Baumer PosCon3D Operating Instructions Manual

Contents

1

1.1

1.2

1.3

2

2.1

2.2

2.3

2.4

2.5

3

3.1

3.2

4

4.1

4.2

4.3

4.4

4.5

4.6

4.7

4.8

4.9

General information ...................................................................................................................... 4

Concerning the contents of this document ..................................................................................... 4

Intended use ................................................................................................................................... 4

Safety notes .................................................................................................................................... 4

Commissioning in 4 steps ........................................................................................................... 5

Connection ...................................................................................................................................... 5

Installation ....................................................................................................................................... 6

Measuring mode ............................................................................................................................. 7

Measurement ................................................................................................................................ 10

Optional settings ........................................................................................................................... 10

Connection .................................................................................................................................. 11

Connection cable .......................................................................................................................... 11

Pin assignment and connection diagram ...................................................................................... 12

Installation ................................................................................................................................... 13

Mounting ....................................................................................................................................... 13

Sensor reference levels ................................................................................................................ 13

The reference surface ................................................................................................................... 14

Sensor alignment .......................................................................................................................... 15

Standard installation ..................................................................................................................... 16

Angled installation ......................................................................................................................... 18

Blind region ................................................................................................................................... 19

Practical zero point search ........................................................................................................... 20

Installation accessories ................................................................................................................. 20

5

5.1

5.2

5.3

5.4

5.5

5.6

5.7

5.8

5.9

5.10

5.11

5.12

6

6.1

6.2

6.3

6.4

6.5

6.6

6.7

7

7.1

Configuration via touch panel ................................................................................................... 22

Overview of control elements ....................................................................................................... 22

Function tree ................................................................................................................................. 25

LIVE MONITOR ............................................................................................................................ 27

MEAS TYPE ................................................................................................................................. 28

EDGE HEIGHT / OBJECT HEIGHT / GAP DEPTH ..................................................................... 32

OBJECT ........................................................................................................................................ 32

PRECISION .................................................................................................................................. 32

FLEX MOUNT ............................................................................................................................... 34

FIELD OF VIEW ........................................................................................................................... 38

DIGITAL OUT ................................................................................................................................ 43

SYSTEM ....................................................................................................................................... 44

SETTINGS .................................................................................................................................... 45

Function and definition .............................................................................................................. 47

Datasheet...................................................................................................................................... 47

Dimensions ................................................................................................................................... 49

Functional principle ....................................................................................................................... 50

Object to be measured ................................................................................................................. 52

Interfaces and outputs .................................................................................................................. 54

Touch panel................................................................................................................................... 58

Memory ......................................................................................................................................... 58

Safety instructions and maintenance ....................................................................................... 59

General safety instructions ........................................................................................................... 59

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7.2

7.3

7.4

7.5

8

8.1

8.2

9

Laser class .................................................................................................................................... 59

Influence of ambient light .............................................................................................................. 59

Front (optics) ................................................................................................................................. 59

Cleaning the sensors .................................................................................................................... 60

Error correction and tips ............................................................................................................ 60

Effects of deviations in the inclination angle ................................................................................. 60

Error correction ............................................................................................................................. 61

Change history ............................................................................................................................ 63

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1 General information

1.1 Concerning the contents of this document

This manual contains information about the installation and commissioning of Baumer PosCon 3D edge
sensors. Article number 11111452, article name: OXE7.E25T-11111452
It is a supplement to the mounting instructions supplied with each sensor.

1.2 Intended use

The Baumer PosCon 3D sensor detects edges and outputs their position, distance, and center between
edges.
It was especially developed for easy handling, flexible use, and precise measurement. The red light laser
ensures that the light beam is always visible, which makes sensor alignment easier and minimizes installation
errors. The sensor operates without a reflector.

Read these operating instructions carefully and follow the safety instructions!

1.3 Safety notes

NOTE

Provides helpful operating instructions or other general recommendations.

ATTENTION!

Indicates a possibly hazardous situation. If it is not avoided, minor or slight injuries
can occur or the device can be damaged.

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2 Commissioning in 4 steps

Key functions

1

After the sensor is connected and installed, configure it via the display, selecting either the "Edge", "Width" or
"Gap" function and performing the other application-specific settings/measurement type within these
functions. Afterward the sensor is ready for operation and outputs the measuring value in mm to the screen.
Optionally, the measuring field can be limited or the switching output can be configured.

1

2

3
4

5

6

Function Edge Function Width Function Gap

2.1 Connection

Optional: Measuring field limitation

Optional: Switching output

Connection

Installation

Let's get started

Connection

Connect the sensor according to the connection
diagram. A shielded connection cable (8-pole M12)
must be used.
When everything is correctly connected, the sensor
starts up and the display lights up.

ESC = Back
ESC 2 sec. = Main menu
UP = Up/increase value
DOWN = Down/decrease value
SET = OK
SET 2 sec. = Save value

Slide over all 4 keys:

----> = Enables the panel if locked
<---- = Jump to run mode

Setting the language

The language will be selected and confirmed by
pressing SET for 2 seconds.

English
Deutsch
Italiano
Français

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2.2 Installation

Standard installation

Angled installation

2

0 mm

right left

150 mm

<100 mm

0 mm

right

0 mm

150 mm

+/-30°

<100 mm

In standard installation, the sensor is mounted at a
right angle to the reference surface or the object. The
sensor is not taught into the reference surface so
configuration is very easy and straightforward.
This installation method is recommended even if the
reference surface cannot be taught in for some
reason or another.

Measuring

field

-62.5 mm
@250 mm

+62.5 mm
@250 mm

Align the sensor as accurately as possible at a right
angle to the reference surface (background) or to the
object (if there is no reference surface in the
measuring field). The object must be within the
measuring field, i.e. the distance from the sensor
must be between 150 and 250 mm.

NOTE

The "Edge L rise or Edge R rise" mode can be used as an aid to find the zero point.
Now an object is slowly pushed toward the presumed zero point. The zero point is
reached by the left rising edge of the object when the value 0 mm is shown on the
sensor display and the yellow LED switches..

In angled installation, the sensor can be mounted
at an angle of up to +/- 30° in relation to the
reference surface. This installation method is used
when space conditions do not allow any other
installation option or the mounting angle is not
known.

Measuring

field

-73.0 mm
@250 mm

+54.6 mm
@250 mm

Reference surface

The sensor may be mounted at an angle inclined
maximally 30° to the left or to the right of the
reference surface (background) or to the object (if
there is no reference surface in the measuring
field).
The reference surface (background) or the object
must be within the measuring field, i.e. the
distance from the sensor must be between 150
and 250 mm.

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2.3 Measuring mode

EDGE: Edge (basic setting)

EDGE HEIGHT

3a

Min. edge height

Object

Reference

To perform edge measurement, select FUNCTION
EDGE in the menu. Within EDGE the edge to be
measured is defined in MEAS TYPE.

EDGE L RISE = First rising edge from the left
EDGE L FALL = First falling edge from the left
EDGE R RISE = First rising edge from the right
EDGE R FALL = First falling edge from the right

EDGE L RISE EDGE L FALL

EDGE R RISE

EDGE R FALL

Minimum height to be detected as an edge.

OBJECT

Selection of light or dark objects to optimize the
measurement results.

PRECISION

To achieve better precision and resolution, it is
possible to alternate between Standard, High and
Very High by filtering the output values.

FLEX MOUNT

If the sensor is mounted at an angle, FLEX
MOUNT must be activated and the reference
surface must be taught in.

1. Activate FLEX MOUNT

2. Align and confirm sensor or reference
surface

3. When all conditions are met (see table on
right), confirm by pressing Set for 2 seconds

4. Enter thickness of the auxiliary plate (if
present)

Distance between sensor and
reference surface

Installation angle too large

Reference surface too uneven

Reference surface too small
(<50 mm)

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WIDTH: Width measurement

OBJECT HEIGHT

3b

Min. object height

Object

Reference

To perform width measurement, select FUNCTION
WIDTH in the menu. In WIDTH the desired output is
selected in the MEAS TYPE menu.

WIDTH = Distance between the first rising

flank from the left and the first
rising flank from the right.

CENTER WIDTH = Center between the first rising

flank from the left and the first
rising flank from right in relation to
the measuring axis of the sensor.

Minimum height of the object to be measured.

OBJECT

Selection of light or dark objects to optimize the
measurement results.

PRECISION

To achieve better precision and resolution, it is possible to
alternate between Standard, High and Very high by
filtering the output values.

FLEX MOUNT

If the sensor is mounted at an angle, FLEX MOUNT must
be activated and the reference surface must be taught in.

1. Activate FLEX MOUNT

2. Align and confirm sensor or reference surface

3. When all conditions are met (see table on right),
confirm by pressing Set for 2 seconds

4. Enter thickness of the auxiliary plate (if present)

WIDTH CENTER WIDTH

Distance between sensor
and reference surface too
long
Installation angle too
large
Reference surface too
uneven
Reference surface too
small (<50 mm)

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GAP: Gap

measurement

GAP DEPTH

3c

Min. gap depth

Object

Reference

To perform gap measurement, select FUNCTION GAP in
the menu. In GAP the measurement type to be activated
is defined in the MEAS TYPE menu.

GAP = Distance between the first

falling flank from the left and the
first falling edge from the right.

CENTER GAP = Center between the first falling

flank from the left and the first
falling flank from right in relation
to the measuring axis of the
sensor.

Minimum gap depth to be detected as an edge.

OBJECT

Selection of light or dark objects to optimize the
measurement results.

PRECISION

To achieve better precision and resolution, it is possible to
alternate between Standard, High and Very high by
filtering the output values.

FLEX MOUNT

If the sensor is mounted at an angle, FLEX MOUNT must
be activated and the reference surface must be taught in.

1. Activate FLEX MOUNT

2. Align and confirm sensor or reference surface

3. When all conditions are met (see table on right),
confirm by pressing Set for 2 seconds

4. Enter thickness of the auxiliary plate (if present)

GAP CENTER GAP

Distance between sensor
and reference surface
Installation angle too large

Reference surface too
uneven
Reference surface too
small (<50 mm)

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2.4 Measurement

Measuring field limitation

Switching output

Let's get started

4

5a

5b

LIMIT LEFT

LIMIT RIGHT

OFFSET

The sensor continuously outputs the measuring
value in mm to the display and transmits it via
the analog output to the control. Alternatively,
the measuring value can also be retrieved from
the RS485 interface.

2.5 Optional settings

(optional)
The measuring field can be changed via the
FIELD OF VIEW function. This function is
required when there are objects in the
measuring field which should not be detected.

- AUTO for limitation with a rectangle of
automatic size

- Separate configuration of the single
points of the field
LIMIT LEFT, LIMIT RIGHT, OFFSET

(optional)
The sensor is equipped with a switching output
that can be configured as a point or as a
window via the DIGITAL OUTPUT function.

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Left Right

Point Window

Left Right

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3 Connection

contact

between the eye and beam should be avoided.

ATTENTION!

Incorrect supply voltage will destroy the device!

ATTENTION!

Connection, installation and commissioning may only be performed by qualified
personnel.

ATTENTION!

The IP protection class is valid only if all connections are connected as
described in the technical documentation.

ATTENTION!

Laser class 1 laser beam according to EN 60825-1:2007. This product can be
operated safely without any additional safety precautions. Nevertheless direct

3.1 Connection cable

An 8-pole, shielded connection cable (connector) is required.
Baumer connection cables with the following order codes are recommended:

• ESG 34FH0200G (length 2 m, straight plug)

• ESW 33FH0200G (length 2 m, angled plug)

Other cable lengths are available.

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3.2 Pin assignment and connection diagram

Color Function

Description

Pin 1 WH = white Rx/Tx- RS 485 receive/transmit- (B)
Pin 2
Pin 3
Pin 4
Pin 5 GY = gray alarm Alarm-out, push-pull
Pin 6
Pin 7
Pin 8

BN = brown + Vs Voltage supply (+15…+28 VDC)
GN = green analog Output analog (4…20 mA or 0…10V)
YE = yellow out Switch-out, push-pull

PK = pink Rx/Tx+ RS485 receive/transmit+ (A)
BU = blue 0V Ground GND
RD = red sync in Input synchronization

NOTE

It is recommended to connect unused inputs to GND (0V).

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4 Installation

ATTENTION!

Connection, installation and commissioning may only be performed by qualified
personnel. Protect optical surfaces from moisture and dirt.

4.1 Mounting

The sensor has four mounting holes for flexible alignment and mounting. The use of 2 M4x35 screws is
recommended for mounting; the tightening torque is max. 1.2 Nm.

4.2 Sensor reference levels

To ensure easy alignment of the sensor during installation, the surfaces defined here are available:
The laser beam of the sensor runs parallel ( // ) to level R3 and is at a right angle to levels R1 and R2. Levels
R1, R2, and R3 serve as a reference for sensor alignment during installation. The terms "Left" and "Right" are
also important here. Also important are the terms "Left" and "Right".

19 mm

Level R2

13 mm

Left Right

Laser
beam

Level R3

Level R1

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4.3 The reference surface

Reference surface

The measuring level where the object to be detected is located is referred to as the reference surface. It
should be as even as possible; there must not be any edges in the measuring field which should not be
detected (for exceptions see Section MEASURING FIELD).

If no reference surface is available as a measuring level (next background/edge > 250 mm away from sensor
level R2), the sensor should be aligned to the object.

If the PosCon 3D sensor cannot be aligned at a right angle to the reference surface, the FLEX MOUNT
function should be activated.

Object

Object axis

NOTE

The reference surface…

• can be within the measuring field (but doesn't have to be)

• must not have any edges in the sensor measuring range

• should be as even as possible

• can be taught in with the FLEX MOUNT function

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4.4 Sensor alignment

As standard the sensor is mounted at a right angle (90°) to the reference surface or the object (standard
installation), but it can also be mounted at an angle of up to ±30° (angled installation).
To get the most accurate measurement results possible in angled installation, the inclination angle of the
sensor has to be taught in, see Section FLEX MOUNT.
The distance from the reference surface or the object must not exceed 250 mm on the measuring axis.

NOTE

Angle deviations can affect measuring accuracy (see Section Alignment errors).

NOTE

To facilitate sensor alignment, the LIVE MONITOR can be used as an aid. LIVE
MONITOR continuously outputs the currently measured angle and the distance
from the reference surface.

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4.5 Standard installation

In standard installation, the sensor is mounted at a right angle (90°) to the reference surface or the object
(when there is no reference surface).

To Reference Surface To Object

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4.5.1 Definition of the measuring field with standard installation

axis

The important terms "Left" and "Right" are to be regarded respectively from the viewpoint of the connector.

The sensor measures objects and edges
at a distance of 150 … 250 mm (z axis)

Left

Right

and in the measuring range (x axis) from

-62.5 mm to +62.5 mm (at a distance of
250 mm).
The object must be within the measuring
field, i.e. the distance must not exceed
250 mm, but it can also be smaller.

Blind region

-37.5 mm

Reference

-62.5 mm

5.75 mA / 1.87 V

Measuring

Measuring
field

Z

X

0 mm

12 mA / 5 V

+37.5 mm

100 mm

+62.5 mm

18.25 mA / 8.12 V

Note

On the analog output:

250 mm

0 mm

For further explanations, see
Section "Function and definition“ ­> "Interfaces and outputs" ->
"Analog signal output".

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4.6 Angled installation

0 mm

250 mm

K

M

0 mm

K

field

K

Compared to standard installation, the sensor can be mounted at an arbitrary inclination angle up to ±30°.
This is particularly useful when space conditions do not allow any other installation option. See also Section
FLEX MOUNT. The object must be within the measuring field.

+30…0°

0…-30°

M

Reference surface

4.6.1 Definition of the measuring field with angled installation

At the maximum allowable inclination angle of ±30°, the sensor measures objects and edges within the
measuring field defined below. The important terms "left" and "right" are to be regarded respectively from the
connector side of the sensor. After activating the FLEX MOUNT function the axes M and K now represent the

measurement coordinate system and no longer the sensor axis. The measured value is now the distance from
one object-edge to the M-axis.

Example with -30° inclination

Example with -20° inclination angle

Blind region

Measuring

0 mm

field

M

-73.0 mm
Reference point Reference point

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0 mm

-68.8 mm

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250 mm

Blind region

Measuring

+57.3 mm

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0 mm

0 mm

250 mm

K

M

K

field

Example with -15° inclination

Example with -10° inclination

Blind region

Measuring

250 mm

Blind region

Measuring

field

0 mm

-67.0 mm
Reference point

M

+58.6 mm

0 mm

-65.4 mm
Reference point

+59.9 mm

4.7 Blind region

The 0 … 150 mm range (distance from the sensor) is the blind region, i.e. the sensor cannot detect any edges
there.
Nevertheless the placement of objects there should be avoided because the shadowing of objects can create
a fictitious edge which is detected by the sensor and results in the output of an incorrect measuring value.

Blind region

250 mm

100 mm

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4.8 Practical zero point search

NOTE

In case of angled installation, the zero point (0 mm) of the K axis shifts out of the center of the red visible laser
line.

The "Edge L rise or Edge R rise" mode can be used as an aid to find the zero point.
Now an object is slowly pushed toward the presumed zero point. The zero point is
reached by the left rising edge of the object when the value 0 mm is shown on the
sensor display and the yellow LED switches.

4.9 Installation accessories

To ensure optimal mounting, various mounting brackets are available an as accessory. These brackets fit the
mounting holes of the sensor exactly. The sensor can be shifted and adjusted inside the mounting hole.

4.9.1 Mounting kit for standard installation Order no. 11120705

With the mounting bracket for standard installation, the sensor can be mounted quickly and easily at a 90°
angle to the reference surface.

Mounting kit 11120705

Contents of this set:

- 90° mounting bracket

- Threaded plate

- 2x spherical head screw M4x35

- 1x Torx tool T20

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4.9.2 Mounting kit for ±30° angled installation with horizontal mounting Order no. 11126836

If it is not possible to position the sensor at a right angle to the reference surface, the sensor can be mounted
at an inclination angle of ±30° with this mounting kit.

Mounting kit 11126836

Contents of this set:

- 30° mounting bracket, horizontal

- Threaded plate

- 2x spherical head screw M4x35

- 1x Torx tool T20

4.9.3 Mounting kit for ±30° angled installation with vertical mounting Order no. 11126837

If it is not possible to the position the sensor at a right angle to the reference surface, the sensor can be
mounted at an inclination angle of ±30° with this mounting kit.

Mounting kit 11126837

Contents of this set:

- 30° mounting bracket, vertical

- Threaded plate

- 2x spherical head screw M4x35

- 1x Torx tool T20

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5 Configuration via touch panel

display

5.1 Overview of control elements

LEDs

Graphical

ESC

UP DOWN

SET

5.1.1 Display modes
Run mode

The sensor is in run mode, the measuring value is
displayed in large characters.

Main menu

In the main menu the active measuring type is displayed at
the top, and the measuring value is displayed at the
bottom.

Scroll bar

The square indicates the position within the current menu.
The next menu item can be accessed using the arrow
keys.

Change value

If the function/mode at the top is displayed on a black
background, the value of the bottom line can be adjusted
using the UP/DOWN keys and saved using SET.

Process successful

The display background lights up green: value
successfully saved

Error

The display background lights up red: Error during the
save process or wrong value entered.

Touch panel: Four
touch-sensitive keys

Setting mode

FLEX MOUNT active

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When the sensor is in setting mode, the display backlight
lights up blue.

Keys locked

If this symbol is on the left side of the screen, the four keys
are locked for operation.

When FLEX MOUNT is activated, this angle symbol
appears on the left side of the screen.

Rectangle field active

This symbol appears on the left side of the screen when
the measuring field is rectangular (AUTO).

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5.1.2 Functions of the individual keys

Key Pressed briefly Pressed >2 s.

ESC Back Jump to main menu
UP Up/increase value
DOWN Down/decrease value
SET OK Save value*
*Only in the setting menu when the top line is displayed on a black background (change value)

5.1.3 Locking the touch panel

The keys on the control panel are locked when they are not pressed for 5 minutes. A key symbol appears, and
the measuring value is displayed in large lettering.

When it is pressed, the following text appears:

To re-enable the touch panel, it is required to quickly slide a finger over all four keys from left to right (slide
over ESC, UP, DOWN, and SET).

When controlled via RS-485:

When the sensor is controlled via RS-485, it cannot be operated via the display at the same time; the keys are
deactivated. When the keys are pressed, the following text appears on the display:

RS-485 controls
the sensor

Locking via RS-485 command:

The sensor keys can be locked with a RS-485 command. This locking remains activated even if the senor is
no longer controlled via RS-485. The keys must be unlocked with a RS-485 command. When the locked keys
are touched, the following text appears on the display:

RS-485 locked
the touch keys

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5.1.4 Further key functions

Action

Reaction

Unlock locked touch panel

Jump

directly to run mode

out1 activated

out2 activated

Insufficient excess gain

Supply voltage

Short circuit

Slide over all keys from left to right

Only if touch panel is locked

Slide over all keys from right to left

Can be used from any menu

5.1.5 LEDs on the sensor

LED Lights up Flashes
Yellow

-

Adjustable switching output1 activated

Rot

Alarm or error. Object to be measured
outside measuring range or invalid

Object just under the measuring range limit or
insufficient received signal (e.g. soiling)

received signal (e.g. soiling)

Green

Sensor ready for operation

Check connection

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5.2 Function tree

The menu that can be accessed via the touch panel is shown below.

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5.3 LIVE MONITOR

NOTE

The installation conditions can be checked using the LIVE MONITOR. The sensor continuously measures the
angle and the distance from the optical axis to the measuring level and outputs the values. This makes
installation much easier and also points out installation errors.

LIVE MONITOR

15.7° 220mm

Measured angle in ° to
the reference surface

Distance to the
reference surface

Left

Angle

Right

Distance

An angle of 0° means that the sensor is at a right angle to the reference surface.

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5.4 MEAS TYPE

- + - +

- +

- +

The detected edges can be output in various ways, for example as simple edges (distance of the desired
edge in mm from the center of the measuring range) or also the width or center of an object as a value in mm,
calculated from two edges.
The measuring modes and their calculation are described below.

5.4.1 Edge L rise

The edge of the first rising flank from the left.
Distance in mm measured from the center of the measuring range of the sensor to the edge.

Left

Right

Left

Right

Measuring
value
in mm

Measuring
value
in mm

5.4.2 Edge L fall

The edge of the first falling flank from the left.
Distance in mm measured from the center of the measuring range of the sensor to the edge.

Left

Right

Left

Right

Measuring
value
in mm

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Measuring
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5.4.3 Edge R rise

- +

- +

- + - +

The edge of the first rising flank from the right.
Distance in mm measured from the center of the measuring range of the sensor to the edge.

Left

Right

Left

Right

Measuring
value
in mm

Measuring
value
in mm

5.4.4 Edge R fall

The edge of the first falling flank from the right.
Distance in mm measured from the center of the measuring range of the sensor to the edge.

Left

Right

Left

Right

Measuring
value
in mm

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Measuring
value
in mm

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5.4.5 Width

- +

-

+

Distance between "Edge L rise" and "Edge R rise".
Width measurement of the object in mm.

Left

Right

Left

Right

Measuring
value
in mm

Measuring
value
in mm

5.4.6 Center Width

Midpoint between "Edge L rise“ and "Edge R rise".
Output of the distance from the center of an object to the center of the measuring range in mm.

Left

Right

Measuring
value
in mm

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Right

Measuring
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in mm

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- +

- +

5.4.7 Gap

Distance between "Edge L fall" and "Edge R fall".
Measurement of a gap between two edges in mm.

Left

Measuring
value
in mm

Right

Left

Measuring
value
in mm

Right

5.4.8 Center Gap

Midpoint between "Edge L fall“ and "Edge R fall".
Output of the distance from the center of a gap to the center of the measuring range in mm.

Left

Right

Left

Right

Measuring
value
in mm

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Measuring
value
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5.5 EDGE HEIGHT / OBJECT HEIGHT / GAP DEPTH

The minimum step height which the sensor should detect as an edge can be entered in mm here. By default,
this step height is set to 4 mm.
2 mm is preset as the smallest detectable step. If the detected step is smaller than the value entered here, it is
not detected as an edge.

5.6 OBJECT

To improve sensitivity to dark objects, the exposure time can be increased. At the same time, the measuring
repeat time changes as well.

Bright objects

Measuring repeat time < 5 ms
Response time < 10 ms
Release time < 10 ms

Dark objects

Measuring repeat time < 7 ms
Response time < 14 ms
Release time < 14 ms

5.7 PRECISION

The accuracy can be increased by averaging an increased number of measurements. This also reduces the
measuring speed.

Mode Sensor setting

Standard Median =off

Moving Average =off

High Median =7

Moving Average =16

Very High Median =15

Moving Average =128

Average

Moving averages (also known as rolling or running averages) reduce the existing variation in a series.
Therefore they are frequently used to smoothen series.

The arithmetic mean (or also the average) is the sum of a collection of numbers divided by the number of
numbers in the collection:

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Median

The median refers to a line between two halves. In statistics the median divides a distribution into two halves.
Compared to the arithmetic mean, also known as average, the median has the advantage of being more

resistant to freak values (extremely deviating values). The median, and in case of an even number of
measuring values, all values with , minimize the sum of absolute deviations; i.e. the

following applies to a random x

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5.8 FLEX MOUNT

The sensor can be mounted at an inclination angle of up to 30°. To adapt the coordinate system of the sensor
to this circumstance, the new angle must be saved in the sensor memory.

FLEX MOUNT
Angled installation

Standard installation

FLEX MOUNT
Angled installation

Angle +30 … 0°

Distance from the
reference surface
180 … 250 mm

Angle 0 … -30°

M

K

Distance from the
reference surface
180 … 250 mm

Reference surface

In the FLEX MOUNT function, the inclination angle and the distance from the reference surface are
automatically measured and saved in the sensor memory so that the coordinate system can be rotated
correctly. It is important that the taught-in surface is even and covers as much of the entire measuring range of
the sensor as possible.

This function is required when

- the angle to the reference surface is unknown

- standard installation (right angle to the reference surface or the object)
is not present

- the reference surface is to be taught in and shifted automatically

- the required accuracy of the measurement results will not be achieved otherwise

- the background is to be suppressed

Effects

- The coordinate system is rotated by the current inclination angle

- The reference surface is taught in; the reference point (distance of 250 mm from the sensor) is no
longer valid

- Objects behind the reference surface are ignored

- The axes are no longer referred to as X and Z but as K and M

- When this function is activated, this is indicated by an angle symbol on the left side of the display

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5.8.1 No

"Deactivate" deactivates FLEX MOUNT, the sensor can be remounted in standard installation.
When FLEX MOUNT is not activated, 0° angle and 250 mm distance are set.

The angle symbol disappears from the display.

5.8.2 Yes

FLEX MOUNT is activated in this menu item when the sensor is to be mounted at an angle.
Next "Place the reference" is output by the sensor and then the sensor must be aligned to the reference

surface (or to the auxiliary plate if there is not a reference surface).

Auxiliary plate

To compensate unevenness of the reference surface and to increase accuracy, an even temporary auxiliary
plate can be used for this process, which is placed on the reference surface during teaching-in and removed
after the process.
This plate should be as even as possible and must cover at least 50 mm of the laser beam. It must be
ensured that the plate is parallel to the reference surface below it.
The thickness of this plate is not important as long as it is within the measuring field of the sensor.

THICKNESS REF

Note

The following menu items TEACH REF and THICKNESS REF must be completed
so that FLEX MOUNT can be activated.

Left

Distance between
sensor and
reference
surface

M

K

Minimum length of reference
surface or auxiliary plate

Right

Auxiliary plate during the
teach-in process

Reference surface
uneven

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5.8.3 TEACH REF

Conditions during TEACH REF

The four following conditions must be met during the TEACH REF teach-in process. If one of the symbols
listed below appears on the display, it lights up red. The teach-in process cannot be started until all errors
have been eliminated.

Symbol Error description Error correction

Distance between sensor and reference surface
not correct. The distance must be between 180

Correct distance between sensor and
reference surface

and 250 mm

The inclination angle of the sensor to the

Correct inclination of the sensor
reference surface is too large. Maximum
inclination angle ±30°

The reference surface is too uneven. The
unevenness must not exceed ±0.5 mm

Use an auxiliary plate during teach-in

process

The length of the reference surface is too small. It
must have a minimum length of 50 mm

Remove objects from the measuring

field or use an auxiliary plate during the

teach-in process

Start the TEACH REF teach-in process by pressing SET for 2 seconds.

To ensure correct teaching-in of the reference surface, THICKNESS REF must always be completed after the
angle teach-in process. Only in this manner can the effective reference surface be determined with due regard
to the thickness of the auxiliary plate.

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5.8.4 THICKNESS REF

NOTE

In this menu item, the reference surface is finally defined with due regard to the thickness of the auxiliary
plate.

Important: The sensor automatically suppresses everything below the defined reference surface. This shifting
of the reference surface can also be used to suppress undesired backgrounds.

The surface taught in under TEACH REF is always the basis for this. This can be corrected downward with a
positive value.

Auxiliary plate

TEACH REF; taught-in surface

10 mm

THICKNESS REF = 10 mm (example); this is the redefined reference surface, everything
below it is suppressed

NOTE

If there is no auxiliary plate in use, the item THICKNESS REF must be saved with 0
mm by pressing SET for 2 seconds.

Once FLEX MOUNT is active, the measuring field and the digital output will
be reset to the default values (FLEX MOUNT = Maximum measuring field,
DIGITAL OUT = 0 mm).

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5.9 FIELD OF VIEW

The measuring field can be changed using the "FIELD OF VIEW" function. This is particularly useful when e.g.
an edge or an undesired object is in the measuring range which should not be detected, or when the sensor is
in an angled state and the measuring field should be limited (secured measuring field as a rectangle AUTO).
The measuring field is adapted by software so the width of the visible laser beam does not change.
When the edge is outside the defined measuring field, the red LED lights up and the alarm output is activated.

5.9.1 AUTO

With this function the measuring field can be limited to a rectangle. This function is particularly useful in the
inclined state because the borders of the measuring field can be more easily recognized thanks to the
rectangle (secured measuring field in height and width).
The maximum width is automatically calculated by entering the height; the rectangle (height and width) shown
on the display is saved by pressing SET for 2 seconds.
When the rectangular measuring field is activated, the following symbol appears on the left side of the screen.

Entering height H in mm: The width of the rectangle is automatically set to the maximum allowable value

within the measuring field.

Left

Right

NOTE

The LIMIT LEFT, LIMIT RIGHT and
OFFSET functions can be used as an aid to
determine the position of the defined
rectangle within the measuring field. The
values of this rectangle are shown in this
menu.

AUTO-

Measuring

Rectangle

field

0 mm

Width

Height

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NOTE

When using AUTO, already set
measurement field limitations (left,
right and offset) are canceled (eg
offset is set to 0).

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The limit of the maximum height and width varies on the rectangle depending on the inclination angle.

Examples with
inclination angle of -30°

The width increases when
the height is reduced

Examples with inclination
angle of -15°

The width increases when
the height is reduced

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5.9.2 Manual limitation of the measurement field

LIMIT RIGHT

LIMIT LEFT

OFFSET

0 mm

0 mm

+62.5 mm

-62.5 mm

250 mm

OFFSET

0 mm

LIMIT RIGHT

LIMIT LEFT

0 mm

Standard installation

Angled installation (FLEX MOUNT)

Reference point

Reference point

0 mm

+54.6 mm

-73.0 mm

NOTE

For full flexibility, every value can be individually adjusted in the measuring field.

• LIMIT LEFT

• LIMIT RIGHT

• OFFSET

Left

Right

Left

In case of standard installation (if FLEX
MOUNT is not activated), the reference
point of the sensor is respectively 0 (250
mm away from the Sensor).

If a reference surface was taught in with
FLEX MOUNT, the taught-in surface
there is 0.

Right

If the measuring field is already limited
with a rectangle (AUTO), the rectangle
can be limited additionally using LIMIT
LEFT, LIMIT RIGHT and OFFSET.

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5.9.3 LIMIT LEFT

Value measured horizontally from reference point (0 mm), to the left.
All edges to the left of this range are suppressed.

5.9.4 LIMIT RIGHT

Value measured horizontally from reference point (0 mm), to the right.
All edges to the right of this range are suppressed.

5.9.5 OFFSET

All edges below this line are suppressed.
In case of standard installation, if FLEX MOUNT is not activated, the offset is measured from the sensor
reference point (250 mm away from the sensor).
If FLEX MOUNT is activated, the taught-in reference surface is 0.

TEACH REF activated

If the FLEX MOUNT function is activated,
the sensor already knows the reference surface;
the desired offset value can be entered
directly.

Example

The offset should be 10 mm above the taught-in
reference surface.
Displayed value in the OFFSET menu: 0 mm.

 Entered OFFSET = 10 mm

Standard installation

In standard installation, the distance between the
reference point and the sensor is always 250 mm.
The distance from the reference surface can be
output with LIVE MONITOR, which makes it easier to
calculate the offset.

Example

The offset should be 10 mm above the reference
surface.
Displayed value in LIVE DIAGNOSIS: 240 mm.
250 mm - 240 mm + 10 mm = 20 mm

 Entered OFFSET = 20 mm

Taught-in
reference surface

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240 mm

Reference
point

10 mm
10 mm

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Examples of measuring field limitations:

Example with a limited measuring field
with AUTO mode (green) and additional
limitation LIMIT (blue).

5.9.6 FIELD OF VIEW

"Set to max. values“ sets all adjustments of the measuring field back to the standard settings (maximum
measuring field, see red area).

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5.10 DIGITAL OUT

SWITCH POINT

Area

Area

Area

Area

Left

Right

Left

Right

With Pin 4 (out), the user has a configurable switching output
which can be defined as an individual switch point or as a window. Pin 4 is activated when the value (point or
window) is exceeded or not reached (active high or active low depending on the setting). For a reliable

switching signal, the hysteresis is 0.5 mm.

DIGITAL OUTPUT: Point

minus (-)

0 mm

OUTPUT LEVEL: Active high

OUTPUT LEVEL: Active low

plus (+)

DIGITAL OUTPUT: Window

WINDOW POINT 2

WINDOW POINT 1

minus (-)

0 mm

plus (+)

WINDOW

Signal high

Signal low
Signal high

Signal low

5.10.1 DIGITAL OUT

Whether Pin 4 is to be operated as a point (with a switch point) or as a window (window function) is defined
here.

5.10.2 SWITCH POINT

The switch point is selected in mm using the arrow keys. The point must be within the measuring range.

5.10.3 WINDOW P1

Window point 1 (for the WINDOW mode) is selected in mm using the arrow keys. The point must be within the
measuring range. The window must be> 2 mm.

5.10.4 WINDOW P2

Window point 2 (for the WINDOW mode) is selected in mm using the arrow keys. The point must be within the
measuring range. The window must be> 2 mm.

5.10.5 OUTPUT LEVEL

The output can be set to active high or active low here (inverted).

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5.11 SYSTEM

5.11.1 RS485 BAUD

The sensor can be operated with three different baud rates:

• 38400

• 57600

• 115200

5.11.2 RS485 ADDR

In every PosCon 3D sensor this address is preset to 1 and can be changed here. Two sensors in the same
network must not have the same address to prevent the occurrence of bus conflicts. No more than 16 sensors
may be connected to one bus.

5.11.3 DISPLAY LIGHT

The background illumination of the display automatically switches off after the set time or remains switched
on. The time starts to count as soon as the keys are locked (key symbol).

• Off after 5 min

• Off after 10min

• Off after 20min

• Always ON

5.11.4 SENSOR INFO

The sensor type and serial number are displayed here to enable clear identification of the sensor.

• SENSOR TYPE

• SERIAL NUM

5.11.5 LANGUAGE

Select the language:

• English

• Deutsch

• Italiano

• Français

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5.11.6 RESET

This resets all settings in all sensor parameters to the “factory settings”.

MEAS TYPE = Edge L rise
EDGE HEIGHT = > 4 mm
Object = Bright
Precision = Standard
FLEX MOUNT = Not activated (Standard installation A = 0°, D = 250 mm)
FIELD OF VIEW = Max. values (Trapezium)
DIGITAL OUT = Point (0 mm, Active high)

SYSTEM
RS 485 BAUDRATE = 57600
RS 485 ADDRESS = 1
DISPLAY LIGHT = OFF after 5 min
LANGUAGE = English

5.12 SETTINGS

The settings entered in the sensor can be applied, stored or displayed here.

5.12.1 APPLY

The settings saved under STORE can be activated here.

• Setting 1

• Setting 2

• Setting 3

5.12.2 STORE

The settings entered in the sensor can be stored here.
Three storage spaces are available.

• Setting 1

• Setting 2

• Setting 3

5.12.3 SHOW

SHOW displays the setting values.

SHOW ACTIVE
Displays the active settings.

SHOW SETTING 1-3
Displays the settings stored in storage space 1-3

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The values are displayed successively; it is possible to jump to the next value using SET.
FUNCTION

MEAS TYPE
EDGE HEIGHT
OBJECT
PRECISION
FLEX MOUNT
LIMIT LEFT
LIMIT RIGHT
OFFSET
DIGITAL OUT
SWITCH POINT / WINDOW P1
(WINDOW P2)
OUTPUT LEVEL
RS485 BAUD
RS485 ADDR

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6 Function and definition

3

)

1) 2)

1)

Measurement with Baumer standardized measuring equipment and targets depending on measuring range (distance)

PosCon 3D

Article number: 11111452
Article name: OXE7.E25T-11111452

6.1 Datasheet

General data

Measuring mode function Measuring modes: edge position, center position, width, gap
Type PosCon 3D
Measuring range (width) 75…125 mm
Measuring range (distance) 150 ... 250 mm
Smallest detectable object 1…1,5 mm
Smallest detectable step 2 mm
Measuring frequency 300 Hz
Resolution 30 … 50 µm
Power on indication Green LED
Output indicator Yellow LED / red LED
Light source Red laser diode, pulsed
Wave length 656 nm
Laser class 1
Peak optical power 3 mW
Cable length max. 5 m to the neutral point
Setting Touch Display, RS485

Electrical data

Response time < 6.5 ms 3)
Voltage supply range +Vs 15 ... 28 VDC
Max. supply current (without load) 150 mA
Output circuit Analog und RS485
Output signal 4 ... 20 mA / 0 ... 10 VDC
Switching output Push-pull
Switching function Out 1 / Alarm
Output current < 100 mA
Baudrate 115200, adjustable
Reverse polarity protection Yes, +VS to GND
Short circuit protection yes

Mechanical data

Width / Height / Length 26 / 74 / 55 mm
Design rectangular, front view
Housing material Aluminum
Front (optics) Glass
Connection type Plug M12 8-pole
Weight 130 g

Ambient conditions

Ambient light immunity < 25 kLux
Operating temperature -20 ... +50 °C
storage temperature -25…+75 °C
Protection class IP 67

2) Measurement on 90% remission (white) without filtering / averaging

3) Measurement with reduced field of view (offset 90mm)

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6.1.1 Measuring frequency in dependence of the field of view

Measuring frequency in dependence of Offset

The larger the offset is set, the higher the measuring frequency of the sensor.

Measuring frequency dep. Offset

350

300

250

200

150

100

50

Measuring frequency in Hz

0

0 10 20 30 40 50 60 70 80 90

Offset in mm

Measurement conditions: Background white; Measuring distance 250 mm

Measuring frequency in Hz

Measuring frequency in dependence of measuring range (width)

The smaller the range (the width of the measuring field), the higher is the measuring frequency of the sensor.

Measuring frequency in dep. Range (Width)

250

200

150

100

50

Measuring frequency in Hz

0

125 100 80 75 70 60 50 40 30 20 10

Measuring range (Width) in mm

Measurement conditions: Background white; Measuring distance 250 mm; Offset 0 mm

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Measuring frequency in Hz

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6.2 Dimensions

*Optical axis

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6.3 Functional principle

The PosCon 3D edge sensor operates based on
the laser triangulation principle. By means of
special optics, a laser beam is enlarged into a line
and projected to the surface of the object to be
measured. Using the multi-lens system, the
reflected light from the laser line is projected onto
a matrix. A controller calculates from this matrix
image the precise position e.g. of the beginning or
end of an object (i.e. of an edge) along the laser
line. Thanks to the new Baumer technology, the
position of the edge is output irrespectively of the
distance between the sensor and the object to be
measured. The sync input on PosCon 3D enables
synchronization of measurement data with an
object movement.

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6.3.1 Distance-independent measurement

Thanks to the unique functional principle, the position of an object in the measuring field is not important when
e.g. the width or the gap is measured.

6.3.2 qTarget

Because the measuring field is exactly aligned to the housing reference surfaces at the factory, the beam
position in every sensor is exactly in the same spot, which makes planning and sensor replacement very
easy.

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6.4 Object to be measured

6.4.1 Object size

The following requirements must be met so that the sensor can evaluate the object to be detected:
The width of the object to be measured must not be less than 1…1.5 mm, and its height (step) must not be
less than 2 mm.

Left

Right

Width

>1…1.5 mm

Height

> 2 mm

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6.4.2 Definition of flanks

The edges to be detected are defined as rising or falling flanks.
The position/selection of flanks is defined as first from the left or first from the right.

A rising flank is

• a flank which runs from far to near

• a flank which runs from infinity (or nothing) to an object

A falling flank is

• a flank which runs from near to far

• a flank which runs from an object to infinity (or nothing)

The point of the flank which is closer to the sensor is always chosen as the measuring value. The border of
the measuring range is not an edge.

Left

This arrowhead points to
the measuring value

Red arrows represent edges/flanks

Right

6.4.3 Definition of an edge

Edge

An edge is the transition of a stable level (1) inside or outside the measuring range to another stable level (2).
Measurement is always carried out at the level that is closer to the sensor.

The average increase must be greater than ±1.5 mm at 0.5 mm.

>1.5 mm

0.5 mm

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6.5 Interfaces and outputs

All sensor inputs and outputs which transmit measuring data are referred to as interfaces.

- Analog current output, 4…20mA or 0…10V (automatic switchover)

- Synchronization

- Switching output push-pull

- Alarm output push-pull

- RS-485

6.5.1 Analog signal output

The sensor has an adaptive output. This means that the sensor recognizes automatically whether it should
deliver current or voltage. This is done by measuring the electrical load during startup, if the load is high

impedance (>10 kOhm) the voltage output is activated, otherwise the current output.

To change to the other analog mode (Current or voltage), the supply voltage +Vs of the sensor must be
switched off and on again.

6.5.2 Calculating the analog output signal in function Edge or Center

Using the following formulas, the measuring values in mm can be converted into the analog output signal:

 = 12 +  ∗ 0.1

! = 5# +  ∗ 0.05

Edge/Center width/Center gap

25

20

15

10

Output analog mA/V

5

0

-80 0 80

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6.5.3 Calculating the analog output signal in function Width or Gap

Using the following formulas, the measuring values in mm can be converted into the analog output signal:

 = 4 +  ∗ 0.1



! =



16



Analog output

Width or Gap

25

20

15

10

Output analog mA/V

5

0

0 80 160

WIDTH/GAP in mm

mA

Volt

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6.5.4 Sync/Trigger

The measurement and signal output can be interrupted by using Sync-In (by connecting with High). As long as
Sync-In is set to High, the sensor waits for the next measurement, thereby reducing the power of the laser
beam.

• The sensor checks the Sync-in before each measurement

• The previous measurement cycle will be always completed, even if the sync-in is High

• The sensor reduces the power of the laser beam during the waiting period (Hold). During this time the

output is 4mA or 0V

• To come back to measuring mode, the Sync-In has to be set from High to Low

• The Sync-in must be at least 5µs at Low to come back to the measuring mode

• After changing the Sync-In from High to Low the first measurement cycle takes longer

Example: Mutual interference

Only the laser beam of Sensor1 may be in the measuring field of Sensor1. The laser beam of Sensor2 must
be outside the measuring field from Sensor1.

If it is not possible to prevent several sensors from affecting each other through appropriate installation, the
sensors affecting each other can be operated asynchronously by the Sync-In cable. The superordinate control
generates the signals for this.

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6.5.5 Switching output

The switching output can be adjusted as a point or a window and the switching points can be set, see Section
DIGITAL OUT.
The output is output as a push-pull signal active high or active low, depending on setting.

6.5.6 Alarm

The alarm output cannot be adjusted and is triggered by the following situations:

• No object in the measuring range

• No edge in the measuring range

• Amplitude of the received signal is insufficient (e.g. in case of soiling)

It is output as a push-pull signal (active high).

6.5.7 Interface RS-485

During operation with RS485 no more than 16 sensors may be connected to one bus.
When activating the RS485 interface, the analog output, the digital output and the alarm output are disabled.

See separate RS 485 manual.

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6.6 Touch panel

6.6.1 Function and design

The display consists of a monochrome 128 x 32 Pixel LCD with RGB LED background illumination.
The sensor can be configured using four keys.

Operation:
Four capacitive touch operator interfaces.

6.6.2 Dimensioning

24

7

3.5

7

20.5

10

Capacitive
operator

4

5 1

31.5

6.7 Memory

All changes made in the sensor are saved in a permanent memory and are not deleted even after a power
outage.

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7 Safety instructions and maintenance

7.1 General safety instructions

Intended use

This product is a precision device and is used for object detection and the preparation and/or provision of
measuring values as electrical quantities for a subsequent system. Unless this product is specially labeled, it
may not be used for operation in potentially explosive environments.

Commissioning

Installation, mounting and adjustment of this product may be performed only by a qualified person.

Installation

For mounting, use only the mechanical mountings and mechanical mounting accessories intended for this
product. Unused outputs must not be wired. In cable versions with unused cores, these cores must be
insulated. Always comply with admissible cable bending radii. Prior to electrical connection of the product, the
system must be disconnected from the power supply. In areas where shielded cables are mandatory, they
must be used as protection against electromagnetic disturbances. If plug connections to shielded cables are
made by the customer, an EMC version of the connectors should be used, and the shield must be connected
to the connector housing across a large area.

7.2 Laser class

The sensor must be used in accordance with laser class 1, corresponding safety precautions must be
observed.

7.3 Influence of ambient light

Ambient light from lamps, the sun, etc. in the view field of the sensor can lead to malfunctions or a reduction
of accuracy and should be avoided as much as possible.

7.4 Front (optics)

In case the front (optics) or the display pane breaks, the sensor must be immediately disconnected from the
power supply and may be restarted only by an authorized service company.

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7.5 Cleaning the sensors

The laser distance sensors do not require any maintenance, except that the front windows must be kept
clean. Dust and fingerprints can impair sensor function. It is normally sufficient to wipe the windows with a
clean (!), soft lens cleaning cloth. Alcohol or soapy water can be used in case of severe soiling.
The display and the keys must be kept free from dirt and moisture. Water and dirt on the keys can impair their
function.

8 Error correction and tips

8.1 Effects of deviations in the inclination angle

Measuring errors occur if the actual inclination angle of the sensor deviates from its stored angle (Tilt angle).

The sensor cannot compensate the tilt angle error if the sensor is mounted inclined and FLEX MOUNT is
inactive. This can cause measurement errors.

Tilt angle Measurement

error

0° 0.00 %
1° 0.02 %
2° 0.06 %
3° 0.14 %
4° 0.24 %
5° 0.38 %
6° 0.55 %
7° 0.75 %
8° 0.97 %
9° 1.23 %
10° 1.52 %
11° 1.84 %
12° 2.19 %
13° 2.56 %
14° 2.97 %
15° 3.41 %
16° 3.87 %
17° 4.37 %
18° 4.89 %
19° 5.45 %
20° 6.03 %
21° 6.64 %
22° 7.28 %
23° 7.95 %
24° 8.65 %
25° 9.37 %
26° 10.12 %
27° 10.90 %
28° 11.71 %
29° 12.54 %
30° 13.40 %

Tilt angle Tilt angle

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8.2 Error correction

Error Error correction

No function Check connection. Power supply 15 … 28 VDC at pin 2 (+Vs) and pin

7 (GND)
Green LED flashes Short circuit in connecting cable. Check connection.
Red LED lights up • Object outside measuring field (near, far or at the side)

• No edge in the measuring field

• Amplitude of the received signal is insufficient (e.g. in case of

soiling)

Touch panel cannot be operated • Touch panel locked. Re-enable panel for operation by sliding a

finger over the 4 keys from left to right.

• RS-485 controls the sensor--> operation via the touch panel
not possible at the same time

• RS-485 locks the touch keys--> the touch panel was locked via
RS-485 and can be re-enabled only with a command via RS­485

Touch panel does not react • Clean panel. The panel is dirty or wet, which makes it harder to

press the keys

Sensor measures inaccurately • Check inclination angle and work with the FLEX MOUNT mode

if required (teach in the new reference surface)

• Adjust edges of the object. The edges of the object do not
meet the requirements according to Section "Functions and
Definitions / Object to be measured / Definition of an edge"

• The object is in the blind region (too close to the sensor); the
displayed measuring values is a shadow of the object (fictitious
edge)

• Bright object, avoid direct reflexes from the transmitter to the
receiver

Measured zero point not in the
center of the red laser line

The sensor does not measure all
objects within the red laser beam

The position of the created
rectangle (secured measuring field)
is not clear
Unreliable measuring value: The
measuring value jumps back and
forth

The edges of the object are not
detected

Adjust evaluation. The sensor is mounted at an inclined angle to the
reference surface so that the zero point shifts compared to standard
installation (right angle). See also Section "Sensor alignment"

• Enlarge measuring field. The measuring field was possibly
limited; see Section "FIELD OF VIEW".

• Move object. The object is outside the measuring field
vertically or is in the blind region of the sensor

If a rectangle was adjusted with AUTO, the LIMIT LEFT, LIMIT RIGHT
and OFFSET functions can be used as an aid. The individual values of
the rectangle are shown in this menu.

• The object is in the blind region (too close to the sensor); the
displayed measuring values is a shadow of the object (fictitious
edge)

• For more measuring reliability use FLEX MOUNT

• Avoid bright object

• Avoid very dark object

• Too much ambient light

• Check height of the edge set at the sensor

• Check MEAS TYPE

• EDGE HEIGHT/OBJEKT HEIGHT/GAP DEPTH function

defines the minimum step of an edge. The edge of an object

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must be higher than the minimum defined step (minimum step
is 2 mm)

• The edges of the object do not meet the requirements of an
edge, see Section "Definition of an edge"

• The edge is outside the measuring field or the measuring field
was limited, see Section FIELD OF VIEW

Transmitting laser light is dim Sync-In input is on High--> set to Low

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9 Change history

27.06.2014 tof Manual released in version 1.0

11.07.2014 tof Version 1.01. Adaptation graphics chapter LIVE MONITOR

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