Sensor data sheet ....................................................................................................................... 94
Revision history .......................................................................................................................... 97
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1 General information
1.1 Concerning the contents of this document
This manual contains information about the installation and commissioning of Baumer PosCon OXH7 sensors
with TCP/IP interface.
It is a supplement to the mounting instructions supplied with each sensor.
1.1 Intended use
The Baumer PosCon OXH7 sensor measures heights of objects. It was especially developed for easy
handling, flexible use, and precise measurement.
1.1.1 Functional principle of triangulation
Read these operating instructions carefully and follow the safety instructions!
The sensor works on the laser triangulation principle.
By means of special optics, a laser beam is enlarged
into a line and projected to the surface of the object to
be measured. Using the multi-lens system, the
reflected light from this laser line is projected onto a
matrix. From this matrix image, a controller calculates
the distance to every individual measuring point.
The measuring value is calculated in accordance with
the selected function. Thanks to the new Baumer
technology, the object height is always output
correctly, independent of the object's position in the
measuring field.
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1.1 Safety instructions
NOTE
Provides helpful operation instructions or other general recommendations.
ATTENTION!
Indicates a potentially hazardous situation. Avoid these situations in order to
prevent any personal injury or damage to the device.
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2 Mounting and connections
5
5
ATTENTION!
Connection, installation, and commissioning may only be performed by qualified
personnel. Protect optical surfaces from moisture and dirt.
2.1 Dimensions
26
LED
9
4,3
7485645
*Optical axis
50
79
4,52
M12 x 1
19
14
M12 x 1
21
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19 mm
2.1 Sensor reference levels
To ensure that the sensor is easy to align during installation, reference levels have been defined. The laser
beam of the sensor runs parallel (//) to level R3 and is at a right angle to levels R1 and R2. Levels R1, R2, and
R3 serve as a reference for sensor alignment during installation. The "Left" and "Right" alignment must also
be observed.
13 mm
Left
Right
Laser
beam
Level R3
Level R2
Level R1
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2.2 Definition of the field of view
The maximum field of view and additional important field of view definitions are described in the following
diagram. The important terms "left" and "right" are to be regarded respectively from the viewpoint of the
connector side of the sensor.
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2.2.1 Blind region
The region from the sensor level R2 up to the start of measuring range Sdc is called the blind region, i.e., the
sensor cannot detect any objects there.
If there are any objects in this region, this can lead to incorrect measurement values.
R2
Object
Blind region
Start of measuring range Sdc
Field of view
range
Measuring
End of measuring range Sde
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2.2.2 Transmitter and receiver axis
The transmitter and receiver axes must not be covered by obstacles, since this could adversely affect precise
measurements.
Transmitteraxis
Laserbeam
Receiver axis:
Prohibited area for
obstacles
Measuring range Mr
Start of measuring
range Sdc
EndofmeasuringrangeSde
19mm
L1
L2
13 mm
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2.2.3 Precise laser alignment with qTarget
The field of view is aligned with the housing reference surfaces at the factory. The beam position in every
sensor is in exactly the same spot, which makes planning and sensor replacement very easy.
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2.3 Mounting
The sensor has four mounting holes for flexible alignment and mounting. The use of 2 M4x35 screws is
recommended for mounting. The tightening torque is max. 1.2 Nm.
Tightening torque
max.= 1.2 Nm
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2.3.1 Installation accessories
To ensure optimal mounting, various mounting brackets are available as an accessory. These brackets fit the
mounting holes of the sensor exactly. The sensor can be shifted and adjusted inside the mounting hole.
Mounting kit for standard installation Order no. 11120705
2.3.1.1
With the mounting bracket for standard installation, the sensor can be mounted quickly and easily at a 90°
angle to the reference surface.
Mountingkit11120705
Contentsofthisset:
-90°mountingbracket
-Threadedplate
-2xsphericalheadscrewM4x35Torx
-1xTorxtoolT20
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Mounting kit for ±30° angled installation with horizontal mounting Order no. 11126836
2.3.1.2
If it is not possible to position the sensor at right angles to the reference surface, the sensor can be mounted
at an inclination angle of ±30° with this mounting kit.
Mountingkit11126836
Contentsofthisset:
-30°mountingbracket,horizontal
-Threadedplate
-2xsphericalheadscrewM4x35Torx
-1xTorxtoolT20
Mounting kit for ±30° angled installation with horizontal mounting Order no. 11126837
2.3.1.3
If it is not possible to position the sensor at right angles to the reference surface, the sensor can be mounted
at an inclination angle of ±30° with this mounting kit.
Mountingkit11126837
Contentsofthisset:
-30°mountingbracket,vertical
-Threadedplate
-2xsphericalheadscrewM4x35Torx
-1xTorxtoolT20
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Reference surface
2.4 Alignment
To achieve as reliable and exact measurement values as possible, the following hints and tips for mounting
should be followed.
2.4.1 The reference surface
If the height of the object is to be measured from a specific surface or if the sensor is to be mounted at an
angle of up to ±30°, then the reference surface must be teached using the Flex Mount function.
The following points must be satisfied for teaching the reference surface:
• The reference surface must be within the measuring range of the sensor (Sdc-Sde)
• The sensor may be inclined at a maximum angle of ±30° to the reference surface
• The "maximum unevenness of the reference surface"1 must not exceed the maximum value
• The length of the reference surface must not be less than the "minimum reference surface length"1
value
Angle
(here = 0°)
NOTE
The reference surface…
• should be as even as possible
• should cover the entire measuring range (width) if possible
• can be teached in using the Flex Mount function
Object
Min. reference
surface length
1
In accordance with chapter Sensor data sheet
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2.4.2 Angled installation (Flex Mount)
The sensor can be installed at an inclination of up to ±30° to the reference surface for the height function. This
is particularly useful when space conditions do not allow any other installation option. See chapter Flex Mount.
After activation of Flex Mount, the sensor axis is no longer relevant. The measurement coordinate system is
now represented by the M and K axes. The height is now measured in the M direction.
0 … -30° +30 … 0°
M
K
Reference surface
Reference point with inclined installation
2.4.2.1
In the case of angled installation, the reference point (0 mm) of the K axis shifts out of the center of the field of
view or the red visible laser line. Due to inclination of the sensor, the two field of view sections, "Width of field
of view left" and "Width of field of view right", are no longer equal in size.
NOTE
This fact is relevant where the position of the
reference point plays a role, e.g., with the Field of
View function. Left Limit and Right Limit are
measured from this point.
M
K
Long
Reference point
Short
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2.5 Connection and commissioning
ATTENTION!
Only carry out wiring work when the device is de-energized.
Incorrect supply voltage will destroy the device!
ATTENTION!
Connection, installation, and commissioning may only be performed by qualified
personnel.
ATTENTION!
The IP protection class is valid only if all connections are connected as
described in the technical documentation.
ATTENTION!
Laser class 1 laser beam according to EN 60825-1:2007. This product can be
operated safely without any additional safety precautions. Nevertheless, direct
contact between the eye and beam should be avoided.
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2.5.1 Pin assignments and connection diagrams
Color Function
Description
Color Function
Description
M12 8
-
pin M12 4
-
pin
M12 8-pin M12 4-pin
5
6
4
8
3
4
Pin 1
Pin 2
Pin 3
Pin 4
Pin 5
Pin 6
Pin 7
Pin 8
7
1
(2)
BN
Z Z
(3)
GN
(4)
power
supply
pushpull
WH = white n.c. Not used
BN = brown +Vs Voltage supply (+15…+28 VDC)
GN = green n.c. Not used
YE = yellow out Switching output, push-pull
GY = gray alarm Alarm output, push-pull
PK = pink n.c. Not used
BU = blue 0V Ground GND
RD = red sync in Synchronization input
YE
GY
WH
PK
RD
BU
(5)
(6)
(8)
(7)
(1)
Z Z
3
2
+Vs
n.c.
out
alarm
n.c.
n.c.
sync in
0V
Pin 1
Pin 2
Pin 3
Pin 4
2
1
BU (2)
OG (4)
Ethernet
WH (1)
YE (3)
WH = white Tx+ TX+ (BI_DA+)
BU = blue Rx+ RX+ (BI_DB+)
YE = yellow Tx- TX- (BI_DA-)
OG = orange Rx- RX- (BI_DB-)
Rx+
Rx-
Tx+
Tx-
NOTE
We recommend that you connect unused cables to GND (0V).
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2.5.2 Connection cables as accessories
M12 8-pin
2.5.2.1
An 8-pin, shielded connection cable (connector) is required to supply the digital inputs/outputs with power.
Baumer connection cables with the following order codes are recommended:
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1
8
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2.5.3 Initial setup of the Ethernet interface on the computer
Assigning an IP address
2.5.3.1
To use the device in your network, you must assign a unique IP address to the device.
1. If you have a DHCP server integrated into your network, the IP address is requested from this server.
No additional manual actions are necessary on your part.
2. If a valid IP address cannot be obtained within 15 seconds, the static IP address is used. When the
device is delivered, this is IP address 192.168.0.250 (subnet mask: 255.255.255.0).
NOTE
To avoid network malfunctions, ensure that each IP address is unique within the network
and has not already been assigned.
Now, link your PC into the same network as the device. If your network does not have a DHCP server, you
may have to adapt the IP address of your PC. With Microsoft® Windows® 7, proceed as follows:
1. Open: Start menu
→ Control Panel → Network and Internet (View network status and tasks) →
Change adapter settings
2. Select your network (e.g., "Local Area Connection") and then the "Properties" entry in the context
menu.
3. Select the "Internet Protocol Version 4 (TCP/IPv4)" entry in the list of elements and then click the
Properties button below the selection list. The following dialog box opens:
Activate the Use the following IP address option and select an address in the range 192.168.0.1-
192.168.0.254 that has not yet been used for the IP address. Enter 255.255.255.0 for the subnet mask
and confirm these settings.
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Identifying an unknown sensor IP address
2.5.3.2
If you do not know the IP address of the sensor, either because it was assigned via DHCP or the information
about the static IP address is no longer available, you can query the IP address in the following way:
1. Open a Windows prompt
2. Execute the command ping OXH7-[identifier].local. Replace [identifier] either with
the eight-digit order number or the MAC address indicated on the sensor. Example: ping OXH7-
12345678.local or ping OXH7-11-22-33-44-55-66.local
3. Read the IP address (here: 192.168.0.250) from the command output:
Ping is executed for OXH7-12345678.local [192.168.0.250] with 32 bytes of
data:
If you do not gain access to the sensor when you specify this IP address, change the IP configuration of your
PC as follows:
1. Enter an IP address that comes either directly before or after the sensor IP address.
2. Enter 255.255.255.0 as the subnet mask.
3. Confirm the setting.
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3 Configuration via the web interface
3.1 The web interface
The device includes an integrated web server which makes available a graphical user interface (GUI). This
enables configuration and evaluation of the data (e.g., of machine control) directly via the browser.
3.1.1 Supported browsers
Due to differences in browser technology, there may be some differences in appearance between browsers
and browser versions or even incompatibilities with the device. In our experience, these incompatibilities
increase with the age of the browser due to a lack of standardization. We cannot test all browsers and their
various releases, so untested browsers may also function with the device.
Supported browsers are Firefox 59 and Chrome 65.
3.1.2 Connecting to the web interface
1. Launch a supported browser
2. Enter the IP address of the sensor in the address line
NOTE
The default IP address is 192.168.0.250
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3.1.3 Web interface overview
1. Sensor IP address
2. Commercial name of detected sensor
3. Selection of active parameter setup that is stored in the sensor
4. Setting the configuration or monitoring options
5. Selection of measurement mode
6. Output of measurement value and signal quality over time
7. Overview of active parameters
8. Status of alarm and switching output. Alarm: Red = Active; switching output: Yellow = Active
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3.2 Monitoring
Output and evaluation of measurement values.
3.2.1 Measurement mode
The measurement mode is selected here to define which values are displayed in the "Result over Time"
diagram. The mode that is currently selected is indicated by a blue line.
The yellow icon indicates the active measurement value of the switching output.
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Avg HEIGHT
Reference
Reference
Reference
Reference
Average height of the object from the reference
surface.
Min HEIGHT
Minimum height of the object from the reference
surface.
Max HEIGHT
Maximum height of the object from the reference
surface.
Delta HEIGHT
Maximum height of the object minus minimum height.
No need to teach the reference surface.
Standard deviation
The standard deviation is a term from the field of statistics or stochastics and is given in σ (sigma). With the
standard deviation it is possible to determine how great the dispersion of values around a mean value is.
Broadly speaking, the standard deviation is the average distance of all measured expressions of a
characteristic from the mean value.
The standard deviation is only useful if you consider measurement values which should actually be identical
but which vary. For the sensor, this means that an even surface is observed vertically (or with active Flex
Mount). The standard deviation is then a measure for the unevenness of the surface. All measuring points
within the preset field of view are taken into consideration.
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Remember
•The standard deviation is a measure for the dispersion of the height values of all measured profile
points in mm.
•It can only be used on a plane that is either vertical with respect to the sensor or is parallel to the Flex
Mount reference.
•The plane must cover the entire field of view in the X direction.
Example
This is a profile of 190 points on an even surface as recorded by the sensor before evaluation (height in mm).
It is a typical line.
The red line represents the mean value, and the green lines each represent 1x standard deviation. The
standard deviation indicates how level the measured line is.
6.6
6.55
6.5
6.45
6.4
6.35
6.3
6.25
6.2
6.15
6.1
1
7
13
19253137434955
Standard deviation: 0.03 mm
Max.–min. = 0.157 mm
61677379859197
103
109
115
121
127
133
139
145
151
157
163
169
175
181
187
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3.2.2 Result over time
Measurement values
3.2.2.1
The diagram displays the measurement values (blue) within the adjustable "timeframe". The gray background
and gray line display the switching output window and switching point respectively.
Signal quality/switching output
3.2.2.2
The colored bar underneath the diagram displays either the signal quality or the switching output. This can be
set by the user via the button.
Signal quality
Green: Valid signal
Yellow: Weak signal
Red: No signal (no valid measurement value)
Switching output
Yellow: Switching output is active/high
Gray: Switching point is inactive/low
Save/Pause
3.2.2.3
Activating "Pause" freezes the diagram. During "Pause", you can click the disk icon to save the displayed
measurement values to the PC in .csv format.
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3.3 Parametrization
All application-specific settings are made here.
1- Result over time
2- Profile
3- Active parameter adjustment
4- Drag & drop lines
5- Selection Result over time & Profile or Result over time & Camera picture
3.3.1 Result over time & profile
Result over time
3.3.1.1
As in Monitoring mode, the diagram displays the measurement values (blue) within the adjustable
"timeframe". The gray background and gray line display the switching output window and switching point
respectively. The colored bar underneath the diagram displays the signal quality or the switching output.
Green: vaild signal
Yellow: low signal
Red: no signal (No valid measurement value)
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Here, the switching output can be adjusted using the yellow lines; these changes take effect immediately. With
the tools on the right side the displayed diagram can be saved or analyzed.
Profile
3.3.1.2
The diagram displays the profile points of the object. The field of view is shown in gray. Here, the field of view
can be restricted using the yellow lines; these changes take effect immediately.
Camera picture
3.3.1.3
Output of the unfiltered camera image. For example, unwanted reflections can be detected and the alignment
can be optimized.
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3.3.2 Active parameters
Data Acquisition
3.3.2.1
3.3.2.1.1 .3.2.1.1isi t
To improve sensitivity to dark objects, the exposure time can be increased. This also changes the measuring
repeat time.
Light object: Short exposure time for light, shiny, and reflective surfaces such as metal or white objects, for
example.
Dark object: Longer exposure time and therefore slower measuring frequencies for plastics or black materials,
for example.
3.3.2.1.2 Trigger mode
For setting the measuring intervals.
Free running
Measurement with the max. possible frequency, which may vary depending on the application. The sensor
measures continuously.
Interval
Measurement cycle with fixed internal interval (time in ms). The constant measuring frequencies that can be
achieved are slower than the non-constant frequencies in free-running mode. The interval must be set
accordingly.
NOTE
Sometimes, shiny surfaces may require a longer exposure time.
NOTE
- If Sync-In (pin 8) is connected, free-running mode (or interval mode) runs when Sync-In is set to low
- If Sync-In is not connected, free-running mode (or interval mode) runs continuously
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Sync
-
In Level
Measurement
NOTE
Single shot
A single measurement is triggered with the falling edge of an external trigger signal at the Sync-In. This
measurement value is held at the outputs until the next falling edge. The measuring frequencies that can be
achieved are only half as high as in free-running mode.
Sync-In
The measurement and signal output can be interrupted with the Sync-In input by connecting with high. As long
as Sync-In is on high, the sensor delays the next measurement (hold) and reduces the power of the laser
beam.
• The sensor checks Sync-In before every measurement
• The previous measurement cycle is always completed first, even if Sync-In is on high
• During the waiting time (Hold), the power of the laser beam is reduced
• While Hold is at high, all outputs are frozen at their last state
• To return the sensor to measurement mode, Sync-In must be set from high to low
• Sync-In must remain on low for at least 5 µs in order for the sensor to begin measuring again
Sync-In low 0…2.5 V Run
Sync-In high 8 V…UB (operating voltage) Hold
Application example: Reciprocal influence
Only the laser beam of Sensor 1 may be in the field of view of Sensor 1. The laser of Sensor 2 must not
influence Sensor 1.
If it is not possible to prevent several sensors from affecting each other through appropriate installation,
however, the sensors affecting each other can be operated asynchronously using the Sync-In cable. The
superordinate control generates the signals for this.
As soon as the Sync-In is set to high (Hold), all output functions are frozen at their
last state until the next measurement.
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Measurement in case of Sync-In low:
Every time before a laser pulse is transmitted, the sensor checks the level at Sync-In. If it is low, the sensor
immediately begins the next measurement.
High
Low
High
Low
High
Low
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Sync-In low to high:
1 ms or 3 ms
(White/black object)
If the Sync-In level is on high, the sensor always finishes its initiated measurement and then holds off on
doing the next measurement. All outputs are held (hold function).
High
Low
High
Low
High
Low
Hold function
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1 ms or 3 ms
(White/black object)
Sync-In high to low:
To return the sensor to measurement mode, Sync-In must be set from high to low. Sync-In must remain on
low for at least 5 µs in order for the sensor to begin measuring again.
If Sync-In switches from high to low level, the response time increases in the first measurement cycle by 5 µs.
5 µs
High
Low
High
Low
High
Low
Measurement cycle 2 Measurement cycle 1
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Field of view
3.3.2.2
Within the field of view function, the sensor can be installed at an angle or the field of view can be restricted.
3.3.2.2.1 Mounting assistant
The installation conditions can be checked using the mounting assistant. The angle of inclination as well as
the distance to the reference surface are output.
Left
Right
Distance
Measured
(in mm)
angle
value
(in °)
Reference
surface
Reference axis
End of measuring
range Sde
The mounting assistant is dependent on the set field of view.
Example:
Angle:20.00°Distance:134.3mm
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3.3.2.2.2 Flex Mount
The reference surface is teached with Flex Mount. This enables the sensor to correctly calculate the height of
objects, taking account of its mounting angle and the distance to the reference surface. This function is
recommended to ensure the correct calculation of the object height in relation to the reference surface.
Flex Mount angled
installation
NOTE
As soon as Flex Mount is
Angle +30 … 0°
activat, the field of view is
reset to the maximum field of
view).
Distance from the
reference surface
M
K
Reference surface
Distance from the
reference surface
With Flex Mount, the inclination angle and the distance from the reference surface are automatically detected
and saved in the sensor memory so the coordinate system can be rotated correctly. With respect to teaching,
it is important that the teached-in surface is even and covers as much of the entire measuring range of the
sensor as possible.
Flex Mount is used if…
- a standard installation (right angle to the reference surface or the object) is not present
- the reference surface is closer to the sensor than the end of the measuring range Sde
- the reference surface is to be automatically teached and/or shifted in height
- the background is to be suppressed
Effects
- The coordinate system is rotated
- The reference surface is teached; the original sensor reference point is no longer valid
- Objects below the reference surface are ignored
- The axes are no longer referred to as X and Z, but as M and K
- The field of view is reset to the maximum field of view
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The sensor is aligned with the reference surface. The reference surface must be within the sensor's field of
view (distance from sensor to reference surface less than distance from sensor to end of measuring range
Sde).
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Conditions while teaching Flex Mount
The following four conditions must be met during the reference surface teaching process. The teaching
process cannot be started until all errors have been eliminated.
Error description Error correction
Distance between sensor and reference surface not
correct. The reference surface must be within the
Correct distance between sensor and
reference surface.
measuring range1.
The inclination angle of the sensor to the reference
Correct inclination of the sensor.
surface is too large. Maximum inclination angle ±30°.
The reference surface is too uneven. The
unevenness must not exceed the "max. reference
Use an auxiliary plate during the
teaching process.
surface unevenness"1.
The length of the reference surface is too small. It
must conform to the "minimum reference surface
length"1.
Remove objects from the field of view or
use an auxiliary plate during the teaching
process.
1
In accordance with chapter Sensor data sheet
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Reference
Reference surface
With "Reference", it is possible to shift the reference surface in both directions following the teaching process.
This enables, for example, the thickness of the auxiliary plate required during teaching to be deducted again,
or the reference surface to be suppressed.
Example using an auxiliary plate
To compensate for unevenness in the reference surface, a temporary auxiliary plate can be used for the
teaching process.
This plate should be as flat as possible and must conform to the "minimum length of reference surface"1. The
plate must be positioned parallel to the reference surface below it. The thickness of this plate is not important
as long as it is within the field of view of the sensor. The thickness of the auxiliary plate can be deducted again
at the end of the process using "Reference".
Auxiliary plate
Teach-in reference surface
Reference = Thickness of the auxiliary
plate
This is the redefined reference surface, everything below it is suppressed
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Example: Suppressing the reference surface
Shifting the reference surface upward enables the reference surface that was originally teached to be
suppressed.
New position of the reference surface. Everything below is suppressed.
Reference = Shifting the teached-in reference surface (-x mm)
Example:
When using the Delta Height functions (maximum height of the object minus minimum height), the teach-in
reference surface compromises the measurement result.
By setting a reference of -5 mm, the reference surface is placed over the reference surface that was originally
teached, suppressing it and preventing it from having an effect on the measurement result.
NOTE
If the reference surface is not to be shifted, the reference must be 0 mm.
Teached-in reference surface
NOTE
As soon as Flex Mount is active, the field of view is reset to the maximum field of
view).
Reset
"Reset" switches off the Flex Mount function.
If Flex Mount is reset, "angle" = 0° and "distance" = end of measuring range Sde1 are set.
NOTE
As soon as Flex Mount is reset, the field of view is reset to the maximum field of view).
1
In accordance with chapter Sensor data sheet
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Right Limit
( mm)
Left Limit
Rig
ht Limit
( mm)
Left Limit
90° installation
Angled installation (Flex Mount)
Reference surface
Reference line
(Middle of field
Reference line
Reference
Reference
Field of view
Field of view
NOTE
3.3.2.2.3 Field of view limits
All measurement values outside the set field of view are ignored. This is particularly useful if, for example, the
field of view contains an unwanted object that is not to be detected.
The field of view is adapted by software so the width of the visible laser beam does not change.
For full flexibility, every value in the field of view can be individually adjusted. The modified field of view need
not be symmetrical. Even a single limit, e.g., Left Limit, can be restricted.
Left Right
Left
Right
(Middle of field
limited
limited
(teached)
( mm)
( mm)
NOTE
If a reference surface is teached with Flex Mount, the reference point of that teached level
represents 0. Left Limit and Right Limit are specified from there.
The minimum width of the field of view (Left Limit to Right Limit) must be
at least 2 mm.
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Set FOV to Max
Resets all restrictions of the field of view back to the default settings (maximum field of view).
NOTE
If a new reference level is teached with Flex Mount, the preset left and right limits
are deleted and the modified field of view is reset to the maximum field of view.
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NOTE
3.3.3 Outputs and filters
With Pin 4 (out), the user has a configurable switching output.
Pin 4 becomes active as soon as the defined value (threshold or window) is exceeded or not reached (active
high or active low depending on the setting).
For a reliable switching signal, there is an adjustable hysteresis.
Window Point
Hysteresis
Hysteresis
Reference surface
Switch point P1
0 mm
Hysteresis
Window
Reference surface
Switch point P2
Switch point P1
0 mm
Switching output
3.3.3.1
Whether the switching output (Pin 4) is to be operated in point mode (switch point P1) or in window mode
(switch point P1 and switch point P2) is defined here.
Switch point P1 must be larger than switch point P2.
The window must be larger than the "minimum switching window" specified in the data sheet1.
3.3.3.1.1 Polarity
The output level can be inverted with active high or active low here.
It is not recommended to set switch points equal to field of view limits. In
combination with the hysteresis this results in a complex switching behavior.
1
In accordance with chapter Sensor data sheet
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Precision filter
3.3.3.2
Activating filtering can reduce noise and thus increase resolution and repeat accuracy.
Standard = normal resolution12
High = resolution is approximately twice as high12, measuring rate is reduced
Very high = resolution about three times as high12, measuring rate is reduced
3.3.3.2.1 Influences of the filter
The higher the precision is set, the more response times and release times increase, which means that the
response time for moving objects slows down. The measuring frequency is not affected by the use of this
filter.
The precision filter works with moving median as well as moving average filters.
3.3.3.2.2 Moving median
The median of a finite list is the measurement with the middle measurement value of a string of numbers (e.g.,
median of {3, 3, 5, 9, 11} is 5). The number of measurement values saved in an array is called the number of
measurement values, e.g., {3, 3, 5, 9, 11} corresponds to 5 measurement values. When a new measurement
value is added, the oldest is removed (moving filter). A sudden change in measurement values will only lead
to a change after half of the saved number of measurement values (e.g., number of measurement values = 5
means that the measurement value at the output is only affected after 3 measurement values).
This diagram shows the effects of the median (number of measurement values 5). The filter is used to
suppress measurement errors. The output only changes after a defined number of measurement values
(number of measurement values/2). The measuring frequency is not affected by this filter, but the response
time is.
1
In accordance with chapter Sensor data sheet
2
Depending on the object to be measured
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3.3.3.2.3 Moving average
The output value of the moving average filter is the average of the defined number of measurement values
which have been saved. When a new measurement value is added, the oldest is removed (moving filter).
As shown in the diagram, the moving average evens out the output value. In contrast to the median filter, it is
possible that with the moving average, the displayed measurement values were never measured as such. The
measuring frequency is not affected by this filter, but the response time is.
Number of measurement values required until the correct measurement value is displayed:
- When set to "High", the distance must be stable for 4 + 16 measurement values before the correct
value is displayed
- When set to "Very high", the distance must be stable for 8 + 128 measurement values before the
correct value is displayed
Example
Calculate the response time with a measuring frequency of 500 Hz
1 / 500 Hz = 0.002 s
Median = 7 / 2 (formula: measurement values / 2 ) = 4
Average = 16
Response time = 0.002 * (4 + 16) = 0.04 s = 40 ms
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Hysteresis
3.3.3.3
The hysteresis is the difference between the switch on threshold and the switch off threshold, and is specified
as a value in mm. Without hysteresis H, objects in the border area of the switching point could lead to a
toggling of the switching output. For reasons of reliability, the use of hysteresis is recommended (at least as
great as the resolution of the sensor).
The hysteresis can be located before (negative hysteresis) or after (positive hysteresis) a switch point.
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Behavior of the switching output for point mode
Active low
Active low
Example: Hysteresis positive
Measuremen
t value
Level
Example: Hysteresis negative
Measuremen
t value
Level
Switch point P1
Switch point P1
Hysteresis
High
Low
Hysteresis
High
Low
Level
Level
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Behavior of the switching output for Window mode
Active high
Active high
Example: Hysteresis positive
Measuremen
t value
Window
Level
Example: Hysteresis negative
Measuremen
t value
Window
Level
Switch point P1
Switch point P2
Switch point P1
Switch point P2
High
Low
High
Low
Hysteresis
Hysteresis
Level
Hysteresis
Hysteresis
Level
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Alarm output (not adjustable)
3.3.3.4
The alarm output cannot be adjusted and is output as a push-pull signal (active high).
Situation Red LED Alarm output out2
No object inside the measuring range On High
Signal gain reached Off Low
Signal gain not reached Flashes (8 Hz) Low
NOTE
There is no excess gain hysteresis, which is why rapid switching between alarms can occur.
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3.3.3.4.1 Behavior of the alarm output
If there is no object inside the measuring range, the sensor will retain the last valid measurement value. The
alarm output is high during this time.
Save parameters
3.3.3.5
The parameter changes can be stored in one of three parameter setups in the sensor so that the settings are
also available once the sensor has been restarted.
"Unsaved parameters" means that changes were made without saving them in one of the parameter setups.
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3.4 Device Configuration
The device-specific settings are made here.
3.4.1 Sensor Info
Displays important sensor information such as the serial type, serial number, and P-Code.
NOTE
Note: This information should be made available in the event of a service request.
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3.4.2 Network
Choice between static and dynamic address configuration using DHCP. If DHCP fails, the static address is
used.
Static IP address
3.4.2.1
The device uses a set IP address. This requires the IP address, subnet mask, and the standard gateway to be
specified.
DHCP (Dynamic Host Configuration Protocol)
3.4.2.2
If a DHCP server is integrated in the same network, the IP address is determined from there. If this does not
happen within a specific time and a timeout occurs, the set IP address specified below is used.
3.4.3 Time Synchronization
Activation/deactivation of the NTP synchronization. If activated, the sensor synchronizes its internal clock with
the defined network time server.
The time stamps for the measurement values are set based on the synchronization. The time basis is UTC.
Note: The daylight saving time functionality is not supported.
3.4.4 Process Interface
Activate or deactivate the Modbus TCP and OPC UA functionality by toggling the "on / off" button. When set to
"off", the sensor no longer responds to requests via this protocol.
3.4.5 Parameter Setup Overview
Displays the stored values for the parameter setups. The parameter setups are presented in a general
overview here.
3.4.6 Update Web Interface & Factory Reset
A new web interface can be uploaded and the factory settings reset here.
Displays the web interface version and date. "Update Web Interface" updates the web interface if a new
version has been released.
Activating "Factory Reset" resets the device to the factory settings.
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4 Communication via the process interfaces
4.1 Introduction
In addition to the configuration option via the integrated web server, the sensor supports Modbus TCP and
OPC UA – two standardized automation technology protocols for configuring and retrieving measurement
values.
4.1.1 Dependencies
The sensor supports one client connection for each protocol. Read access via the protocols is possible at any
time. Write access is only permitted once the sensor has been moved to Configuration mode via the
respective interface. Only one interface can be in Configuration mode at one time. The measuring frequency
that can be achieved may be reduced in such cases.
4.1.2 Description of the commands
See chapter "Configuration via the web interface".
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4.2 Modbus TCP
Modbus TCP is a protocol with a long history which is supported by a large number of programmable logic
controllers as standard or which can easily be retrofitted using a software module. Libraries for various
programming languages are available for PC-based systems. The standard is freely available on the website
of the Modbus Organization (http://www.modbus.org).
4.2.1 Protocol parameters
The Modbus TCP server integrated in the sensor (Modbus TCP slave) can be addressed using the following
parameters:
• TCP port no.: 502
• Modbus TCP unit identifier: 1
4.2.2 Mapping the sensor functionality to the Modbus data model
The sensor functionality can be accessed by reading or writing entries in the "Discrete inputs", "Input
registers", and "Holding registers" tables. The following Modbus function codes (FC) are supported here:
• Read Discrete Inputs (FC 02)
• Read Input Registers (FC 04)
• Read Holding Registers (FC 03)
• Write Single Holding Register (FC 06)
• Write Multiple Holding Registers (FC 16)
The three tables are independent of one another, meaning that the same address can represent a different
functionality in the different tables. The number of the register to be read or written with a Modbus command
must match the length specified for the respective sensor functionality. It is not possible to read or write just
some of the parameters.
If the data type of a sensor parameter is wider than a 16-bit Modbus register, the parameter is split across
several Modbus registers. In such cases, the lower-value bits are placed on the lower address and the highervalue bits on the higher address.
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4.2.3 Modbus TCP commands: Holding register
1
1
2
1
4
4
4
1
1
1
4
4
1
1
8
1
1
4
2
11
8
1
1
1
1
1
0
1
Overview of index commands for holding register function 03/6/16
Enter Config Mode
Leave Config Mode
Session Timeout
DHCP Client State
Set IP Address
Set Subnet Mask
Set Gateway Address
Store Eth Parameters
OPC UA State
Time Sync Mode
NTP Server 1
NTP Server 2
Exposure Time
Precision
Field of View
Set Field of View to MAX
Reset Flex Mount
Flex Mount
Teach Flex Mount
Switching Output Configuration
Trigger Mode
Laser On/Off
Store Setting
Load Setting
Reset Setting
Sensor Reset
Address 0 – Enter Config Mode
4.2.3.1
Writing any value to this register sets the sensor to Configuration mode. The write command fails if the sensor
has already been set to Configuration mode via another interface.
Function
Address
Length
Access
Address Parameter description
0
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Enter Config Mode: uint16_t
Holding register (FUNCTION 03/06/16)
Write Only
Data type
Page 55
1
1
2
2
10
1
The command does not care which number is written.
Address 1 – Leave Config Mode
4.2.3.1
Writing any value to this register exits Configuration mode provided it has previously been requested via this
interface.
Function
Address
Length
Holding register (FUNCTION 03/06/16)
Access
Address Parameter description
1
4.2.3.1
The Session Timeout is the timeframe after which the sensor automatically leaves the Configuration mode
requested via Modbus TCP if no further command has been received in the meantime.
Function
Address
Length
Address Parameter description
2
3
Leave Config Mode:
The command does not care which number is written.
Activates or deactivates the DHCP client.
Function
Address
Length
Address Parameter description
10
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DHCP State
0: Not Active / 1: Active
Holding register (FUNCTION 03/06/16)
Data type
uint16_t
Page 56
11
4
15
4
19
Address 11 – Set IP Address
4.2.3.1
Shadow register for setting the sensor's IP address. Once this entry has been written, the subnet mask and
the standard gateway address can still be set. The changes are only activated once the "Store Ethernet
Parameter" command has been executed.
Function
Address
Length
Access Write Only
Address Parameter description
Holding register (FUNCTION 03/06/16)
Data type
11
12
13
14
4.2.3.1
Shadow register for setting the sensor's subnet mask. Once this entry has been written, the IP address and
the standard gateway address can still be set. The changes are only activated once the "Store Ethernet
Parameter" command has been executed.
Function
Address
Length
Access Write Only
Address Parameter description
15
16
IP Address Byte 0
IP Address Byte 1
IP Address Byte 2
IP Address Byte 3
Address 15 – Set Subnet Mask
Holding register (FUNCTION 03/06/16)
Subnet Mask Byte 0
Subnet Mask Byte 1
uint16_t
uint16_t
uint16_t
uint16_t
Data type
uint16_t
uint16_t
17
18
4.2.3.1
Shadow register for setting the sensor's standard gateway address. Once this entry has been written, the IP
address and the subnet mask can still be set. The changes are only activated once the "Store Ethernet
Parameter" command has been executed.
Function
Address
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Subnet Mask Byte 2
Subnet Mask Byte 3
Address 19 – Set Gateway Address
uint16_t
uint16_t
Holding register (FUNCTION 03/06/16)
Page 57
Length
4
50
1
Access Write Only
Address Parameter description
Data type
19
20
21
22
4.2.3.1
Writing any value to this register activates the preset IP configuration.
Function Holding register (FUNCTION 03/06/16)
Address 27
Length 1
Access Write Only
Address Parameter description Data type
27 Store Ethernet parameters:
Vendor Information
Device Information
Frontend Version
Read Eth Config
MAC Address
Support E-Mail
Get Field of View Limits
Get Flex Mount Limits
Get All Measurements
Get Teachable Range
Live Monitor
Unsaved Config
Active Setting Number
Get Setting 1
Get Setting 2
Get Setting 3
108 Get Block Mode Memory 0
108 Get Block Mode Memory 1
108 Get Block Mode Memory 2
108 Get Block Mode Memory 11
108 Get Block Mode Memory 12
108 Get Block Mode Memory 13
108 Get Block Mode Memory 14
108 Get Block Mode Memory 15
108 Get Block Mode Memory 16
108 Get Block Mode Memory 3
108 Get Block Mode Memory 4
108 Get Block Mode Memory 5
108 Get Block Mode Memory 6
108 Get Block Mode Memory 7
108 Get Block Mode Memory 8
108 Get Block Mode Memory 9
108 Get Block Mode Memory 10
Address 0 – Vendor Information
4.2.4.1
In the vendor information, the Baumer ID and the vendor name are stored and returned.
Function
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Input register (FUNCTION 04)
Page 65
Address
0
33
40
46
90
5
6
Length
Address Parameter description Data type
0-32
4.2.4.1
The device information contains the device ID, product ID, the sensor type, and the serial number.
Function
Address
Length
Address Parameter description
40-44
45-77
78-84
4.2.4.1
Returns the version of the website.
Function
Address
Vendor Name
Address 40 – Device Information
Input register (FUNCTION 04)
Product ID
Sensor Type
Serial Number
Address 90 – Frontend Version
Input register (FUNCTION 04)
STRING[65]
Data type
STRING[9]
STRING[65]
STRING[15]
Length
Address Parameter description
90-94
4.2.4.2
The Ethernet configuration contains the IP address, subnet mask, and gateway address.
Function
Address
Length
Address Parameter description
100-101 IP Address
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Data type
uint16_t
uint16_t
uint16_t
uint16_t
uint16_t
uint16_t
Address 130 – Support E-Mail
4.2.4.1
E-mail address which the web frontend can show as a contact address
Function
Address
Length
Address Parameter description
40-55
Support E-Mail Address
Input register (FUNCTION 04)
130
Data type
STRING[32]
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Page 67
Address 150 – Field of View Limits
10
6
19
4.2.4.2
Returns the measurement range limits.
Function
Input register (FUNCTION 04)
Address
Length
Address Parameter description
150-151 Minimum Left Limit [mm]
152-153 Maximum Right Limit [mm]
154-155 Maximum Height [mm]
156-157 Minimum Width [mm]
158-159 Minimum Height [mm]
Address 180 – Flex Mount Limits
4.2.4.3
Returns the limits of the Flex Mount.
Function
Address
Length
Address Parameter description
150
Input register (FUNCTION 04)
180
Data type
float32_t
float32_t
float32_t
float32_t
float32_t
Data type
180-181 Minimum Distance:
For a linear movement of the reference system on z-axis
[mm]
182-183 Maximum Distance:
For a linear movement of the reference system on z-axis
[mm]
184-185 Maximum Rotation Angle:
This is the maximum for clockwise and counterclockwise
rotations [deg]
Address 200 – Get All Measurements
4.2.4.4
This command returns all measured and calculated values within one cycle including the trigger time stamp.
Function
Address
Length
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Input register (FUNCTION 04)
200
float32_t
float32_t
float32_t
Page 68
14
Address Parameter description
Data type
200
201
202
203-204 Average [mm]
205-206 Max [mm]
207-208 Min [mm]
209-210 Delta [mm]
211-212 Standard Deviation [mm]
213-214 Measurement Rate [Hz]
215-216 Time Stamp [sec]
217-218 Time Stamp [usec]
Status
Quality
SwitchOut OR AlarmOut:
SwitchOut -> 0x0001
AlarmOut -> 0x0002
0: Nothing
1: Switch Out
2: Alarm Out
3: Switch and Alarm Out
uint16_t
uint8_t
uint16_t
float32_t
float32_t
float32_t
float32_t
float32_t
float32_t
uint32_t
uint32_t
Address 250 – Get Teachable Range
4.2.4.1
Returns the min./max. range which the switching points can be set to.
Function
Address
Length
Address Parameter description
250-251 Min SP1
252-253 Max SP1
254-255 Min SP2
256-257 Max SP2
258-259 Min Hysteresis [mm]
260-261 Maximum Hysteresis [mm]
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Input register (FUNCTION 04)
250
Data type
float32_t
float32_t
float32_t
float32_t
float32_t
float32_t
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262-263 Minimal Distance between Switch Points
4
1
1
29
Address 300 – Live Monitor
4.2.4.1
Returns the rotation angle and the distance from the sensor. The data is only available if the sensor is in
Configuration mode.
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Input register (FUNCTION 04)
410
Data type
int32_t
uint32_t
Page 70
414
29
Exposure Time [us]
uint16_t
415
416-417 Range Left [mm]
418-419 Range Right [mm]
420-421 Range Offset [mm]
422-423 Range Height [mm]
424-425 Rotation Angle [deg]
426-427 Distance [mm]
428-429 Switch Point 1 [mm]
430-431 Switch Point 2 [mm]
432-433 Switch Mode
434-435 Hysteresis Width [mm]
436-437 Measurement Value (Switching Output)
438
4.2.4.3
The sensor supports three settings (1, 2, 3) which hold an entire configuration. These settings can be stored,
loaded, and reset.
Function
Precision
Polarity
Address 450 – Get Setting 2
Input register (FUNCTION 04)
uint16_t
float32_t
float32_t
float32_t
float32_t
float32_t
float32_t
float32_t
float32_t
int32_t
float32_t
int32_t
uint16_t
Address
Length
Address Parameter description Data type
450-451 Trigger Mode int32_t
452-453 Fixed Trigger Time [us] uint32_t
454 Exposure Time [us] uint16_t
455 Precision uint16_t
456-457 Range Left [mm] float32_t
458-459 Range Right [mm] float32_t
460-461 Range Offset [mm] float32_t
462-463 Range Height [mm] float32_t
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518 Polarity uint16_t
Address 600-2436 – Block Mode Memory
4.2.4.1
To enable all measurement values to be retrieved in full with the maximum measurement rate, all
measurement values are stored in a buffer containing up to 100 entries. When accessing the input register
with address 600, the content of the buffer is copied to the Modbus TCP output buffer. From here, the content
can then be retrieved sequentially in multiple sub-blocks. Each sub-block contains six measurement values.
0: Nothing
1: Switch Out
2: Alarm Out
3: Switch and Alarm Out
2-3 Average [mm] float32_t
4-5 Max [mm] float32_t
6-7 Min [mm] float32_t
8-9 Delta [mm] float32_t
10-11 Standard Deviation [mm] float32_t
12-13 Measurement Rate [Hz] float32
14-15 Time Stamp [sec] uint32_t
16-17 Time Stamp [usec] uint32_t
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4.3 OPC UA
OPC UA is a mature and convenient protocol which was specially developed to meet automation technology
requirements. The client functionality required is already partially supported by programmable logic
controllers. Various software libraries are available for PC-based systems. Further information is available on
the website of the OPC Foundation (https://opcfoundation.org). An example of how a freely available OPC UA
client can be used is described below.
4.3.1 Commissioning with the UaExpert OPC UA Client
The UaExpert software described can be acquired from https://www.unified-automation.com/downloads/opc-
ua-clients.html once you have logged into the site.
Interface
4.3.1.1
Adding a sensor
4.3.1.2
Click "Add Server".
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Expand "Custom Discovery" and select "<Double click to Add Server…>"
Enter the IP address of the sensor here and click OK to confirm.
opc.tcp://192.168.0.250
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The sensor appears with the IP address. Click OK to confirm.
opc.tcp://192.168.0.250
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The sensor now appears in the top left-hand window under "Project" and can be connected by right-clicking
and selecting Connect.
The sensor is now connected and can be used. The function tree was read from the sensor and is displayed
in the left-hand window under "Address Space".
As soon as InitLock has been activated, settings can be made on the sensor.
Example: The precision should be set to Standard (measurement without filtering):
ActiveParameterSetupPrecision
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The value can now be set under "Value".
Double-click on this and change.
Double-click and adjust using the
dropdown menu
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Reading measurement values
4.3.1.5
Under MeasurementMeasurementValues
Click on the required measurement value here, e.g., Average.
The "Attribute" window on the right outputs all relevant values for this property.
The measurement value is found under "Value". Clicking "Refresh" updates the measurement value.
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4.3.2 Structure and description of the OPC UA commands
Sensor function tree
4.3.2.1
Unlocking
4.3.2.2
In order to configure the sensor, this must be unlocked using a command.
Right-click on "InitLock" and then execute with "Call".
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Page 80
Click "Call" again to unlock the sensor.
Settings can now be made (write).
ActiveParameterSetup
4.3.2.3
Output of the active sensor parameters.
OPC UA command Explanation
ExposureTime Exposure time: light/dark object
FieldOfView Field of view limits: field of view height,
high, very high
ResetFlexMount Reset Flex Mount to default settings
SetFieldOfViewToMax Reset field of view to maximum values
SwitchingOutputConfigur
ation
Make settings for the switching output:
hysteresis, polarity, threshold/window, set
switching points
TeachFlexMount Activate Flex Mount; teach in the new
reference surface
TriggerConfiguration For setting the measuring intervals. Free
running, single shot, or interval
UnsavedParameterSetup True if the currently active configuration
has not yet been saved in nonvolatile
(permanent) memory
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CommunicationSettings
4.3.2.4
Output of the communication settings.
Identification
4.3.2.5
OPC UA command Sensor command
Ethernet Output of MAC address
Ip Output and modification of IP address,
gateway, subnet mask, and DHCP
server.
ModbusTCP Switching on/off the Modbus interface by
setting 0=Off or 1=On
OPC UA command Sensor command
ProductId Output of the article/order number of the
sensor
Lock
4.3.2.6
OPC UA command Sensor command
BreakLock Not implemented
ExitLock Leave Configuration mode
InitLock Set sensor to Configuration mode,
enabling settings to be changed
Locked Specifies whether the sensor is currently
in Configuration mode
LockingClient Specify which interface was used to set
the sensor to Configuration mode
LockingUser Not implemented
RemainingLockTime Not implemented
RenewLock Not implemented
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Measurement
4.3.2.7
Output of the sensor measurement values.
OPC UA command Sensor command
AlarmOutput Output of alarm output – active yes/no
Average Output of the average
ConfigModeActive The measurement value was determined
Delta Output of the delta value
Max Output of the maximum value
MeasurementRate Output of the measurement rate in Hz
Min Output of the minimum value
Quality Output of the signal quality 0 = Valid signal,
StandardDeviation Output of the standard deviation
SwitchingOutput Output of switching output – active yes/no
TimelsSynchronized The time stamp of the measurement is
MeasurementValuesBlock The last 100 measurement values are
when the sensor was in Configuration mode
1 = Low signal, 2 = No signal
based on the time synchronized via NTP
saved with a time stamp and can be
retrieved if necessary. When new
measurement values are saved, the oldest
measurement value is deleted first.
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MethodSet
OPC UA command
Sensor command
4.3.2.8
List of all methods made available by the sensor
FactoryReset Reset the factory settings
LoadParameterSetup Load stored parameter setup 1-3. The value 1-3
ResetFlexMount Deactivate Flex Mount
ResetParameterSetup Delete stored parameter setup 1-3. The value 1-
SetFieldOfViewToMax Reset the field of view to the maximum value
SetIpParameters Modify IP address, subnet mask, and standard
StoreParameterSetup Store active parameters in parameter setup 1-3.
TeachFlexMount Teach Flex Mount. The value of the reference
Model Output of the model name
must be specified
3 must be specified
gateway
The value 1-3 must be specified
thickness can be specified.
If the conditions for Flex Mount are not met, an
error is returned and Flex Mount is not activated
50000 = Distance not within permitted range
50001 = Angle not within permitted range
50002 = Evenness not within permitted range
50003 = Segment length not within permitted
range
50004 = Reference data not valid
50005 = No reference data available
MountingAssistant
4.3.2.9
Check of the installation conditions.
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OPC UA command Sensor command
LaserOn Switch laser on/off
MountingPosition Output of the current mounting angle and
the distance to the reference surface.
These values can only be read if the sensor
is in Configuration mode
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4.3.2.10
ParameterSet
Summary of all sensor parameters. These can be displayed or set here.
OPC UA command Sensor command
ActiveParameterSetupNumber Specifies which parameter setup was
ExposureTime Exposure time: light/dark object
FieldOfView Values for field of view
FlexMount Angle and distance for Flex Mount
IpAddress IP address
LaserOn Laser on/off
MacAddress MAC address
MeasurementValues Output of all current measurement values
MeasurementValuesBlock Output of the last 100 measurement
ModbusActive Modbus on/off
MountingPosition Mounting assistant: current mounting
NtpServer1 IP address for NTP (Network Time
NtpServer2 IP address for NTP (Network Time
ParameterSetup1 Parameter setup 1
ParameterSetup2 Parameter setup 2
ParameterSetup3 Parameter setup 3
Precision Standard/high/very high precision
ProductId Article/order number
StandardGateway Standard gateway
SubnetMask Subnet mask
SwitchingOutputConfiguration Switching points and hysteresis
TimeSyncMode Internal or NTP time synchronization
TriggerConfiguration Trigger mode: free running, single shot, or
UnsavedParameterSetup True if the currently active configuration
UseDhcp Use DHCP ( Dynamic Host Configuration
loaded most recently and which will be
reloaded following an interruption to the
power supply
values
angle and distance to the reference
surface
Protocol) server 1
Protocol) server 2
interval
has not yet been saved in nonvolatile
(permanent) memory
Protocol)
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OPC UA command
Sensor command
4.3.2.11
ParameterSetups
The parameter setups stored on the sensor can be displayed or loaded here.
ActiveParameterSetupNumber Number of the active parameter setup 1-3
LoadParameterSetup Load the stored parameter setup 1-3. The
value 1-3 must be specified
ResetParameterSetup Delete stored parameter setup 1-3. The
value 1-3 must be specified
StoreParameterSetup Store active parameters under parameter
StoredParameterSetups Display or adjust parameter setups 1-3
UnsavedParameterSetup True if the currently active configuration
setup memory location 1-3. The value 1-3
must be specified
has not yet been saved in nonvolatile
(permanent) memory
4.3.2.12
TimeSynchronization
Settings for time synchronization
OPC UA command Sensor command
NtpServer1 IP address for NTP (Network Time
Protocol) server 1
NtpServer2 IP address for NTP (Network Time
Protocol) server 2
TimeSyncMode Internal or NTP time synchronization
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5 Operation
LED Lights up
Flashes
Yellow
Switching out
Red Alarm out
Signal gain
Green
Power
Short circuit
Blue
Link
Data transmission
5.1 Status displays on the sensor
Switching out
Alarm out
Power / Link
Switching output (out 1) active
Alarm output (out 2) active. No measuring
object within the field of view or signal
quality is inadequate
Sensor ready for operation, Ethernet
connection not available
Ethernet connection established
Switching out
Alarm out
Power / Link
-
Object close to signal gain or signal quality not ideal
Check connection at switching or alarm output
Data packets are sent and received via Ethernet
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Response time
Measuring
Measuring value display
5.2 Measuring frequency, measuring repeat time, and response time
A complete measurement cycle consists of exposure, calculation, and measuring value display. In order to
increase the measuring speed, process steps are executed simultaneously.
Exposure
Calculation
repeat time
5.2.1 Measuring frequency and measuring repeat time
The time between two exposure times is referred to as measuring repeat time. This time can be converted into
a frequency (Hz), which indicates how many measurement values can be issued by the sensor in one second.
[] =
1
ℎ[]
5.2.2 Automatic exposure control
The color and surface of the object have an influence on the amount of reflected light. A longer exposure time
is required for dark objects than for light objects. The sensor automatically controls the exposure time on the
basis of the amount of light reflected by the object. This slows down the measuring frequency and the
response time. In this case, the degree of slowdown is dependent on the laser class of the sensor.
5.3 Alarm output
The alarm signal is output as a push-pull signal (active high). It is set when the object is outside the measuring
range or the signal quality is insufficient for evaluation. If the signal quality is insufficient, the analog and
switching outputs for 75 measurement cycles are kept at the last valid value. After this time has elapsed, the
analog and switching outputs are set as if an object were at the start of the measuring range.
NOTE
As soon as the alarm output is active, the analog and switching outputs for 75
measurement cycles are kept at the last valid value.
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Distance from the sensor
5.4 Object to be measured
5.4.1 Smallest detectable object
For an object to be reliably detected, it must conform to the minimum object width1. This minimum object width
varies with the distance from the sensor.
Smallest detectable object – near
Smallest
detectable object
Smallest detectable object – far
5.4.2 Reflectivity
Light objects are generally easier to detect than dark objects, since they are more reflective. Reflectivity is the
percentage relationship between incident and reflected light.
Definition of objects:
Object white approx. 90%
reflectivity
Object black approx. 6% reflectivity
Object light > 18% reflectivity
Object dark 6…18% reflectivity
5.4.3 Standard object
The technical data for sensors in the data sheet refers to measurements with a Baumer standard object. This
standard object is precisely defined in size, shape, and color, making multiple measurements comparable.
Standard object definition:
• Ceramics white (reflectivity approx. 90%)
• Smooth, flat surface
• Covers entire sensor measuring range
1
In accordance with chapter Sensor data sheet
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5.5 Memory
All changes stored in a parameter setup are saved in nonvolatile (permanent) memory and are even retained
after a power outage.
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5.6 Error correction and tips
Error Error correction
No function •Check connection. Power supply 15…28 VDC on pin 2 (+Vs,
brown) and pin 7 (GND, blue)
Green LED flashes •Short circuit on switching outputs. Check connection
Red LED lights up • Object outside field of view (near, far, or to the side)
•Amplitude of the received signal is insufficient (e.g., in case of
soiling)
Sensor does not provide the
expected measuring results
The sensor does not take
account of all objects within the
field of view
Unreliable measurement value:
The measurement value jumps
back and forth
Transmitting laser light is dim Sync-In input is on High--> set to Low
Incorrect measurement values This is probably due to a malfunction caused by ambient light. Attempts
A communication error occurs
during changing the IP address
No tool status message during
an error
•Check inclination angle and work in Flex Mount mode if required
(teach the new reference surface)
• The object is not in the measuring range
• Bright object, avoid direct reflexes from the transmitter to the
receiver
•Enlarge field of view. The field of view was possibly limited; see
Section "FIELD OF VIEW"
•The red visible laser beam does not represent the maximum field
of view. If the object is at the edge of this beam it could be outside
the measuring range
•Move object. The object is outside the field of view vertically or is
in the blind region of the sensor
should be made to reduce the ambient light
If the IP address is changed, it must be reconnected to the sensor
A tool status message only states that the communication with the sensor
that was initiated by the call was successful. If there are problems, for
example when teaching with Flex Mount, this is returned by the sensor as
an error code
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6 Safety instructions and maintenance
6.1 General safety instructions
Intended use
This product is a precision device and is used for object detection and the preparation and/or provision of
measurement values as electrical quantities for a subsequent system. Unless this product is specially labeled,
it may not be used for operation in potentially explosive environments.
Commissioning
Installation, mounting, and adjustment of this product may only be performed by a qualified person.
Installation
For mounting, use only the mechanical mountings and mechanical mounting accessories intended for this
product. Unused outputs must not be wired. In cable versions with unused cores, these cores must be
insulated. Always comply with admissible cable bending radii. Prior to electrical connection of the product, the
system must be disconnected from the power supply. In areas where shielded cables are mandatory, they
must be used as protection against electromagnetic disturbances. If the customer makes plug connections to
shielded cables, an EMC version of the connectors should be used, and the shield must be connected to the
connector housing across a large area.
Caution
Deviation from the procedures and settings specified here can lead to hazardous radiation effects.
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6.2 Sensor inscriptions
PosCon OXH7
OM70
-
X multi
-
spot
Information and
warning plate
FDA certification plate
Article name
Serial number
MAC address
Material number
Production code
Class 1: No risk for eyes or skin
Class 1 lasers are safe under reasonably
foreseeable operational conditions of
normal use, including direct long-term
viewing of the beam, even when exposure
Information and warning plate
occurs using a magnifying optic.
Accidental short-term exposure (up to 0.25 s) does
not damage the eye, because the corneal reflex can
automatically protect the eye sufficiently from longer
radiation. Class 2 lasers may be used without any
further protection if intentional staring into the beam
Class 2: Do not stare into the beam
is not required for the application.
Complies with 21 CFR 1040.10 and 1040.11
except for deviations pursuant to laser
FDA
plate
notice No. 50, dated June 24, 2007
IEC 60825-1/2014
certification
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Page 93
ATTENTION!
6.3 Front optic
In the event of a broken front optic, defective display, or loose or exposed laser lens, the sensor must be
disconnected from the power supply immediately. It must not be put into operation again until it has been
inspected by an authorized person. Non-compliance with these safety instructions may lead to the release of
hazardous laser beams.
The use of a sensor with a broken front optic or loose or exposed lens can
lead to hazardous laser radiation.
6.4 Cleaning the sensors
The laser distance sensors do not require any maintenance, except that the front windows must be kept
clean. Dust and fingerprints can impair sensor function. It is normally sufficient to wipe the windows with a
clean (!), soft lens cleaning cloth. Alcohol or soapy water can be used in case of severe soiling.
The display and the keys must be kept free from dirt and moisture. Water and dirt on the keys can impair their
function.
ATTENTION!
Protect optical surfaces from moisture and dirt.
6.5 Disposal
This sensor contains electronic components. Dispose of parts according to country-specific provisions.
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7 Sensor data sheet
234
2
3
234
2
3
234
6
234
General data PosCon OXH7
11185166
OXH7-11185166
Function Height
Function: Flex Mount Yes
Function: FIELD OF VIEW Yes
Measuring range (distance) 100…150 mm
Start of measuring range Sdc 100
End of measuring range Sde 150
Measuring range (width) 48…72 mm
Field of view width right @ Sde +36 mm
Field of view width left @ Sde -36 mm
Blind region 0…100 mm
Measuring frequency
- OBJECT light (approx. 90% refl.)
- OBJECT dark (approx. 6% refl.)
Response time
- OBJECT light (approx. 90% refl.)
- OBJECT dark (approx. 6% refl.)
AVG HEIGHT resolution
(max. field of view width)
MIN / MAX HEIGHT resolution
AVG HEIGHT repeat accuracy
(max. field of view width)
MIN / MAX HEIGHT repeat accuracy
Linearity error
Temperature drift
PRECISION filter values:
Standard
High
Very High
Smallest detectable object
Laser class 1
Max. reference surface unevenness (rms) ±0.04 mm
Min. reference surface length 24 mm
Digital output hysteresis Adjustable in mm
Minimum switching window 2 mm
Power on indication/data transmission LED green/LED blue
Output indicator Yellow LED / red LED
Light source Red laser diode, pulsed
Setting Web interface, Modbus TCP, OPC UA
1
Measurement rate subject to measuring range (distance). Min. value: maximum field of view; max. value: 20% of field of view
2
Measurements with standard Baumer measuring equipment and objects dependent on measuring range Sd
3
Measurement on 90% reflectivity (white)
4
Measurement with Average measurement mode
5
Measurement with filtering
6
Measuring range (distance) 100…112.5 mm
244…570 Hz13
192…342 Hz13
3.5…8.2 ms13
5.8…10.4 ms13
8…16 µm
4…8 µm
2…4 µm
23…48 µm
12…24 µm
6…12 µm
8 µm
4 µm
2 µm
16 µm
8 µm
4 µm
±20 µm
±0.04% Sde/K
(without filter)
2345
(with precision = high filter)
2345
(with precision = very high filter)
(without filter)
235
(with precision = high filter)
235
(with precision = very high filter)
(without filter)
2345
(with precision = high filter)
2345
(with precision = very high filter)
(without filter)
235
(with precision = high filter)
235
(with precision = very high filter)
Median Average
Off Off
3 Off
3 16
0.7…1.1 mm
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Page 95
Electrical data
Mechanical data
Ambient conditions
IEC 60068
-2-
6:2008
IEC 60068
-2-
6:2008
IEC 60068
-2-
64:2008
IEC 60068
-2-
27:2009
Optical properties
PosCon OXH7
11185166
OXH7-11185166
Voltage supply range +Vs
Max. supply current (without load) 120 mA
Switching output Push-pull
Switching function Out 1 / alarm
Output current < 100 mA
Baud rate 38,400 / 57,600 / 115,200
Reverse polarity protection Yes, +Vs to GND
Short circuit protection Yes
15 ... 28 VDC
PosCon OXH7
11185166
OXH7-11185166
Width / Height / Length
Design Rectangular, front view
Housing material Aluminum
Front optic Glass
Connection method M12 8-pin & M12 4-pin plugs
Weight 134 g
26 / 74 / 55 mm
PosCon OXH7
11185166
OXH7-11185166
Ambient light immunity
Operating temperature -10 ... +50 °C
Storage temperature -20 … +60 °C
Protection class IP 67
Vibration (sinusoidal)
Resonance test
Vibration resistance (random)
Shock (semi-sinusoidal)
< 35 kLux
7.5mm p-p for f = 2 - 8Hz
2g for f = 8 – 200Hz, or 4g for 200 – 500Hz
IEC 60068-2-6:2008
1.5 mm p-p at f = 10 - 57 Hz, 10 cycles per
axis
10 g at f = 58 - 2000 Hz, 10 cycles per axis
1.5mm p-p for f = 10 - 57Hz , 10 cycles for
each axis 10g for f = 58 -2,000Hz, 10 cycles
for each axis