READ THIS MANUAL CAREFULLY BEFORE US E – FAILURE TO DO SO MAY RE S UL T IN INJURY, P RO P E RTY
DAMAGE AND MAY VOID WARRANTY. • KEEP THIS MANUAL FOR FUTU RE RE FERENCE. • P roducts covered by
this manual may vary in appearance, assembly, inclusions, specifications, description and packaging.
The product is NOT supplied with engine oil, although traces of oil from the manufacturing
process may be present. It is essential to add adequate engine oil of the correct type to the
engine before use – see Checking and Changing Engine Oil. Failur e to add engine oil will void the
Safety messages are designed to alert you to possible dangers or hazards that could cause death, injury or
equipment or property damage if not understood or followed. Safety messages have the following symbols:
You WILL be KILLED or
SERIOUSLY INJURED if you
do not follow instructions.
It is vital that you read and understand
this user manual before using the product,
including safety warnings, and any
assembly and operating instructions.
Keep the manual for future reference.
Safety precautions and recomm endat io ns
detailed here must be fully understood
and followed to reduce the risk of injury,
fire, explosion, electrical hazard, and/or
property damage.
Safety informat ion prese nted here is
generic in nature – some advice may not
be applicable to every product. The term
"equipment" refers to the product, be it
electrical mains powered, battery powered
or combustion engine powered.
•Before Use - If you are not familiar with
the safe operation/handling of the
equipment, or are in any way unsure of
any aspect of suitability or correct use
for your application, you should
complete training conducted by a
person or organization qual ified in safe
use and operation of this equipment,
including fuel/electrical handling and
safety.
• Do NOT operate the equipment in
flammable or explosive environments,
such as in the presence of flammable
liquids, gases or dust. The equipment
may create sparks or heat that may
ignite flammable substances.
• Keep clear of moving parts.
• Equipmen t may be a potential source of
electric shock or injury if misused.
• Do NOT operate the equipment if it is
damaged, malfunctioning or is in an
excessively worn state.
• Do NOT allow others to use the
equipment unle ss they have read this
manual and are adequately trained.
• Keep packaging away from children risk of suffocation! Operators must use
the equipment correctly. When using
the equipment, consider conditions and
pay due care to persons and property.
General Work Area Safety
• Work areas should be clean and well it.
• Do not operate the equipment if
bystanders, animals etc are within
operating range of the equipment or the
general work area.
• If devices are provided for connecting
dust extraction / collection facilities,
You CAN be KILLED or
SERIOUSLY INJURED if you
do not follow instructions.
• Wear appropriate protective equipment
when operating, servicing, or when in
the operating area of the equipment to
help protect from eye and ear injury,
poisoning, burns, cutting and crush
injuries. Protective equipment such as
safety goggles, respirators, non-slip
safety footwear, hard hat, hearing
protection etc should be used for
appropriate equipme nt / conditions.
Other people nearby should also wear
appropriate personal protective
equipment. Do not wear loose clothing
or jewellery, which can be caught in
moving parts. Keep hair and clothing
away from the equipment.
• Stay alert and use common sense
when operating the equipment. Do not
over-reach. Always maintain secure
footing and balance.
• Do not use the equipment if tired or
under the influence of drugs, alcohol or
medication.
• This equipment is not intended for use
by persons with reduced physical,
sensory or mental capabilities.
General Fuel Safety
• Petrol/fuel/gasoline is extremely
flammable – keep clear of naked flames
or other ignition sources.
• Do not spill fuel. If you spill fuel, wipe it
off the equipment immediate ly – if fuel
gets on your clothing, change clothing.
• Do NOT smoke near fuel or when
refuelling.
• Always shut off the engine before
refuelling.
• Do NOT refuel a hot engine.
• Open the fuel cap carefully to allow any
pressure build-up in the tank to release
slowly.
• Always refuel in well ventil ated a reas.
• Always check for fuel leakage. If fuel
leakage is found, do not start or run the
engine until all leaks are fixed.
General Carbon-Monoxide Safety
• Using a combustion engine indoor s
CAN KILL IN MINUTES. Engine
exhaust contains carbon-monoxide – a
poison you cannot smell or see.
You CAN be INJURED if you
do not follow instructions or
equipment damage may occur.
• The equipment is designed for
domestic use only.
• Handle the equipment safely and
carefully.
• Before use, inspect the equipment for
misalignment or binding of moving
parts, loose components, damage or
any other condition that may affect its
operation. If damaged, have the
equipment repaired by an authorised
service centre or technician before use.
• Prevent unintentional starting of the
equipment - ensure equipment and
power switches are in the OFF position
before connecting or moving
equipment. Do not carry equipment
with hands or fingers touching any
controls. Remove any tools or other
items that are not a part of the
equipment from it before starting or
switching on.
• Do not force the equipment. Use the
correct equipment for your application.
Equipment will perform better and be
safer when used within its design and
usage parameters.
• Use the equipment and accessories
etc. in accordance with these
instructions, considering working
conditions and the work to be
performed. Using the equipment for
operations different from those
intended could result in hazardous
situations.
• Always keep equipment components
(engines, hoses, handles, controls,
frames, housings, guards etc) and
accessories (cutting tools, nozzles, bits
etc) properly maintained. Keep the
equipment clean and, where
applicable, properl y lubricated .
• Store the equipment out of reach of
children or untrained persons. To avoid
burns or fire hazards, let the equipment
cool completely before transporting or
storing. Never place or store the
equipment near flammable materials,
combustible gases or liquids etc.
• The equipment is not weather-proof,
and should not be stored in direct
sunlight, at high ambient tempera t ures
or locations that are damp or humid.
• Do not clean equipment with solvents,
flammable liquids or harsh abrasives.
• Inspect electrical equ ipment, extension
cords, power bars, and electrical fittings
for damage or wear before each use.
Repair or replace damaged equipment
immediately.
• Ensure all power sources conform to
equipment voltage requirements and
are disconnected before connecting or
disconnecting equipment.
• When wiring electrically powered
equipment, follow all electrical and
safety codes.
• Wherever possible, use a residua l
current device (RCD).
• High voltage / high current power lines
may be present. Use extreme caution
to avoid contact or interference with
power lines. Electrical shock can be
fatal.
• Use combustion engines OUTSIDE
only, and far away from windows, doors
and vents.
• Electrically grounded eq uipme nt must
have an approved cord and plug and be
connected to a grounded electrical
outlet.
• Do NOT bypass the ON/OFF switch
and operate equipment by connecting
and disconnecting the electrical cord.
• Do NOT use equipment that has
exposed wiring, damaged switches,
covers or guards.
• Do NOT use electrical equipment in wet
conditions or in damp locations.
• Do NOT use electrical cords to lift,
move or carry equipment.
• Do NOT coil or knot electrical cords,
and ensure electrical cords are not trip
hazards.
• For specific equipment safety use and
care, see Equipment Safety.
• The equipment must be serviced or
repaired at authorised service centres
by qualified personnel only.
• Replacement parts must be original
equipment manufacturer (OEM) to
ensure equipment safety is maintai ned.
• Do NOT attempt any maintenance or
repair work not described in this
manual.
• After use, the equipment and
components may still be hot – allow the
equipment to cool and disconnect
spark plugs and/ or electrical power
sources and/or batteries from it before
making adjustments, changing
accessories or performing repair or
maintenance.
• Do NOT make adjustments while the
equipment is running.
• Perform service related activities in
suitable conditions, such as a
workshop.
• Replace worn, damaged or missing
warning/safety labe ls imm ediate ly.
The product may have safety warning labels attached to it, explained below. Understand the symbols on
your product and their meanings. If any stickers become unreadable, unattached etc, replace them.
Flammable liquids, gases or
substances etc may present.
Avoid ignition sources and
open flames. Danger of fire.
Shock Hazard
High voltage or high current
electricity may be present or
Trenchers are high-speed, fast-cutting equipment with exposed teeth that can cause serious
injury if not used correctly or without taking proper safety precautions. It is extremely
important that you read and fully understand the information in this section and all other safety
warnings / recommendations and usage instructions before using the equipment.
Operator
•If you are untrained in the use of a motorised trencher, it is highly recommended that you be
trained/instructed by a suitably qualified or experienced person before using the machine.
• Fully understand how to safely operate the machine and the trench ing process . See Operation.
• You must be in good physical condition to use a motorised trencher. NEVER operate the machine when
tired, or under the influence of any substance (medication, alcohol, drugs etc) that may impair your
judgement, alertness, physical strength, vision or dexterity.
•Maintain sure-footing and balance always when using or handling the machine and have full awareness
of your surroundings and any possible hazards.
•Prolonged machine use may lead to health complications, such as carpal tunnel syndrome, due to
vibration. To help reduce the possibility of such conditions, wear gloves, take breaks frequently, keep
fingers and hands warm, and maintain the equipment for optimal operation and minimal vibration. It is
recommended to seek medical advice if you feel numbness or burning sensations in fingers/hands.
Clothing and Protective Equipment – All Operators and Assistants
• Wear approved safety goggles, or safety glasses with adequate top and side protection..
• Wear suitable hearing protection.
• Wear heavy-duty, non-slip leather or protective gloves.
• Wear approved heavy-duty safety boots, with steel toe-caps and non-slip soles.
• Wear suitable overalls or work clothing that fits snugly, but does not restrict movement. Avoid loose
fitting clothing, scarves, jewellery etc and keep long hair contained to avoid getting caught or pulled by
the chainsaw or by tree branches etc.
Work Area S afety
•Use EXTREME CAU TION to avoid power cables – contact can be fatal. Also be aware of plumbing,
water and gas pipes etc. If in any doubt, do NOT dig – contact the appropriate organisation or authority
for information before digging.
•Inspect the work area and remove any objects that may get caught up or obstruct the machine, or may
get thrown by it.
•Be aware of fire risks resulting from machine use. Ensure that the machine exhaust and spark arrestor (if
equipped) is well maintained and that engine is tuned correctly.
•Refuel outdoors only. Avoid fuel spillage. Start the machine at least 3m (10') away from the fuelling
location.
Operational Safety
•Do NOT use the machine if the throttle or any safety guard or mechanism is not installed or is not
operating correctly – have the machine inspected and repaired at an authorised service centre before
using it again.
• Always hold the machine firmly with both hands during operation. Always use the machine handles.
• Use EXTREME CAUTION when using the machine on sloping surfaces.
• Use EXTREME CAUTION when changing machine direction, reversing etc.
• Do NOT use any trenching attachment that is cracked or damaged in any way – replace it.
Air Filter .................................................................................................................................................... 15
Stopping the Engine ................................................................................................................................. 16
Air Filter .................................................................................................................................................... 25
Inspection and Cleaning .................................................................................................................... 25
Removal/Installation – Petrol Engines ............................................................................................... 25
Ensure that you carry out all procedures below before starting the engine or operating the
equipment. All procedures described are generic in nature and slight variations between
different models may exist. Failure to follow the checklist and carry out the procedures correctly may
result in making the product warranty void. The product is NOT supplied with engine oil, although traces
of oil from the manufacturing process may be present. It is essential to add adequate engine oil of the correct
type to the engine before use – see Engine Oil. Failure to add engine oil will void the product warranty.
Assembly
2 or more persons are required for assembly. • Suitable tools are required for correct
assembly. • Check all parts have been supplied and are in good condition before
commencing assembly. • Firmly secure all fasteners. • Occasionally, additional fasteners may come
supplied, however, these are not used for this machine configuration.
1. Place the depth adjustment handle (A) over the depth adjustment shaft (B). Ensure that the spring (C) is
facing outward.
2. Place a M8 washer (D) in position, and insert a M8x25 bolt (E) through the slot in the handle and screw it
in (rotate right) to the depth adjustment shaft approximately 10mm. Pull the end of the spring over the
bolt, then screw the bolt in further (there is no need to "tighten" the bolt as the spring tension should
prevent it from loosening).
3. Slide the end of the chain arm (F) onto the bar (G) at the front of the machine. Using a suitable spanner
and Allen key, back-off (rotate left) the chain tensioning bolts (F1) on either side of the chain arm so they
are as far back as possible.
4. The chain and cutting teeth assembly (H) needs to be "split' in order to be installed. Find the removable
link (H1) in the chain – it has split pins (H2) to retain the link pins (H3). Remove both split pins (do not
damage or discard them), then using a suitable pin punch and hammer, drive 1 link pin through the chain
link from the split pin side. Remove 1 nut, spring washer and bolt (H4) from the split pin side of the tooth
plate (H5), then remove the link plate (H6) from the split pin side – the chain is now split.
5. Pull the chain around the drive shaft housing underneath the machine (at this stage run the chain next to
the drive gear, and ensure that the cutting teeth are facing forward) so the free end of the chain will lie
along the top of the chain arm. Lift the chain onto the drive gear so the links engage with the drive gear
teeth. Rest the chain on the ridge running the length of the chain arm.
6. Hold the chain in position so it does not roll back around the drive gear, then pull the free end of the
chain over the idler gear at the front end of the chain arm. Bring the two ends of the chain together, then
drive the previously removed link pin through the chain link so the chain is again joined. Place the link
plate over the two link pins, then re-insert the split pins through the link pins. Bend the legs of the split
pins around so the pins cannot fall out. Re-insert the previously removed bolt through the tooth plate and
link plate, then secure it using a spring washer and nut. Use the spanners to firmly tighten (rotate right)
the nut.
H1
7. Using a suitable spanner and Allen key, advance (rotate right)
the chain tensioning bolts (F1) on either side of the chain arm
to increase tension on the chain. Tension the chain so there is
approximately 10 to 20mm of slack in it when you pull it down
from the underside of the chain arm at its centre. When tension
is correct, tighten the nut (F2) against the welded nut (F3) on
both sides.
8. Bring the guide wheel assembly (I) into position next to the
chain arm (left side of the machine when standing behind it).
Attach the guide wheel assembly to the plate on the chain arm
side using 2 M8x25 bolts (E), 4 washers (D), 2 spring washers
(J) and 2 nuts (K). The bolts should pass through a washer,
plate, guide wheel assembly, washer, spring washer, then nut.
Note that it may be necessary to change the chain arm depth
position in order to have access to the bolt holes.
9. On the drive cover side, attach the guide wheel assembly using 2 M8x25 bolts (E), 2 washers (D) and 2
spring washers (J). The bolts should pass through a spring washer, washer, guide wheel assembly, then
into the plate. Firmly tighten (rotate right) all fasteners using the spanners.
I
10. Attach the front guard (L) to the mounting plate (M) above the chain arm using 2 M10x50 bolts (N),
washers (O) and spring washers (P). The bolts should pass through a spring washer, washer, front
guard, then into the plate. Firmly tighten (rotate right) the fasteners using the spanner.
L
M
11. Attach the side guard (Q) to the inside of the
soil ejection chute (R) using 4 M6x20 bolts (S),
washers (T), spring washers (U) and nuts (V). The
bolts should pass through a washer, chute, guard,
spring washer, then nut. F irm ly tighten (rotate right)
the fasteners using the spanners.
When assembly is complete, the machine should look
similar to below.
Four-stroke engines require engine oil in the crankcase for lubrication of internal components. Severe or
irreparable damage may occur if the engine is allowed to run without engine oil. The engine oil level requires
regular maintenance. Check the engine oil level and ensure that the oil level is at or just under the maximum
level indicator.
Always check the engine oil level before starting the engine. See Engine Oil.
Air Filter
The air filter is used to prevent dirt and other particles from possibly entering the engine and causing internal
damage to it. The air filter requires regular maintenance.
Always check the air filter before starting the engine. See Air Filter.
Fuel
Petrol/fuel/gasoline is extremely flammable – keep clear of naked flames or other ignition
sources. • The engine must be cool before refuelling.
Adequately fill the fuel tank with the correct fuel type.
•Use non-ethanol unleaded petrol (higher RON values will provide best engine performance). Do not use
old or contaminated fuel.
To fill or top up fuel:
1. Place the machine on a flat and level surface.
2. Clean the machine around the fuel filler so that no dirt or other material enters the engine when the cap
is removed.
3. Remove (rotate left) the fuel filler cap.
4. Using a funnel, carefully fill the tank with fuel. Do not fill above the top of the strainer (if equipped) or
otherwise overfill the tank.
5. When finished, reinstall (rotate right) the fuel filler cap until firm. Wipe away any residual fuel from the
machine. If fuel has been spilt, move the pump away from the spillage before starting the engine.
is cold, place the choke
(B) in the "COLD"
position (to the left). If the
engine is warm or ambient
temperature is high, placein
the "HOT" position (to the
right).
3. IGNITION – Place the
engine ON/OFF switch (C)
in the "ON" ("I") position, and
secondary ON/OFF switch in
the "ON" position.
4. THROTTLE – Place the throttle
control (D) just off the "SLOW"
position. To move
the throttle, press
and hold the
button at the top
of the lever, move
it to the required
position, then
release the
button.
5. START – Slowly
pull out the starter
cord (E) until you
feel it engage with
the engine, then
pull it out rapidly (use both hands if necessary).
The engine should start. Allow the starter cord to
rewind slowly – do not let it "snap" back.
Note that there is a secondary engine ON/OFF switch
located on the left handlebar. To place it in the ON
position, pull the lever and hold in this position, then
rotate the metal clip over so it is between the lever and
switch housing. Release the lever – the clip should
remain in the ON position.
Video Tutorial:
6. WARM-UP – Allow the engine to warm-up and
run smoothly. If choke is being applied, place the
choke (B) in the "HOT" position.
7. THROTTLE – Adjust the throttle control (D) for
the required engine speed.
If the engine does not start, repeat step 5 onward. If
the engine fails to start after several attempts, refer
to Troubleshooting.
Stopping the Engine
To stop the engine, release the throttle and place the engine ON/OFF switch in the "OFF" position.
To stop the engine in an emergency, pull the secondary ON/OFF switch lever (A), or push the emergency
stop button (B) on the end of the handlebar. After using the button, rotate it right (clockwise) until it "pops" up.
Environmental Cons i d erations
Altitude – If the engine is being used in altitudes at or above 1500m (approximately 5000'), adjustments to
the carburettor may be required. This is because there is less oxygen in the air as altitude increases, which
effectively "enriches" the ratio of fuel to air going into the engine and the higher the altitude, the richer the
fuel mixture becomes. If the engine is being permanently operated at high altitude, it is recommended to
have an authorized service centre make the necessary carburettor adjustments. If the engine is used
occasionally at altitude (not extreme altitudes), no adjustments should be required, however, a slight
decrease in engine performance can be expected.
Temperature – If the engine is being used in extremely cold or
hot environments; for example, desert or snow conditions, the
type of engine oil may need to be changed to suit environmental
temperatures. Oil thickens as the temperature decreases and
thins as temperature increases, which means that if the engine
oil is not suited to the temperature its ability to properly lubricate
the engine may be affected. Use the chart to determine the
correct engine oil.
Trenchers are high-speed, fast-cutting equipment with exposed teeth that can cause
serious or fatal injury if not used correctly or without taking proper safety
precautions. It is extremely important that you read and fully understand the information in this
section and all other safety warnings / recommendations and usage instructions before using the
equipment. • Before use, ensure that there are no electrical cables, gas or water pipes etc or other buried or
unseen hazards in the work area. Contact the applicable utility providers for assistance. • The machine
should be operated on ground that is suitable for trenching by machine. • Do not attempt to trench through
concrete, rock, tree roots, heavy clay or other hard or problematic surfaces. If you come across material that
cannot be trenched by the machine, use some other method to remove the material before continuing
trenching (for example, a jackhammer etc) • Do not use attachments or accessories beyond those supplied
with the machine. • Augers and auger tips are consumable parts, and are not covered under warranty.
The machine is used for digging and clearing narrow trenches, up to 600mm deep, in suitable ground
material. The machine is designed for manual operation, where the operator both holds and controls it. Note
the following:
•Adjust the throttle, which engages the trenching chain and controls its speed, only when ready to begin
trenching.
• Guide the machine as straight as possible when in use to ensure straight trenches.
• Depending on the softness of the ground material and the depth of trench, it may require several passes
at greater depths each time to complete the trench.
•Always check the trenching chain and cutting teeth before trenching. Replace any worn or damaged
components. Do not use if damaged in any way.
•If the machine is getting "stuck" during trenching, reduce depth and/or investigate other resons such as
suitablility of the ground material, obstacles etc.
•When moving the machine, disengage the wheel locks, then push down on the handlebars to raise the
trenching arm, then move the machine.
To trench:
1. Position the machine in the required location, with the front of the machine at the end of the trench – that
is, trenching is performed by moving the machine backwards.
2. Start the machine and allow it to warm up.
3. Set the trenching arm to the required depth. It may be necessary to hold the trenching arm up by putting
weight on the handlebar.
4. Engage the wheel locks.
5. Use the throttle to increase engine speed and drive the trenching chain.
6. Holding the handlebar firmly with both hands, carefully lower the trenching arm into the ground, Allow the
cutting teeth to "dig in" to the ground material.
7. When the guide wheel contacts the ground the trench is at full depth. Put weight on the handlebar to
raise the trenching arm, then disengage the wheel locks and move the machine backwards 100 to
150mm (4 to 6").
8. Repeat steps 4 to 7 as necessary to cut the trench.
9. When finished, stop the engine and raise the trenching arm.
1. Rotate the locking handle (A) left (anti-clockwise)
until the top section of the handle (B) can be
rotated.
2. Move the handle to the required position – where it
is comfortable for you to hold, and to raise the front
of the machine. Generally, waist height is a good
starting point.
3. Rotate the locking handle right (clockwise) until the
handlebar assembly is firmly held.
Adjusting Trench Depth
1. Pull the depth adjustment handle (C) upwar d so it disengages from the setting plate (D).
2. Move the handle forward to increase trench depth, or backward to reduce depth as required. Note that it
may be necessary to raise the front of the machine off the ground to allow the trenching arm to drop.
3. Release the depth adjustment handle, ensuring that the tab at its bottom is fully engaged in a slot in the
setting plate.
Using the Wheel Locks
The wheels use spring-loaded pins to lock them in position while
trenching. This is to help reduce forward "creep" caused by the digging
action of the cutting teeth.
1. Pull and hold the lever on the right handlebar (E) to disengage the
wheel locking pins.
2. Move the machine as required.
3. Release the lever. Note that there may be a small amount of
movement before the locking pins fully engage.
The wheel lock mechanism comes factory set, however, can be
adjusted, if required (for example, if the locking pins are not fully
disengaging). Before adjusting, visually inspect the wheel lock on each side of the machine – whilst looking
at the mechanism, pull the wheel lock lever (E) and check if the locking pin (F) is retracting fully from the
holes in the wheel hub (G). Release the lever – the
locking pin should enter the hole in the hub sufficiently
to prevent the wheel from rotating. If the cables require
adjustment:
•If adjustment is required for one wheel only,
loosen the lock nut (H). Rotate the adjusting
screw (I) "IN" (right / clockwise) to reduce how
much the locking pin retracts when the lever is
pulled; rotate "OUT" (left / anti-clockwise) to
increase locking pin retraction. When adjustment
is complete, tighten the lock nut.
•If adjustment is required equally for both wheels,
use spanners to loosen lock nuts (J) at the rear of
the machine – there is a second on the inside of
the plate (K). Rotate the adjusting screw (L) "IN"
(right / clockwise) to reduce how much the locking
pins retracts when the lever is pulled; rotate
"OUT" (left / anti-clockwise) to increase lock in g
pin retraction. When adjustment is complete,
tighten the lock nuts.
Using the Throttle
The throttle lever (F), located on the
handlebar column, is used to adjust the
engine speed, which in turn engages the
trenching chain. To adjust the throttle,
press and hold the button at the top of
the lever, rotate the lever to the required
position, then release the button.
Running combustion engines in confined areas CAN KILL IN MINUTES. Engine exhaust
fumes contain carbon-monoxide – a deadly gas that you cannot smell or see. NEVER run
a combustion engine in confined areas EVEN IF windows and doors are open. ONLY run
combustion engines OUTDOORS and away from doors, windows and vents. • Petrol / fuel
/ gasoline is extremely flammable – keep clear of naked flames or other ignition sources. •
Do not have the engine running during inspection and maintenance unless specifically required. • The engine
should be cool enough to touch before performing maintenance activities. • Some maintenance activities
may be beyond the scope of some users. Do NOT attempt procedures that you are not comfortable with, or
do not have the necessary tools, experience or knowledge for – take the unit to an authorised service centre
or qualified technician for servicing. • Harsh operating environments such as extreme temperatures, dust etc
may necessitate more frequent maintenance. • Failure to follow the maintenance schedule, using
incorrect or non-compatible accessories or replacements parts, or general negligence may result in
making the product warranty void.
1. To keep the machine performing at optimal efficiency, regular checks and maintenance is required. The
maintenance schedule below specifies preventative maintenance checks and necessary maintenance
tasks and how often they should be performed. The schedule applies to multiple engines; some engines
may not include some components, so maintenance on those components is not applicable.
Maintenance Schedule
Use the following maintenance schedule for a list of regular maintenance tasks and how often they need to
be performed. Maintenance frequency is based on average usage. Be aware of how much the machine is
used and be sure to follow the schedule according to time or usage, whichever comes first.
Towards the end of this document is a form you can use for maintenance record keeping. It is recommended
that you keep a reference of all maintenance.
Major Servicing and "Heavy-Duty" Usage - For engines that are subject to "heavy-duty" use,
which can be defined as being used under loads of 85% or more and / or in use more than
approximately 300 hours per year (for example, generators and water pumps), more frequent "Major
Service" maintenance is required. In addition to normal service requirements, and as with many smaller
machine and off-road bike engines, the following parts (as applicable for petrol, diesel or 2-stroke engines)
may require replacement during a major service:
• Piston rings.
• Big-end bearings.
• Small-end bearings.
• Gudgeon pin.
• Oil rings.
• Gaskets and seals.
• Valve seats.
Inspection of the following items is required:
• Piston for cracks and stress fractures.
• Bore for wear requiring reconditioning.
• Full machine for broken, worn or loose parts.
Failure to follow the maintenance schedule, using incorrect or non-compatible accessories or
replacements parts, or general negligence may result in making the product warranty void.
*Where applicable. ** Pressure washers with non-sealed water pumps. *** Log splitters only.
**** Briggs & Stratton "EXi" engines do NOT require engine oil changes; just ensure that oil level is correct.
Engines are NOT supplied with engine oil, although traces of oil from the manufacturing
process may be present. It is essential to add adequate engine oil of the correct type to the
engine before use. Failure to add engine oil will void the product warranty. • Always check engine oil
level when the machine is in an upright position on a flat and level surface. • Do not use used or
contaminated engine oils. • Use only engine oils of the correct type (see Specifications). • Perform the first oil
change within the first 20 hours of use. Subsequently, change the oil every 20 hours of use. • It is
recommended that the engine be warm, but not hot, when performing oil changes. When the oil is warm it
drains faster. • Using dirty or incorrect engine oil may cause engine damage and void any warranty • Always
use suitable tools. • Always dispose of used oil in an environmentally responsible manner and according to
regulations. • Some engines feature oil level detection, which will prevent the engine being started or
automatically stop a running engine if there is insufficient oil. • Always check the oil level and ensure is at or near the "MAX" indicator before using the machine. • Some models may have 2 oil drain plugs and
fillers on either side of the engine – it does not matter which one is used.
4-stroke engines require engine oil in the crankcase for lubrication of internal components. Severe or
irreparable damage may occur if the engine is allowed to run without engine oil. The engine oil level requi res
regular maintenance as per the maintenance schedule.
To check engine oil level:
1. Place the machine on a flat and level surface.
2. Clean the machine around the oil filler cap (A) so that no dirt or other material enters the engine when
the cap is removed.
3. Remove the oil filler cap (rotate left) until fully unscrewed. For machines without a dipstick, the oil level is
determined by how close the oil is to the edge of the filler hole (B). For machines equipped with an oil
level dipstick:
a. Remove the dipstick (C) and wipe clean with a piece of cloth or paper.
b. Insert the dipstick into the oil filler but do not screw it in.
c. Remove and inspect the dipstick – the oil level is determined by where oil can be seen on it.
4. Ensure that the oil level is at or just under the "maximum". If the oil level is low, add additional oil until the
correct level is reached. If the oil level is too high, drain some oil until the correct level is reached.
5. When finished, re-install (rotate right) the oil filler cap until firm. Wipe off any residual oil from the
Operating the machine without a functional air filter may cause severe engine damage and will void
any warranty. • A dirty or oil saturated air filter will restrict air flow, which can be mistaken as fuel
system problems. Check the condition of the air filter before adjusting engine idle speed, where applicable. •
If the air filter is damaged (torn, broken, disintegrating), replace it.
The air filter is used to prevent dirt and other particles from possibly entering the engine and causing interna l
damage to it. The air filter requires regular maintenance as per the maintenance schedule.
Inspection and Cleaning
•Inspect the air filter for dirtiness and debris, damage etc. Clean or replace the filter element as
necessary. To clean air filters:
• For foam filters, wash the filter in warm water and mild detergent, then rinse and allow to dry.
• For paper filters, use compressed air to blow particles from it. The air should be blown from the engine
side of the filter. Tapping the filter element against a hard surface and brushing the pleats using a soft
brush may also help remove debris from the filter.
• Clean all other air filter assembly components using water and mild detergent, then dry them.
• For foam filters, place a few drops of clean engine oil on the filter then squeeze it a few times to spread
the oil through the filter material and remove any excess oil.
Removal/Installation – Petrol Engines
To remove the air filter:
1. Unscrew (rotate left) the wing nut (B) securing the air filter cover (C) and remove the cover from the air
intake assembly (A).
2. Unscrew (rotate left) the wing nut (D) and remove the filter element (E).
To install the air filter:
1. Re-install the filter element and ensure it is seated correctly on the air intake assembly.
2. Re-install (rotate right) the wing nut and tighten by hand so that the filter element is secure. Do not over-
tighten.
3. Re-install the filter cover and secure it with the wing nut (rotate right). Tighten the nut by hand. Do not
If the spark plug is damaged (cracked insulator, broken or eroded electrodes etc), replace it. •
Always use spark plugs of the correct "heat range" - see Specifications.
The spark plug is used to ignite the air/fuel mixture inside the engine. The spark plug has electrodes on one
end and an electrical terminal on the other. The spark plug requires regular maintenance.
Cleaning and Gap Checking
The spark plug should be checked and cleaned as per the maintenance schedule.
1. Remove any carbon deposits on the spark plug (A) electrodes (B) with a wire
brush.
2. Clean the spark plug threads and the electrical terminal (C) on the top.
To check and adjust the spark plug "gap":
1. Use "feeler" or "thickness" gauges (X) to measure the existing gap. The gauge
must drag a little when being slid between the electrodes (2) – this means the
measurement is fairly accurate.
2. Adjust the gap to within specification (see Specifications). If the gap needs to be
reduced, gently tap the electrode as required. If the gap needs to be increased,
use pliers to gently pull the electrode as required.
3. Measure the gap again and ensure it is within the specified range before re-installing the spark plug.
Removal/Installation
1. Pull the electrical lead (A) from the terminal on top of the spark plug (B).
2. If accessible, clean the area around the spark plug so that no dirt or other material can enter the engine
when the spark plug is removed.
3. Use the spark plug tool (C) to remove the spark plug (rotate left).
To re-install the spark plug:
1. Place the spark plug in its hole and screw it in (rotate right) until "finger tight".
2. Use the spark plug tool to tighten the spark plug approximately one quarter turn (do not over-tighten).
3. Place the electrical lead over the spark plug terminal and push it down so that it connects firmly with the
Components that REQUIRE greasing will have grease nipples. It is recommended to grease applicable
components approximately every 3 months, possibly more frequently if used often. Users will require a
grease gun and grease - normal automotive wheel bearing grease is suitable. Attach the grease gun hose to
the nipple and inject one squeeze of grease.
Always ensure that the machine is cool enough to touch before transporting or
storing. • Petrol/fuel/gasoline is extremely flammable – keep clear of naked flames or
other ignition sources. • Always transport the machine with the engine ON/OFF switch in the "OFF" position.
• Drain the fuel tank before transportation or storage.
Preparing for Transport and Storage
• Drain the fuel system by allowing the engine to run until it stops.
• Ensure the engine ON/OFF switch is in the "OFF" position.
• Ensure the fuel tap is in the "OFF" position.
• Avoid exposing the equipment to direct sunlight, particularly during transportation.
• Remove the tillers (if installed) and install the wheels.
• Ensure the equipment is secure and upright during transport.
• Store the unit in a dry, well-ventilated area and out of the reach of children.
Long Term Storage
Follow the normal procedures for storage, then:
•Drain the fuel system. It is advised to have the fuel tank as empty as possible before draining.
a. Unscrew (rotate left) the carburettor drain plug. Use a suitable container to catch the draining fuel,
and allow the fuel to drain. Store the drained fuel in a properly sealed container.
b. Re-install (rotate right) the carburettor drain plug and tighten.
•Remove the spark plug and put 30ml of clean engine oil into the cylinder. Pull the starter cord slowly to
Running combustion engines in confined areas CAN KILL IN MINUTES. Engine exhaust
fumes contain carbon-monoxide – a deadly gas that you cannot smell or see. NEVER run
a combustion engine in confined areas EVEN IF windows and doors are open. ONLY run
combustion engines OUTDOORS and away from doors, windows and vents. • Petrol / fuel
/ gasoline is extremely flammable – keep clear of naked flames or other ignition sources. •
The product is NOT supplied with engine oil, although traces of oil from the manufacturing process may be
present. It is essential to add adequate engine oil of the correct type to the engine before use – see Engine
Oil. Failure to add engine oil will void the product warranty. • Do not have the engine running during
inspection and maintenance unless specifically required. • The engine should be cool enough to touch before
performing maintenance activities. • Some maintenance activities may be beyond the scope of some users.
Do NOT attempt procedures that you are not comfortable with, or do not have the necessary tools,
experience or knowledge for – take the unit to an authorised service centre or qualified technician for
servicing.
The following information may assist in identifying a problem and rectifying it.
Difficulty starting the engine.
Possible Fault Action
Lack of fuel Check that there is sufficient fuelin the tank and the fuel tap (if equipped) is in the "ON"
Engine "OFF" Ensure the engine ON / OFF switch (if equipped) is in the "ON" position.
Carbon build-up on spark plug Perform a spark plug service.
Spark plug faulty Remove the spark plug, then reconnect the plug lead to it. Place the fuel tap (if equipped) in
Engine "flooded" with fuel Place the choke in the "HOT" or "RUN" position. Leave the engine ON / OFF switch (if
Not enough or too much engine oil Check oil level and ensure that the level is at or just below the recommended maximum
position. • To further check if fuel is reaching the carburettor, remove the carburettor drain
plug and check if fuel drains.
the "OFF" positi on and the engine ON/OFF switch (if equipped) in the "ON" position. Touch
the spark plug electrode to a part of the engine crankcase, away from the spark plug hole,
and attempt to start the engine – a spark should be visible across the electrodes as the
engine is rotated. If no spark is visible, replace the spark plug. Not appl icable to diesel
engines.
equipped) in the "OFF" position. Pull the starter cord several times to assist clearing excess
fuel from engine before attempting to start engine.
lev el. For some engines, an engine oil sensor will automatically switch off the engine or
prevent starting if a low engine oil level is detected.
Engine starts but does not idle.
Possible Fault Action
Blocked air filter Perform an air filter service.
Idle speed requires adjustment Adjust idle speed until engine runs smoothly and at a reasonable speed whe n idling.
sensor will automatically switch off the engine or prevent starting if a low engine oil level is
detected.
in lower temperatures.
Reduced engine speed/power during use.
Possible Fault Action
Blocked air filter Perform an air filter service.
Carbon build-up in engine and/or
entry to exhaust silencer
Carbon build-up on spark plug Perform a spark plug service.
Remove the engine cylinder head and clean any carbon from the combustion chamber. For
the exhaust silencer, remove it and clean any carbon deposits from the exhaust entry port.
Engine oil level low Fill the crankcase with the correct engine oil type to the "MAX" indicator or just under.
Dirty air cleaner Perform an air filter service.
Wheel locks not operating.
Possible Fault Action
Cable requires adjustment Chec k and adjust locking pin cable as required.
Specifications
Engine Type 4-stroke, single cylinder
Fuel Type Non-ethanol unleaded petrol
Fuel Tank Capacity 3.6l
Spark Plug Type F7TC, F7RTC
Spark Plug G a p 0.7 to 0.8mm (0.028 to 0.032”)
Valve Clearance Inlet: 0.15mm ± 0.02mm (0.006” ± 0.001”)
Exhaust: 0.2mm ± 0.02mm (0.008” ± 0.001”)
Engine Oi l Type SAE 10W-30 automotive engine oil recommended for general use
Engine Oi l Ca pa city Approximately 0.5l (always check level)
Use the following tables as a record of machine servicing and maintenance. Keeping accurate records will
help ensure longest machine service life and may simplify fault diagnosis and any possible warranty claims.
Fill out date, number of hours of use and the activity performed, as required (see Maintenance Schedule).
Some experts believe t he incorrec t or prolonge d us e of almost any product could cause serious
injury or de a t h. For informa t ion that may reduce your risk of se rious injury or death, c ons ult t he
points bel ow a nd additiona lly, the informatio n a v a ilable at www .datastreamser v e r.com/saf e t y
• Consult all documentation, packaging and product
labelling before use. Note that some products feature
online documentation which should be printed and kept
with the product.
• Check prod uct for loose / broken / damaged / missing
parts, wear or leaks (if applicable) before each use.
Never use a product with loose / broken / damaged /
missing parts, wear or leaks (if applicable).
• Products must be inspected and serviced (if applicable)
by a qualified specialist every 6 months assuming
average residential use by a person of average weight
and strength, above average technical aptitude, on a
property matching average metropolitan specification.
Intended use outside these guideli ne s could indicate
the product is not suitable for intended use or may
require more regular inspection or servicing.
• Ensure all possible users of the product have
completed an industry recognized training course
before being given access to the product.
• The product has been supplied by a general merchandise retailer that
may not be familiar with your s pecific application or your description
of the application. Be sure to attain third-party approval for your
application from a qualified specialist before use regardless of prior
assurances by the retailer or its representatives.
• T his product is not intended for use where fail-safe operation is
required. As with any product (take an automobile, aircraft, computer
or ball point pen for example), there is always a small chance of
technical issues that needs to be repaired or may require replacement
of the product or a part. If the possibility of such failure and the
associated time it takes to rectify could in any situation inconvenience
the user, business or employee then the product is not suitable for
your requirements. This product is not for use where i ncorrect
operation or a failure of any kind, including but not limited to a
condition requiring prod uct retur n, replacem e nt, serv ice by a
technician or replacement of parts could cause a financial loss, loss of
employee time or an inconvenience requiring compensation.
• If this item has been purchased in error after considering the points
above, simply contact the retailer directly for details of their returns
policy, if required.