3 Mounting instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
6.3.1 Requirements mounting plate for cold plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
6.3.2 Connecting the water cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
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Table of Contents
7 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
7.1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
7.2 Voltage test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
7.3 Demands on the power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
7.4 Requirements to the connecting cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
7.5 Protection of the device and the cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
7.6 PE connection and RCD compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
7.7 Installation requirements with regard to EMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
7.8 Avoid bearing currents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
7.9 Requirements for the motor temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
7.10 Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
7.11 Wiring diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
7.11.1 Connection diagrams without controller connections. . . . . . . . . . . . . . . . . . . . . . . . 171
7.11.1.1 BM55XX, BM56XX, BM57XX (basic units). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
7.11.1.2 BM55XX, BM56XX, BM57XX power module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
7.11.1.3 Connection of several devices to the DC link without using the signal bus . . . . . . 177
7.11.2 Terminal overviews . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
7.11.2.1 Terminals BM551X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
7.11.2.2 Terminals BM552X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
7.11.2.3 Terminals BM553X, BM563X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
7.11.2.4 Terminals BM554X, BM564X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
7.11.2.5 Terminals BM555X, BM556X, BM565X, BM566X . . . . . . . . . . . . . . . . . . . . . . . . . 184
7.11.2.6 Terminals BM566X, BM576X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
7.11.2.7 Terminals BM5755 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
7.11.2.8 Terminals BM557X, BM5773 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
7.11.3 Electrical connection power unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
7.11.4 Requirements for the screwing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
7.12 Controller terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
8 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
8.1 Operating concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
8.1.1 Release signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
8.2 Power on switching frequency / DC link charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
8.2.1 Power supply switch-on frequency BM551X and BM552X . . . . . . . . . . . . . . . . . . . 219
8.2.2 Power supply switch-on frequency BM5X3X to BM5X7X . . . . . . . . . . . . . . . . . . . . 219
8.2.3 Calculation of the maximum permitted external capacitance. . . . . . . . . . . . . . . . . . 220
8.2.4 Effects of the different charging circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
8.2.5 Table of charging times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
8.3 Monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
8.4 Fieldbus communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
8.4.1 EtherCAT®. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
8.4.2 VARAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
8.4.3 CANopen®.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
8.4.4 POWERLINK®.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
9.1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
9.2 Environmental condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
9.3 Inspection intervals - maintenance notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
9.3.1 Periodic maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
9.4 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
10 Troubleshooting and fault correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
10.1 Behavior in case of malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
10.2 Monitoring functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
10.3 Fault detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
10.4 Error handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
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Table of Contents
11 Accessories and Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
11.1 Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
11.1.1 Cables power supply-device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
11.1.2 Cables device-motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
11.1.3 Hybrid cable device-encoder-motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
11.1.4 Control voltage supply/signal cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
11.1.5 Encoder cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
11.1.5.1 Connecting cable for resolver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
11.1.5.2 Connecting cable for encoders with HIPERFACE® . . . . . . . . . . . . . . . . . . . . . . . . 259
11.1.5.3 Connecting cable for encoder with EnDat® or SSI. . . . . . . . . . . . . . . . . . . . . . . . . 260
11.1.5.4 Connecting cable for encoder with EnDat® 2.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
11.1.5.5 Connecting cable for sine/square-wave incremental encoder . . . . . . . . . . . . . . . . 263
11.1.5.6 Connection cable add-on modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
11.2 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
11.2.1 Fuses BM551X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
11.2.2 Fuses BM552X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
11.2.3 Fuses BM5X3X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
11.2.4 Fuses BM5X4X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
11.2.5 Fuses BM5X5X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
11.2.6 Fuses BM5X6X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
11.2.7 Fuses BM557X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
11.2.8 UL fuse in the ballast circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283
11.2.9 24V extra-low voltage protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283
11.3 Mains filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
11.3.1 Block diagram of filter for mains applications (simplified) . . . . . . . . . . . . . . . . . . . . 284
11.3.2 Baumüller mains filter type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
11.3.3 Required mains filter environmental conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
11.3.4 Electrical data mains filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
11.3.5 Mains filter selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
11.4 Power chokes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
11.5 Baumüller accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
11.5.1 Shielding clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
11.5.2 Accessories Ethernet/EtherCAT®/VARAN/POWERLINK® . . . . . . . . . . . . . . . . . . . 292
11.5.3 Accessories - CANopen®. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
11.5.4 Service interface cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
11.5.5 Toroidal cores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
11.5.6 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
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12 Shutdown, storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
12.1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
12.2 Requirements to the executing personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
12.3 Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
12.4 Demounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
12.5 Storage conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
12.6 Recommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
13 Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
13.1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
13.2 Disposal facilities/authorities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
Appenidx A - Abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
Appenidx B - Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
Table of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
Overview of Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10 Baumüller Nürnberg GmbH
1.1 Information on the instruction handbook
These instruction handbook provides important information on handling the device. A prerequisite for safe work is compliance with all specified safety notes and procedural instructions.
Additionally, the valid accident prevention regulations and general safety regulations applicable to the scope of application the device must be complied with.
Read the instruction handbook, particularly the safety notes chapter, completely before
beginning any work on the device. The instruction handbook is part of the product and
must be kept accessible to personnel at all times in the immediate vicinity of the device.
1.2 Key to symbols
Warning notes
Warning notes are identified by symbols in these instruction handbook. The notes are introduced by signal words that express the extent of the danger.
It is imperative that these notes be complied with and are conscientiously regarded in order to prevent accidents, personal injury and material damage.
1GENERAL
DANGER!
....points out an immediately dangerous situation that will lead to severe injuries or
death if not avoided.
WARNING!
....points out a potentially dangerous situation that could lead to severe injuries or
death if not avoided.
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7
1.3
Recommendation
Limitation of liability
CAUTION!
....points out a potentially dangerous situation that could lead to minor or slight inju-
ries if not avoided.
NOTICE!
....points out a potentially dangerous situation that could lead to material damage if
not avoided.
NOTE!
....highlights useful tips and recommendations, as well as information for efficient and
problem-free use.
1.3 Limitation of liability
All specifications and notes in these instruction handbook were compiled taking into account the applicable standards and regulations, the state of the art and our knowledge
and experience of many years.
The manufacturer assumes no liability for damages due to:
m noncompliance with the instruction handbook
m usage for other than the intended purpose
m usage by untrained personnel
The actual scope of delivery can vary in case of optional equipment, laying claim to additional order options, or on account of the latest technical changes to the explanations and
representations described herein.
The user bears the responsibility for performing service and initial operation in accordance with the safety regulations of the applicable standards and all other relevant governmental or local regulations concerning the dimensioning and protection of conductors,
grounding, disconnectors, overcurrent protection, etc.
The person who carried out the mounting or installation is liable for any damage incurred
when assembling or connecting the device.
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1.4 Copyright protection
General
1
The instruction handbook must be treated confidentia
personnel who work with the device. The consignment of the instruction handbook to third
persons without the written permission of the manufacturer is prohibited.
NOTE!
he specific contents, text, drawings, images and other representations are copy-
T
righted and subject to industrial property rights. Any prohibited usage is punishable
by law.
CANopen
EnDat
EtherCAT
HIPERFACE
HIPERFACE DSL
PROFINET
speedtec
®
®
®
®
is a registered trademark of PROFIBUS International
®
is a registered trademark of CAN in Automation e. V.
is a registered trademark of Dr. Johannes Heidenhain GmbH,
83301 Traunreut, Germany
is a registered trademark of Beckhoff Automation GmbH,
33415 Verl, Germany
is a registered trademark of SICK STEGMANN GmbH,
®
78166 Donaueschingen, Germany
is a registered trademark of INTERCONTEC Produkt GmbH
94559 Niederwinkling, Germany
lly. It is to be used exclusively by
NOTE!
Please note, that BAUMÜLLER is not responsible to examine whether any (industrial
property) rights of third parties are infringed by the application-specific use of the
BAUMÜLLER products/components or the execution.
1.5 Other applicable documents
Components of other manufacturers are integrated into the device. For these purchased
parts, hazard assessments have been performed by the respective manufacturers. The
compliance of the design construction with the applicable European and national regulations has been declared for the components by the respective manufacturers.
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1.6
Spare parts
1.6 Spare parts
1.7 Disposal
WARNING!
False or flawed spare parts can lead to damage, malfunction or complete fail-
ure, thus endangering safety.
Therefore:
m Only use original spare parts of the manufacturer.
Procure spare parts through an authorized dealer or directly from the manufacturer.
Refer to ZAccessories and Spare Parts– from page 245.
Insofar as no take-back or disposal agreement has been made, please disassemble units
correctly and properly recycle the constituent parts.
Refer to ZDisposal– on page 301.
1.8 Guarantee provisions
The guarantee provisions are stated in a separate document of the sales documents.
The devices described herein may only be operated in accordance with the stipulated
methods, procedures and conditions. Anything else not presented here, including the operation in other mounted positions, is not permitted and must be cleared. If the devices
are operated in any other manner than as described within these instruction handbook,
then all guarantee and warranty rights are rendered null and void.
1.9 Customer service
Our customer service is available to provide you with information. Info on the responsible
contact persons is available at all times via telephone, fax, mail or the Internet.
1.10 Terms used
The term „device“ or the item designation BM5500, BM5600, BM5700 are also used in
this documentation for this Baumüller product. A list of the abbreviations used can be
found in ZAppendix A - Abbreviations– from page 305.
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1.11 List of other applicable documents
General
1
Instruction
handbook
Parameter manual
Instruction
handbook safety
modules
Instruction
handbook add-on
modules
Doc.-No. Part No.
Instruction handbook b maXX 5000, 5100, 5300 5.09021 439682 439682
Instruction handbook b maXX 5500, 5600, 5700 5.13008 446683 446684
Instruction handbook b maXX 5800 5.16027 464134 464136
Doc.-No. Part No.
Parameter manual b maXX 5000 5.09022 428331 431082
Parameter manual b maXX 5800 5.15029 470715 470716
Doc.-No. Part No.
Safety modules for b maXX 5000 BM5-O-SAF-000/-001 5.09013 428339 432449
Safety modules for b maXX 5000 BM5-O-SAF-002/-003 5.01046 354843 372666
Doc.-No. Part No.
Add-on module IEE / SIE 5.13030 448189 448190
German
German
German
German
Part No.
English
Part No.
English
Part No.
English
Part No.
English
Application
handbooks
Doc.-No. Part No.
German
CANopen,CoE,POWERLINK for b maXX 2500/3000/5000 5.14006 450924 450925
SoE-Slave for b maXX 2500/3000/5000 5.14010 452983 452984
PROFINET IRT device for b maXX 2500/3000/5000 5.15009 456326 456327
Servo pump function V1 for b maXX 5000 5.17002 - 466346
Part No.
English
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10
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1.11
List of other applicable documents
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This section provides an overview of all of the important safety aspects for optimum protection of personnel as well as for the safe and problem-free operation.
2.1 Contents of the instruction handbook
Each person who is tasked with performing work on or with the device must have read
and understood the instruction handbook before working with the device. This also applies if the person involved with this kind of device or a similar one, or has been trained
by the manufacturer.
2.2 Changes and modifications to the device
In order to prevent hazards and to ensure optimum performance, no changes, additions
or modifications may be undertaken on the device that have not been explicitly approved
by the manufacturer.
2SAFETY
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2.3
Usage for the intended purpose
2.3 Usage for the intended purpose
The device is conceived and constructed exclusively for usage compliant with its intended
purpose described in these instruction handbook.
The devices of the model series BM5500, BM5600, BM5700 are either mains rectifier or
active mains rectifier in combination with power modules with servo controller. Devices
are also available in graduated design size and performance classes.
The device BM5500, BM5600, BM5700 is used exclusively as a converter for controlling
a motor.
A device is considered as being used compliant with its intended purpose if all notes and
information of these instruction handbook are adhered to.
WARNING!
Danger arising from usage for an unintended purpose!
Any usage that goes beyond the intended purpose and/or any non-compliant use of
the device can lead to dangerous situations.
Therefore:
m Only use the device compliant with its intended purpose.
m Observe all specifications of these instruction handbook.
m Ensure that only qualified personnel work with/on this device.
m When configuring, ensure that the device is always operated within its specifica-
tions.
m Mount the device on a wall that can sufficiently bear the load.
m The device must always be operated within a control cabinet.
m Ensure that the power supply complies with the stipulated specifications.
m The device may only be operated in a technically flawless condition.
m Only operate the device in combination with components approved by Baumüller
Nürnberg GmbH.
m The device has been developed in such a manner that it fulfills the requirements
of the category C3 according to IEC 61800-3:2012.
m The device is not intended to be connected to the public power supply system. To
operate the device in primary surroundings of the category C2/C1 (residential,
business and commercial areas, directly on a public low-voltage power supply
without an intermediate transformer), special measures to reduce the transient
emissions (line-internal and radiated) must be provided for and certifiable by the
system builder. Otherwise, EMC interference could occur without such additional
measures.
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2.4 Risk assessment according EU Directive
Earth current Check the quality of the earth connection:
- before connecting the device to the power supply for the first time and
- within the recommended service intervals
Requirements:
m Cross section of the grounding cable according EN 61800-5-1
m Note the required torque of connection!
m Grounded mounting plate made of metal
m Mains filter, device and shielding of the motor cable are on the same HF potential
Safety
2
Stored
electric charge
Electromagnetic
fields
Burn injuries Please note that the surface of the device can heat up considerably.
Radiated emission The high-frequency electromagnetic fields within the operation environment must not ex-
Internal or
external
ignition source
Gas Toxic fumes can be released in case of failure.
Do not touch electrically live parts before the discharge time of 15 min runs up, check
zero-potential before touching.
The device causes electromagnetic fields when operating.
Any person with individual device for cardiac assistance (pacemaker, defibrillator) must
stay in sufficient distance to the operating device.
m Wear safety gloves!
ceed the field strength of the second environment according EN 61800-3.
Internal or external ignition sources are not allowed within the environment of the devices!
m Use ABC powder for extinguishing a fire!
No flammable fume or dust and no flammable/explosive gases are permitted within the
environment of the devices!
Transportation
and mounting
In order to avoid damage to persons because of explosions:
m ventilate the area and
m immediate evacuation.
Falling down of the device can cause damage to persons.
Note the weight of the device when selecting the mounting screws!
Select the fastening torques of the mounting screws according the specification of the
screw manufacturer!
m Wear safety helmets/shoes!
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2.4
Device
Motor cable or
Device
power connection
Motor cable or
power connection
Mounting Unprotected hands can be injured at the sharp edges of the device.
Risk assessment according EU Directive
m We
ar safety gloves!
Unprotected eyes can be injured by thrown up metal particles c
cut-outs.
m Wear safety glasses!
aused by drilling or making
Short-circuit in
power cables
In case of a short-circuit high current flows. This current induces a magnetic field in cable
loops. The magnetic field can cause failures of the device.
To avoid additional damage in case of a short-circuit in power cables,
n The co
must be laid without loop.
nnection between power supply and device or between device and motor
Figure 1: Wiring of the power cables
Installation If a shielded cable is connected unshielded and this causes failure of the device/danger
Brake resistor
ection
conn
Communication
errors
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to persons, the system manufacturer is responsible for.
The dissipation of the heat loss of the external brake resistor must be ensured.
Ensure that a failure of the device w
The safety notes of all further chapters of this documentation need to be carefully observed!
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10 Baumüller Nürnberg GmbH
ill cause no danger to persons.
2.5 Responsibility of the operating company
The device will be used in commercial areas. Thus, the proprietor of the device is subject
to the legal work safety regulations.
Along with the notes on work safety in these instruction handbook, the safety, accident
prevention and environmental protection regulations valid for the area of application of
this device must be complied with. Whereby:
e operating company must inform himself about the applicable work health and safe-
m Th
ty regulations and ascertain, in a hazard ass
arise from the special working conditions in the use area of the device. These must
then be implemented in the form of instruction handbook for operation of the device.
ese instruction handbook must be kept accessible to personnel working with the de-
m Th
vice at all times in the immediate vicinity of the device.
e specifications of the instruction handbook must be adhered to completely and
m Th
without exception.
e device may only be operated in a technically faultless and operationally safe con-
m Th
dition.
Safety
essment, any additional hazards that could
2
2.6 Protection devices
BM5X1X, BM5X2X IP 20
BM5X3X, BM5X4X IP 20, with a contact-isolated con-
BM5X5X, BM5X6X, BM5X7X IP 00
All devices BM5
inet to meet the protection classification required in EN 61800-5-1, chapter 4.2.3.3 (IP 30:
only upper horizontal surfaces; IP 20: all other surfaces).
DANGER!
Risk of fatal injury from electrical current!
There is an immediate risk of fatal injury if live electrical parts are contacted.
Therefore:
m The device must be in operated inside of a control cabinet that provides protection
against direct contact of the devices and at least meets the requirements of
EN 61800-5-1, chapter 4.2.3.3.
Protection classification
nection in accordance with IP 20,
ot
herwise IP 10.
500, BM5600, BM5700 must be installed in an appropriate control cab-
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10
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2.7
Training of the personnel
2.7 Training of the personnel
WARNING!
Risk of injury due to insufficient qualifications!
Improper handling can lead to significant personal injury and material damage.
Therefore:
m Certain activities can only be performed by the persons stated in the respective
chapters of these instruction handbook.
In these instruction handbook, the following qualifications are stipulated for various areas
of activity:
m Operating personnel
n The drive system may only be operated by persons who have been specially trained,
familiarized and authorized.
n Troubleshooting, maintenance, cleaning, maintenance and replacement may only
be performed by trained or familiarized personnel. These persons must be familiar
with the instruction handbook and act accordingly.
n Initial operation and familiarization may only be performed by qualified personnel.
m Qualified personnel
n Electrical engineers authorized by Baumüller Nürnberg GmbH, and qualified electri-
cians of the customer or a third party who have learned to install and maintain
Baumüller drive systems and are authorized to ground and identify electrical power
circuits and devices in accordance with the safety engineering standards of the com
pany.
n Qualified personnel have had occupational training or instruction in accordance with
the respective locally applicable safety engineering standards for the upkeep and
use of appropriate safety equipment.
-
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2.8 Personal protective equipment
The wearing of personal protective equipment is required when working in order to minimize health and safety risks.
m The protective equipment necessary for each respective type of work shall always be
worn during work.
m The personal safety signs present in each working area must be observed.
Protective work clothing
should be snug-fitting work clothes, with low tearing resistance, narrow sleeves and
with no extending parts. It serves to primarily protect against...
No rings or chains should be worn.
Hard hat
to protect against falling down and flying around objects.
Safety
2
Wear for special
work.
Safety shoes
to protect against heavy objects falling down.
Protective gloves
to protect hands against friction, abrasion, puncturing or more severe injuries, as well
as contact with hot objects.
Protective eye wear
to protect the eyes against flying around objects and sprayed liquids.
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10
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2.9
Special hazards
2.9 Special hazards
In the following section, the remaining marginal risks will be stated that have been identified as a result of the hazard analysis.
Observe the safety notes listed here and the warning notes in the further chapters of this
Instruction handbook to reduce health risks and dangerous situations.
Electrical current
DANGER!
Risk of fatal injury from electrical current!
There is an immediate risk of fatal injury if live electrical parts are contacted. Damage
to the insulation or individual components can be life-threatening.
Therefore:
m Switch off the electrical power immediately in case of damage to the power supply
m Only allow work on the electrical system to be performed by qualified personnel.
m Switch off the current when any kind of work is being performed on the electrical
insulation.
system and ensure safety before switching on again.
Danger from residual energy
DANGER!
Risk of fatal injury from electrical current!
Stored electric charge.
Discharge time of the rack system = discharge time of the device with the longest DC
link discharge time in the rack system.
Refer to ZElectrical data basic units– ab Seite 61.
Therefore:
m Do not touch electrically live parts before taking into account the discharge time of
the capacitors.
m Pay attention to the corresponding notes on the device.
m If additional capacitors are connected to the DC link, the DC link discharge can
take a much longer time. In this case, the necessary waiting period must itself be
determined or a measurement made as to whether the equipment is de-energized.
This discharge time must be posted, together with an IEC 60417-5036 (2002-10)
warning symbol, on a clearly visible location of the control cabinet.
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Moving components
2.10 Fire fighting
Safety
WARNING!
Risk of injury from moving components!
Rotating components and/or components moving linearly can result in severe injury.
Therefore:
m Do not touch moving components during operation.
m Do not open any covering during operation.
m The amount of residual mechanical energy depends on the application. Powered
components still turn/move for a certain length of time even after the power supply
has been switched off. Ensure that adequate safety measures are taken.
2
DANGER!
Risk of fatal injury from electrical current!
There is a risk of electric shock if an electrically-conductive, fire-extinguishing agent
is used.
Therefore:
m Use the following fire-extinguishing agent:
ABC powder / CO
2
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2.11
Safety equipment
2.11 Safety equipment
WARNING!
Risk of fatal injury due to non-functional safety equipment!
Safety equipment provides for the highest level of safety in a facility. Even if safety
equipment makes work processes more awkward, under no circumstances may they
be circumvented. Safety can only be ensured by intact safety equipment.
Therefore:
m Before starting to work, check whether the safety equipment in good working order
and properly installed.
2.12 Conduct in case of danger or accidents
Preventive measures
And if something
does happen: re
spond properly.
m Always be prepared for accidents or fire!
m Keep first-aid equipment (e.g. first-aid kits, blankets, etc.) and fire extinguishers readily
accessible.
m Familiarize personnel with accident alarm, first aid and rescue equipment.
m Stop operation of the device immediately with an EMERGENCY Stop.
-
m Initiate first aid measures.
m Evacuate persons from the danger zone.
m Notify the responsible persons at the scene of operations.
m Alarm medical personnel and/or the fire department.
m Keep access routes clear for rescue vehicles.
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2.13 Signs and labels
The following symbols and information signs are located in the working area. They refer
to the immediate vicinity in which they are affixed.
WARNING!
Risk of injury due to illegible symbols!
Over the course of time, stickers and symbols on the device can become dirty or otherwise unrecognizable.
Therefore:
m Maintain all safety, warning and operating labels on the device in easily readable
condition.
Safety
2
Electrical voltage
Only qualified personnel may work in work areas that identified with this.
Unauthorized persons may not touch working materials marked correspondingly.
DANGER!
Risk of fatal injury from electrical current!
Stored electric charge.
Discharge time of the rack system = discharge time of the device with the longest DC
link discharge time in the rack system.
Refer to ZElectrical data basic units– ab Seite 61.
Therefore:
m Do not touch before taking into account the discharge time of the capacitors and
electrically live parts.
m Heed corresponding notes on the equipment.
m If additional capacitors are connected to the DC link, the DC link discharge can
take a much longer time. In this case, the necessary waiting period must itself be
determined or a measurement made as to whether the equipment is de-energized.
This discharge time must be posted, together with an IEC 60417-5036 (2002-10)
warning symbol, on a clearly visible location of the control cabinet.
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10
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2.13
Signs and labels
CAUTION!
Risk of injury due to hot surface!
Therefore:
m Wear protective gloves
NOTE!
When in operation, the top of the device can heat up to temperatures > 70 °C!
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Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10 Baumüller Nürnberg GmbH
Safety
2
Figure 2: Signs and labels BM5X3X
Instruction handbook b maXX BM5500, BM5600, BM5700
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2.13
Signs and labels
Figure 3: Signs and labels BM5X4X, BM5X5X
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Safety
2
Figure 4: Signs and labels BM5X6X, BM5X7X
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10
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2.13
Signs and labels
devices
with safety level
Signs and labels
NOTE!
Only a device with built in Safety Module SAF XXX, marked with the TÜV Rheinland
certification label and the safety label fulfills a certified safety function within the
meaning of PL classification according ISO 13849 or SIL according EN 61800..
new logo former logo
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3.1 Dimensions
3TECHNICAL DATA
The following dimension drawings show the main dimensions of the devices. By means
of the dimension drawings the space requirements within the control cabinet are determined. The dimension drawings in ZDrilling patterns– from page 145 must be used in order to do the required drilling / segments.
NOTE!
All dimensions in mm.
Instruction handbook b maXX BM5500, BM5600, BM5700
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3.1
3.1.1 Dimensions BM551X
Dimensions
Figure 5: Dimensions BM551X
*: Observe minimum clearance, Observe ZCooling– fr
om page 59!
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3.1.2 Dimensions BM552X
Technical Data
3
Figure 6: Dimensions BM552X-S/Z
*: Observe minimum clearance, Observe ZC
ooling– from page 59!
Figure 7: Dimensions BM552X-F/C
*: Observe minimum clearance, Observe ZCooling– from page 59!
Instruction handbook b maXX BM5500, BM5600, BM5700
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3.1
3.1.3 Dimensions BM5X3X
Dimensions
Figure 8: Dimensions BM553X-S/Z
*: Observe minimum clearance, Observe ZCooling– f
rom page 59!
Figure 9: Dimensions BM553X-A/F
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*: Observe minimum clearance, Observe ZCooling– from page 59!
Technical Data
3
Figure 10: Dimensions BM553X-C
*: Observe minimum clearance, Observe ZC
ooling– from page 59.
Figure 11: Dimensions BM563X-F
*: Observe minimum clearance, Observe ZCooling– from page 59.
Instruction handbook b maXX BM5500, BM5600, BM5700
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3.1
3.1.4 Dimensions BM5X4X
Dimensions
Figure 12: Dimensions BM554X-S/Z
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Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10 Baumüller Nürnberg GmbH
*: Observe minimum clearance, Observe ZCooling– from page 59.
Technical Data
3
Figure 13: Dimensions BM554X-A/F, BM564X-A/F
*: Observe minimum clearance, Observe ZCooling– from page 59!
Instruction handbook b maXX BM5500, BM5600, BM5700
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3.1
Dimensions
Figure 14: Dimensions BM564X-FXX9
*: Observe minimum clearance, Observe ZCooling– from page 59!
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3.1.5 Dimensions BM5X5X
Technical Data
3
Figure 15: Dimensions BM555X-S/Z
*: Observe minimum clearance, Observe ZCooling– from page 59.
**: Width including screw heads.
Instruction handbook b maXX BM5500, BM5600, BM5700
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3.1
Dimensions
Figure 16: Dimensions BM555X-A/F
NOTE!
The device BM5X5X-AXX6 was extended by about 70 mm downwards with an additional protective plate against contact.
38
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Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10 Baumüller Nürnberg GmbH
*: Observe minimum clearance, Observe ZCoolin
**: Width including screw heads.
g– from page 59.
Technical Data
3
Figure 17: Dimensions BM565X-FXX9, BM575X-FXX9
Instruction handbook b maXX BM5500, BM5600, BM5700
*: Observe minimum clearance, Observe ZCooling– from page 59!
39
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3.1
Dimensions
Figure 18: Dimensions BM575X-FXX9-RYY
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Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10 Baumüller Nürnberg GmbH
*: Observe minimum clearance, Observe ZCooling– from page 59.
Technical Data
3
Figure 19: Dimensions BM565X-ZXX9-[RYY], BM575X-ZXX9-[RYY]
Instruction handbook b maXX BM5500, BM5600, BM5700
*: Observe minimum clearance,
Observe ZCooling– from page 59!
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3.1
3.1.6 Dimensions BM5X6X
Dimensions
Figure 20: Dimensions BM556X-S/Z
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Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10 Baumüller Nürnberg GmbH
*: Observe minimum clearance, Observe ZCoolin
**: Width including screw heads.
g– from page 59!
Technical Data
3
Figure 21: Dimensions BM556X-A/F, BM566X-A/F
NOTE!
The device BM5X6X-AXX6 was extended by about 80 mm downwards by an additional protective plate against contact.
Instruction handbook b maXX BM5500, BM5600, BM5700
*: Observe minimum clearance, Observe ZCooling– from page 59!
**: Width including screw heads
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43
3.1
Dimensions
Figure 22: Dimensions BM566X-FXX9, BM576X-FXX9
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Instruction handbook b maXX BM5500, BM5600, BM5700
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*: Observe minimum clearance. Observe ZCooling– from page 59!
**: Without brake resistor
***: With brake resistor
Technical Data
3
Figure 23: Dimensions BM566X-ZXX9, BM576X-ZXX9
Instruction handbook b maXX BM5500, BM5600, BM5700
*: Observe minimum clearance. Observe ZCooling– from page 59.
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45
3.1
3.1.7 Dimensions BM5X7X
Dimensions
Figure 24: Dimensions BM557X-F, BM577X-F
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Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10 Baumüller Nürnberg GmbH
*: Observe minimum clearance, Observe ZCooling– from page 59!
Technical Data
3
Figure 25: Dimensions BM557X-A
*: Observe minimum clearance, Observe ZCooling– from page 59!
Instruction handbook b maXX BM5500, BM5600, BM5700
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3.2
Weight
3.2 Weight
Device Dimensions
Weight with controller
Depth without connectors,
without safety module, without cables
(W x H x D)
BM551X 105.5 x 347 x 197 mm 4.4 kg
BM552X 105.5 x 428 x 273 mm 7.0 kg
BM553X
BM563X
BM554X
BM564X
BM564X-FXX9
1)
1)
1)
1)
155 x 540 x 273 mm 15.7 kg
190 x 665 x 312 mm 26.4 kg
242 x 565 x 255 mm
BM574X-FXX9
BM555X
BM565X
1)
1)
BM565X-FXX9
304 x 745 x 312 mm 50.0 kg
360 x 604 x 255 mm
BM575X-FXX9
BM566X
BM576X
1)
1)
BM566X-FXX9
437 x 920 x 312 mm 70.0 kg
490 x 710 x 322 mm
BM576X-FXX9
BM557X
BM577X
2)
2)
580 x 660 x 303 mm 82.0 kg
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1)
Dimensions for the devices BM55XX-S and BM56XX-S. The deviations of the other cooling versions refer to
ZDimensions– from page 29.
2)
The dimensions for the device BM557X-F and BM577X-FXX9 are specified. The specified depth is the total
depth of the device. Refer to
ZFigure 25– on page 47.
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10 Baumüller Nürnberg GmbH
3.3 Operating requirements
3.3.1 System types
There are three basic types of the current supply systems regarding the grounding, which
conform with DIN VDE0100 part 300 and IEC 60364:
e TN system has a directly grounded point (system grounding). The cabinet of the
m Th
electrical installation is connected via the protective conductors and PE conductors
with this point.
e TT system has a directly grounded point (system grounding). The cabinet of the
m Th
electrical installation is connected with grounding electrodes. The grounding electrodes are separated from system grounding.
e IT system has no direct connection between the active conductors (L1, L2, L3, N)
m Th
and grounded parts (PE). The cabinet of the electrical installation is grounded. The
separation is reached by using an isolating transformer or an independent current
source (generator, battery).
If the low-impedance ground fault is adequate, an upstream fuse within the TN system or
the TT system responds. At a high-impedance ground fault a fuse does not respond. This
ground current (residual currents) can be dangerous. Therefore sensitive circuit breakers
are used for residual current monitoring.
At a ground fault In an IT system there is no ground current. The upstream fuses do not
respond. Therefore the operation procedure is maintained. A second ground fault at another phase leads to residual currents. This can initiate a fuse. In order to detect the first
ground fault a ground leakage monitor is required. In order to detect the second ground
fault a residual current monitoring is required.
Technical Data
3
Supported system types
NOTICE!
The operation of the BM5500, BM5600, BM5700 is possible at IT systems and at
TN / TT systems.
NOTE!
The distortion factor of the input current of following devices
BM55XX-XR /XS /XW ,,
BM56XX-XR /XS /XW , and
BM57XX-XR /XS /XW is approx. twice as much the factor at operation with
power choke.
The user has to check with the local power supplier whether an operation without
power choke is allowed.
Instruction handbook b maXX BM5500, BM5600, BM5700
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3.3
Operating requirements
3.3.2 Requirements to the energy supply / supply system
Supply system
(refer to ZSystem
types– from page 49)
Inductance
(sum of power supply
inductance and choke
inductance)
BM55XX - XTXX / - XRXX
BM56XX - XTXX / - XRXX
BM57XX - XTXX / - XRXX
6)
6)
6)
Industrial system with a direct grounded
neutral point or with a by a low imped-
ance grounded neutral point
(TN system or TT system)
BM55XX - XIXX / - XSXX
BM56XX - XIXX / - XSXX
BM57XX - XIXX / - XSXX
BM55XX - XGXX / - XWXX
BM56XX - XGXX / - XWXX
grounded star point (IT-system), which
Industrial system with a
has no or high impedance,
Industrial system with direct or low
impedance earthed phase junctions
BM57XX - XGXX / - XWXX
TN system, TT system or IT system
BM551X, BM552X Min. u
BM5526-,
Min. u
BM553X-, BM563X-,
BM554X-, BM564X-
XT.../XI.../XG...
BM555X-, BM565X-, BM575X-,
Min. u
BM556X-, BM566X-, BM576X-,
BM557X-, BM577X
XT.../XI.../XG...
TN system, TT system
(grounded delta wye),
= 0.4 % max. uk = 4 %
k
= 2.4 % max. uk = 4 %
k
= 4 % max. uk = 6 %
k
Min. power supply
impedance
BM554X- XR.../XS.../XW... 38 µH
BM564X- XR.../XS.../XW... 24 µH
BM555X- XR.../XS.../XW... 30 µH
BM5562- XR.../XS.../XW... 14 µH
BM5563- XR.../XS.../XW... 11.5 µH
BM5566- XR.../XS.../XW... 7.5 µH
BM576X- XR.../XS.../XW... 29 µH
Rated supply voltage/-frequency
1) 2)
(UAC) device
Absolute minimum supply voltage device
Absolute maximum supply voltage device
Absolute minimum frequency
Absolute maximum frequency
5)
5)
Overvoltage category
EN 61800-5-1, chapter 4.3.6
Harmonics (power supply voltage)
EN 61800-3, chapter 5.2.1, class 3
Unbalanced power supply voltage
EN 61000-2-4, Tab. 1, class 3
1) 2)
1) 2)
(UAC)
(UAC)
3 x 400 V
50/60 Hz
3 x 207 V
/ 50/60 Hz
3 x 528 V / 50/60 Hz
47 Hz
63 Hz
III
THDU b 12 %
Max. 3 %
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Technical Data
3
Commutating dips
EN 61800-3, chapter 5.2.1, class 3
Voltage dips
EN 61800-3:2004 and A1:2012
Voltage variations/-fluctuations
EN 61200-2-4, class 3
Short-circuit Current Rating (SCCR)
Rated supply voltage /
-frequency (U
AC
) fan
BM554X-S/A, BM555X-S/A, BM556X-S/A,
7)
BM564X-S/A, BM565X-S/A,
4)
Depth of dip < 40 %, area < 250 % x
degrees
10 % to 80 %
+/-10 %
1)
10)
+10 % to -15 % at a period of b 1 min
65 kA
230 V 10 %
50/60 Hz
BM566X-S/A
BM557X-A 3 x 400 V 10 %
50/60 Hz
3)
Control voltage
EN 61131-2:1994, table 7
1)
Voltage dips of the power supply voltage phase-to-phase down to 0 V are prohibited, no matter how short
The error „power supply not ready-to-operate“ is generated if the supply voltage falls below U
2)
Rated voltage is 400 V.
With lower supply voltages the output power of the device is reduced. Refe
changed ZSupply voltage– on p
3)
The control voltage must accord to PELV (EN 61800-5-1, chapter 3.21) or SELV (EN 61800-5-1, chap. 3.35).
At control voltage of < 24 V the ventilation power output is reduced. Ther
well.
4)
Required for UL 508C, only.
5)
Rate of change of the power supply frequency 1 Hz/s at a maximum (EN 61000-2-4, class 3).
6)
The connection and operation of a device with the identification BM5XXX-XTXX at an IT system or a grounded delta system, is not
permitted.
7)
Valid for BM554X/BM555X/BM556X, BM564X/BM565X/BM566X cooling versions S and A and BM557X cooling version A.
8)
(UDC)
r to correction factors, in case the operating conditions were
age 55.
efore, it may be necessary, to reduce the output currents as
+ 24 V -15 % / +20 %
for t > 0.1 s.
ACmin
NOTE!
The distortion factor of the input current of following devices
BM55XX-XR /XS /XW
BM56XX-XR /XS /XW
BM57XX-XR /XS /XW
The user has to check with the local power supplier whether
9)
The error No. 93 is displayed and a damage of the device is possible if the power supply voltage is higher than the permitted power
supply voltage
10)
The power supply voltage phase-to-phase must increase or decrease linearly within 800 µs between zero crossing and 150 V.
,
and
is approx. twice as much the factor at operation with power choke.
an operation without power choke is allowed.
Instruction handbook b maXX BM5500, BM5600, BM5700
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3.3
3.3.3 Motor requirements
Operating requirements
b maXX BM5500, BM5600, BM5700 is designed to operate three-phase current motors
with a terminal motor voltage of 3 x 350 V (typical for servo motors of Baumüller). b maXX
BM5500, BM5600, BM5700 is designed to operate 3 x 400V (standard asynchronous
motors and customer-specific motors of Baumüller). The motors must be operated wyeconnected. The nominal DC link voltage is 540 V
780V to 800V in braking operation. The connected motor must be designed for these DC
link voltages.
The DC link voltage remains between 640V and 760V continuously (not only in the braking operation) if the b maXX BM5500, BM5600, BM5700 power modules are operated at
a voltage-controlled DC link (e.g. BM51XX). The connected motor must be able to operate at these voltages continuously.
The device can be used at lower voltages, also (e.g. 3 x 230 V). However, here, the threephase current motors must be released for the operation with power inverters with up to
800V DC link voltage, because the brake resistor threshold remains (refer to ZElectrical
data basic units– from page 61). For these reasons three-phase motors with
U
DC,nom
540 V must be used, only.
. The DC link voltage may rise up to
DC
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Technical Data
3.3.4 Required environmental conditions
Transport temperature range - 25 °C to + 70 °C
3
Transport climatic category
EN 60721-3-2
2 K 3
Storage temperature range - 25 °C to + 55 °C
Storage climatic class
EN 60721-3-1
Operation environment Industrial system
1 K 4
1)
Category C2 according EN61800-3
for operation in Second Environment
Operation temperature range Min. 5 °C to max. 55 °C
(with de
Operation climatic class
EN 60721-3-3
rating above 40 °C)
3 K 3
Operating altitude Up to 4000 m above MSL,
exce
pt BM551X, BM5526, BM5527 up to 2000 m
(with derating above 1000 m)
Humidity (operation)
EN 60721-3-3
Relative humidity: 5 % to 85 % no condensation
and
absolute humidity: 1 g/m
3
to 25 g/m
Ionizing and non-ionizing radiation < measurable range
Vibration, shock and repetitive shock
EN 61800-5-1, section 5.2.6.4 Vibration test
Max. 0.5 g during operation
3)
2)
3
Degree of pollution
EN 61800-5-1, table 6, Tab. 2
1)
For the operation in an environment of category C2 according to IEC 61800-3:2012, additional measures may be required.The manufacturer of the installation / user must provide the following evidence in this case:
limit values of category C2, which are described in IEC 61800-3, are complied with.
2)
Refer to correction factors at environmental conditions, ZOperating altitude– on page 54.
3)
Refer to correction factors at environmental conditions, ZEnvironmental temperature– on page 55
The additional measures are effective. The specified
2
NOTICE!
Normally, non-conductive pollution occurs. Conductive pollution is unacceptable.
Conductive pollution can lead to the destruction of the device. The customer is responsible for destructions, which were caused by pollution due to conductive materials or components.
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10
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3.3
0%
20%
40%
60%
80%
100%
120%
0m 1.000m 2.000m 3.000m 4.000m
Operating requirements
3.3.5 Correction factors if the operating conditions are changed
If the devices BM5500, BM5600, BM5700 are operated at operating conditions, which
lead to different correction factors, then all correction factors must be considered by multiplying them simultaneously to achieve the output power and the output current.
The following correction factors are to be considered if nothing other is specified at the
„Technical data“ of the device:
3.3.5.1 Operating altitude
If the devices BM5500, BM5600, BM5700 are operated above an absolute altitude of
1000 m, then the output power must be reduced against the rated power according to the
following curve.
Rated power
Output power
Operational altitude
Figure 26: Reducing of the output power in dependence of the absolute altitude
NOTICE!
Devices BM551X, BM5526 and BM5527 have an operating altitude of maximum
2000 m.
NOTE!
Baumüller devices, which are provided for the operation at grounded delta systems
or IT supply systems, may have an operating altitude of 2000 m at these systems,
only. If the altitude is higher than 2000 m to 4000 m these devices must be operated
at TN systems and TT systems. Such systems, e. g. can be achieved by using an isolating transformer with a secondary-sided star point.
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54
Instruction handbook b maXX BM5500, BM5600, BM5700
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3.3.5.2 Environmental temperature
I
OIO40°C
1
Coolan t temperature- 40°C
°C
--------------------------------------------------------------------
003
–
=
180 V 400 V 528 V
100 %
50 %
207 V
400 V
528 V
177 V
370 V
498 V
The BM5500, BM5600, BM5700 were designed to be operated at an environmental tem-
perature of T
and 55 °C the permitted output current (I
formula:
The coolant temperature complies with the environmental temperature of air-cooled devices and with the water temperature of water-cooled devices.
3.3.5.3 Supply voltage
Rated
Technical Data
= 40 °C. If the devices are operated at temperatures between 40 °C
) must be reduced according to the following
O
3
Above
rated supply
voltage
Below
rated supply
voltage
The rated voltage is 3 x 400 V
When having input voltages above the rated supply voltage the output currents must ac-
cordingly be reduced at a constant output power.
Output current device
Power supply voltage
Figure 27: Output current in dependence of the power supply voltage
The rated voltage is 3 x 400 V
The output power of the device reduces with lower power supply voltages.
Output voltage device
Figure 28: Reducing the output voltage in dependence of the power supply voltage
Power supply voltage
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Document No.: 5.13008.10
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3.3
207 V
400 V
528 V
100 %
51 %
Operating requirements
Output power
P
Rated
Continuous operation permitted
Output power device
Power supply voltage
Figure 29: Reducing the output power in dependence of the power supply voltage
The output power of the device is obtained by multiplying the output current with the
output voltage.
S
Out
= U
Out
x I
Out
x 3
It is necessary to reduce the output current to a value between 400 V and 528 V, in order to obtain the specified curve / surface.
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3.3.6 Coherence between rated current and peak current
i(t)
I
1
I
2
I
3
T
t
t
1
t
2
t
3
I
1
I
2
I
3
t
1
t
2
t
3
I
eff
I
n
2
t
n
T
----
n1=
k
I
1
2
t
1
T
---- I
2
2
t
2
T
---- I
3
2
t
3
T
----
++==
i(t)
I
Peak
T
t
t
Peak
I
Peak
T + t
Peak
t
Peak
T
-------------- -
I
rated
I
Peak
---------------
2
=
m Calculation of the thermal rms current from the dimensioning cycle
Technical Data
3
Figure 30: Calculation of the thermal rms current
m Coherence between peak current and rated current
for the dimensioning of a motion cycle
Figure 31: Coherence between peak current and rated current
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Document No.: 5.13008.10
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3.3
I
max,phase,accelerate
I
max,phase, brake
-----------------------------------------------------
U
DC link, brake
U
DC link, accelerate
------------------------------------------------
1
Motor
------------------
2
=
Operating requirements
m Coherence between peak current of drive and the braking peak current
Assumptions: P
Shaft, accelerate
Typical values:
U
DC link brake
U
DC link, accelerate
Motor
= 780 V
= 540 V
= 0.9
Typically resulting in:
= P
Shaft,brake
I
max,phase,brake
, cos
= 0.56 I
accelerate
max,phase,accelerate
= cos
Brake
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3.3.7 Cooling
<14.35
l/min
kW
------------
K
Power loss kW
Co o ling wa t er flow [l/min]
-------------------------------------------------------------------------- -
Technical Data
3
Cooling air temperature
Cooling air requirement
Cooling water temperature
1)
2)
4)
Min. 0 °C to max. 55 °C (rated temperature: 40 °C)
Refer to ZElectrical data basic units– from page 61
Min. „Cooling air temperature“
1)
to max. 40 °C at Cold Plate devices BM5XXX-CXXX)
Cooling water flow rate
3) 4) 6)
BM553X, BM554X, BM555X, BM556X Min. 4 l/min. up to max. 15 l/min.
BM563X, BM564X, BM565X, BM566X
BM564X-FXX9, BM565X-FXX9,
BM566X-FXX9
Min. 10 l/min. up to max. 15 l/min
BM5755, BM5766
BM557X, BM577X Min. 15 l/min. up to max. 25 l/min.
Cooling water pressure
3)
Max. 6 bar
Cooling water hysteresis Max. 5 K in the static and the dynamic operation
Hot water heating
(cooling water inlet to coolin
Pressure loss at the water cooler
g water outlet)
3)
Mounting board temperature at Cold Plate
3)
[K]
5)
At water cooling
0.5 bar at 10 l/min
Min. „Cooling air temperature“ 1) to max. 55 °C
(rated temperature: 40 °C)
4)
: water outlet temperature 40 °C
surface temperature 42 °C
1)
Air temperature in the entire suction area of the device.
2)
The cooling air requirement corresponds at least to that of a free-blowing device. Free-blowing means, that the air inlet and the air outlet
operates unrestricted. With the mounting of the device into a control cabinet it therefore can be necessary to use additional fans, so that
the necessary cooling air requirement is covered. If the necessary cooling air requirement of the power heatsink is not provided, then
the output power of the device has to be reduced.
Figure 32: Cooling air requirement
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10
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3.3
3)
4)
5)
6)
Operating requirements
Rated flow = 10 l/min
If you have other cooling water flow rates than the ones, which were mentioned ab
The cooling water must meet the following requirements:
pH-value 6.5... 9.5 Manganese (Mn) < 0.05 ppm
Conductivity 50... 600 µS/cm Copper (Cu) < 0.1 ppm
Water hardness (inclusive CaCO
Suspended matters < 10 ppm Chloride (Cl
Particle size < 100 µm Sulfate (SO
Ryznar Stability Index (RSI) 5.0 ... 6.0
The corrosion-resistant compared with further materials you
Use a corrosion-resistant and a closed
Recommendation:
In order to avoid dew, the temperature of the water inlet is greater or equal to the interior temperature of the device.
With other cooling water temperatures as mentioned ab
Notes referring to Cold Plate
Cold Plate is an particularly efficient cooling versio
a mounting platform or at the machine base. The other one is a Cold plate on the rear of the unit. In order to have an optimum heat flow,
there are high demands to this functional surface referring to the surface roughness and the evenness. A light damage of the surface
can lead to a significant deterioration of the heat dissipation to the mounting plate.
The sensitive functional surface therefore must
At BM55XX - FXX, BM55XX - ZXX and BM57XX - FXX9, only
) < 100 ppm Chlorine (Cl2) < 1 ppm
3
cooling circuit.
be protected against damage when handling the parts.
can take from the DECHEMA-material tables.
ove please contact Baumüller Nürnberg.
n. Heat dissipation is made via two contact surfaces. One is in the control cabinet as
ove, please contact Baumüller Nürnberg GmbH.
-
) < 500 ppm
2-
) < 500 ppm
4
NOTE!
Instead of a continuous flow of the water coolers, it is possible to operate with a temperature-controlled and enabled water supply. In this case the customer must install
a control equipment, so that the flow of the water can be enabled or avoided. This
control equipment must read and process the available value „heat sink temperature“
in the controller. It is recommended to enable water flow if 58 °C were reached. The
water flow also must be possible to be stopped if it reached 57 °C. The maximum permitted hysteresis of 5 K. Therefore, the closing temperature can be set to 60 °C and
the opening temperature to 55 °C. It is advantageous to set the hysteresis lower, as
the controller is a free parameterizable 2-point controller. The integrated 2-point controller can now directly access the variable „heat sink temperature“.
The temperature controlled and enabled water supply is able to use water, which is
significantly colder. The 2-point hysteresis control of the heat sink temperature avoids
impermissible condensation. This way, more power can be emitted via the heat sink.
This is advantageous if water-cooled devices are used, which have an additionally
integrated brake resistor (refer to ZAdditional data referring to water-cooled brake re-
sistors– from page 113).
Contact the local Baumüller office for support concerning configuration of alternative
cooling water temperature control.
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3.4 Electrical data basic units
3.4.1 Electrical data BM55XX universal units
3.4.1.1 Electrical data BM5X1X universal units
Technical Data
3
BM5512 BM5513 BM5514-
Rated input power
Rated input current
Total harmonic distortion input current (THD)
Max. input current (I
Rated DC link voltage
1)
1)
(I
) 2.8 A 4.8 A 7.3 A
eff
1)
) 5.2 A 9.0 A 20.0 A
eff
1)
(UDC) 540 V
1.9 kVA
119 % 110 % 109 %
DC link capacitance (internal) 110 F
DC link discharging time (internal DC link capacitance) 80 s
DC link capacitance (external), permitted Refer to ZFigu
Period between two power up processes
Output voltage
Output frequency at 4 kHz
Rated output current
Rated output current
Output peak current
Output peak current
Max. peak current period
Connected load DC link terminals
1)2)
(UAC) 3 x 0 V to 3 x 370 V
10)
1)4)5)6)
1)4)5)6)
1)4)5)6)
1)4)5)6)
(IAC) at 4 kHz
(IAC) at 8 kHz
(IAC) at 4 kHz
(IAC) at 8 kHz
7)
9)
8)
At least 60 s
0 Hz to 450 Hz
3)
3)
3)
3)
2.5 A 4.5 A 5.5 A
2.5 A 4.5 A 5.0 A
5.0 A 9.0 A 20.0 A
5.0 A 9.0 A 12.0 A
60 s 1 s
Max. 2.0 kW Max. 3.0 kW
3.3 kVA
240 F
DC
175 s
re 34– on page 62
11)
STX
5.1 kVA
330 F
240 s
Brake resistor current, permitted (Î) Max. 5.9 A Max. 12.0 A
Brake resistor external 13
0 65
Brake resistor threshold (Û) 780 V
Peak brake resistor power 4.5 kW 5.0 kW 9.4 kW
Permitted continuous brake r
Power loss referring to
esistor power external 1.0 kW 1.5 kW 3.0 kW
power input 33 W 60 W 80 W
Power input referring to control voltage 39 W
Current of the integrated brake control Max. 0.5 A Max. 1.0 A
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10
of 314
61
3.4
U
AC
3 0 V to 3
U
DC
2
----------- 10 V–
=
1)
2)
3)
4)
5)
Electrical data basic units
All rated values refer to a DC link voltage of 540 V, a control voltage of 24 V and an environmental temperature of 40 °C.
The output voltage is a pulsed DC voltage. The operating range refers to the RMS of the fundamental wave.
without overmodulation of the PWM.
Switching frequency of the inverter (adjustable).
RMS at an environmental temperature of 40 °C.
At rated input supply voltage the device supplies the rated- / maximum output currents. At input voltages above the rated supply voltage
the output currents at constant output power have to be reduced, accordingly.
Derating of the output current
BM5512, BM5513
Output current [%]
Power voltage [V]
Figure 33: Derating the output current BM551X universal units
6)
The input current must be reduced between 40 °C and 55 °C, refer to correction factors at changed operating conditions ZEnvironmen-
tal temperature– on page
7)
The possible overload time at this moment is dependent of the device load and the heat sink temperature. The device load is determined
by the overload monitoring of the device.
8)
The specified value is only valid if there is no additional DC link capacitance connected to the DC link terminals. Refer to ZPower on
switching frequency / DC link charging– o
55.
n page 219 and ZFigure 34– on page 62.
Output current [%]
Derating of the output current
BM5514
Power voltage [V]
Figure 34: Maximum external DC link capacitance BM551X un
9)
62
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external DC link capacitance [µF]
Maximum power supply voltage [V]
iversal units
The sum of the transferred mean effective power via the DC link terminals and the transferred mean effective power via the motor terminals may not exceed the specified va
lue continuously.
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10 Baumüller Nürnberg GmbH
Technical Data
f
max
f
I-R
K
pf
------- -
, typical K
Pf
18=
10)
The range of the output frequency is based on a stationary operation in the linear range of the PWM, i. e. without overmodulation.
The quality of the generated output voltages depends on the ratio between o
( f
= 1/cycle time current controller).
I-R
The maximum output frequency f
Furthermore the controller sets an upper limit for the output frequency of 599 Hz (please contact the responsible Baumüller
partment, keyword: export restriction).
The range of the output frequency is defined as follows:
PWM frequency Current controller cycle time Range of the output frequency
2 kHz 250 µs 0 - 225 Hz
4 kHz 125 µs 0 - 450 Hz
8 kHz 62.5 µs 0 - 599 Hz (900 Hz
*)
900 Hz could be generated by the controller
The device is able to generate output voltages with frequencies between f
quality of this voltages cannot be guaranteed.
Typical the devices are marked with the max output frequency at 4 kHz switching frequency: 0 ... 450 kHz.
11)
, generated with high quality, is calculated as follows:
max
NOTE!
There are other peak current limits if BM4414 is in braking operation, only.
The following peak currents are possible: 15 A at 4 kHz switching frequency and
10 A at 8 kHz switching frequency
utput frequency and current controller frequency f
*)
)
and 599 Hz and the controller allows that, however the
max
3
I-R
sales de-
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10
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3.4
Electrical data basic units
3.4.1.2 Electrical data BM5X2X universal units
Rated input power
Rated input current
Total harmonic distortion input current (THD)
1)
1)
(I
) 8.1 A 12.4 A 17.0 A
eff
1)
BM5522 BM5523 BM5524
5.6 kVA 8.6 kVA 11.8 k VA
107 % 109 % 109 %
Max. input current (I
Rated DC link voltage
) 15.1 A 23.2 A 31.8 A
eff
1)
(UDC) 540 V
DC
DC link capacitance (internal) 470 F 705 F
DC link discharging time (internal DC link capacitance) 340 s
DC link capacitance (external), permitted Refer to ZF
Period between two power up processes
Output voltage
Output frequency at 4 kHz
Rated output current
Rated output current
Output peak current
Output peak current
Max. peak current period
1)3)
(UAC) 3 x 0 V to 3 x 370 V
11)
1)5)6)7)
1)5)6)7)
1)5)6)8)
1)5)6)8)
(IAC) at 4 kHz
(IAC) at 8 kHz
(IAC) at 4 kHz
(IAC) at 8 kHz
8)
9)
0 Hz to 450 Hz
4)
4)
4)
4)
7.5 A 11.0 A 15.0 A
6.0 A 8.8 A 12.0 A
15.0 A 22.0 A 30.0 A
12.0 A 17.6 A 24.0 A
igure 36– on page 66
At least 60 s
60 s
510 s
Connected load DC link terminals Max. 5.0 kW
Brake resistor current, permitted (Î) Max. 9.0 A Max. 13.0 A Max. 18.0 A
Brake resistor external 86
60 44
Brake resistor threshold (Û) 780 V
Peak brake resistor power 7 kW 10 kW 14 kW
Permitted continuous brake resistor power external 3.4 kW 5 kW 6.8 kW
Power loss referring to power input 102 W 150 W 204 W
Power input referring to contr
ol voltage 45 W
Current of the integrated brake control Max. 2 A
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Technical Data
U
AC
3 0 V to 3
U
DC
2
----------- 10 V–
=
3
BM5525 BM5526-
XTXX
Rated input power
Rated input current
Total harmonic distortion input current (THD)
Max. input current (I
1)
1)
(I
) 17.0 A 19.0 A
eff
1)
) 34.0 A 37.0 A
eff
11.8 kVA 13.2 kVA
109 % 54 %
Rated DC link voltage 1) (UDC) 540 V
2)
2)
DC
BM5527-
XTXX
16.6 kVA
24.0 A
2)
2)
DC link capacitance (internal) 705 F 1020 F
DC link discharging time (internal DC link capacitance) 510 s
DC link capacitance (external), permitted Refer to ZF
Period between two power up processes
Output voltage
Output frequency at 4 kHz
Rated output current
Rated output current
Output peak current
Output peak current
Max. peak current period
Connected load DC link terminals
1)3)
(UAC) 3 x 0 V to 3 x 370 V
11)
1)5)6)7)
1)5)6)7)
1)5)6)8)
1)5)6)8)
(IAC) at 4 kHz
(IAC) at 8 kHz
(IAC) at 4 kHz
(IAC) at 8 kHz
8)
10)
9)
0 Hz to 450 Hz
4)
4)
4)
4)
15.0 A 22.5 A
12.0 A 18.0 A
40.0 A 45.0 A
32.0 A 36.0 A
1 s 8 s 25 s
igure 36– on page 66
at least 60 s
12)
12)
Max. 5.0 kW
695 s
27.0 A
21.6 A
12)
12)
12)
12)
2)
2)
Brake resistor current, permitted (Î) Max. 25.0 A
Brake resistor external 32
Brake resistor threshold (Û) 780 V
Peak brake resistor power 20 kW
Permitted continuous brake r
Power loss referring to
esistor power external 6.8 kW
power input 204 W 300 W 350 W
Power input referring to control voltage 45 W
Current of the integrated brake control Max. 2 A
1)
All rated values refer to a DC link voltage of 540 V, a control voltage of 24 V and an environmental temperature of 40 °C.
2)
Using the power choke listed in ZPower chokes– from page 288 at a power supply with U
3)
The output voltage is a pulsed DC voltage. The operating range refers to the RMS of the fundamental wave.
without overmodulation of the PWM.
4)
Switching frequency of the inverter (adjustable).
5)
RMS at an environmental temperature of 40 °C.
K,power supply
= 0.4 %.
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Document No.: 5.13008.10
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3.4
0
1000
2000
3000
4000
5000
6000
7000
200 250 300 350 400 450 50 0
BM 4424, 4425, 4426
BM 4422, 4423
BM 4426-XTX-XXX85
BM5524, BM5525, BM5526
BM5522, BM5523
BM5526-XTX-XXX85
6)
Electrical data basic units
At rated input supply voltage the device supplies the rated- / maximum output currents. At input voltages above the rated supply voltage
the output currents at constant output power have to be reduced, accordingly.
Derating of the output current
BM5522 ... BM5527
Output current [%]
Power voltage [V]
Figure 35: Derating the output current BM552X universal units
7)
The input current must be reduced between 40 °C and 55 °C, refer to correction factors at changed operating conditions ZEnvironmen-
tal temperature– on page
8)
The possible overload time at this moment is dependent of the device load and the heat sink temperature. The device load is determined
55.
by the overload monitoring of the device.
9)
The specified value is only valid if there is no additional DC link capacitance connected to the DC link terminals. Refer to ZPower on
switching frequency / DC link charging– o
n page 219 and ZFigure 36– on page 66.
external DC link capacitance [µF]
Maximum power supply voltage [V]
Figure 36: Maximum external DC link capacitance BM552X un
10)
The sum of the transferred mean effective power via the DC link terminals and the transferred mean effective power via the motor terminals may not exceed the specified va
66
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lue continuously.
iversal units
Technical Data
f
max
f
I-R
K
pf
------- -
, typical K
Pf
18=
11)
The range of the output frequency is based on a stationary operation in the linear range of the PWM, i. e. without overmodulation.
The quality of the generated output voltages depends on the ratio between o
( f
= 1/cycle time current controller).
I-R
The maximum output frequency f
Furthermore the controller sets an upper limit for the output frequency of 599 Hz (please contact the responsible Baumüller
partment, keyword: export restriction).
The range of the output frequency is defined as follows:
PWM frequency Current controller cycle time Range of the output frequency
2 kHz 250 µs 0 - 225 Hz
4 kHz 125 µs 0 - 450 Hz
8 kHz 62.5 µs 0 - 599 Hz (900 Hz
*)
900 Hz could be generated by the controller
The device is able to generate output voltages with frequencies between f
quality of this voltages cannot be guaranteed.
Typical the devices are marked with the max output frequency at 4 kHz switching frequency: 0 ... 450 kHz.
12)
The continuously permitted output current must be reduced complying with ZOutput frequency dependent continuous current derating
BM5XXX– on page 119 if the statical output frequency is lower than 15 Hz and the frequency remains between 0 and 15 Hz for more
than 5 seconds.
, generated with high quality, is calculated as follows:
max
utput frequency and current controller frequency f
sales de-
*)
)
and 599 Hz and the controller allows that, however the
max
I-R
3
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10
67
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3.4
Electrical data basic units
3.4.1.3 Electrical data BM553X universal units
m Without charging resistor BM553X-XT/BM553X-XG/BM553X-XI
BM5532 BM5533 BM5534 BM5535
Rated input power
Rated input current
Total harmonic distortion input current (THD
Max. input current
Rated DC link voltage
1)2)
1)2)
(I
) 19.2 A 24.2 A 38.0 A 53.0 A
eff
1)2)
)
I
2)
(I
) 37.0 A 45.0 A 71.0 A 71.0 A
eff
1)
(UDC) 540 V
13.3 kVA 16.8 kVA 26.3 kVA 36.7 kVA
60 % 54 % 57 % 57 %
DC
DC link capacitance (internal) 940 F 1230 F 1640 F 2000 F
DC link discharging time (internal DC link capacitance) 140 s 210 s 280 s 340 s
DC link capacitance (external), permitted Max. 20 mF
Waiting period between two switching-on operations None
Output voltage
Output frequency at 4 kHz
Rated output current
Rated output current
Output peak current
Output peak current
Max. peak current period
Power supply DC link terminals
1)3)
(UAC) 3 x 0 V to 3 x 370 V
10)
1)5)6)7)12)
1)5)6)7)12)
1)5)6)8)12)
1)5)6)8)12)
8)
(IAC) at 4 kHz
(IAC) at 8 kHz
(IAC) at 4 kHz
(IAC) at 8 kHz
9)
4)
4)
4)
4)
22.5 A 30.0 A 45.0 A 60.0 A
18.0 A 24.0 A 36.0 A
45.0 A 60.0 A 90.0 A
36.0 A 48.0 A 72.0 A
0 Hz to 450 Hz
60 s
Max. 10.0 kW
48.0 A
90.0 A
72.0 A
Brake resistor current, permitted (Î) Max. 36.0 A Max. 50.0 A
Brake resistor, external 22
16
Brake resistor threshold (Û) 780 V
Brake resistor peak power 29 kW 40 kW
Permitted continuous brake resistor power external 10 kW
Power loss referring to power input 300 W 390 W 600 W 840 W
Power input referring to contr
Current of the integrated brake control Max. 1.0 A Max. 8.0 A
ol voltage 58 W
11)
68
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Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10 Baumüller Nürnberg GmbH
Technical Data
m With charging resistor BM553X-XR/BM553X-XS/BM553X-XW
BM5534 BM5535
Rated input power
Rated input current
Total harmonic distortion input current (THD
Max. input current 2) (I
Rated DC link voltage
DC link capacitance (internal) 1640 F 2000 F
DC link discharging time (internal DC link capacitance) 280 s 340 s
1)2)
1)2)
(I
) 55.0 A 89.0 A
eff
1)2)
)
I
) 99.0 A 162.0 A
eff
1)
(UDC) 540 V
38 kVA 62 kVA
107 %
14)
112 %
15)
DC
3
14)
Waiting period between two switching-on operations
95 s 115 s
(no external DC link capacitance)
Max. permitted DC link capacitance (internal + external) 10810 µF
Waiting period between two switching-on operations
600 s
13)
(with max. permitted DC link capacitance)
Output voltage
Output frequency at 4 kHz
Rated output current
Rated output current
Output peak current
Output peak current
Max. peak current period
1)3)
(UAC) 3 x 0 V to 3 x 370 V
10)
1)5)6)7)12)
1)5)6)7)12)
1)5)6)8)12)
1)5)6)8)12)
8)
(IAC) at 4 kHz
(IAC) at 8 kHz
(IAC) at 4 kHz
(IAC) at 8 kHz
4)
4)
4)
4)
0 Hz to 450 Hz
45,0 A 60.0 A
36,0 A 48.0 A
90,0 A
72,0 A
60 s
Power supply DC link terminals Max. 10,0 kW
Brake resistor current, permitted (Î)
Brake resistor, external 16
Max. 50.0 A
Brake resistor threshold (Û) 780 V
Brake resistor peak power 40 kW
Permitted continuous brake r
Power loss referring
to power input 600 W 840 W
Power input referring t
esistor power external 10 kW
o control voltage 58 W
Current of the integrated brake control Max. 8.0 A
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10
11)
69
of 314
3.4
U
AC
3 0 V to 3
U
DC
2
----------- 10 V–
=
f
max
f
I-R
K
pf
------- -
, typical K
Pf
18=
1)
2)
3)
Electrical data basic units
All rated values refer to a DC link voltage of 540 V, a control voltage of 24 V and an environmental temperature of 40 °C.
Using the power choke listed in ZPower chokes– from page 288 at a power supply with U
K,power supply
The output voltage is a pulsed DC voltage. The operating range refers to the RMS of the fundamental wave.
= 0.4 %.
without overmodulation of the PWM.
4)
Switching frequency of the inverter (adjustable).
5)
RMS at an environmental temperature of 40 °C.
6)
At rated power supply voltage the unit supplies rated / maximum output currents. With input voltages above the rated power supply
voltage the output currents must be reduced at constant output power.
Derating of output current
BM5X32, BM5534
Derating of output current
; BM5535
BM5533
Output current [%]
Power supply voltage [V]
Output current [%]
Power supply voltage [V]
Figure37: Derating the output current BM553X universal units
7)
The input current must be reduced between 40 °C and 55 °C. Refer to correction factors at changed operating conditions ZEnviron-
mental temperature– on pag
8)
The possible overload time at this moment is dependent of the device load and the heat sink temperature. The device load is determined
e 55.
by the overload monitoring of the device.
9)
The sum of the mean effective power, which is transmitted via the DC link terminals and the mean effective power at the motor terminals,
may not exceed the specified value continuously.
10)
The range of the output frequency is based on a stationary operation in the linear range of the PWM, i. e. without overmodulation.
The quality of the generated output voltages depends on the ratio betw
( f
= 1/cycle time current controller).
I-R
The maximum output frequency f
, generated with high quality, is calculated as follows:
max
een output frequency and current controller frequency f
I-R
Furthermore the controller sets an upper limit for the output frequency of 599 Hz (please contact the responsible Baumüller sales department, keyword: export restriction).
The range of the output frequency is defined as follows:
PWM frequency Current controller cycle time Range of the output frequency
2 kHz 250 µs 0 - 225 Hz
4 kHz 125 µs 0 - 450 Hz
*)
8 kHz 62.5 µs 0 - 599 Hz (900 Hz
*)
900 Hz could be generated by the controller
The device is able to generate output voltage
quality of this voltages cannot be guaranteed.
s with frequencies between f
and 599 Hz and the controller allows that, however the
max
)
Typical the devices are marked with the max output frequency at 4 kHz switching frequency: 0 ... 450 kHz.
11)
At maximum 4 A if UL508 C is complied with.
70
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Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10 Baumüller Nürnberg GmbH
Technical Data
12)
The continuously permitted output current must be reduced complying with ZOutput frequency dependent continuous current derating
BM5XXX– on page 119 if the statical output frequency is lower than 15 Hz and the frequency remains between 0 and 15 Hz for more
than 5 seconds.
13)
Between the min. waiting time (internal DC link capacitance only) and the max. waiting time (maximum DC link capacitance) can be
linearly interpolated depending on the total capacitance value.
14)
The distortion factor of the input current is approx. twice as much the factor at operation with power choke.
The user has to check with the local power supplier whether an operation without power choke is allowed.
15)
Operating the device without power choke causes an increase of the AC component of the DC link voltage compared with the operation
using a power choke. As result the minimum DC link voltage can be lower than the value with power choke. Therefore the voltage re
serve can be too low at high speed.
3
-
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10
71
of 314
3.4
Electrical data basic units
3.4.1.4 Electrical data BM554X universal units
m Without charging resistor BM554X-XT/BM554X-XG/BM554X-XI
BM5543 BM5544 BM5545 BM5546
Rated input power
Rated input current
Total harmonic distortion input current
Max. input current
Rated DC link voltage
1)2)
1)2)
(I
) 70.0 A 84 A 105 A 136 A
eff
1)2)
(THDI) 60 % 59 % 45 % 38 %
2)
(I
) 105 A 105 A 133 A 187 A
eff
1)
48 kVA 58 kVA 73 kVA 94 kVA
540 V
DC
DC link capacitance (internal) 1880 F 2350 F 3055 F 3760 F
DC link capacitance (external), permitted Refer to ZPage
220–
DC link discharging time (int. DC link capacitance) 45 s 55 s 70 s 90 s
Waiting period between two
None
switching-on operations
Output voltage
Output frequency at 4 kHz
Rated output current
Rated output current
Output peak current
Output peak current
Max. peak current period
Power supply DC link terminals
1)3)
(UAC) 3 x 0 V to 3 x 370 V
14)
1)5)6)7)15)
1)5)6)7)15)
1)5)6)8)15)
1)5)6)8)15)
8)9)
(IAC) at 4 kHz
(IAC) at 8 kHz
(IAC) at 4 kHz
(IAC) at 8 kHz
11)
4)
4)
4)
4)
80 A 100 A 130 A 150 A
75 A 72 A 94 A 105 A
120 A 130 A 170 A 200 A
90 A 94 A 130 A 150 A
0 Hz to 450 Hz
60 s
Max. 90 kW
12)
Brake resistor current, permitted (Î) Max. 67 A Max. 100 A
Brake resistor external v 12
v 7.4
16)
Brake resistor threshold (Û) 780 V
Brake resistor peak power 53 kW 80 kW
Permitted continuous brake resistor power external 36 kW 45 kW 58 kW 75 kW
Power loss referring
to the power input 1080 W 1350 W 1740 W 2000 W
Power loss referring to control voltage 112 W
Power loss of fan of device referring to 230 V
Current of integrated brake control Max. 8.0 A
AC
10)
87 W
13)
Cooling air requirement power heatsinks 260 m3/h 210 m3/h
Cooling air requirement internal space 60 m
Requirements to the water cooling Refer to ZPa
3
/h
ge 59–
72
of 314
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10 Baumüller Nürnberg GmbH
Technical Data
m With charging resistor BM554X-XR/BM554X-XS/BM554X-XW
BM5543
Rated input power
Rated input current
Total harmonic distortion input current
Max. input current
Rated DC link voltage
DC link capacitance (internal) 3760 F
DC link discharging time (internal DC link capacitance) 884 s
1)2)
1)2)
(I
) 96.0 A
eff
1)2)
(THDI) 111 %
2)
(I
) 135 A
eff
1)
66 kVA
540 V
DC
3
18)
19)
Waiting period between two switching-on operations
210 s
(no external DC link capacitance)
Max. permitted DC link capacitance (internal + external) 10810 µF
Waiting period between two switching-on operations
600 s
17)
(with max. permitted DC link capacitance)
Output voltage
Output frequency at 4 kHz
Rated output current
Rated output current
Output peak current
Output peak current
Max. peak current period
Power supply DC link terminals
1)3)
(UAC) 3 x 0 V to 3 x 370 V
14)
1)5)6)7)15)
1)5)6)7)15)
1)5)6)8)15)
1)5)6)8)15)
8)9)
(IAC) at 4 kHz
(IAC) at 8 kHz
(IAC) at 4 kHz
(IAC) at 8 kHz
11)
4)
4)
4)
4)
0 Hz to 450 Hz
80 A
75 A
120 A
90 A
60 s
Max. 90 kW
Brake resistor current, permitted (Î) Max. 67 A
Brake resistor external v 12
Brake resistor threshold (Û) 780 V
Brake resistor peak power 53 kW
Permitted continuous brake r
Power loss referring t
Power loss referring t
o the power input 1080 W
o control voltage Max. 75 W
Power loss of fan of device referring to 230 V
esistor power external 36 kW
AC
10)
112 W
Current of integrated brake control Max. 8.0 A
Cooling air requirement power heat sink 260 m3/h
Cooling air requirement internal space 60 m
3
/h
Requirements to the water cooling Refer to ZPa
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10
13)
ge 59–
73
of 314
3.4
U
AC
3 0 V to 3
U
DC
2
----------- 10 V–
=
1)
2)
3)
Electrical data basic units
All rated values refer to a DC link voltage of 540 V, a control voltage of 24 V and an environmental temperature of 40 °C.
Using the power choke listed in ZPower chokes– from page 288 at a power supply with U
K,power supply
The output voltage is a pulsed DC voltage. The operating range refers to the RMS of the fundamental wave.
= 0.4 %.
without overmodulation of the PWM.
4)
Switching frequency of the inverter (adjustable).
5)
RMS at an environmental temperature of 40 °C.
6)
At rated power supply voltage the unit supplies rated / maximum output currents. With input voltages above the rated power supply
voltage the output currents must be reduced at constant output power.
Derating of the output current
BM5543
Output current [%]
Output current [%]
Power supply voltage [V]
Derating of the output current
BM5545
Output current [%]
Output current [%]
Derating of the output current
BM5544
Power supply voltage [V]
Derating of the output current
BM5546
Figure 38: Derating the output current BM554X universal units
7)
8)
9)
10)
11)
12)
13)
74
of 314
Power supply voltage [V]
Power supply voltage [V]
The input current must be reduced between 40 °C and 55 °C. Refer to correction factors at changed operating conditions ZEnviron-
mental temperature– on pag
e 55.
The possible overload time at this moment is dependent of the device load and the heat sink temperature. The device load is determined
by the overload monitoring of the device.
Peak current can be supplied at a heat sink temperature of <75 °C (BM5X43) and <80 °C (BM5X44), only.
If these heat sink temperature thresholds are exceeded, the output curre
nt is automatically derated to the rated current.
For cooling versions S and A, only.
The sum of the transmitted mean effective power via the DC link terminals and the mean effective power at the motor terminals, may
not exceed the specified value continuously.
The motor connection of the device provides a limited short-circuit protection.
At a hardware status of < 4006 or if UL508C is complied with: at maximum 4 A
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10 Baumüller Nürnberg GmbH
Technical Data
f
max
f
I-R
K
pf
------- -
, typical K
Pf
18=
14)
The range of the output frequency is based on a stationary operation in the linear range of the PWM, i. e. without overmodulation.
The quality of the generated output voltages depends on the ratio between o
( f
= 1/cycle time current controller).
I-R
The maximum output frequency f
Furthermore the controller sets an upper limit for the output frequency of 599 Hz (please contact the responsible Baumüller
partment, keyword: export restriction).
The range of the output frequency is defined as follows:
PWM frequency Current controller cycle time Range of the output frequency
2 kHz 250 µs 0 - 225 Hz
4 kHz 125 µs 0 - 450 Hz
8 kHz 62.5 µs 0 - 599 Hz (900 Hz
*)
900 Hz could be generated by the controller
The device is able to generate output voltages with frequencies between f
quality of this voltages cannot be guaranteed.
Typical the devices are marked with the max output frequency at 4 kHz switching frequency: 0 ... 450 kHz.
15)
The continuously permitted output current must be reduced complying with ZOutput frequency dependent continuous current derating
BM5XXX– on page 119 if the statical output frequency is lower than 15 Hz and the frequency remains between 0 and 15 Hz for more
than 5 seconds.
16)
The life time of the brake transistor depends on a large extent on the load cycle, a load cycle (braking period) of shorter than 18 s reduces the brake transistor‘s life time to below 20 0
17)
Between the min. waiting time (internal DC link capacitance only) and the max. waiting time (max. DC link capacitance) can be linearly
interpolated depending on the total capacitance value.
18)
The distortion factor of the input current is approx. twice as much the factor at operation with power choke.
The user has to check with the local power supplier wh
19)
Operating the device without power choke causes an increase of the AC component of the DC link voltage compared with the operation
using a power choke. As result the minimum DC link voltage can be lower than the value with power choke. Therefore the voltage reserve can be too low at high speed.
, generated with high quality, is calculated as follows:
max
00 hours.
ether an operation without power choke is allowed.
utput frequency and current controller frequency f
sales de-
*)
)
and 599 Hz and the controller allows that, however the
max
I-R
3
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10
75
of 314
3.4
Electrical data basic units
3.4.1.5 Electrical data BM555X universal units
m Without charging resistor BM555X-XT/BM555X-XG/BM555X-XI
BM5552 BM5553 BM5554
Rated input power
Rated input current
Total harmonic distortion input current
Max. input current
Rated DC link voltage
1)2)
1)2)
(I
) 109 A 136 A 200 A
eff
1)2)
(THDI) 42 % 38 % 38 %
2)
(I
) 146 A 182 A 270 A
eff
1)
75.5 kVA 94.2 kVA 138.6 kVA
540 V
DC
DC link capacitance (internal) 3055 F 5170 F
DC link capacitance (external), permitted Refer to ZPa
ge 220–
DC link discharging time (internal DC link capacitance) 80 s 120 s
Waiting time between two switching-on operations None
Output voltage
Output frequency at 4 kHz
Rated output current
Rated output current
Output peak current
Output peak current
Max. peak current period
Connected load DC link terminals Max. 110 kW
1)3)
(UAC) 3 x 0 V to 3 x 370 V
1)5)6)7)
1)5)6)7)
1)5)6)8)
1)5)6)8)
13)
(IAC) at 4 kHz
(IAC) at 8 kHz
(IAC) at 4 kHz
(IAC) at 8 kHz
8)
4)
4)
4)
4)
120 A
96 A
180 A
144 A
14)
14)
14)
14)
0 Hz to 450 Hz
150 A
116 A
195 A
150 A
60 s
14)
14)
14)
14)
12)
210 A
12)
150 A
12)
260 A
12)
185 A
Brake resistor current, permitted (Î) Max. 150 A
Brake resistor, external 5.2
Brake resistor threshold (Û)
11)
780 V
Brake resistor peak power 117 kW
Permitted continuous brake resistor power external 78 kW
Power loss referring to power input 1800 W 2250 W 3300 W
Power loss referring to control voltage 75 W
Power loss of the device fan referring to 230 V
AC
9)
190 W
Current of integrated brake control Max. 8.0 A
Cooling air requirement referring to power heatsinks 450 m3/h
Cooling air requirement device internal space 135 m
76
of 314
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10 Baumüller Nürnberg GmbH
10)
3
/h
Technical Data
m With charging resistor BM555X-XR/BM555X-XS/BM555X-XW
BM5554
Rated input power
Rated input current
Total harmonic distortion input current
Max. input current
Rated DC link voltage
DC link capacitance (internal) 5640 µF
DC link discharging time (internal DC link capacitance) 1382 s
1)2)
1)2)
(I
) 253 A
eff
1)2)
(THDI) 92 %
2)
(I
) 305 A
eff
1)
175 kVA
540 V
DC
3
16)
17)
Waiting period between two switching-on operations
315 s
(no external DC link capacitance)
Max. permitted DC link capacitance (internal + external) 10810 µF
Waiting period between two switching-on operations
600 s
15)
(with max. permitted DC link capacitance)
Output voltage
Output frequency at 4 kHz
Rated output current
Rated output current
Output peak current
Output peak current
Max. peak current period
1)3)
(UAC) 3 x 0 V to 3 x 370 V
1)5)6)7)
1)5)6)7)
1)5)6)8)
1)5)6)8)
13)
(IAC) at 4 kHz
(IAC) at 8 kHz
(IAC) at 4 kHz
(IAC) at 8 kHz
8)
4)
4)
4)
4)
0 Hz to 450 Hz
210 A
150 A
260 A
185 A
60 s
12)
12)
12)
12)
Connected load DC link terminals Max. 110 kW
Brake resistor current, permitted (Î) Max. 150 A
Brake resistor, external 5
Brake resistor threshold (Û)
11)
780 V
Brake resistor peak power 117 kW
Permitted continuous brake r
Power loss referring
to power input 3300 W
esistor power external 78 kW
Power loss referring to control voltage 75 W
Power loss of the device fan referring to 230 V
AC
9)
190 W
Current of integrated brake control Max. 8.0 A
Cooling air requirement referring to power heatsinks 450 m3/h
Cooling air requirement device internal space 135 m
3
/h
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10
10)
77
of 314
3.4
U
AC
3 0 V to 3
U
DC
2
----------- 10 V–
=
1)
2)
3)
Electrical data basic units
All rated values refer to a DC link voltage of 540 V, a control voltage of 24 V and an environmental temperature of 40 °C.
Using the power choke listed in ZPower chokes– from page 288 at a power supply with U
K,power supply
The output voltage is a pulsed DC voltage. The operating range refers to the RMS of the fundamental wave.
= 0.4 %.
without overmodulation of the PWM.
4)
Switching frequency of the inverter (adjustable).
5)
RMS at an environmental temperature of 40 °C.
6)
At rated power supply voltage the unit supplies rated / maximum output currents. With input voltages above the rated power supply
voltage the output currents must be reduced at constant output power.
Output current [%]
Output current [%]
Derating of output current
BM5552
Power supply voltage [V]
Derating of output current
BM5554
Derating of output current
BM5553
Output current [%]
Power supply voltage [V]
Figure 39: Reducing of output current BM555X universal units
7)
8)
9)
10)
11)
12)
78
of 314
Power supply voltage [V]
The input current must be reduced between 40 °C and 55 °C. Refer to correction factors at changed operating conditions ZEnviron-
mental temperature– on pag
e 55.
The possible overload time at this moment is dependent of the device load and the heat sink temperature. The device load is determined
by the overload monitoring of the device.
For cooling versions S and A.
UL508C is complied with: max. 4.0 A.
Refer to ZMotor requirements– on page 52.
With an output frequency lower than 0.5 Hz, the output current may be 80 % at maximum of the rated output current.
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10 Baumüller Nürnberg GmbH
Technical Data
f
max
f
I-R
K
pf
------- -
, typical K
Pf
18=
13)
The range of the output frequency is based on a stationary operation in the linear range of the PWM, i. e. without overmodulation.
The quality of the generated output voltages depends on the ratio between o
( f
= 1/cycle time current controller).
I-R
The maximum output frequency f
Furthermore the controller sets an upper limit for the output frequency of 599 Hz (please contact the responsible Baumüller
partment, keyword: export restriction).
The range of the output frequency is defined as follows:
PWM frequency Current controller cycle time Range of the output frequency
2 kHz 250 µs 0 - 225 Hz
4 kHz 125 µs 0 - 450 Hz
8 kHz 62.5 µs 0 - 599 Hz (900 Hz
*)
900 Hz could be generated by the controller
The device is able to generate output voltages with frequencies between f
quality of this voltages cannot be guaranteed.
Typical the devices are marked with the max output frequency at 4 kHz switching frequency: 0 ... 450 kHz.
14)
The continuously permitted output current must be reduced complying with ZOutput frequency dependent continuous current derating
BM5XXX– on page 119 if the statical output frequency is lower than 15 Hz and the frequency remains between 0 and 15 Hz for more
than 5 seconds.
15)
Between the min. waiting time (internal DC link capacitance only) and the max. waiting time (max. DC link capacitance) can be linearly
interpolated depending on the total capacitance value.
16)
The distortion factor of the input current is approx. twice as much the factor at operation with power choke.
The user has to check with the local power supplier wh
17)
Operating the device without power choke causes an increase of the AC component of the DC link voltage compared with the operation
using a power choke. As result the minimum DC link voltage can be lower than the value with power choke. Therefore the voltage reserve can be too low at high speed.
, generated with high quality, is calculated as follows:
max
ether an operation without power choke is allowed.
utput frequency and current controller frequency f
sales de-
*)
)
and 599 Hz and the controller allows that, however the
max
I-R
3
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10
79
of 314
3.4
Electrical data basic units
3.4.1.6 Electrical data BM556X universal units
m Without charging resistor BM556X-XT/BM556X-XG/BM556X-XI
BM5562 BM5563 BM5566
Rated input power
Rated input current
Total harmonic distortion input current
Max. input current
Rated DC link voltage
1)2)
1)2)
(I
) 237 A 295 A 344 A
eff
1)2)
(THDI) 43 % 50 % 50 %
2)
(I
) 320 A 395 A 455 A
eff
1)
164 kVA 204 kVA 238 kVA
540 V
DC
DC link capacitance (internal) 5170 F 6110 F 8460 F
DC link capacitance (external), permitted Refer to ZPa
ge 220–
DC link discharging time (internal DC link capacitance) 120 s 170 s 220 s
Waiting period between two switching-on operations None
Output voltage
Output frequency at 4 kHz
Rated output current
Rated output current
Output peak current
Output peak current
Max. peak current period
1)3)
(UAC) 3 x 0 V to 3 x 370 V
12)
1)5)6)7)15)
1)5)6)7)15)
1)5)6)8)15)
1)5)6)8)15)
8)
(IAC) at 4 kHz
(IAC) at 8 kHz
(IAC) at 4 kHz
(IAC) at 8 kHz
4)
4)
4)
4)
250 A 300 A 350 A
200 A 240 A 240 A
325 A 390 A 450 A
260 A 312 A 312 A
0 Hz to 450 Hz
60 s
14)
Connected load DC link terminals Max. 160 kW
Brake resistor current, permitted (Î) Max. 230 A Max. 236 A
Brake resistor external 3.4
Brake resistor threshold (Û)
11)
3.33
780 V
Brake resistor peak power 179 kW 183 kW
Permitted continuous brake resistor power external 130 kW
Power loss referring to power input 3960 W 4800 W
Power loss referring to control voltage 93 W
Power loss of the device fan referring to 230 V
Current of integrated brake control Max. 8.0 A
AC
9)
174 W
10)
Cooling air requirement power heatsink 450 m3/h
Cooling air requirement device internal space 200 m
3
/h
80
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Document No.: 5.13008.10 Baumüller Nürnberg GmbH
Technical Data
m With charging resistor BM556X-XR/BM556X-XS/BM556X-XW
3
BM5562 BM5563 BM5566
Rated input power
Rated input current
Total harmonic distortion input current
Max. input current
Rated DC link voltage
1)2)
1)2)
(I
) 267 A 328 A 506 A
eff
1)2)
(THDI) 110 %
2)
(I
) 338 A 415 A 628 A
eff
1)
184 kVA 227 kVA 351 kVA
17)
112 %
540 V
17)
DC
DC link capacitance (internal) 10810 F
DC link capacitance (external), permitted Prohibited
DC link discharging time (internal DC link capacitance) 1850 s
Waiting period between two switching-on operations 600 s
Output voltage
Output frequency at 4 kHz
Rated output current
Rated output current
Output peak current
Output peak current
Max. peak current period
1)3)
(UAC) 3 x 0 V to 3 x 370 V
12)
1)5)6)7)15)
1)5)6)7)15)
1)5)6)8)15)
1)5)6)8)15)
8)
(IAC) at 4 kHz
(IAC) at 8 kHz
(IAC) at 4 kHz
(IAC) at 8 kHz
4)
4)
4)
4)
250 A 300 A 350 A
200 A 240 A 240 A
325 A 390 A 450 A
260 A 312 A 312 A
0 Hz to 450 Hz
60 s
18)
16)
115 %
14)
17)
Connected load DC link terminals Max. 160 kW
Brake resistor current, permitted (Î) Max. 230 A Max. 236 A
Brake resistor external 3.
Brake resistor threshold (Û)
11)
4 3.33
780 V
Brake resistor peak power 179 kW 183 kW
Permitted continuous brake r
Power loss referring to
Power loss referring t
o control voltage 93 W
Power loss of the device fan referring to 230 V
Current of integrated brake control Max. 8.0 A
esistor power external 130 kW
power input 3960 W 4800 W
AC
9)
174 W
10)
Cooling air requirement power heatsink 450 m3/h
Cooling air requirement device internal space 200 m
3
/h
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10
81
of 314
3.4
U
AC
3 0 V to 3
U
DC
2
----------- 10 V–
=
f
max
f
I-R
K
pf
------- -
, typical K
Pf
18=
1)
2)
3)
Electrical data basic units
All rated values refer to a DC link voltage of 540 V, a control voltage of 24 V and an environmental temperature of 40 °C.
Using the power choke listed in ZPower chokes– from page 288 at a power supply with U
K,power supply
The output voltage is a pulsed DC voltage. The operating range refers to the RMS of the fundamental wave.
= 0.4 %.
without overmodulation of the PWM.
4)
Switching frequency of the inverter (adjustable).
5)
RMS at an environmental temperature of 40 °C.
6)
At rated power supply voltage the unit supplies rated / maximum output currents. With input voltages above the rated power supply
voltage the output currents must be reduced at constant output power.
Output current [%]
Derating of output current
BM5562
Output current [%]
Power supply voltage [V]
Derating of output current
, BM5566
BM5563
Power supply voltage [V]
Figure 40: Reducing of output current BM556X universal units
7)
The input current must be reduced between 40 °C and 55 °C. Refer to correction factors at changed operating conditions ZEnviron-
mental temperature– on pag
8)
The possible overload time at this moment is dependent of the device load and the heat sink temperature. The device load is determined
e 55.
by the overload monitoring of the device.
9)
For cooling versions S and A, only.
10)
If UL508C is complied with: max. 4.0 A.
11)
Refer to ZMotor requirements– on page 52.
12)
The range of the output frequency is based on a stationary operation in the linear range of the PWM, i. e. without overmodulation.
The quality of the generated output voltages depends on the ratio betw
( f
= 1/cycle time current controller).
I-R
The maximum output frequency f
, generated with high quality, is calculated as follows:
max
een output frequency and current controller frequency f
I-R
Furthermore the controller sets an upper limit for the output frequency of 599 Hz (please contact the responsible Baumüller sales department, keyword: export restriction).
The range of the output frequency is defined as follows:
PWM frequency Current controller cycle time Range of the output frequency
2 kHz 250 µs 0 - 225 Hz
4 kHz 125 µs 0 - 450 Hz
*)
8 kHz 62.5 µs 0 - 599 Hz (900 Hz
*)
900 Hz could be generated by the controller
The device is able to generate output voltage
s with frequencies between f
and 599 Hz and the controller allows that, however the
max
)
quality of this voltages cannot be guaranteed.
Typical the devices are marked with the max output frequency at 4 kHz switching frequency: 0 ... 450 kHz.
13)
Using internal brake resistors, the continuous brake resistor power is 5 kW.
82
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Technical Data
14)
The motor connection of the device provides a limited short-circuit protection.
15)
The continuously permitted output current must be reduced complying with ZOutput frequency dependent continuous current derating
BM5XXX– on page 119 if the statical output frequency is lower than 15 Hz and the frequency remains between 0 and 15 Hz for more
than 5 seconds.
16)
It is prohibited to connect an additional axis unit or an additional capacitance to the DC link.
17)
The distortion factor of the input current is approx. twice as much the factor at operation with power choke.
The user has to check with the local power supplier whether an operation without power choke is allowed.
18)
Operating the device without power choke causes an increase of the AC component of the DC link voltage compared with the operation
using a power choke. As result the minimum DC link voltage can be lower than the value with power choke. Therefore the voltage re
serve can be too low at high speed.
3
-
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10
83
of 314
3.4
Electrical data basic units
3.4.1.7 Electrical data BM557X universal units
BM5572 - A/F BM5573 - A/F
Rated input power
Rated input current
Total harmonic distortion input current
Max. input current
DC link rated voltage
1)2)
1)2)
(I
) 474 A 594 A
eff
1)2)
(THDI) 54 %
2)
(I
) 602 A 760 A
eff
1)
328 kVA 412 kVA
540 V
DC
DC link capacitance (internal) 19.8 mF
DC link capacitance (external), permitted Refer to ZPage 220–
DC link discharging time
100 s 120 s
(internal DC link capacitance)
Waiting time between two switching-on operations None
Output voltage
Output frequency at 4 kHz
Rated output current
Rated output current
Output peak current
Output peak current
Max. peak current period
1)3)
(UAC) 3 x 0 V bis 3 x 370 V
14)
1)5)6)7)13)15)
1)5)6)7)13)15)
1)5)6)8)15)
1)5)6)8)15)
9)
(IAC) at 4 kHz
(IAC) at 8 kHz
(IAC) at 4 kHz
(IAC) at 8 kHz
4)
4)
4)
4)
0 Hz bis 450 Hz
450 A 615 A
338 A 420 A
585 A 800 A
439 A 545 A
60 s
Connected load DC link terminals Max. 250 kW Max. 315 kW
Brake resistor current, permitted (Î) Max. 300 A
Brake resistor, external 2.6
Brake resistor threshold (Û)
12)
780 V
Brake resistor peak power 234 kW
Permitted continuous brake resistor power external 180 kW
Power loss referring to power input 4700 W 6450 W
Power loss referring to control voltage 116 W
Power loss of the device fan referring to 400 V
AC
Max. 540 W
Current of integrated brake control Max. 8.0 A
Cooling air requirement power heatsink 1000 m3/h
Cooling air requirement device internal space 250 m
84
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Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10 Baumüller Nürnberg GmbH
3
11)
/h
Technical Data
U
AC
3 0 V to 3
U
DC
2
----------- 10 V–
=
Io150A 1
46°C - 40°C
°C
--------------------------------
003
–
150A 0 82==
1)
All rated values refer to a DC link voltage of 540 V, a control voltage of 24 V and an environmental temperature of 40 °C.
2)
Using the power choke listed in ZPower chokes– from page 288 at a power supply with U
3)
The output voltage is a pulsed DC voltage. The operating range refers to the RMS of the fundamental wave.
without overmodulation of the PWM.
4)
Switching frequency of the inverter (adjustable).
5)
RMS at an environmental temperature of 40 °C.
6)
At rated power supply voltage the unit supplies rated / maximum output currents. With input voltages above the rated power supply
voltage the output currents must be reduced at constant output power
Derating of the output current
BM5572, BM5573
K,power supply
= 0.4 %.
3
Output current [%]
Power supply voltage [V]
Figure 41: Derating the output current BM557X universal units
7)
The input current must be reduced between 40 °C and 55 °C. Refer to correction factors at changed operating conditions ZEnviron-
mental temperature– on page 55
8)
Two temperature values may occur (cooling air, which flows through the internal space of the device / cooling air, which flows through
the heatsink). Enter the higher value.
Example: Rated output current = 150 A environmental temperature = 46 °C
The output current must be reduced to: 123 A
9)
The possible overload time at this moment is dependent of the device load and the heat sink temperature. The device load is determined
by the overload monitoring of the device.
10)
The sum of the instantaneously drawn power via the DC link terminals and the input power (motor output / motor efficiency) of the motor
at the same time may not exceed the maximum power input of 250 kW and 315 kW.
11)
If UL508C is complied with: max. 4.0 A.
12)
Refer to ZMotor requirements– on page 52.
13)
If UL508C is complied with:
The permitted typical motor output is limited to 295 kW at a maximum.
ratings complying with table 45.1 of UL508C. Therefore, the short-circuit test using 18k A can be executed. Baumüller does not offer
devices in the class 600 HP, 447
kW with 30 kA short-circuit current in accor
The device BM5573 belongs to the category < 400 HP, < 298 kW
dance with UL508C.
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10
85
of 314
3.4
f
max
f
I-R
K
pf
------- -
, typical K
Pf
18=
14)
15)
Electrical data basic units
The range of the output frequency is based on a stationary operation in the linear range of the PWM, i. e. without overmodulation.
The quality of the generated output voltages depends on the ratio betw
( f
= 1/cycle time current controller).
I-R
The maximum output frequency f
Furthermore the controller sets an upper limit for the output frequency of 599 Hz (please contact the responsible Baumüller sales department, keyword: export restriction).
The range of the output frequency is defined as follows:
PWM frequency Current controller cycle time Range of the output frequency
2 kHz 250 µs 0 - 225 Hz
4 kHz 125 µs 0 - 450 Hz
8 kHz 62.5 µs 0 - 599 Hz (900 Hz
*)
900 Hz could be generated by the controller
The device is able to generate output voltage
quality of this voltages cannot be guaranteed.
Typical the devices are marked with the max output frequency at 4 kHz switching frequency: 0 ... 450 kHz.
The continuously permitted output current must be reduced complying with ZOutput frequency dependent continuous current derating
BM5XXX– on pa
than 5 seconds.
ge 119 if the statical output frequency is lower than 15 Hz and the frequency remains between 0 and 15 Hz for more
, generated with high quality, is calculated as follows:
max
s with frequencies between f
een output frequency and current controller frequency f
*)
)
and 599 Hz and the controller allows that, however the
max
I-R
86
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Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10 Baumüller Nürnberg GmbH
Technical Data
3.4.2 Electrical data BM56XX acceleration units
Acceleration units are developed for a cycle with 1.25 s peak current at a total cycle of
5 s, refer to ZFigure 31– on page 57. The units are not developed for using at standstill
or output frequencies lower than 10 Hz with peak current. For this units the ZOutput fre-
quency dependent continuous current derating BM5XXX– on page 119 and the ZOutput
frequency dependent maximum current derating BM56XX– on page 120.
3.4.2.1 Electrical data BM563X acceleration units
BM5632
Rated input power
Rated input current
Total harmonic distortion input current (THD
Max. input current
Rated DC link voltage
DC link capacitance (internal) 3000 F
1)2)
1)2)
(I
) 53.0 A
eff
1)2)
)
I
2)
(I
) 128 A
eff
1)
(UDC) 540 V
36.7 kVA
57 %
3
DC
DC link discharging time (internal DC link capacitance) 140 s
DC link capacitance (external), permitted Refer to ZPa
ge 220–
Waiting period between two switching-on operations No
Output voltage
Output frequency at 4 kHz
Rated output current
Rated output current
Output peak current
Output peak current
Max. peak current period
Power supply DC link terminals
1)3)
(UAC) 3 x 0 V to 3 x 370 V
10)
1)5)6)7)12)
1)5)6)7)12)
1)5)6)8)12)
1)5)6)8)12)
8)
(IAC) at 4 kHz
(IAC) at 8 kHz
(IAC) at 4 kHz
(IAC) at 8 kHz
9)
4)
4)
4)
4)
0 Hz to 450 Hz
60 A
48 A
120 A
96 A
1.25 s
Max. 10.0 kW
Brake resistor current, permitted (Î) Max. 70.0 A
Brake resistor, external 11
Brake resistor threshold (Û) 780 V
Brake resistor peak power 56 kW
Permitted continuous brake r
Power loss referring to
esistor power external 10 kW
power input 840 W
Power input referring to control voltage 58 W
Current of the integrated brake control Max. 8 A
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10
11)
87
of 314
3.4
U
AC
3 0 V to 3
U
DC
2
----------- 10 V–
=
f
max
f
I-R
K
pf
------- -
, typical K
Pf
18=
1)
2)
3)
Electrical data basic units
All rated values refer to a DC link voltage of 540 V, a control voltage of 24 V and an environmental temperature of 40 °C.
Using the power choke listed in ZPower chokes– from page 288 at a power supply with U
K,power supply
The output voltage is a pulsed DC voltage. The operating range refers to the RMS of the fundamental wave.
= 0.4 %.
without overmodulation of the PWM.
4)
Switching frequency of the inverter (adjustable).
5)
RMS at an environmental temperature of 40 °C.
6)
At rated power supply voltage the unit supplies rated / maximum output currents. With input voltages above the rated power supply
voltage the output currents must be reduced at constant output power.
Derating of output current BM5632
Output current [%]
Power supply voltage [V]
Figure42: Derating the output current BM563X acceleration units
7)
The input current must be reduced between 40 °C and 55 °C. Refer to correction factors at changed operating conditions ZEnviron-
mental temperature– on pag
8)
The possible overload time at this moment is dependent of the device load and the heat sink temperature. The device load is determined
e 55.
by the overload monitoring of the device.
9)
The sum of the mean effective power, which is transmitted via the DC link terminals and the mean effective power at the motor terminals,
may not exceed the specified value continuously.
10)
The range of the output frequency is based on a stationary operation in the linear range of the PWM, i. e. without overmodulation.
The quality of the generated output voltages depends on the ratio betw
( f
= 1/cycle time current controller).
I-R
The maximum output frequency f
, generated with high quality, is calculated as follows:
max
een output frequency and current controller frequency f
I-R
Furthermore the controller sets an upper limit for the output frequency of 599 Hz (please contact the responsible Baumüller sales department, keyword: export restriction).
The range of the output frequency is defined as follows:
PWM frequency Current controller cycle time Range of the output frequency
2 kHz 250 µs 0 - 225 Hz
4 kHz 125 µs 0 - 450 Hz
*)
8 kHz 62.5 µs 0 - 599 Hz (900 Hz
*)
900 Hz could be generated by the controller
The device is able to generate output voltage
quality of this voltages cannot be guaranteed.
s with frequencies between f
and 599 Hz and the controller allows that, however the
max
)
Typical the devices are marked with the max output frequency at 4 kHz switching frequency: 0 ... 450 kHz.
11)
At maximum 4 A if UL508 C is complied with.
12)
The permitted output current must be reduced complying with ZOutput frequency dependent continuous current derating BM5XXX– on
page 119 and ZOutput freque
ncy dependent maximum current derating BM56XX– on page 120 if the statical output frequency is lower
than 15 Hz and the frequency remains between 0 and 15 Hz for more than 5 seconds.
88
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Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10 Baumüller Nürnberg GmbH
Technical Data
3.4.2.2 Electrical data BM564X acceleration units
BM5641 BM5642
Rated input power
Rated input current
Distortion factor of the
Max. input current
DC link rated voltage
DC link capacitance (internal) 3055 F
DC link capacitance (external), permitted Refer to ZPage 220–
DC link discharging time (internal DC link capacitance) 70 s
Waiting time between two switching-on operations None
Output voltage
Output frequency at 4 kHz
Rated output current
Rated output current
Output peak current
Output peak current
Max. peak current period
Connected load DC link terminals
1)2)
1)2)
(I
) 82 A 95 A
eff
input current
2)
(I
) 164 A 190 A
eff
1)
1)3)
(UAC) 3 x 0 V to 3 x 370 V
11)
1)5)6)7)13)
1)5)6)7)13)
1)5)6)8)13)
1)5)6)8)13)
8) 9)
1)2)
(THDI) 50 % 50 %
(IAC) at 4 kHz
(IAC) at 8 kHz
(IAC) at 4 kHz
(IAC) at 8 kHz
10)
4)
4)
4)
4)
57 KVA 65 kVA
540 V
0 Hz to 450 Hz
85 A 100 A
64 A 75 A
170 A 200 A
128 A 150 A
1.25 s
Max. 60 kW / 120 kW (1 s)
DC
3
Brake resistor current, permitted (Î) Max. 100 A
Brake resistor, external v 7.
4
14)
Brake resistor threshold (Û) 780 V
Brake resistor peak power 80 kW
Permitted continuous brake r
Power loss referring to
esistor power external 58 kW
power input 1350 W
Power input referring to control voltage 112 W
Power input of the fan of the device referring to 230 V
AC
9)
87 W
Current of integrated brake control Max. 8.0 A
Cooling air requirement device internal space 60 m3/h
Requirements to water
cooling Refer to ZPage 59–
12)
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10
89
of 314
3.4
Electrical data basic units
m Without charging resistor BM564X-XT/BM564X-XG/BM564X-XI
A BM5645-F
540 V
DC
Rated input power
Rated input current
1)2)
1)2)
(I
) 105 A 113 A
eff
Distortion factor of the input current
Max. input current
DC link rated voltage
2)
(I
) 170 A
eff
1)
BM5645-
73 kVA 78 kVA
1)2)
(THDI) 45 % 48 %
DC link capacitance (internal) 3055 F
DC link capacitance (external), permitted Refer to ZPage
DC link discharging time (internal DC link capacitance) 70 s
Waiting time between two switching-on operations None
Output voltage
Output frequency at 4 kHz
Rated output current
Rated output current
Output peak current
Output peak current
Max. peak current period
Connected load DC link terminals
1)3)
(UAC) 3 x 0 V up to 3 x 370 V
11)
1)5)6)7)13)
1)5)6)7)13)
1)5)6)8)13)
1)5)6)8)13)
8) 9)
(IAC) at 4 kHz
(IAC) at 8 kHz
(IAC) at 4 kHz
(IAC) at 8 kHz
10)
4)
4)
4)
4)
0 Hz bis 450 Hz
130 A 140 A
94 A
210 A
130 A
1.25 s
Max. 60 kW/120 kW (1 s)
220–
Brake resistor current, permitted (Î) Max. 100 A
Brake resistor, external v 7.4
14)
Brake resistor threshold (Û) 780 V
Brake resistor peak power 80 kW
Permitted continuous brake resistor power external 58 kW
Power loss referring to power input 1350 W
Power input referring to contr
Power input of the fan of the device referring to 230 V
ol voltage 112 W
AC
9)
87 W
Current of integrated brake control Max. 8,0 A
Cooling air requirement device internal space 60 m3/h
Requirements to water cooling Refer to ZPa
ge 59–
12)
90
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Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10 Baumüller Nürnberg GmbH
Technical Data
U
AC
3 0 V to 3
U
DC
2
----------- 10 V–
=
m With charging resistor BM564X-XR/BM564X-XS/BM564X-XW
3
Rated input power
Rated input current
1)2)
1)2)
Distortion factor of the
Max. input current
2)
DC link rated voltage
BM5645-
BM5645-
109 kVA 119 kVA
(I
) 156 A 172 A
eff
input current
(I
) 239 A 245 A
eff
1)
1)2)
(THDI) 116 %
540 V
16)
A
A
BM5645-
113 %
DC
DC link capacitance (internal) 3760 F
DC link discharging time (internal DC link capacitance) 884 s
Waiting period between two switching-on oper
ations (no ext. DC link capacitance) 17 s
Maximum permitted DC link capacitance (internal + external) 10810 µF
Waiting period between two switching-on operations
55 s
15)
(with maximum permitted DC link capacitance)
Output voltage
Output frequency at 4 kHz
Rated output current
Rated output current
Output peak current
Output peak current
Max. peak current period
Connected load DC link terminals
1)3)
(UAC) 3 x 0 V to 3 x 370 V
11)
1)5)6)7)13)
1)5)6)7)13)
1)5)6)8)13)
1)5)6)8)13)
8) 9)
(IAC) at 4 kHz
(IAC) at 8 kHz
(IAC) at 4 kHz
(IAC) at 8 kHz
10)
4)
4)
4)
4)
0 Hz to 450 Hz
130 A 140 A
94 A
210 A
130 A
1.25 s
Max. 60 kW/120 kW (1 s)
F
16)
17)
Brake resistor current, permitted (Î) Max. 100 A
Brake resistor, external v 7.
4
Brake resistor threshold (Û) 780 V
Brake resistor peak power 80 kW
Permitted continuous brake r
Power loss referring to
esistor power external 58 kW
power input 1350 W
Power input referring to control voltage Max. 75 W
Power input of the fan of the device referring to 230 V
AC
9)
87 W
Current of integrated brake control Max. 8.0 A
Cooling air requirement device internal space 60 m3/h
Requirements to water
1)
All rated values refer to a DC link voltage of 540 V, a control voltage of 24 V and an environmental temperature of 40 °C.
2)
Using the power choke listed in ZPower chokes– from page 288 at a power supply with U
3)
The output voltage is a pulsed DC voltage. The operating range refers to the RMS of the fundamental wave.
4)
Switching frequency of the inverter (adjustable).
cooling Refer to ZPage 59–
K,power supply
without overmodulation of the PWM.
= 0.4 %.
14)
12)
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10
91
of 314
3.4
f
max
f
I-R
K
------- -
, typical K
Pf
18=
5)
6)
Electrical data basic units
RMS at an environmental temperature of 40 °C.
At rated power supply voltage the unit supplies rated / maximum output currents. With input voltages above the rated power supply
voltage the output currents must be reduced at constant output power.
Derating of the output current BM5641, BM5642
Output current [%]
Power supply voltage [V]
Figure 43: Derating the output current BM564X acceleration units
7)
The input current must be reduced between 40 °C and 55 °C. Refer to correction factors at changed operating conditions ZEnviron-
mental temperature– on pag
8)
The possible overload time at this moment is dependent of the device load and the heat sink temperature. The device load is determined
e 55.
by the overload monitoring of the device.
9)
For cooling versions S and A, only.
10)
The sum of the transmitted mean effective power via the DC link terminals and the mean effective power at the motor terminals, may
not exceed the specified value continuously.
11)
The range of the output frequency is based on a stationary operation in the linear range of the PWM, i. e. without overmodulation.
The quality of the generated output voltages depends on the ratio betw
( f
= 1/cycle time current controller).
I-R
The maximum output frequency f
, generated with high quality, is calculated as follows:
max
een output frequency and current controller frequency f
I-R
Furthermore the controller sets an upper limit for the output frequency of 599 Hz (please contact the responsible Baumüller sales department, keyword: export restriction). The range of the ou
tput frequency is defined as follows:
PWM frequency Current controller cycle time Range of the output frequency
2 kHz 250 µs 0 - 225 Hz
4 kHz 125 µs 0 - 450 Hz
*)
8 kHz 62.5 µs 0 - 599 Hz (900 Hz
*)
900 Hz could be generated by the controller
The device is able to generate output voltage
quality of this voltages cannot be guaranteed.
s with frequencies between f
and 599 Hz and the controller allows that, however the
max
)
Typical the devices are marked with the max output frequency at 4 kHz switching frequency: 0 ... 450 kHz.
12)
At a hardware status of < 4006 or if UL508C is complied with: at maximum 4 A
13)
The permitted output current must be reduced complying with ZOutput frequency dependent continuous current derating BM5XXX– on
page 119 and ZOutput freque
ncy dependent maximum current derating BM56XX– on page 120 if the statical output frequency is lower
than 15 Hz and the frequency remains between 0 and 15 Hz for more than 5 seconds.
14)
The life time of the brake transistor depends on a large extent on the load cycle, a load cycle (braking period) of shorter than 18 s reduces the brake transistor‘s life
15)
Between the min. waiting time (internal DC link capacitance only) and the max. waiting time (max. DC link capacitance) can be linearly
time to below 20 000 hours.
interpolated depending on the total capacitance value.
16)
The distortion factor of the input current is approx. twice as much the factor at operation with power choke.
The user has to check with the local power supplier
17)
Operating the device without power choke causes an increase of the AC component of the DC link voltage compared with the operation
whether an operation without power choke is allowed.
using a power choke. As result the minimum DC link voltage can be lower than the value with power choke. Therefore the voltage reserve can be too low at high speed.
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Document No.: 5.13008.10 Baumüller Nürnberg GmbH
3.4.2.3 Electrical data BM565X acceleration units
U
AC
3 0 V to 3
U
DC
2
----------- 10 V–
=
Technical Data
3
Rated input power
Rated input current
1)2)
1)2)
(I
) 125 A 160 A 190 A
eff
Total harmonic distortion input current
Max. input current
Rated DC link voltage
2)
(I
) 250 A 320 A 380 A
eff
1)
BM5650
14)
86 kVA 110 kVA 139 kVA
1)2)
(THDI) 40 %
BM5651
540 V
DC
14)
BM5652
DC link capacitance (internal) 4230 F 5170 F 5640 F
DC link capacitance (external), permitted Refer to ZPa
ge 220–
DC link discharging time (internal DC link capacitance) 80 s 100 s 120 s
Waiting time between two switching-on operations no
Output voltage
Output frequency at 4 kHz
Rated output current
Rated output current
Output peak current
Output peak current
Max. peak current period
Connected load DC link terminals Max. 110 kW
1)3)
(UAC) 3 x 0 V to 3 x 370 V
13)
1)5)6)7)13)
1)5)6)7)13)
1)5)6)8)13)
1)5)6)8)13)
8)
(IAC) at 4 kHz
(IAC) at 8 kHz
(IAC) at 4 kHz
(IAC) at 8 kHz
4)
4)
4)
4)
130 A 165 A 200 A
97 A 123 A 150 A
260 A 330 A 400 A
194 A 264 A 300 A
0 Hz to 450 Hz
1.25 s
14)
Brake resistor current, permitted (Î) Max. 150 A
Brake resistor, external 5
Brake resistor threshold (Û)
11)
780 V
Brake resistor peak power 120 kW
Permitted continuous brake r
Power loss referring to
Power loss referring t
o control voltage 75 W
Power loss of device fan
esistor power external 80 kW
power input 2100 W 2300 W 3000 W
referring to 230 V
AC
9)
190 W
Current of integrated brake control Max. 8.0 A
Cooling air requirement device internal space 135 m3/h
Requirement to the water c
1)
All rated values refer to a DC link voltage of 540 V, a control voltage of 24 V and an environmental temperature of 40 °C.
2)
Using the power choke listed in ZPower chokes– from page 288 at a power supply with U
3)
The output voltage is a pulsed DC voltage. The operating range refers to the RMS of the fundamental wave.
ooling Refer to ZPage 59–
K,power supply
without overmodulation of the PWM.
= 0.4 %.
10)
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10
93
of 314
3.4
f
max
f
I-R
K
pf
------- -
, typical K
Pf
18=
4)
5)
6)
Electrical data basic units
Switching frequency of the inverter (adjustable).
RMS at an environmental temperature of 40 °C.
At rated power supply voltage the unit supplies rated / maximum output currents. With input voltages above the rated power supply
voltage the output currents must be reduced at constant output power.
Derating of output current
BM5650, BM5651, BM5652
Output current [%]
Power supply voltage [V]
Figure 44: Derating the output current BM565X acceleration units
7)
The input current must be reduced between 40 °C and 55 °C. Refer to correction factors at changed operating conditions ZEnviron-
mental temperature– on pag
8)
The possible overload time at this moment is dependent of the device load and the heat sink temperature. The device load is determined
e 55.
by the overload monitoring of the device.
9)
For cooling versions S and A.
10)
UL508C is complied with: max. 4.0 A.
11)
Refer to ZMotor requirements– on page 52.
12)
The range of the output frequency is based on a stationary operation in the linear range of the PWM, i. e. without overmodulation.
The quality of the generated output voltages depends on the ratio betw
( f
= 1/cycle time current controller).
I-R
The maximum output frequency f
, generated with high quality, is calculated as follows:
max
een output frequency and current controller frequency f
I-R
Furthermore the controller sets an upper limit for the output frequency of 599 Hz (please contact the responsible Baumüller sales department, keyword: export restriction).
The range of the output frequency is defined as follows:
PWM frequency Current controller cycle time Range of the output frequency
2 kHz 250 µs 0 - 225 Hz
4 kHz 125 µs 0 - 450 Hz
*)
8 kHz 62.5 µs 0 - 599 Hz (900 Hz
*)
900 Hz could be generated by the controller
The device is able to generate output voltage
s with frequencies between f
and 599 Hz and the controller allows that, however the
max
)
quality of this voltages cannot be guaranteed.
Typical the devices are marked with the max output frequency at 4 kHz switching frequency: 0 ... 450 kHz.
13)
The permitted output current must be reduced complying with ZOutput frequency dependent continuous current derating BM5XXX– on
page 119 and ZOutput freque
ncy dependent maximum current derating BM56XX– on page 120 if the statical output frequency is lower
than 15 Hz and the frequency remains between 0 and 15 Hz for more than 5 seconds.
14)
The device is available only in cooling type „Z“ and „F“ with standard design (BM56XX-XXX6) or short design (BM56XX-XXX9).
94
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Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10 Baumüller Nürnberg GmbH
3.4.2.4 Electrical data BM566X acceleration units
U
AC
3 0 V to 3
U
DC
2
----------- 10 V–
=
Technical Data
3
Rated input power
Rated input current
1)2)
1)2)
(I
) 240 A 285 A
eff
Total harmonic distortion input current
Max. input current
Rated DC link voltage
2)
(I
) 480 A 570 A
eff
1)
BM5661
13)15)
170 kVA 200 kVA
1)2)
(THDI) 50%
540 V
BM5662
DC
13)15)
DC link capacitance (internal) 6110 µF 8460 µF
DC link capacitance (external), permitted Refer to ZPa
ge 220–
DC link discharging time (internal DC link capacitance) 120 s 170 s
Waiting time between two switching-on operations None
Output voltage
Output frequency at 4 kHz
Rated output current
Rated output current
Output peak current
Output peak current
Max. peak current period
1)3)
(UAC) 3 x 0 V bis 3 x 370 V
12)
1)5)6)7)14)
1)5)6)7)14)
1)5)6)8)14)
1)5)6)8)14)
8)
(IAC) at 4 kHz
(IAC) at 8 kHz
(IAC) at 4 kHz
(IAC) at 8 kHz
4)
4)
4)
4)
0 Hz bis 450 Hz
250 A 300 A
187 A 225 A
500 A 600 A
374 A 450 A
1.25 s
Connected load DC link terminals Max. 160 kW
Brake resistor current, permitted (Î) Max. 230 A
Brake resistor external 3.4
Brake resistor threshold (Û)
11)
780 V
Brake resistor peak power 179 kW
Permitted continuous brake r
esistor power external 130 kW
Power loss referring to power input 3500 W 4200 W
Power loss referring t
Power loss of the device fan referring to 230 V
Current of integrated brake control Max. 8.0 A
o control voltage 93 W
AC
9)
174 W
10)
Cooling air requirement power heatsinks 450 m3/h
Cooling air requirement device internal space 200 m
1)
All rated values refer to a DC link voltage of 540 V, a control voltage of 24 V and an environmental temperature of 40 °C.
2)
Using the power choke listed in ZPower chokes– from page 288 at a power supply with U
3)
The output voltage is a pulsed DC voltage. The operating range refers to the RMS of the fundamental wave.
without overmodulation of the PWM.
K,power supply
= 0.4 %.
3
/h
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10
95
of 314
3.4
f
max
f
I-R
K
pf
------- -
, typical K
Pf
18=
4)
5)
6)
Electrical data basic units
Switching frequency of the inverter (adjustable).
RMS at an environmental temperature of 40 °C.
At rated power supply voltage the unit supplies rated / maximum output currents. With input voltages above the rated power supply
voltage the output currents must be reduced at constant output power.
Derating of output current
BM5661, BM5662
Output current [%]
Power supply voltage [V]
Figure 45: Derating the output current BM566X acceleration units
7)
The input current must be reduced between 40 °C and 55 °C. Refer to correction factors at changed operating conditions ZEnviron-
mental temperature– on pag
8)
The possible overload time at this moment is dependent of the device load and the heat sink temperature. The device load is determined
e 55.
by the overload monitoring of the device.
9)
For cooling versions S and A, only.
10)
If UL508C is complied with: max. 4.0 A.
11)
Refer to ZMotor requirements– on page 52.
12)
The range of the output frequency is based on a stationary operation in the linear range of the PWM, i. e. without overmodulation.
The quality of the generated output voltages depends on the ratio betw
( f
= 1/cycle time current controller).
I-R
The maximum output frequency f
, generated with high quality, is calculated as follows:
max
een output frequency and current controller frequency f
I-R
Furthermore the controller sets an upper limit for the output frequency of 599 Hz (please contact the responsible Baumüller sales department, keyword: export restriction).
The range of the output frequency is defined as follows:
PWM frequency Current controller cycle time Range of the output frequency
2 kHz 250 µs 0 - 225 Hz
4 kHz 125 µs 0 - 450 Hz
*)
8 kHz 62.5 µs 0 - 599 Hz (900 Hz
*)
900 Hz could be generated by the controller
The device is able to generate output voltage
quality of this voltages cannot be guaranteed.
s with frequencies between f
and 599 Hz and the controller allows that, however the
max
)
Typical the devices are marked with the max output frequency at 4 kHz switching frequency: 0 ... 450 kHz.
13)
The motor connection of the device provides a limited short-circuit protection.
14)
The permitted output current must be reduced complying with ZOutput frequency dependent continuous current derating BM5XXX– on
page 119 and ZOutput freque
ncy dependent maximum current derating BM56XX– on page 120 if the statical output frequency is lower
than 15 Hz and the frequency remains between 0 and 15 Hz for more than 5 seconds.
15)
The device is available only in cooling type „Z“ and „F“ with standard design (BM56XX-XXX6) or short design (BM56XX-XXX9).
96
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Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10 Baumüller Nürnberg GmbH
3.4.3 Electrical data BM57XX continuous current unit
m Without charging resistor BM57XX-XT/BM57XX-XG/BM57XX-XI
Technical Data
3
Rated input power
Rated input current
1)2)
1)2)
(I
) 190 A 442 A 685 A
eff
Total harmonic distortion input current
Max. input current
Rated DC link voltage
2)
(I
) 380 A 455 A 772 A
eff
1)
15)
BM5755
BM5766
139 kVA 306 kVA 475 kVA
1)2)
(THDI) 40 % 50% 54 %
540 V
14)
DC
BM5773
DC link capacitance (internal) 7140 F 13.2 mF 19.8 mF
DC link capacitance (external), permitted Refer to ZPa
DC link discharging time
140 s 230 s 150 s
ge 220–
(internal DC link capacitance)
Waiting time between two switching-on operations no
Output voltage
Output frequency at 4 kHz
Rated output current
Rated output current
Output peak current
Output peak current
Max. peak current period
1)3)
(UAC) 3 x 0 V to 3 x 370 V
13)
1)5)6)7)14)
1)5)6)7)14)
1)5)6)8)14)
1)5)6)8)14)
8)
(IAC) at 4 kHz
(IAC) at 8 kHz
(IAC) at 4 kHz
(IAC) at 8 kHz
4)
4)
4)
4)
260 A 450 A 720 A
185 A 305 A 495 A
260 A 450 A 800 A
185 A 305 A 545 A
no limit
0 Hz to 450 Hz
60 s
Connected load DC link terminals - Max. 160 kW Max. 360 kW
Brake resistor current, permitted (Î) - Max. 236 A Max. 300 A
Brake resistor, external 5
Brake resistor threshold (Û)
11)
3,33 2,6
780 V
Brake resistor peak power 120 kW 183 kW 234 kW
Permitted continuous brake r
Power loss referring to
Power loss referring t
o control voltage 75 W 93 W 116 W
Power loss of device fan
Current of integrated brake control Max. 8.0 A
esistor power external 80 kW 130 kW 180 kW
power input 3000 W 4800 W 7800 W
referring to 230 V
AC
9)
190 W 174 W -
10)
Cooling air requirement device internal space 135 m3/h 200 m3/h -
Requirement to the water c
ooling Refer to ZPage 59–
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10
97
of 314
3.4
Electrical data basic units
m With charging resistor BM57XX-XR/BM57XX-XS/BM57XX-XW
BM5766
Rated input power
Rated input current
Total harmonic distortion input current
Max. input current
Rated DC link voltage
1)2)
1)2)
(I
) 523 A
eff
1)2)
(THDI) 73%
2)
(I
) 455 A
eff
1)
363 kVA
540 V
16)
DC
DC link capacitance (internal) 10,8 mF
DC link capacitance (external), permitted prohibited
DC link discharging time (internal DC link capacitance) 1840 s
Waiting time between two switching-on operations 55 s
Output voltage
Output frequency at 4 kHz
Rated output current
Rated output current
Output peak current
Output peak current
Max. peak current period
1)3)
(UAC) 3 x 0 V to 3 x 370 V
13)
1)5)6)7)14)
1)5)6)7)14)
1)5)6)8)14)
1)5)6)8)14)
8)
(IAC) at 4 kHz
(IAC) at 8 kHz
(IAC) at 4 kHz
(IAC) at 8 kHz
4)
4)
4)
4)
0 Hz to 450 Hz
450 A
305 A
450 A
305 A
No limit
14)
17)
15)
Connected load DC link terminals Max. 160 kW
Brake resistor current, permitted (Î) Max. 236 A
Brake resistor, external 3
Brake resistor threshold (Û)
11)
,33
780 V
Brake resistor peak power 183 kW
Permitted continuous brake resistor power external 130 kW
Power loss referring to power input 4800 W
Power loss referring to control voltage 93 W
Power loss of device fan referring to 230 V
Current of integrated brake control Max. 8.0 A
AC
9)
174 W
10)
Cooling air requirement device internal space 200 m3/h
Requirement to the water cooling Refer to ZPa
ge 59–
98
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Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10 Baumüller Nürnberg GmbH
Technical Data
U
AC
3 0 V to 3
U
DC
2
----------- 10 V–
=
1)
All rated values refer to a DC link voltage of 540 V, a control voltage of 24 V and an environmental temperature of 40 °C.
2)
Using the power choke listed in ZPower chokes– from page 288 at a power supply with U
3)
The output voltage is a pulsed DC voltage. The operating range refers to the RMS of the fundamental wave.
without overmodulation of the PWM.
4)
Switching frequency of the inverter (adjustable).
5)
RMS at an environmental temperature of 40 °C.
6)
At rated power supply voltage the unit supplies rated / maximum output currents. With input voltages above the rated power supply
voltage the output currents must be reduced at constant output power
K,power supply
= 0.4 %.
3
Output current [%]
Output current [%]
Derating of the output current
BM5755
Power supply voltage [V]
Derating of the output current
BM5773
Derating of the output current
BM5766
Output current [%]
Power supply voltage [V]
Power supply voltage [V]
Figure 46: Derating the output current BM57XX continuous current unit
7)
The input current must be reduced between 40 °C and 55 °C. Refer to correction factors at changed operating conditions ZEnviron-
mental temperature– on page 55
8)
The possible overload time at this moment is dependent of the device load and the heat sink temperature. The device load is determined
by the overload monitoring of the device.
9)
For cooling versions S and A, only.
10)
If UL508C is complied with: max. 4.0 A.
11)
Refer to ZMotor requirements– on page 52.
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10
99
of 314
3.4
f
max
f
I-R
K
pf
------- -
, typical K
Pf
18=
12)
Electrical data basic units
The range of the output frequency is based on a stationary operation in the linear range of the PWM, i. e. without overmodulation.
The quality of the generated output voltages depends on the ratio betw
( f
= 1/cycle time current controller).
I-R
The maximum output frequency f
, generated with high quality, is calculated as follows:
max
een output frequency and current controller frequency f
I-R
Furthermore the controller sets an upper limit for the output frequency of 599 Hz (please contact the responsible Baumüller sales department, keyword: export restriction).
The range of the output frequency is defined as follows:
PWM frequency Current controller cycle time Range of the output frequency
2 kHz 250 µs 0 - 225 Hz
4 kHz 125 µs 0 - 450 Hz
*)
8 kHz 62.5 µs 0 - 599 Hz (900 Hz
*)
900 Hz could be generated by the controller
The device is able to generate output voltage
s with frequencies between f
and 599 Hz and the controller allows that, however the
max
)
quality of this voltages cannot be guaranteed.
Typical the devices are marked with the max output frequency at 4 kHz switching frequency: 0 ... 450 kHz.
13)
The continuously permitted output current must be reduced complying with ZOutput frequency dependent continuous current derating
BM5XXX– on pa
ge 119 if the statical output frequency is lower than 15 Hz and the frequency remains between 0 and 15 Hz for more
than 5 seconds.
14)
The device is available only in cooling type „Z“ and „F“ with standard design (BM57XX-XXX6) or short design (BM57XX-XXX9).
15)
It is prohibited to connect an additional axis unit or an additional capacitance to the DC link.
16)
The distortion factor of the input current is approx. twice as much the factor at operation with power choke.
The user has to check with the local power supplier
17)
Operating the device without power choke causes an increase of the AC component of the DC link voltage compared with the operation
whether an operation without power choke is allowed.
using a power choke. As result the minimum DC link voltage can be lower than the value with power choke. Therefore the voltage reserve can be too low at high speed.
100
of 314
Instruction handbook b maXX BM5500, BM5600, BM5700
Document No.: 5.13008.10 Baumüller Nürnberg GmbH
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