You WILL be KILLED or
SERIOUSLY INJURED if you
do not follow instructions.
You CAN be KILLED or
SERIOUSLY INJURED if you
do not follow instructions.
You CAN be INJURED if you
do not follow instructions or
equipment damage may occur.
It is important that you read and
understand the instruction manual before
use and keep the manual in a safe place
for future reference. Safety information
presented here is generic in nature – some
advice may not be applicable to every
piece of equipment.
All safety precautions must be observed to
reduce the risk of personal injury when
operating the equipment.
The term “equipment" refers to your
product, be it electrical mains, battery or
petrol engine powered.
IMPORTANT – Handle the equipment
safely and carefully.
BEFORE USE - If you are not familiar with
the safe operation/handling of this
equipment, or are in any way unsure of any
aspect of suitability or correct use it for
your application, you should complete
training conducted by a person or
organization qualified in safe use and
operation of this equipment, including
fuel/electrical handling and safety.
WARNINGS
•Read all safety warnings and all
instructions. Failure to follow warnings
and instructions may result in electric
shock, fire and/or serious injury.
•Never run a combustion engine in
confined areas.
•Do not operate the equipment in
flammable or explosive environments,
such as in the presence of flammable
liquids, gases or dust. Engine and
equipment may create sparks or heat
that may ignite vapours, dust etc
•Keep clear of moving parts.
•This equipment may be a potential
source of electric shock if misused.
•Do not operate the equipment if it is
damaged, malfunctioning or is in an
excessively worn state.
•Do not allow others to use the
equipment unless they have read this
manual and are adequately trained.
•When using the equipment, basic
safety precautions detailed here must
always be followed to reduce the risk
of fire, electric shock, personal injury
and material damage.
•When wiring electrically powered
equipment, follow all electrical and
safety codes.
•Ensure all power sources conform to
equipment voltage requirements and
are disconnected before connecting
equipment.
General Work Area Safety
Work areas should be clean and well it.
Do not operate the equipment if
bystanders, animals etc are within
operating range of the equipment or the
general work area.
Personal Safety
Keep packaging away from children - risk
of suffocation! Operators must use the
equipment correctly. When using the
equipment, consider conditions and pay
due care to persons and property.
Prevent unintentional starting of the
equipment - ensure equipment and power
source switches are in the OFF position
before connecting or moving the
equipment. Do not carry equipment with
hands/fingers touching any controls.
Remove any tools or other items that are
not a part of the equipment from it before
starting or switching on.
Stay alert and use common sense when
operating equipment. Do not overreach.
Keep proper footing and balance at all
times. Do not use equipment when tired or
under the influence of drugs, alcohol or
medication. This equipment is not intended
for use by persons with reduced physical,
sensory or mental capabilities.
You must wear appropriate protective
equipment when operating, servicing, or
when in the operating area of the
equipment to help protect from serious
injury, including eye injury, inhalation of
toxic fumes, burns, and hearing loss.
Always wear eye protection. Protective
equipment such as respirators, non-skid
safety shoes, hard hat, hearing protection
etc should be used for appropriate
conditions. Other people nearby should
also wear appropriate personal protective
equipment. Do not wear loose clothing or
jewellery, which can be caught in moving
parts. Keep hair and clothing away from
the equipment.
If devices are provided for the connection
of dust extraction and collection facilities,
ensure these are connected and properly
used. Use of dust collection can reduce
dust-related hazards.
General Equipment Use and Care
Do not force the equipment. Use the
correct equipment for your application. The
correct equipment will perform better and
be safer within its design parameters. Do
not use the equipment if the ON/OFF
switch malfunctions – any equipment that
cannot be controlled with the ON/OFF
switch is dangerous and must be repaired.
Use the equipment and accessories etc. in
accordance with these instructions, taking
into account working conditions and the work
to be performed. Using the equipment for
operations different from those intended
could result in hazardous situations.
Before use, inspect the equipment for
misalignment or binding of moving parts,
loose components, damage or any other
condition that may affect its operation. If
damaged, have the equipment repaired by an
authorized service centre or technician before
use.
Always keep the equipment and accessories
(cutting tools, nozzles, bits etc) properly
maintained. Keep the equipment, controls
and handles dry and free from dirt, oil and
grease.
Store the equipment out of reach of children
or untrained persons. To avoid burns or fire
hazards, let the equipment cool completely
before transporting or storing. Never place
the equipment in places where there are
flammable materials, combustible gases or
combustible liquids etc.
The equipment is not weatherproof, and
should not be stored in direct sunlight, at high
ambient temperatures or locations that are
damp or very humid.
Product Use and Care
•The machine is for domestic use only.
•Not for outdoor use.
•Risk of injury when operating the
machine. Always use caution when
handling the work-piece.
•Health risks may be present from the
inhalation of sawdust. Wear a respirator.
A dust extraction system is
recommended.
•Risk of injury when handling saw blades.
Use caution and wear protective gloves.
•Ensure that the blade is correctly
installed and adjusted before using the
machine.
•Do NOT attempt to cut materials that are
not suitable to the cutting speed of the
machine and blade type. For example,
hard metals.
•Know the condition of the machine. If
any part is missing, damaged, or does
not operate properly, replace the
component before use.
•Properly protect your body including
your eyes, hands, face, and ears.
•Do not cut a work piece too small to be
held safely.
Safety
Safety messages are designed to alert you to possible dangers or hazards that could cause death, injury or
equipment or property damage if not understood or followed. Safety messages have the following symbols:
•Use supplied or recommended
accessories only. Follow the
instructions supplied with the
accessory. The use of improper
accessories may cause risk of injury
and void any warranty.
•Do not reach under the scroll saw
table when the motor is running.
•Switch the machine OFF and
disconnect it from the electrical supply
before changing the blade, performing
maintenance or making adjustments.
•Make sure the switch is OFF before
plugging in the power cord to an
electric outlet.
•Carry the machine by its base. Do not
move it by pulling on the power cord.
•Secure the machine to a firm and
level surface with adequate space
around it for working.
•Before moving the machine,
disconnect the power cable from the
electrical supply.
•Always hold the work-piece firmly
against the table.
•Always feed the work-piece into the
machine at the rate the saw will cut.
•Do not start the machine with the
work-piece touching the blade.
•Use caution when cutting round or
irregularly shaped work-pieces.
Round items may roll and irregularly
shaped work pieces can pinch the
blade.
•Obtain advice from a qualified person
if you’re not thoroughly familiar with
the operation of scroll saws.
•Make sure the table is locked into
position before starting the machine.
•Do not use dull or bent blades.
•When cutting large work-pieces,
make sure the material is supported
at table height.
•If the blade jams, switch the machine
OFF and disconnect it from the
electrical supply. Jams are usually
caused by sawdust filling the cut.
Wedge open the work-piece just
enough to back out the blade, then
clear the cut.
Electrical Information
•Electrocution / shock hazard - The
machine MUST be connected to a
properly grounded electrical socket.
Check with a licensed electrician or
service personnel if you do not
completely understand the grounding
instructions or whether the tool is
properly grounded.
•Do NOT use the equipment if the
electrical supply cable or plug is
damaged – have the equipment
repaired.
•Extension cords MUST be grounded
3-wire types. For lengths up to 25m,
the wires must have a cross section
of 1.5mm2. Extension cords over 25m
long must have a minimum cross
section of 2.5mm2.
•Before connecting the machine to the
electrical supply, ensure the electrical
supply conforms to the electrical
requirements of the machine as
stated on the nameplate.
General Service Information
•Have the equipment serviced or
repaired at authorized service centres
by qualified personnel only.
•Replacement parts must be original
equipment manufacturer (OEM) to help
ensure that equipment safety is
maintained.
•Do not attempt any maintenance or
repair work not described in this
instruction manual.
•After use, the equipment and
components may still be hot – allow the
equipment to cool and disconnect spark
plugs and/or electrical power sources
and/or batteries from it before making
adjustments, changing accessories or
performing repair or maintenance.
•Do not make adjustments while the
equipment is running.
•Perform all service related activities
under suitable conditions, such as a
workshop etc.
•Replace any worn, damaged or missing
warning labels immediately.
•Do not clean equipment with solvents,
flammable liquids or harsh abrasives.
Sawdust Collection Port ............................................................................................................................... 8
Rip or Straight Line Cutting ........................................................................................................................ 11
Do not attempt to modify the product or use accessories not supplied or recommended for
use with this tool. Any such alteration or modification may result in hazards leading to
possible serious personal injury and will void any warranty. • Do not connect the machine to an electrical
supply until assembly is complete. Failure to comply could result in accidental starting and possible serious
personal injury. • Do not lift the saw by the arm that holds the blade. The saw will be damaged. • To avoid
injury from accidental starting of the machine, switch the machine OFF and disconnect it from the power
supply before making any adjustments.
Mounting the Machine to a Workbench
If the machine is to be used in a permanent location, it is recommended you secure it to a workbench or
other stable surface using suitable fasteners (not supplied). Use the base of the machine to mark and predrill the mounting holes. To reduce noise and vibration, install a soft foam pad (not supplied) between the
machine base and the workbench.
•
Secure the saw in a position where people cannot stand, sit, or walk behind it. Debris thrown from the
saw could injure people standing, sitting, or walking behind it.
•
Secure the saw on a firm, level surface where the saw cannot rock. Make sure there is adequate room
for handling and properly supporting the work-piece.
(Fig. 10 and 11)
This scroll saw allows a hose or vacuum accessory (not supplied) to be connected to the dust port (1). If
excessive sawdust build up occurs inside the base, use a vacuum cleaner or manually remove sawdust by
removing the screws (2) and metal plate on the left side of the saw. Re-attach the metal plate and screws
before starting the saw.
Blade Selection
This machine accepts 5" length pin-end and plain blades, with a wide
variety of blade thicknesses and widths. The type of material and
intricacies of cutting operations will determine the most suitable
number of teeth per inch ("tpi"). Always select the narrowest blades for
intricate curve cutting and the widest blades for straight and large
curve cutting operations. The following table represents suggestions
for various materials. Use this table as an example, but with practice,
personal preference will be the best selection method (Fig. 12).
When choosing a blade, use very fine, narrow blades to scroll cut in
thin wood 6mm (1/4") thick or less. Use wider blades for thicker
materials but this will reduce the ability to cut tight curves. A smaller
blade width can cut circles with smaller diameters.
Thinner blades will have a greater tendency for deflection, especially when cutting at angles not
Risk of injury when operating the machine. Always use caution when handling the work-
piece. • Risk of injury when handling saw blades. Use caution and wear protective gloves. •
Ensure that the blade is correctly installed and adjusted before using the machine. • Do NOT attempt to cut
materials that are not suitable to the cutting speed of the machine and blade type. For example, hard metals.
• Know the condition of the machine. If any part is missing, damaged, or does not operate properly, replace
the component before use. • Properly protect your body including your eyes, hands, face, and ears. • Do not
cut a work piece too small to be held safely. • Use supplied or recommended accessories only. Follow the
instructions supplied with the accessory. The use of improper accessories may cause risk of injury and void
any warranty. • Do not reach under the scroll saw table when the motor is running. • Switch the machine OFF
and disconnect it from the electrical supply before changing the blade, performing maintenance or making
adjustments. • Make sure the switch is OFF before plugging in the power cord to an electric outlet. • Always
hold the work-piece firmly against the table. • Always feed the work-piece into the machine at the rate the
saw will cut. • Do not start the machine with the work-piece touching the blade. • Use caution when cutting
round or irregularly shaped work-pieces. Round items may roll and irregularly shaped work pieces can pinch
the blade. • Make sure the table is locked into position before starting the machine. • Do not use dull or bent
blades. • When cutting large work-pieces, make sure the material is supported at table height. • If the blade
jams, switch the machine OFF and disconnect it from the electrical supply. Jams are usually caused by
sawdust filling the cut. Wedge open the work-piece just enough to back out the blade, then clear the cut
General Operational Recommendations
A scroll saw is basically a curve-cutting machine. It can also be used for straight cutting and bevelling or
angle cutting operations. Read and understand the following before attempting to use the saw.
•There is a learning curve for each person using this saw. During that period, it is expected that some
blades will break until you learn how to use the saw.
•When feeding the work-piece into the machine, do so at a rate where cutting is efficient and there is not
unnecessary force on the blade that can cause deflection and breakage.
• The blade teeth cut on the down stroke ONLY.
• Best results are achieved when cutting materials under 25mm (1") thick. When cutting material thicker
than 25mm, feed the work-piece very slowly into the blade and take extra care not to bend or twist the
blade while cutting.
•Teeth on scroll saw blades wear out and the blades must be replaced for best cutting results. Blades
generally stay sharp for 1/2 hour to 2 hours of cutting.
• To get accurate cuts, be prepared to compensate for the blade tendency to follow the wood grain.
• This scroll saw is primarily designed to cut wood or wood products. For cutting precious and nonferrous
metals, the speed control must be set to very slow speeds.
•When choosing a blade, use very fine, narrow blades to cut materials 6mm (1/4") thick or less. Use wider
blades for thicker materials. Wider blades, however, reduce the ability to cut tight curves.
•Blades wear down faster when cutting plywood or abrasive particle board. Angle cutting in hardwoods
To avoid injury from accidental start-ups, always switch the machine OFF and disconnect it
from the electrical supply before moving it, replacing the blade, or making adjustments. •
Always wait for the saw to come to a complete stop before restarting.
To switch the machine ON:
• Press the green ON ("I) button.
To switch the machine OFF:
• Press the red OFF ("O") button.
To adjust speed (strokes per minute / SPM):
Speed is adjustable between 400 and 1600 SPM. Rotate the speed control
right (clockwise) to increase speed; rotate left (anti-clockwise) to reduce speed.
Freehand Cutting
(Fig. 17)
1. Raise the blade guard foot (1) by loosening the height
adjustment knob (2).
2. Position the work-piece against the blade and place the
blade guard foot against the top surface of the work-piece.
3. Secure the blade guard foot (1) by tightening the height
adjustment knob (2).
4. Remove the work-piece from the blade prior to switching
the machine ON.
5. Slowly feed the work piece into the blade by guiding and
pressing the work piece down against the table.
6. When the cut is complete, move the trailing edge of the
work piece beyond the blade guard foot.
Angle Cutting (Bevelling)
(Fig. 18)
1. Move the blade guard foot to the highest position by
loosening the height adjustment knob (1). Re-tighten the
knob.
2. Tilt the table to the desired angle by loosening the table
bevel lock knob (2). Move the table to the required angle
using the degree scale and the pointer (3).
3. Tighten the table bevel lock knob (2).
4. Loosen the blade guard screw, and tilt the blade guard to the
same angle as the table. Re-tighten the blade guard screw.
5. Position the work piece on the right side of the blade. Lower
the blade guard foot against the surface by loosening the
height adjustment knob. Re-tighten the knob.
6. Slowly feed the work piece into the blade by guiding and pressing the work piece down against the table.
7. When the cut is complete, move the trailing edge of the work piece beyond the blade guard foot.
Ensure the machine is switched OFF and disconnected from the electrical supply before
performing any maintenance tasks. • All protection and safety devices must be immediately
re-installed once the maintenance work is completed. • When servicing, use only identical replacement parts.
Use of any other parts may create a hazard or cause product damage and may void any warranty. • Some
maintenance activities described may be beyond the scope of some users. For procedures that you are not
comfortable with or have the tools or experience for, have the unit serviced by a service centre or qualified
technician. • Do not allow chemicals, solvents or petroleum based products come into contact with plastic
parts as this may damage and weaken them, creating a hazard.
To keep the machine performing at optimal efficiency, regular checks and maintenance is required. Proper
care and maintenance ensures best performance and longest service life.
•
Clean the machine after each use with a brush and cleaning cloth to help prevent the build-up of
sawdust and particles. Do not use chemicals, solvents or abrasive materials.
•
To ensure that the work-piece moves smoothly across the table, periodically apply a coat of paste wax
(not supplied) to the surface of the table.
Lubrication
Lubricate the arm bearings after every 50 hours of use (Fig. 21).
1. Turn the saw on its side and remove the 2 bearing covers.
2. Squirt a generous amount of SAE 20 oil (lightweight motor oil, not
supplied) around the shaft and bearing and let the oil soak in overnight.
3. Repeat the above procedure for the opposite side of the saw.
Blade Removal and Installation
This saw uses pin-end and plain blades. Pin-end blades are faster to install and may
provide faster cutting on a variety of materials, however, are thicker than plain types. The
image shows a pin-end blade on the right and a plain type on the left.
Always install blades with the teeth pointing downward and towards the front of the machine. •
Some blades may stretch slightly when first used – if this occurs, increase tension on the blade. •
Do not bend blades when installing. • Always set proper blade tension. • Use the correct blade for the task
(see instructions on replacement blade packaging for proper use).
Pin-End Blades
1. Remove the table insert (1) – carefully pry up on the
insert to lift it from the table, then rotate and pull it
from the machine.
2. Loosen the tension on the blade by rotating the blade
tension knob (2) left (anti-clockwise) until no tension
remains on the blade.
3. Unhook the blade pins from the lower slotted blade holder (3) and upper slotted blade holder (4) and
remove the blade from the machine.
4. Hook the bottom pin of the replacement blade under the lower slotted blade holder (3), and the top pin
over the upper slotted blade holder (4).
5. Increase tension on the blade by rotating the blade tension knob (2) right (clockwise) until the blade is
straight and "twangs" if you pluck it.
6. Re-install the table insert (1) and ensure that it is sitting flush with the table surface.
1. Remove the table insert (1) – carefully pry up on the
insert to lift it from the table, then rotate and pull it
from the machine.
2. Loosen the tension on the blade by rotating the blade
tension knob (2) left (anti-clockwise) until no tension
remains on the blade.
3. Unhook the blade holders (6) from the lower flat blade holder (3) and
upper flat blade holder (4) and remove the blade from the machine.
4. Loosen the grub screw (5) securing the blade to the blade holders (6),
and remove the blade.
5. Place the ends of the replacement blade into the blade holders (6) and
secure the blade by tightening the grub screws (5). Ensure that the
blade is held centrally and that the blade ends do not protrude from the
holders, as per (7).
6. Hook the bottom blade holder around the lower flat blade holder (3), and
the top blade holder around the upper flat blade holder (4).
7. Increase tension on the blade by rotating the blade tension knob (2) right (clockwise) until the blade is
straight and "twangs" if you pluck it.
8. Re-install the table insert (1) and ensure that it is sitting flush with the table surface.
Some experts believe that the incorrect or prolonged use of almost any
product may cause serious injury or death. To help reduce your risk of
serious injury or death, refer to the information below. For more information,
see www.datastreamserver.com/safety
Consult all documentation, packaging
and product labelling before use. Note
that some products feature
documentation available online. It is
recommended to print and retain the
documentation.
Before each use, check the product for
loose/broken/damaged/missing parts,
wear or leaks (if applicable). Never use a
product with
loose/broken/damaged/missing parts,
wear or leaks.
Products must be inspected and serviced
(if applicable) by a qualified technician
every 6 months. This is based on
average residential use by persons of
average size and strength, and on a
property of average metropolitan size.
Use beyond these recommendations may
require more frequent
inspections/servicing.
Ensure that all users of the product have
completed a suitable industry recognised
training course before being allowed
access to the product.
The product has been supplied by a general merchandise
retailer that may not be familiar with your specific
application or description of application. Be sure to attain
third-party approval from a qualified specialist for your
application before use, regardless of any assurances from
the retailer or its representatives.
This product is not intended for use where fail-safe
operation is required. As with any product (for example,
automobile, computer, toaster), there is the possibility of
technical issues that may require the repair or
replacement of parts, or the product itself. If the possibility
of such failure and the associated time it may take to
rectify could in any way inconvenience the user, business
or employee, or financially affect the user, business or
employee, then the product is not suitable for your
requirements. This product is not intended for use where
incorrect operation or a failure of any kind, including but
not limited to, a condition requiring product return,
replacement, parts replacement or service by a technician
may cause financial loss, loss of employee time or an
inconvenience requiring compensation.
If this product has been purchased in error when
considering the information presented here, contact the
retailer directly for details of their returns policy, if
required.