Baumer N 152 User Manual

Interface description N 152 spindle position display (SPA) Firmware 01
Version 1.10 and up
Contents Page
1. General information 2
1.1. Safety precautions 2
1.2. SPA description and explanation 3
2. Terminal assignment 3
3. Interface 5
3.1. Interface data 5
3.2. Protocol 6
3.3. Checksum (Cyclic Redundancy Check) 6
3.4. Data transmission properties 6
3.5. Broadcast commands 6
3.6. Data saving 7
3.7. Transmitting and reading negative values 7
3.8. Transmitting and reading position values (decimal point) 7
4. Command explanations 8
4.1. General information 8
4.2. Operating commands 8
4.3. Parameter commands 15
4.4. Identifier (address) commands 23
4.5. Specific commands 25
5. Error warnings 27
5.1. CRC error 27
5.2. Format error 27
5.3. Display error indication 27
6. Overview on commands 28
7. Technical data 29
7.1. Dimensions 30
8. Part number 30
Baumer IVO GmbH & Co. KG 02.10
Dauchinger Strasse 58-62 DE-78056 Villingen-Schwenningen Subject to modification Phone +49 (0)7720 942-0 www.baumer.com
info.de@baumerivo.com
Fax +49 (0)7720 942-900 in technic and design.
171.02.315/4
N 152
1. General information
1.1. Safety precautions
General remarks
The equipment is designed and assembled according to the prevailing regulations of technology. The equipment left the manufacturer in perfect working order and in line with all safety-relevant conditions. To maintain this status of the equipment, it is imperative to stick to the following when installing and using the device:
- use only according to the intended purpose,
- observation of any precautions regarding safety and hazards,
- observe the present manual and especially the relevant safety precautions!
Make sure that the operating manual and especially the chapter describing the safety precautions is read and well understood by the staff in charge. Supplementary to the operating instructions, ad other generally or legally relevant regulations regarding accident prevention and environmental care are to be considered and observed. This manual is a supplement to already existing documentation (product information, mounting instructions, catalogues).
Intended purpose of the equipment
Intended purpose of the equipment is industrial process monitoring and control in metal, wood, plastic, paper, glass and textile etc. industry. It is imperative that the equipment is applied only
- in properly installed condition and
- in line with the relevant technical data!
Any operation outside the technical specifications/parameters is improper use and in conjunction with the equipment/processes/machines to be monitored/controlled might lead to
- fatal injuries
- serious damage to health,
- damage to property or corporate equipment or
- damage to the device!
Any overvoltage the device might be exposed to at its connecting terminals has to be limited to the values stipulated in overvoltage category II (see technical data).
The device must not be operated
- in hazardous areas where is danger of explosion,
- as medical equipment or in medical areas,
- or in any applications expressly named in EN 61010!
If the device is utilized for control/monitoring of machines or processes where as the result of a failure/malfunction or incorrect operation of the device might occur
- any threats to life,
- risks of damage to health or
- any risk of damage to property or environment the corresponding appropriate safety precautions must be taken!
Do not open the housing of the device or proceed any modifications! Any modifications of the device can affect operating safety and result in danger! Do not proceed any repairs but return defective devices to the manufacturer!
Installation/commissioning
In case of any extraordinary incidents (including in the operating behaviour) that impair safety switch off the device immediately. Installation must be carried out by suitably trained experts only. After proper mounting and installation the device is ready for operation
Maintenance/repairs
Always disconnect the power supply of all appliances involved. Maintenance and repair work must only be carried out by suitably trained experts. If troubleshooting is unsuccessful, do not continue using the device but contact the manufacturer.
.
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1.2. SPA description and explanation
Mounting the spindle position display (SPA) is by docking hollow shaft onto spindle shaft (max.14 mm in diameter).The hollow shaft is fixed to the spindle shaft by hexagon screw and secured by power grip. This way, the SPA is mounted in an overhung position and secured against torsion by torque support provided at rear of the housing. The SPA features an absolute multiturn sensing system capable of detecting the position after several spindle turns even in powerless state. Position data will be retained even in case of power failure (min. 10 years). The current position value is indicated in the two-line backlit LCD display (2x 5 digits, numeric), optionally together with the target transmitted by the control (master). Two arrows indicate the editing engineer the direction the spindle must be turned to for aligning actual value with target. As soon as actual value is in alignment with target and within the permitted tolerances, the target will disappear. By corresponding master parameterization the display can be turned by 180° enabling vertical respectively horizontal installation. SPAs are networked by M8 connector, power supply is by the same cable directly from master. SPA parameterization by master only.
indication „target“
arrows indicating the required direction for target/actual value alignment
indication „actual value“
N 152 enables motor connection using the 12-core cable. Two softkeys on the keypad serve for manual motor trigger. Automated motor trigger by master is also possible. Motor supply is provided separately.
2. Terminal assignment
Pin Assignment Core colour DIN47100
Pin 1 Tx/Rx-, RS485 white orange
Pin 2 Tx/Rx+, RS485 brown brown
Pin 3 Sensor supply +24 V yellow red
Pin 4 Sensor supply 0 V green black
Connector M8
IEC757
1 3
2
4
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Connecting motor to SPA N152
Motor connection to SPA is provided by 12-pin female connector.
Pin Assignment Significance Core colour
Pin A -- n.c. --
Pin B IN 1 motor ccw yellow
Pin C IN 2 motor cw blue
B
K
A
L
C
D
J
M
H
E
G
F
Pin D IN 4* speed green
Pin E -- n.c. --
Pin F -- n.c. --
Pin G -- n.c. --
Pin H -- n.c. --
Pin J -- n.c. --
Pin K OUT 3 error signal white
Pin L IN 3* speed brown
Pin M GND GND black
IN 3* IN 4* speed rpm Dunker 1 0 slow 200 0 1 medium -­1 1 high 3600
Circuit diagram
24 V
n.c. n.c.
0 V
A B C D E F G H J K
Error L M
Linkslauf Rechtslauf Drehzahl intern nicht beschaltet nicht belegt nicht belegt nicht belegt nicht belegt Motorstörung Drehzahl GND
n.c.
1
24 V
2
0 V
3
IN 1 Ausgang
4
IN 1 Eingang
5
IN 2 Ausgang
6
IN 2 Eingang
7
(Logik 24 V)
8
OUT 1
IN 1 (links) IN 2 (rechts) IN 4 (speed)
M
AI- (0...10 V)
Betriebs­spannung
Freigabe
Linkslauf
Freigabe
Rechtslauf
Enable
AI+ (0...10 V)
OUT 3 (fault)
IN 3 (speed)
Motor
Connecting the motor supply
Motor supply is by 8-pin connector provided at the motor.
Pin Assignment Significance Core colour
Pin 1 Ue + 24 V motor supply red
Pin 2 GND 0 V ground relating to UE blue
Pin 3 OUT ccw start ccw run white
Pin 4 IN ccw start ccw run brown
Pin 5 OUT cw start cw run green
Pin 6 IN cw start cw run yellow
Pin 7 Enable logic +24 V grey
Pin 8 n.c. n.c. pink
N 152
SPA
7
6
8
1
3
5
4
2
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Circuit diagram
Betriebs­spannung
Freigabe
Linkslauf
Freigabe
Rechtslauf
Enable
1
24 V
2
0 V
3
IN 1 Ausgang
4
IN 1 Eingang
5
IN 2 Ausgang
6
IN 2 Eingang
7
(Logik 24 V)
8
n.c.
Connect power supply that is free from interference emission. The supply must not be used as parallel supply of drives, shields, magnetic valves, etc. Apply DC according to the terminal assignment Power supply: 24 VDC ±10 %
Motor
N 152
24 V
n.c. n.c.
0 V
A B C D E F G H J K
Error L M
Linkslauf Rechtslauf Drehzahl nicht belegt nicht belegt nicht belegt nicht belegt nicht belegt Motorstörung Drehzahl GND
SPA
OUT 1
IN 1 (links) IN 2 (rechts) IN 4 (speed)
M
AI- (0...10 V)
AI+ (0...10 V)
OUT 3 (fault)
IN 3 (speed)
Shield
Use shielded cables only. Ground of the shield must be provided at the machine. (two examples corresponding to the cable applied, see drawings).
Abschirmungsanschluss
3. Interface
3.1. Interface data
Type: RS485
Baudrate: 19200
Parity: No
Data bits: 8
Stop bits: 1
Handshake: Nein
Checksum: Ja (CRC)
Timeout reply*: 0,1...60 ms
BUS switching time**: <0,1 ms
* To avoid bus collisions a minimum timeout reply of 1 ms (default
parameter) is to be kept, i.e. the time elapsed between transmitting the last bit of the query until start transmitting the 1st bit of the SPA response. The operator should see that due to the minimized timeout reply of 1 ms the bus switching time after having transmitted the last bit must not exceed 1 ms. The default parameter of 1 ms can optionally be altered by serial interface in steps of 0,1 ms within the range of 0,1 ... 60 ms. Refer to command „x“ (78h).
** The BUS switching time is the time the SPA requires to be ready again for
transmission receipt after having replied to host.
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3.2. Protocol
The spindle position display operates with ASCII protocol (clear text protocol). Depending on the command, the protocol data package varies between 5 and 17 bytes.
Byte Hex code Significance Values
1 01H SOH = start of heading permanent 01h 2 XXh Adr = identifier 00...31dez + 20h offset (identifier 00 = 20h) 3 XXh Cmd = command code specific commands
4-n [XXh..XXh] [Data] = data 20h-7Fh n+1 04h EOT = end of transmission permanent 04h n+2 XXh CRC = checksum 00h...FFh
3.3. Checksum (Cyclic Redundancy Check)
For optimized error-free data transmission the CRC byte is added after the footer token (EOT, end of transmission) to the string to be transmitted. Upon receiving a command the CRC byte transmitted is crosschecked with the auto-calculated CRC byte.
Algorithm:
1) Reset CRC byte.
2) Rotate CRC byte by 1 bit to the left.
3) Link result to first data byte XOR.
4) Rotate result by 1 bit to the left.
5) Link result to the second data byte XOR. : x) Rotate result by 1 bit to the left. y) Link result to the last data byte (ever 04H) XOR. z) Add result as CRC after the footer token (04H) to the string transmitted.
Note:
1101 0000 RL 1010 0001 Important: Bit 7 is shifted in bit 0 during rotation
Example:
Transmitted string less CRC = 01h 20h 43h 04h CRC-Byte = 0Ah
0000 0000 RL 0000 0000 XOR 0000 0001 (01h) = 0000 0001
0000 0001 RL 0000 0010 XOR 0010 0000 (20h) = 0010 0010
0010 0010 RL 0100 0100 XOR 0100 0011 (43h) = 0000 0111
0000 0111 RL 0000 1110 XOR 0000 0100 (04h) =
Legend: RL = rotate left; XOR = antivalence link
0000 1010
= CRC
3.4. Data transmission properties
For reasons of compatibility, within the complete multicon system the amount of data is always the same (see table in chapter 6), no matter how many digits are in the display. For example, command “R” (read actual value) comprises a transmitted data amount of 6 bytes, but only 5 digits are indicated in the display. If it is a negative value, digit 6 respectively digit 5 is always 0 (30h).
3.5. Broadcast commands
Some specific commands are designated so-called broadcast commands. As soon as the master broadcasts a command to identifier 99, the command is addressed to every multicon devices in the network. Each individual SPA will accomplish the respective command but will not respond any confirmation to master.
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3.6. Data saving
Specific parameters are saved in EEPROM (1.000.000 writing cycles). Data saving is via interface upon every parameter transmission to SPA.
Important:
There should not be a cyclic transmission of these parameters to SPA but only if necessary, for example in case of parameter alteration. The relevant parameters saved in EEPROM are listed in the charts in chapter “Command explanations” or “Overview on commands”.
3.7. Transmitting and reading negative values
The minus sign (2DHex) is always transmitted by digit 6 of the data field. Example: Taking for granted a negative target of –1,5 and a programmed resolution of 1/10, the transmitted value is –00015.
3.8. Transmitting and reading position values (decimal point)
Position values as for example target (command „S“), offset (command „U“) or end positions (command “g”) are generally transmitted and read without decimal point. Visualization in the display corresponds to the format in the data field of the interface command. Thus, the transmission format depends on the resolution (see command „a“).
Example 1: resolution = 1/100; target = 278.50; actual value = 1.00 Display
SOH Adr Cmd Profile no=17
01h 20h 53h 31h 37h
Example 2: resolution = 1/10; target = 278.5; actual value = 1.0
SOH Adr Cmd Profile no=17
01h 20h 53h 31h 37h
30h 32h 37h 38h 35h 30h
30h 30h 32h 37h 38h 35h
Target = 278.50
Target = 278.5
EOT CRC
04h 29h
EOT CRC
04h 29h
2 7 8.5 0
1.0 0
2 7 8.5
1.0
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4. Command explanations
4.1. General information
The following is describing the individual interface commands broken down into the four groups below:
- operating commands [ commands required during operation ]
- parameter commands [ commands for SPA parameterization ]
- identifier commands [ commands to indicate or alter the device identifier (address)]
- specific commands [ commands for specific functions as device reset or version number readout]
The following abbreviations are applied:
SOH = start of heading (header token) EOT = end of transmission (footer token) Adr = device identifier, including offset 20h Cmd = command Sub = sub-Command Data = data transmitted or received CRC = checksum (cyclic redundancy check)
4.2. Operating commands
Command
code
C (43h) 3 / 11 X - - - Check if actual value = target D (44h) 1 X X X - Start motor F (46h) 4 X - - - Read device status and error R (52h) 6 X - - - Read actual value S (53h) 8 X X - X Read / write target U (55h) 6 X X - - Offset V (56h) 2 X X X X Read / write profile number Z (5Ah) 6 X X X X Set preset
t (74h) 6 - X - - Transmit tool number
u (75h) 6 - X - - Transmit optional column of figures
4.2.1. Check Position „C“ (43h)
This command provides the alignment status of target versus actual value. If the actual value is within the target tolerance window, the response will be „o“ (6Fh) for OK together with the current profile number. If the actual value is outside the tolerances, „x“ (78H) followed by the current profile number will be replied. In case of any SPA error occurred, the response will be “e” together with the active profile number.
Example: (active profile number = 05)
Transmission
Response if actual value within the tolerances:
Response
Response if actual value is outside the tolerances:
Response
Following values relating to status are possible:
Status Significance o (6Fh) Actual value = target x (78h) Actual value target e (65h) SPA error
Data amount
in Bytes
SOH Adr Cmd EOT CRC
01h 20h 43h 04h 0Ah
SOH Adr Cmd Status Profil-Nr. = 05 EOT CRC
01h 20h 43h
SOH Adr Cmd Status Profil-Nr. = 05 EOT CRC
01h 20h 43h
read write Broad-
cast
6Fh 30h 35h
78h 30h 35h
Saved in
EEPROM
04h A5h
04h 1D
Signficance
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N 152
Command extension Check Position „CX“
Command extension „Check Position CX “provides besides the alignment status target versus current value also the contents of the status and error register as well as the current value. The profile number is not transmitted. For the relevant status parameters (status) refer to the table above, the significance of the individual bits in the status and error register is explained under command readout device status „F“.
Example:
Transmission
Response
SOH Adr Cmd
01h 20h 43h 58h 04h A8h
SOH Adr Cmd
01h 20h 43h
SCmd
EOT CRC
Status
Status-Reg Error-Reg Actual value = -12.50 EOT CRC
78h 80h 80h 80h 80h 2Dh 30h 31h 32h 35h 30h
04h 0Fh
4.2.2. Motor start enable „D“ (44h)
This command is utilized to read the actual SPA enable status or to set respectively clear motor start enable. The following modes are available:
Status Significance
0 (30h) abort enable motor start, motor stop 1 (31h) start enable SPAs of group 1 2 (32h) start enable SPAs of group 2 3 (33h) start enable SPAs of group 3
Start is also enabled by broadcast command (identifier = 99) to all SPAs at the same time. Refer to example 3.
Example 1: read current enable status (status = 0 = disable)
Transmission
Example 2: start enable of a specific motor
Transmission
Example 3: start enable for all motors by broadcast command (identifier=99)
Transmisison
: : :
SOH Adr Cmd EOT CRC
01h 20h 44h 04h 04h
Response
Response
Response Not confirmed
SOH Adr Cmd Stat. EOT CRC
01h 20h 44h
SOH Adr Cmd Stat. EOT CRC
01h 20h 44h
SOH Adr Cmd Stat. EOT CRC
01h 20h 44h
SOH Adr Cmd Stat. EOT CRC
01h 83h 44h
30h
31h
31h
31h
04h 64h
04h 66h
04h 66h
04h 7Bh
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N 152
Motor holding torque on / off „DB“ (44h, 42h)
Prior to utilizing “DB” command to activate / deactivate the holding torque it must be enabled first in command „m“ since otherwise command „DB“ remains ineffective. Holding torque ever ON means that only motive shaft positioning operations are possible - either by aid of the two keys provided or by a corresponding command via interface. The holding torque is automatically deactivated as soon as the motor is getting a start command and is later autonomously re-enabled. Manual positioning operations by hand cranks etc require deactivating the holding torque first by command “DB”.
Following modes are available::
Status Function
0 (30h) holding torque off 1 (31h) holding torque on
Example 1: Read current status (status = 0: no holding torque)
Transmission
Response
SOH Adr Cmd
01h 20h 44h 42h 04h 80h
SOH Adr Cmd
01h 20h 44h 42h
SCmd
EOT CRC
SCmd
Stat. EOT CRC
30h
04h 6Dh
Example 2: holding torque off (status = 0: unblock holding torque)
Transmission
Response
SOH Adr Cmd
01h 20h 44h 42h
SOH Adr Cmd
01h 20h 44h 42h
SCmd
Stat. EOT CRC
30h
SCmd
Stat. EOT CRC
30h
04h 6Dh
04h 6Dh
Example 3: holding torque off for all motors by broadcast command (ID=99)
Transmission
Response not confirmed
SOH Adr Cmd
01h 83h 44h 42h
SCmd
Stat. EOT CRC
30h
04h 57h
Note: If the holding torque is enabled (command „m“) the clamping is always active upon power on, reason why holding torque OFF by command „DB0“ is only effective whilst device is under power supply.
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N 152
4.2.3. Read device status „F“ (46h)
This command provides the device statii Stat1 and Stat2 together with error flags Err1, Err2. In case of error check command “C” will come with an “e” in reply.
Example:
Transmission
Response
SOH Adr Cmd EOT CRC
01h 20h 46h 04h 00h
SOH Adr Cmd Stat1 Stat2 Err1 Err2 EOT CRC
01h 20h 46h
80h 80h 80h 80h
04h 4Bh
Stat1: 1 0 0 0 0 0 0 0 ┬ ─────┬───────
└───────── reserved └──────────────── ever 1
Stat2: 1 0 0 0 0 0 X X ┬ ────┬──── ┬
└── 1 = Motor is running (Moving Bit). The bit is set with running motor including loop interval. With active clamping the bit will remain as set whilst the clamping is open. └──── 1 = Manual SPA abort. Bit is set if during an automated positioning operation any key at the SPA is actuated. └────────── reserved └──────────────── ever 1
Err1: 1 0 0 0 0 0 X X ┬ ──┬── ┬
└── 1 = Err 8 - target > MAX limit position (motor does not start) │ └──── 1 = Err 9 - target < MIN limit position (motor does not start) └────── reserved └──────── reserved └──────────── reserved └──────────────── ever 1
Err2: 1 0 X X X X X X ┬ ┬ ┬ ┬ ┬
│ │ │ │ │ └── 1 = Err 1 - MAX limit position is hurt │ │ │ │ │ └──── 1 = Err 2 - MIN limit position is hurt │ │ │ │ │ └────── 1 = Err 3 – no shaft rotation │ │ │ │ └──────── 1 = Err 4 – Motor failure (overcurrent) │ │ │ └────────── 1 = Err 5 – target window not achieved │ │ └──────────── 1 = Err 6 – trailing error │ └────────────── └──────────────── ever 1
reserved
4.2.4. Read actual value „R“ (52h)
This command is for reading the 5-digit actual value (bottom display). Data amount is always 6 bytes. In case of a negative value, the minus sign (2Dh) together with 5 data bytes is replied. Positive values are represented by 6 data bytes without sign. Values inferior to 5(4) digits will come with preceding zeroes. Please note that N 152 provides a 5-digit actual value.
Example: Actual value = -32.50
Transmission
Response
SOH Adr Cmd EOT CRC
01h 20h 52h 04h 40h
SOH Adr Cmd Actual value = –32.50 EOT CRC
01h 20h 52h
2Dh 30h 33h 32h 35h 30h
04h 54h
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4.2.5. Read / write target profile „S“ (53h)
This command is utilized to read the presently active target (profile value) respectively to read or write a specific target. Data are composed by profile number (2 bytes) and target (6 bytes). Note: Negative targets are transmitted as 5-digit number (see example 3). Please consider that SPA targets comprise 5 digits only.
Example 1: Read active target (profile number = 12; target = 12.50)
Transmission
Response
Response upon clearing all targets:
Response
Example 2: Read specific target (profile number = 17; target = 12.50)
Transmission
Response
Example 3: Write specific target (profile number = 17; target = -12.50)
s
Transmission
Response
Note: Instead of command „S“ also command „SP“ may be utilized. The function is fully identical to command “S”. If command SD is utilized it might be easier to apply command SP due to their identical protocol length. Please consider that with anterior or other multicon devices command „SP“ maybe is not available.
Example 4: As in example 3 but utilizing command „SP“
Transmission
Response
Direct positioning „SD“
This command may be utilized for direct positioning operations. Only the target less any profile number is transmitted to SPA. The profile number after the command “S” is replaced by sub command “D” ( = dimension). Motor start enable requires transmitting in addition motor start command “D”.
Example 4: Write position value for direct positioning operation (less profile)
Transmission
Response
Note: The position value is saved in the non-volatile memory and will be retained in case of power failure. In this case the previously selected profile is utilized again.
SOH Adr Cmd EOT CRC
01h 20h 53h 04h 2A
SOH Adr Cmd Profile no. = 12 Target = 12.50 EOT CRC
01h 20h 53h
SOH Adr Cmd Profile no= FFh Target = FFFFFFh EOT CRC
01h 20h 53h
SOH Adr Cmd Profile no. = 17 EOT CRC
01h 20h 53h
SOH Adr Cmd Profile no. = 17 Target = 12.50 EOT CRC
01h 20h 53h
SOH Adr Cmd Profile no. = 17 Target = -12.50 EOT CRC
01h 20h 53h
SOH Adr Cmd Profile no. = 17 Target = -12.50 EOT CRC
01h 20h 53h
SOH Adr Cmd Sub Profile no.=17 Target = -12.50 EOT CRC
01h 20h 53h
SOH Adr Cmd Sub Profile no.=17 Target = -12.50 EOT CRC
01h 20h 53h
SOH Adr Cmd Sub Position value = 278.25 EOT CRC
01h 20h 53h
SOH Adr Cmd Sub Position value = 278.25 EOT CRC
01h 20h 53h
31h 32 30h 30h 31h 32h 35h 30h
3Fh 3F 3Fh 3Fh 3Fh 3Fh 3Fh 3Fh
31h 37h
31h 37h 30h 30h 31h 32h 35h 30h
31h 37h 2Dh 30h 31h 32h 35h 30h
31h 37h 2Dh 30h 31h 32h 35h 30h
31h 37h 2Dh 30h 31h 32h 35h 30h 04h 29h
50h
31h 37h 2Dh 30h 31h 32h 35h 30h 04h 29h
50h
44h 30h 32h 37h 38h 32h 35h
44h 30h 32h 37h 38h 32h 35h
04h 16h
04h 6Bh
04h 6Bh
04h 3E
04h 2Ah
04h BCh
04h FBh
04h FBh
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N 152
Transmitting targets with simultaneous motor start signal
Specific applications require autonomous re-alignment of shafts to the new target when it is received without prior enable signal by command „D“. For this intention the following commands are available:
SPF transmits to SPA profile number together with motor start signal for automated positioning operations SDF transmits to SPA position value together with motor start signal for automated positioning operations
The addressed SPA is enabled by adding sub-command „F“ to the respective basic command. Since it is a pure individual positioning operation, defined groups are not affected. Collision prevention is up to the operator.
Example: Write specific target utilizing command „SPF“ (profile number = 17; target = -12.50)
Transmission
Response
SOH Adr Cmd Sub1 Sub2 Profile=17 Target = -12.50 EOT CRC
01h 20h
53h 50h 46h
31h 37h 2Dh 30h 31h 32h 35h 30h 04h A0h
SOH Adr Cmd Sub1 Sub2 Profile=17 Target = -12.50 EOT CRC
01h 20h
53h 50h 46h
31h 37h 2Dh 30h 31h 32h 35h 30h 04h A0h
4.2.6. Read / write offset „U“ (55h)
This command is utilized to read or write the offset that is added to the true current value. First however the function must be enabled in command bit parameter ‚a’ (61h).
Example 1: Read offset
Transmission
Example 2: Write offset
Transmission
Response in both examples:
Response
SOH Adr Cmd EOT CRC
01h 20h 55h 04h 26h
SOH Adr Cmd Data (offset = –20.00) EOT CRC
01h 20h 55h
2Dh 30h 32h 30h 30h 30h
04h C3h
SOH Adr Cmd Data (offset = –20.00) EOT CRC
01h 20h 55h
2Dh 30h 32h 30h 30h 30h
04h C3h
4.2.7. Read / write profile number „V“ (56h)
This command is for readout the number of the presently active profile respectively for profile alteration.
Example 1: Read active profile (active profile number = 38)
Transmission
Response
Response after reset upon having cleared all profiles:
Response
Example 2: Transmit new profile (new profile number = 17)
Transmission
Response
Example 3: New profile by broadcast command to all SPAs (Identifier = 99 (83h); new profile number = 17)
Transmission
Response Not confirmed
To check whether the new profile has been adopted by all SPAs utilize check command „C“ (43h).
SOH Adr Cmd EOT CRC
01h 20h 56h 04h 20h
SOH Adr Cmd Profile no. = 38 EOT CRC
01h 20h 56h
33h 38h
04h 28h
SOH Adr Cmd Profile no. = FF EOT CRC
01h 20h 56h
3Fh 3Fh
04h 16h
SOH Adr Cmd Profile no. = 17 EOT CRC
01h 20h 56h
31h 37h
04h 3E
SOH Adr Cmd Profile no. = 17 EOT CRC
01h 20h 56h
31h 37h
04h 3E
SOH Adr Cmd Profile no. = 17 EOT CRC
01h 83h 56h
31h 37h
04h 04
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4.2.8. Set actual value as preset „Z“ (5Ah)
Command “Z” is utilized to set the actual value at any optional value. The required position value is transmitted to SPA. The SPA will calculate a so-called “preset offset” value relating to the true absolute encoder position. When calculating the preset offset, any programmed offset transmitted by command “U” will be considered, so that after having accomplished command “Z” the current value always equals the preset.
Note: If the resolution is altered (see command “a”) from 1/100 to 1/10 or vice-versa, the previously programmed preset has to be set anew. The auto-calculated offset is provided in the previously selected resolution.
The actual value displayed is composed as follows:
actual value
Immediately after having accomplished command „Z“ applies preset value = current valuet Current value Current value
actual value indicated in the display and read out by interface
displ
internal absolute actual value (not corresponding to the transmitted preset value).
abs
Preset offset offset generated by command „Z“. Offset Additional offset enabled by command „U“. This function must be enabled first in command
bit parameter ‚a’ (61h), otherwise the offset is 0.
Example 1: Read out presently active preset value
Transmission
Response
SOH Adr Cmd EOT CRC
01h 20h 5Ah 04h 38h
SOH Adr Cmd Preset value = 2.50 EOT CRC
01h 20h 5Ah
30h 30h 30h 32h 35h 30h
Example 2: Set actual value as preset value (preset value = 17.25)
Transmission
Response
SOH Adr Cmd Preset value = 17.25 EOT CRC
01h 20h 5Ah
SOH Adr Cmd Preset value = 17.25 EOT CRC
01h 20h 5Ah
30h 30h 31h 37h 32h 35h
30h 30h 31h 37h 32h 35h
Example 3: Set actual value as preset at all SPAs by broadcast command
Transmission
Response Not confirmed
SOH Adr Cmd Preset value = 17.25 EOT CRC
01h 83h 5Ah
30h 30h 31h 37h 32h 35h
= actual value
displz
+ preset offset + Offset
abs
04h 27h
04h 09h
04h 09h
04h AAh
displ
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4.2.9. Indicate optional column of figures in upper line „t“ (74h)
This command is utilized to indicate a 5-digit number in the upper line of the display. The numerical column is indicated less dot respectively comma. Preceding zeroes as well as both arrows are suppressed. The bottom line still indicates the actual value. The numerals are indicated in the display until any command except „t“, „u“ or „R“ is received. The number will be retained after power failure.
Example: (Column of figures = 054321)
Transmission
Response
SOH Adr Cmd Column of figures = 054321 EOT CRC
01h 20h 74h
SOH Adr Cmd Column of figures = 054321 EOT CRC
01h 20h 74h
30h 35h 34h 33h 32h 31h
30h 35h 34h 33h 32h 31h
04h C6h
04h C6h
4.2.10. Indicate optional column of figures in bottom line „u“ (75h)
The command is utilized to indicate a 5-digit column of figures in the bottom line of the display. The number is indicated less dot respectively comma. Preceding zeroes as well as both arrows are suppressed. The upper line still indicates actual target or the column of figures. The column is indicated until any optional command except „t“, „u“ or „R“ is received by the interface. The number will be retained after power failure.
Example: (Column of figures = 012345)
Transmission
Response
SOH Adr Cmd Column of figures = 012345 EOT CRC
01h 20h 75h
SOH Adr Cmd Column of figures = 012345 EOT CRC
01h 20h 75h
30h 31h 32h 33h 34h 35h
30h 31h 32h 33h 34h 35h
04h B6h
04h B6h
Note:
Command “t” in conjunction with command “u” enables indication of a 10-digit number. Both columns are not saved in EEPROM.
4.3. Parameter commands
Command
code
a (61h) 5 X X - X Read / write general parameters b (62h) 8 X X - X Parameter: tolerance compensation, window c (63h) 8 X X - X Parameter: Scaling of spindle pitch g (67h) 12 X X - X Parameter: Limit positions MIN, MAX h (68h) 12 X X - X Parameter: Switching points motor speed
i (69h) 1 X X X X Parameter: mm / inch j (69h) 3 X X X X Parameter: Timeout bus error
k (6Bh) 9 X X - X Parameter: motor system times
l (6Ch) 5 X X - X Parameter: Jog function
m (6Dh) 5 X X - X Read / write general parameters
Data amount
in bytes
read write Broad-
cast
Saved in
EEPROM
Significance
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4.3.1. Read / write bit parameters „a“ (61h)
To exploit maximum memory capacity, several parameters are put together and transferred as “data pack” under the following parameter codes:
Data1: 1 0 X X 0 X 0 X ┬ ──┬── ─┬─ ─┬─ └─── positioning direction 0/1 (UP/DOWN) └─────── counting direction 0/1 (UP/DOWN) └──────────── arrows 0/1/2/3 (UP/DOWN/UNI/OFF) └──────────────── 1
Data2: 1 0 X X X X 0 X ┬ ┬ ─┬─ ─┬─ │ │ │ │ └─── round actual value 0/1 (OFF/ON) │ │ │ └────── turn display 0/1 (OFF/ON) │ │ └──────── dimension 0/1 (OFF/ON) │ │ └─────────── actual value correction 0/1/2 (OFF/ON/On+Key) │ └────────────── reserved └──────────────── 1
Data3: 1 0 0 0 0 X X X ┬ ───┬─── ┬ ─┬─ └─── hide target 0/1/2 (ON/OFF/EVER) └────── resolution 0/1 (1/100;1/10) └─────────── reserved └──────────────── 1
Data4/5: 0 0 1 1 0 0 0 0 ───┬─── └───── reserved
Important: Only bits marked ‘X’ may be altered. The permanent parameters „1“ and „0“ must not be altered since this might create a control token ( tokens < 20h) what is not permitted in ASCII protocol.
Example 1: read bit parameter (data1 to data3 = 80h; data4 to data5 = 30h)
Transmission
Response
SOH Adr Cmd EOT CRC
01h 20h 61h 04h 4E
SOH Adr Cmd Data1 Data2 Data3 Data4 Data5 EOT CRC
01h 20h 61h
80h 80h 80h 30h 30h
04h F1
bit parameter default
Example 2: write bit parameter (positioning direction = down; turn display = On)
Transmission
Response
SOH Adr Cmd Data1 Data2 Data3 Data4 Data5 EOT CRC
01h 20h 61h
SOH Adr Cmd Data1 Data2 Data3 Data4 Data5 EOT CRC
01h 20h 61h
81h 84h 80h 30h 30h
81h 84h 80h 30h 30h
04h 91h
04h 91h
Significance of parameter „a“
Positioning direction
This parameter defines the direction the target is aimed for. Tolerances that occur for example at cogwheels, joints, shafts etc during a precise positioning operation requires a tolerance compensation. The tolerance compensation is proceeded by aiming for the target position always from the same direction utilizing so-called loops. Loops mean that the target position is first crossed by a defined distance and then aimed for again from the opposite direction. The parameter for the crossing distance is programmed by command “b”. Whether a loop is required or not is indicated by the arrows in the display. A flashing arrow means tolerance compensation required. Upon reaching the turning point the direction changes and the arrow stops flashing. Targets allowing direct positioning are marked by a non-flashing arrow. Upon achieving the target within the programmed tolerances (see command “b”) the arrows will not disappear until the required tolerance compensation has been completed.
00 = Up Direct positioning if target position > actual position; otherwise proceed tolerance compensation 01 = Down Direct positioning if target position < actual position; otherwise proceed tolerance compensation
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Counting mode
This parameter assigns either „ascending“ or „descending” counted values in relation to the shaft’s direction of rotation. Following parameters are available:
00 = Up Clockwise rotation, ascending counted values 01 = Down Clockwise rotation, descending counted values
Arrows This parameter relates to the arrows in the display that indicate the operator the direction (to the right or to the left) of the new positioning operation. Following parameters are available:
00 = Up If actual value < target = arrow to the right; actual value > target = arrow to the left 01 = Down As „Up“, but inverted arrows direction 10 = Uni If actual value target arrows ever indicated 11 = Off Arrows ever hidden
Note: A loop operation (as backlash compensation) is only performed with settings Up and Down. Uni and Off always implicate a direct movement to the target without backlash compensation.
Rounding the actual value This means that the actual value being within the tolerances but still differing from the target is rounded up or down to the target value as soon as the shaft remains idle for approx. 3 seconds. The rounding operation is only visualized, the true internal actual value remains unchanged. For actual value readout by serial interface (command “R”) the true, not rounded actual position value is provided. The true actual value will immediately reappear on the display upon key actuation. If the position is still within the tolerance window the rounding operation will be repeated after 3 seconds. Note: In operating mode „Suppress target = Ever“ the target is deactivated and the SPA serves as pure actual value display with disabled rounding function. The following parameters are available: 0 = Off Round actual value disable 1 = On Round actual value enable
Turn display This parameter is utilized to turn the display by 180°. 0 = Off Display readout with standard mounting, i.e. display above keypad 1 = On Display readout with inverted mounting, i.e. display below keypad
Dimension Only in conjunction with N 242 master. By this parameter the master enables indication of actual value and direct positioning (so-called dimension). Refer also to N 242 user manual. Utilized with other controls (PLC or PC) this parameter may be assigned to general identifications.
0 = Off Device not indicated in N 242 master 1 = On Device indicated in N 242 master. Direct target input possible
Offset
Command „U“ is utilized for programming the offset that is added to actual value and actual target. This parameter defines whether the offset is considered in the calculation.
0 = Off Offset disabled. Any offset previously transmitted is NOT added neither to actual value nor target. 1 = On Offset enabled. Offset is added to actual value and actual target. 2 = On + Key As setting 1. The offset can be altered by keypad.
Suppress target
This parameter defines when to indicate the target in the upper line of the display. 0 = On Target indicated if target current value. 1 = Off Target ever indicated, also if target = current value. Indicate arrows too if target current value. 2 = Ever Target and arrows ever suppressed.
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Resolution
This parameter defines the resolution of the actual value. Upon altering the resolution the decimal point is shifted correspondingly by one digit to the right or left, same applies also to actual value and target. The target values however are not converted correspondingly but only the decimal point is shifted. When editing the machine please pay attention to defining the resolution first so that the target values are transmitted to the SPAs with the corresponding resolution.
0 Resolution 1/100 mm resp. 1/1000 inch visualized in the display: 000.00 mm resp. 00.000 inch 1 Resolution 1/10 mm resp. 1/100 inch visualized in the display: 0000.0 mm resp. 000.00 inch
4.3.2. Read / write bit parameter motor „m“ (6Dh)
To exploit maximum memory capacity, several parameters are put together and transferred as “data pack” under the following parameter codes:
Data1: 1 0 X X 0 X 0 X ┬ ──┬── ─┬─ ─┬─
└─── key key assignment 0/1 (UP/DOWN) └─────── direction motor direction of rotation 0/1 (UP/DOWN) └──────────── Jog Activate MicroStep 0/1/2/3 (UP/DOWN/EVER/ONLY) └──────────────── 1
Data2: 1 0 X X 0 X X X ┬ ──┬── ┬ ──┬──
└──── reserved └──────── reserved └──────────── shaft type 0/1 (R/A) └──────────────── 1
Data3: 1 0 X X 0 X X X ┬ ┬ ┬ ┬ ┬ ──┬──
│ │ │ │ │ └──── │ │ │ │ └──────── reserved │ │ │ └────────── assigned shafts 0/1 (OFF/ON) │ │ └──────────── holding torque 0/1 (OFF/ON) │ └────────────── reserved └──────────────── 1
Data4/5: 0 0 1 1 X X X X 0 0 1 1 X X X X ───────┬─────── ───────┬─────── Leading shaft identifier for assigned shafts └──────── ADR LSB (values 30h to 39h) └─────────────────────────── ADR MSB (values 30h to 39h)
Important: Only bits marked ‘X’ may be altered. The permanent values „1“ and „0“ must not be altered since thereby a control token ( tokens < 20h) might be created what is not permitted in ASCII.
Example 1: Read bit parameter (data 1 to data 3 = 80h; data 4 to data 5 = 30h)
Transmission
Response
SOH Adr Cmd EOT CRC
01h 20h 6Dh 04h 56h
SOH Adr Cmd Data1 Data2 Data3 Data4 Data5 EOT CRC
01h 20h 6Dh
80h 80h 80h 30h 30h
Example 2: Write bit parameter (key assignment = down; motor direction of rotation = Down)
Transmission
Response
SOH Adr Cmd Data1 Data2 Data3 Data4 Data5 EOT CRC
01h 20h 6Dh
SOH Adr Cmd Data1 Data2 Data3 Data4 Data5 EOT CRC
01h 20h 6Dh
81h 84h 80h 30h 30h
81h 84h 80h 30h 30h
group 0 7 (groupe1/groupe2/…/groupe8)
bit parameter default
04h F2h
04h 92h
04h 92h
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Significance of parameter „m“
Key assignment
This parameter assigns a specified direction of rotation to a certain key. For the mounting option “keypad below display” and the remaining default parameters applies the following:
0 = Up left/right key actuation = shaft rotation ccw/cw, counting mode UP/DOWN 1 = Down left/right key actuation = shaft rotation cw/ccw, counting mode UP/DOW N
Motor direction of rotation The parameter “motor direction of rotation” enables inversion of the two output signals for motor ccw (pin B) and motor cw (pin C) provided at the motor cable.
0 = Up Standard direction of rotation 1 = Down Inverted direction of rotation
Jog The jog function makes the motor run by a defined number of steps upon a short stroke on a key. The holding time does not matter as long as it is not less than 400 ms. A holding time of > 400 ms results in permanent motor run. Inferior holding times are accomplished as Jog. The number of steps is defined under parameter command „l“, default parameter is 1.
Note: The respective step is always accomplished completely and cannot be stopped or restarted by actuating any key during the motor positioning operation. However a stop by interface (command “D”) is possible. With running motor the moving bit is set to 1 (refer also command “F”). Setting the step width to 0 will disable the Jog function, both by keypad and by external inputs.
00 = Up Jog only enabled with counting mode UP 01 = Down Jog only enabled with counting mode DOWN 10 = Ever Jog enabled with both counting modes UP/DOWN 11 = Only Jog only enabled. Continuous movements actuated by keypad are disabled
Shaft type
The shaft type parameter assigns the shaft type. Some applications may call for different treatment of radially and axially operated shafts what is already taken into consideration when utilizing the IVO master. For example, only certain shafts shall be displayed in DIM mode. Other controls (for example PLC or PC) may utilize this parameter for general assignments.
0 = R Shaft type R 1 = A Shaft type A
Groups Parameter for division in groups. Individual SPAs can be bundled to 8 different groups to be started in successive order group by group (command „D“) in order to prevent collisions.
0 = group 1 1 = group 2 : : 7 = group 8
Assigned shafts This parameter assigns two or more shafts to a leading shaft and is applied when utilizing the IVO Master. For detailed description please refer to the IVO master user manual, chapter specific functions. Other controls (for example PLC or PC) may utilize this parameter for general assignments.
0 = Off Not assigned 1 = On Assigned. This SPA is assigned to a leading shaft. The leading shaft’s identifier is specified in
Start command „D“ must comprise the designated group number to start the respective group.
data 4/5 of command “m” in the leading shaft identifier.
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Holding torque
This parameter is utilized to enable respectively disable the motor holding torque. Both directional signals “motor ccw” and “motor cw” are activated by the spindle position display (SPA). Thus, the motor is hold at its actual position. Refer also to command „DB“ for temporary holding torque disabled.
0 = Off holding torque disabled 1 = On holding torque enabled
4.3.3. Read / write spindle tolerance compensation and window „b“ (62h)
This command is utilized to read or write the parameters tolerance compensation and tolerance window.
Example 1: Read parameter (tolerance compensation = 0.15; tolerance window = 0.25)
Transmission
Response
SOH Adr Cmd EOT CRC
01h 20h 62h 04h 48h
SOH Adr Cmd tolerance compensation=0.5 tolerance window=0.25 EOT CRC
01h 20h 62h
30h 30h 35h 30h 30h 30h 32h 35h
04h 0Bh
Example 2: Write parameter (tolerance compensation = 1.30; tolerance window = 0.75)
Transmission
Response
SOH Adr Cmd tolerance compensation =1.30 tolerance window =0.75 EOT CRC
01h 20h 62h
SOH Adr Cmd tolerance compensation =1.30 tolerance window =0.75 EOT CRC
01h 20h 62h
30h 31h 33h 30h 30h 30h 37h 35h
30h 31h 33h 30h 30h 30h 37h 35h
04h 1Eh
04h 1Eh
4.3.4. Read / write spindle pitch (scaling) „c“ (63h)
This command is utilized to read or write the scaling factor relating to the spindle pitch within the range from 0,0000001...9,9999999. The decimal point is not transmitted. Resolution per turn is 1440 steps. A scaling factor of 1.000000 will increase respectively decrease the indicated value by 14.4 mm.
How to calculate the scaling factor: Resolution per turn: 14.40 mm (corresponding to length with scaling factor 1.0000000) Spindle pitch: 4.00 mm
Spindle pitch 4.00 scaling = ───────────────── = ───── = 0.2777777
resolution per revolution 14.40
Example 1: Read scaling (scaling factor = 1.000000)
Transmission
Response
SOH Adr Cmd EOT CRC
01h 20h 63h 04h 4Ah
SOH Adr Cmd Scaling factor = 1.0000000 EOT CRC
01h 20h 63h
31h 30h 30h 30h 30h 30h 30h 30h
04h 4B
Example 2: Write scaling (scaling factor = 0.2777777)
Transmission
Response
SOH Adr Cmd Scaling factor = 0.2777777 EOT CRC
01h 20h 63h
SOH Adr Cmd Scaling factor = 0.2777777 EOT CRC
01h 20h 63h
30h 32h 37h 37h 37h 37h 37h 37h
30h 32h 37h 37h 37h 37h 37h 37h
04h 30h
04h 30h
4.3.5. Read / write limit positions „g“ (67h)
This command is utilized to read or write the MIN and MAX limit positions within the range from -999.99 to
9999.99. The decimal point is not transmitted.
Example 1: Read limit positions (MIN = 15.00; MAX = 850.25)
Transmission
SOH Adr Cmd EOT CRC
01h 20h 67h 04h 42h
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Response
SOH Adr Cmd MIN limit position = 0015.00 MAX limit position = 0850.25 EOT CRC
01h 20h 67h
30h 30h 31h 35h 30h 30h 30h 38h 35h 30h 32h 35h
04h 1Fh
Example 2: Write limit positions (MIN = -33.22; MAX = 1234.56)
Transmission
SOH Adr Cmd MIN limit position = -033.22 MAX limit position = 1234.56 EOT CRC
01h 20h 67h
2Dh 30h 33h 33h 32h 32h 31h 32h 33h 34h 35h 36h
04h 92h
Response SOH Adr Cmd MIN limit position = -033.22 MAX limit position = 1234.56 EOT CRC
01h 20h 67h
2Dh 30h 33h 33h 32h 32h 31h 32h 33h 34h 35h 36h
04h 92h
4.3.6. Read / write motor speed switching points „h“ (68h)
This command is utilized to read or write the motor speed switching points. Prior to reaching the target the motor speed can be slowed down by two optional speeds (slow and precision) for absolutely precise positioning to the target. The motor’s switchoff point might also be set to a certain value prior to reaching the target. The following 3 parameters are available:
Slow speed: point where SPA changes from high speed to slow speed. Precision speed: point where SPA changes from slow speed to precision speed. Switchoff point: Position where motor is stopped by SPA .
The individual switching points are indicated in relation to the target.
Example 1: Read parameter (slow speed = 2.00; precision speed = 0.70; switchoff point= 0.02)
Transmisison
Response
SOH Adr Cmd EOT CRC
01h 20h 68h 04h 5Ch
SOH Adr Cmd Slow speed =2.00 Precision speed =0.70 Switchoff point =0.00 EOT CRC
01h 20h 68h
30h 32h 30h 30h 30h 30h 37h 30h 30h 30h 30h 30h
04h 72h
Example 2: Wirte parameter (slow speed = 1.25; precision speed = 0.50; switchoff point = 0.01)
Transmission
Response
SOH Adr Cmd Slow speed =1.25 Precision speed =0.50 Switchoff point =0.01 EOT CRC
01h 20h 68h
30h 31h 32h 35h 30h 30h 35h 30h 30h 30h 30h 31h
04h EAh
SOH Adr Cmd Slow speed =2.00 Precision speed =0.50 Switchoff point =0.01 EOT CRC
01h 20h 68h
30h 31h 32h 35h 30h 30h 35h 30h 30h 30h 30h 31h
04h EAh
4.3.7. Read / write measuring unit „i“ (69h)
The command is for utilized to read or write the measuring unit in mm or inches. Data = 0 (30h) = mm Data = 1 (31h) = inch
Example 1: Read parameter (setting = mm)
Transmission
Response
Example 2: Change measuring unit into inches
Transmisison
Response
Example 3: Write measuring unit mm in all SPAs by broadcast command (identifier=99)
Transmission
Response not confirmed
Important: Parameters are programmed in mm and auto-converted by SPA into inches upon displaying the position values.
SOH Adr Cmd EOT CRC
01h 20h 69h 04h 5E
SOH Adr Cmd Data EOT CRC
01h 20h 69h
30h
04h D0h
SOH Adr Cmd Data EOT CRC
01h 20h 69h
31h
04h D2
SOH Adr Cmd Data EOT CRC
01h 20h 69h
31h
04h D2
SOH Adr Cmd Data EOT CRC
01h 83h 69h
30h
04h CDh
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4.3.8. Read / write timeout at bus error RS485 „j“ (6Ah)
This command is utilized to read or write the system time: timeout at bus error. Value range is within 00,1 s to 99,9 s. Tolerance: ±7% at minimum time; < 1‰ at maximum time, approx. 1% at 1.
Function: RS485 bus monitoring during motive shaft positioning operations. If there is no interface activity within the programmed timeout the motor will stop (EMERGENCY OFF) upon occurring a bus error or in case of an inactive control. A motor restart requires transmitting the profile (command „S“ or „V“) together with start signal (command „D“). Setting 0.00 s means function disabled.
Example 1: Read parameter (time= 2.5 s)
Transmission
Response
SOH Adr Cmd EOT CRC
01h 20h 6Ah 04h 58h
SOH Adr Cmd Time =2.5 s EOT CRC
01h 20h 6Ah
30h 32h 35h
04h C5h
Example 2: Write parameter (time = 13.5 s)
Transmission
Response
SOH Adr Cmd Loop =13.5 s EOT CRC
01h 20h 6Ah
SOH Adr Cmd Loop =13.5 s EOT CRC
01h 20h 6Ah
31h 33h 35h
31h 33h 35h
04h C9h
04h C9h
4.3.9. Read / write motor system times „k“ (6Bh)
This command is utilized to read or write the individual motor system times within the range of 00,1 s to 99,9 s. Tolerance: ±7% at minimum time; < 1‰ at maximum time, approx. 1% at 1 s. The following 3 parameters are available:
Loop: Waiting time at turning point during loop operation. Trailing error: Timeout of motor signals, if shaft does not rotate after motor start. Clamping: timeout reply between loose/active clamping or break
prior to motor start / after motor stop.
Example 1: Read parameter (loop = 1.0 s; trailing error = 3.5 s; clamping = 0.5 s)
Transmission
Response
SOH Adr Cmd EOT CRC
01h 20h 6Bh 04h 5Ah
SOH Adr Cmd Loo p=1.0 s Traling error=3.5s Clamping =0.5 EOT CRC
01h 20h 6Bh
30h 31h 30h 30h 33h 35h 30h 30h 35h
04h E3h
Example 2: Write parameter (loop = 2.0 s; trailing error = 6.5 s; clamping = 1.5 s)
Transmission
Response
SOH Adr Cmd Loop =2.0 s Trailing error=6.5s Clamping =1.5 EOT CRC
01h 20h 6Bh
SOH Adr Cmd Loop =2.0 s Trailing error=6.5s Clamping =1.5 EOT CRC
01h 20h 6Bh
30h 32h 30h 30h 36h 35h 30h 31h 35h
30h 32h 30h 30h 36h 35h 30h 31h 35h
04h 44h
04h 44h
4.3.10. Setting the jog step scale „l“ (6Ch)
This command is utilized to read or write the jog step scale within the range from 0- 999. Parameter 0 will disable the Jog function, both by keypad and by external inputs. Note: The jog function must be enabled in command „m“, lock in one direction is possible as an option. The respective jog step is always completely accomplished during a motor positioning operation and cannot be stopped or restarted by actuating another key. However it is possible to stop by interface (command „D“). With running motor the moving bit is set to 1 (refer also command “F”).
Example 1: Read jog step
Transmission
Response
SOH Adr Cmd
01h 20h 6C 53h 04h 5Ah
SOH Adr Cmd
01h 20h 6Ch 53h
SCmd
EOT CRC
SCmd
Jog step = 25 EOT CRC
30h 30 32 35
04h 44h
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Example 2: Write jog step
Transmission
Response
SOH Adr Cmd
01h 20h 6Ch 53h
SOH Adr Cmd
01h 20h 6Ch 53h
SCmd
SCmd
Jog step = 50 EOT CRC
30h 30 35 30
Schrittweite = 50 EOT CRC
30h 30 35 30
04h 52h
04h 52h
Example 3: Value transmitted is too high (4 digits)
Transmission
Response
SOH Adr Cmd
01h 20h 6Ch 53h
SOH Adr Cmd
01h 20h 6Ch 53h
SCmd
SCmd
Jog step = 2345 EOT CRC
32h 33 34 35
Jog step = 0345 EOT CRC
30h 33 34 35
04h 64h
04h 44h
SPA adopts only 3-digit values, the 4th digit is automatically replaced by zero.
4.3.11. Read / write specific parameter „x“ (78h)
The specific parameter „x“ comprises several sub-parameters enabling alteration of originally permanent parameters to adapt them to new circumstances. Presently the following sub-parameter is available:
D (44h) = delaytime for minimized timeout reply of serial interface
Sub parameter: Delaytime „D“ (44h)
This parameter defines the minimum delay time (break) between the last bit received and the first bit of the response transmitted. Delay time is in steps of 0,1 ms from 00.0 ... 60.0 ms. Default is 1.0 ms.
Example 1: Read actual delay time
Transmission
Response
SOH Adr Cmd Sub EOT CRC
01h 20h 78h 44h 04h 7Ch
SOH Adr Cmd Sub Delaytime = 4.5 EOT CRC
01h 20h 78h 44h
30h 30h 34h 35h
04h BBh
Example 2: Write new delay time
Transmission
Response
SOH Adr Cmd Sub Delaytime = 15.0 EOT CRC
01h 20h 78h 44h
SOH Adr Cmd Sub Delaytime = 15.0 EOT CRC
01h 20h 78h 44h
30h 31h 35h 30h
30h 31h 35h 30h
04h BDh
04h BDh
Please not that the true delaytime might be prolonged. It depends on the required processing time as well as on internal software cycles. Tolerance is approx. 8 ms.
4.4. Identifier (address) commands
Command
code
A (41h) 2 X X X X Assign or indicate device identifier B (42h) 2 - - - - SPA feedback in addressing mode
Data amount in bytes
read write Broad-
cast
Save in
EEPROM
function
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4.4.1. Assigning device identifiers in the network „A“ (41h)
This command is creating an automated process assigning the device identifier in successive order to every single SPA upon commissioning of the system. The first identifier to be assigned is broadcasted to all networked SPAs as follows:
Transmission
All SPAs now show the identifier just transmitted and that is to be assigned in the upper display. The bottom line indicates the device-specific identifier.To make the SPA adopt the new identifier, the shaft must be turned by half at least (direction does not matter). The identifier is now adopted and indicated in the bottom line of the display (as new device-specific identifier). Both identifiers are now identical. As soon as the shaft is in idle position again and after having elapsed 3 seconds, the SPA will transmit the following command „B“ (42h) as confirmation to master:
Transmission
to master
The Master can now transmit command „A“ with the next identifier to be assigned as previously described. This way, the different (successive) identifiers are automatically assigned to all networked SPAs, one after the other. Important: Confirmatory command „B“ transmitted by SPA to master will be repeated after 3 seconds provided the master has not previously transmitted another „A“ command.
Indicate identifier in the display „A“ (41h)
This command less parameters as a broadcast command (address/Identifier=99) will make every networked SPA indicate the device-specific identifier in the bottom line of the display. The upper line is blind. This command is a designated broadcast command.
Transmission
Response Not confirmed
SPA remains in this mode until being switched off and on again or until transmission of another command except „A“, „R“, „t“ or „u“.
If this command is transmitted to a valid device identifier (except 99) without any parameters, the respective SPA will return to standard operating mode and reply the actual device identifier.
Transmission
Response
Extended identifier command „AX“ (41h, 58h)
This extended command is utilized to address individual SPAs in the bus network in a similar way as described above. By broadcast command the identifier to be assigned is transmitted to all networked SPAs as follows:
Transmission
Similar to the standard command all SPAs now indicate the identifier just transmitted which is to be assigned in the upper display. Adopting the identifier is in the same way. However, contrary to the above there is not acknowledgement „B“ in reply. Checking whether the new identifier has been adopted is up to master, for example utilizing command “R” (read actual value). The R-command with the corresponding identifier is transmitted to the SPA. If the addressed SPA confirms that the assignment was successful, the master can proceed with next identifier. Regarding other commands the display of the respective SPA switches to standard operation.
SOH Adr Cmd identifier = 01 EOT CRC
01h 83h 41h
SOH Adr Cmd identifier = 01 EOT CRC
01h 21h 42h
SOH Adr Cmd EOT CRC
01h 83h 41h 04h 80h
SOH Adr Cmd EOT CRC
01h 21h 41h 04h 0Ah
SOH Adr Cmd Identifier =01 EOT CRC
01h 21h 41h
SOH Adr Cmd Cmd2 Identifier = 01 EOT CRC
01h 83h 41h 58h
30h 31h
30h 31h
30h 31h
04h B4h
04h 86h
04h 9Eh
30h 31h
04h 40h
any
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4.5. Specific commands
Command
code
K (4Bh) - - X X X Specific command: profile reset (clear) Q (51h) 1 - X X X Specific command: SPA reset X (58h) 2 / 4 / 8 X - - - Specific commands
4.5.1. SPA profile reset „K“ (4Bh)
This command is clearing all previously programmed profiles.
Example 1: profile reset of a specific SPA
Transmission
Response
Example 2: profile reset in all SPAs by broadcast command (identifier=99)
Transmission
Response Not confirmed
Important: After profile reset all profile data are set to FFFFFFhex, the current profile number to FFhex. The SPA display now is indicating 5 hyphens instead of target.
4.5.2. SPA restore default „Q“ (51h)
This command restores default either of individual or collective parameters.
Data = q (71h) = Restore default parameters Data = t (74h) = Device identifier = 98 Data = x (78h) = Multiturn counter reset to 0. No singleturn reset possible. Data = (7Fh) = All above functions are accomplished.
Note: No profile reset. Profile reset by command „R“.
Example 1: Restore default in specific SPA
Transmission
Response
Example 2: Restore default in all SPAs by broadcast command (identifier=99)
Transmission
Response Not confirmed
Data amount
in bytes
SOH Adr Cmd Data EOT CRC
01h 20h 4Bh
SOH Adr Data EOT CRC
01h 20h
SOH Adr Cmd Data EOT CRC
01h 83h 4Bh
SOH Adr Cmd Data EOT CRC
01h 20h 51h
SOH Adr Data EOT CRC
01h 20h
SOH Adr Cmd Data EOT CRC
01h 83h 51h
read write Broad-
cast
04h C6h
7Fh
04h 52h SPA replies by standard response ‚o’ (6Fh) = OK
6Fh
04h DBh
7Fh
04h AEh
7Fh
04h 52h SPA replies by standard response ‚o’ (6Fh) = OK
6Fh
04h B3
7Fh
Saved in
EEPROM
Significance
N 152
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N 152
4.5.3. Read version, type or serial number „X“ (58h)
This command is utilized to read version number, device type or serial number. The following sub-commands are available:
Data = V (56h) = read version Data = T (54h) = read device type Data = S (53h) = read serial number
Example 1 : Read version number
Transmission
Response
Example 2: Read device type (device type = N 152; firmware = 01)
Transmisison
Response
Code configuration of the transmitted device type:
1 0 0 1 0 0 0 0 1 0 0 0 0 0 0 1 = 90 81 hex
┬ ──────┬────── ┬ ───────┬───── │ │ │ └─────── software number 01h = firmware 01 │ │ └──────────────── permanent 1 │ └────────────────────────── device type 10h = N 152 └────────────────────────────────── permanent 1
Example 3: Read serial number
Transmission
Response
Code configuration of the transmitted serial number:
The Low-Nibble (lower 4 bits of a byte) of the 8 data bits received equal together a 4 byte value comprising the serial number. The serial number is composed by date and time of production. Since also the seconds are coded and by assigning only one number per second the serial number is unique.
Example: serial number for 01.06.2005 16:58:36 = 15 83 0E A4 hex
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X bit position J J J J J J M M M M T T T T T h h h h h m m m m m m s s s s s s content 0 0 0 1 0 1 0 1 1 0 0 0 0 0 1 1 0 0 0 0 1 1 1 0 1 0 1 0 0 1 0 0 example = 15 83 0E A4 hex
─────┬───── ────┬──── ────┬──── ─────┬───── ──────┬────── ─────┬───── └─────── seconds 10 └──────────────────── minutes 11 └───────────────────────────────── hours 1 └──────────────────────────────────────────── day 0 └────────────────────────────────────────────────────── month └───────────────────────────────────────────────────────────────── year 00
01.06.05 16:58:36 <──────┘
SOH Adr Cmd Data EOT CRC
01h 20h 58h
56h
04h D8h
SOH Adr Cmd Data Version number = 2.00 EOT CRC
01h 20h 58h 56h
20h 32h 30h 30h
04h FAh
SOH Adr Cmd Data EOT CRC
01h 20h 58h
54h
04h DCh
SOH Adr Cmd Data Type EOT CRC
01h 20h 58h 54h
90h 81h
04h 26h
SOH Adr Cmd Data EOT CRC
01h 20h 58h
53h
04h D2h
SOH Adr Cmd Data Coded serial number = 07090EA4 EOT CRC
01h 20h 58h 53h
30h 37h 30h 39h 30h 3Eh 3Ah 34h
04h 20h
0100 = 24h = 36d 1010 = 3Ah = 58d 0000 = 10h = 16d 0001 = 01h = 01d 0110 = 06h = 06d
0101 = 05h = 05d
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N 152
5. Error warnings
5.1. CRC error
Upon recognizing a CRC error in a transmitted command the SPA will respond as follows:
Response
5.2. Format error
Upon recognizing a format error (incorrect length of protocol or void command (Cmd) in a command transmitted the SPA will respond as follows:
Response
5.3. Display error indication
Error warnings are visualized by a flashing upper display line, indicating alternately both error signal and current value (usually target).
SOH Adr Error EOT CRC
01h 20h 65h 04h 46h Error = „e“ (65h) = CRC error
SOH Adr Error EOT CRC
01h 20h 66h 04h 40h Error = „f“ (66h) = format error
MAX limit of SPA hurt by manual positioning operation (utilizing key)
Troubleshooting: Set SPA to the admissible positioning range.
MIN limit of SPA hurt by manual positioning operation (utilizing key)
Troubleshooting: Set SPA to the admissible positioning range.
SPA is giving a motor start signal but SPA hollow shaft does not rotate.
Troubleshooting: Check motor, cable and mechanical connections from motor to shaft to SPA.
Motor failure at SPA. (Failure is indicated for approx. 5 seconds if motor start is released by interface or pushbutton)
Troubleshooting: Take corrective actions.
SPA did not reach the target window.
Troubleshooting: Extend the tolerance window. Set switchover to precision speed at an earlier point.
Direction error. Shaft positioning is in the wrong direction.
Troubleshooting: Verify SPA parameterization ( for example motor direction of rotation, or motor
cable connection)
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N 152
Target transmitted respectively DIM parameter is above the MAX limit. Note: Take loops into consideration.
Troubleshooting: Transmit new admissible position value.
Target transmitted respectively DIM parameter is below the MIN limit. Note: Take loops into consideration.
Troubleshooting: Transmit new admissible position value.
6. Overview on commands
The following chart shows in alphabetical order all available commands (Cmd) as well as options regarding read and write (parameterization).
Command
code
a (61h) 5 X X - X Read / write general parameters
b (62h) 8 X X - X Parameter: Tolerance compensation, window
c (63h) 8 X X - X Parameter: Scaling factor spindle pitch g (67h) 12 X X - X Parameter: Limits MIN, MAX
h (68h) 12 X X - X Parameter: Switching points motor speed
i (69h) 1 X X X X Parameter: mm / inch j (69h) 3 X X X X Parameter: Timeout interval bus error
k (6Bh) 9 X X - X Parameter: Motor system cycles
l (6Ch) 5 X X - X Parameter: Jog step
m (6Dh) 5 X X - X Read/write general parameters
t (74h) 6 - X - - Transmit tool number
u (75h) 6 - X - - Transmit optional column of figres x (78h) 5 X X - X Read / write specific parameters
A (41h) 2 X X X X Assign or display device identifier B (42h) 2 - - - - SPA response in addressing mode
C (43h) 3 X - - - Check if current value = target
D (44h) 1 X X X - Motor start enable
F (46h) 4 X - - - Readout device status and error
K (4Bh) - - X X X Specific command: Profile reset (clear)
Q (51h) 1 - X X X Specific command: SPA reset
R (52h) 6 X - - - Read current value
S (53h) 8 X X - X Read / write target
U (55h) 6 X X - - Offset
V (56h) 2 X X X X Read / write profile number
X (58h) 4 X - - - Specific command: read device data
Z (5Ah) 6 X X X X Set preset
Data amount
in bytes
read write Broadcast
Saved in
EEPROM
Significance
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7. Technical data
Technical data – electrical ratings
Supply voltage 24 VDC ±10 % Power consumption <40 mA Display LCD, 7segment, 2 lines, backlit Sensing principle Absolute multiturn sensing Sensing range -99.99...+999.99 mm
-9.999...+99.999 inch Number of steps/revolution 1440 Number of revolutions 4096 / 12 Bit Spindle pitch 14 mm Interface RS485 (ASCII-protocol) Data saving Parameter buffer: EEPROM Actual value buffer: >10 years by integrated 3 V Lithium battery Programmable Display position horizontal/vertical parameters Measuring unit mm/inch Spindle pitch Counting direction Spindle tolerances Positioning direction Directional arrows Tolerance window Rounding function Motive positioning Two softkeys with jog operation for format alignment Direct motor connection of N 152 by motor cable Standard DIN EN 61010-1 Protection class II Overvoltage category II Pollution degree 2 Interference emission DIN EN 61000-6-3 Interference immunity DIN EN 61000-6-2 Approvals UL/cUL
Technical data – mechanical design
Hollow shaft ø14 mm Operating speed 600 rpm (short-term) Protection DIN EN 60529 IP 65 Operating temperature -10...+50 °C Storage temperature -20...+70 °C Relative humidity 80 % not condensing Torque support Torque pin provided at housing E-connection - cable output (15 cm) with 4-pin M8 connector
- motor cable with female 12-pin M16 connector User surface / keypad Keypad with two softkeys Housing With hollow shaft for direct shaft mount Dimensions W x H x L 37 x 75 x 45 mm Mounting Hollow-shaft mount Weight approx. 120 g Material Polyamide black, UL 94V-0
N 152
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7.1. Dimensions
Optional display position
75°
4.8
N 152
Torque pin
6
0.5x 45°
75
20.5
22
30.15
Pin M4
37
31.8
12.5
ø20
6.5
ø14H7
45
28
Seal
1
ø6h9
2:1
M16 male connector / motor
M8 male connector
8. Part number
Reference Interface
1 RS485
E-connection
1 Connector output M8, motor cable 0.5 m
2 Cable output M8, motor cable 1.5 m
Supply voltage
3 24 VDC
Display
A At slope B At face
Hollow shaft
A ø14 mm
N 152.1 3 A01
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