Baumalight Splinter RSX380, Splinter RSX580, Splinter RSX780 Operator's Manual

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SPLINTER WOOD SPLITTER & PLANER

RSX380 RSX580 RSX780

OPERATOR’S MANUAL

Issue Date: October 2018

TABLE OF CONTENTS

1 INTRODUCTION �� 1

1�1 Overview �� 1

1�2 Intended Use And Foreseeable Misuse �� 1

2 SAFETY �� 2

2�1 Safety Alert Symbol And Safety Words �� 2

2�2 Operational Hazards �� 2

Prepare for Emergencies �� 3

Replace Safety Signs �� 3

Do Not Allow Riders �� 3

Lower Operating Speed �� 4

Avoid Rollover �� 4

Avoid Powerlines & Underground Utilities �� 4

Detach Splinter Safely �� 4

Hazards From Modifying Equipment �� 4

2�3 Maintenance Hazards �� 5

3 SAFETY SIGNS �� 6

4 OPERATION �� 8

4�1 Preparation For Use �� 8

4�2 Hydraulic Connections �� 8

4�3 Machine Components �� 9

4�4 Attach To Excavator �� 9

4�5 Attachments �� 10

4�5 Transporting �� 10

4�6 First Time User Tips ��11

4�7 Field Operation ��11

Splitter Screw Operation �� 12

Planer Operation �� 12

4�8 Detach From Excavator �� 13

5 SERVICE AND MAINTENANCE �� 14

5�1 Daily �� 14

5�2 Motor Shaft Seal �� 14

6 TROUBLESHOOTING �� 15

7 WARRANTY �� 16

1 INTRODUCTION

1.1 Overview

Congratulations on your choice of a Baumalight Splinter to complement your wood clearing operation. This equipment has been designed and manufactured to meet the needs of a discriminating

buyer for efcient Splintering.

The Splinter’s power comes from the hydraulicallydriven motor mounting on a planetary drive, delivering a high amount of torque to the head.

Excavator must have suitable safety equipment properly installed.

Safe, efcient and trouble free operation of your

Splinter requires that you and anyone else who will be operating or maintaining the Splinter, read and understand the Safety, Operation, Maintenance and Troubleshooting information contained within the Operator’s Manual.

This manual covers the Baumalight RSX380, RSX580 and RXS780 Splinter. Use the Table of Contents as a guide to locate required information.

1.2 Intended Use And Foreseeable Misuse

The Splinter is designed to be used by an experienced operator. Operator must be trained in the safe operation of a excavator and hazards related to using the Splinter and the safe use of the Splinter for the intended purpose. Operators will require personal protective equipment to reduce the risk from some hazards that cannot be completely eliminated or controlled by the design of the Splinter.

Care is required to ensure that the Splinter will not come in contact with metallic objects, stones or other materials.

Splinters are not designed for use in hazardous

atmospheres where there is a risk of re or explosion due to ammable gases or vapors. Use

in hazardous, explosive atmospheres is prohibited. Serious injury or death of the operator or bystanders may be caused if Splinter is misused. Misuse may also cause damage to the machine carrying the Splinter.

Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your Baumalight dealer, distributor or the factory if you need assistance, information or additional copies of the manuals.

OPERATOR ORIENTATION - The directions left, right, front and rear, as mentioned throughout this manual, are as seen from the driver’s seat and facing in the direction of travel.

2 SAFETY

2.1 Safety Alert Symbol And Safety Words

You must read, understand and follow the instructions given by the excavator manufacturers, as well as the instructions in this manual.

The safety information in this manual is denoted by the safety alert symbol:

This symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

The level of risk is indicated by the following signal words:

^ DANGER

DANGER - Indicates a hazardous situation, which, if not avoided, WILL result in death or serious injury�

2.2 Operational Hazards

^ WARNING

Prevent death or serious injury�

Read and understand this manual before operating the Splinter�

Always stop engine and remove key before leaving operators seat�

Never allow anyone near the Splinter during operation�

Travel at a safe speed�

^ WARNING

Prevent death or serious injury from moving parts�

Moving parts can crush and dismember�

^ WARNING

WARNING - Indicates a hazardous situation, which, if not avoided, could result in death or serious injury�

^ CAUTION

CAUTION - Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury�

NOTICE

NOTICE - Indicates a situation that could result in damage to the equipment or other property.

Do not operate without guards and shields in place�

Disconnect and lockout power source before adjusting or servicing�

^ WARNING

Use the Splinter only for the designed applications�

Any other use may result in personal injury, damage to equipment and may void the warranty�

^ WARNING

Prepare for Emergencies

Prevent death or serious injury�

Verify the Splinter is locked to excavator before operation or transport�

^ WARNING

Protect from ying debris.

Wear proper safety glasses, goggles,

or a face shield to protect from ying

debris�

Carefully read all safety messages in this manual and on equipment safety signs. Keep safety signs in good condition and replace missing or damaged safety signs.

New equipment components and repair parts must include the current safety decal.

Learn how to properly operate equipment. NEVER operate or work around this equipment without proper instruction, while fatigued or under

the inuence of alcohol, prescription or non-

prescription medication or if feeling ill.

• Be prepared in case of emergencies.

• Keep a re extinguisher and rst aid kit close

to the machine.

• Keep emergency phone numbers close to your phone.

• Know your address so emergency services can locate you if an emergency arises.

Replace Safety Signs

• Replace missing or damaged safety signs.

• Safety signs are identied in Section 3 of this

manual.

• Replacement safety signs are available from

Keep your equipment in proper working condition. Know the regulations and laws that apply to you and your industry. This manual is not to replace any regulations or laws. Additional information may be found at: www.asae.org or www.osha.gov. If you do not understand any part of this manual, contact Baumalight at 866-820-7603.

your Baumalight dealer.

Do Not Allow Riders

• NEVER lift or carry anyone on the Splinter.

• NEVER use Splinter as a work platform.

• NEVER allow passengers on the Splinter.

Lower Operating Speed

Keep Splinter low and move at slow speeds on rough or uneven terrain.

Lower operating speed while traveling in heavy conditions.

• Check clearance before raising equipment.

• Have local utilities locate and mark under

ground wires, cables, pipelines and other hazards before operation.

DO NOT leave the operator’s seat if any part of the equipment contacts electric lines or cables.

Avoid Rollover

The equipment may rollover, resulting in death or serious injury. To help prevent rollover:

• Travel at a slow speed.

• Avoid sharp turns & sudden movement on

slopes.

• Carry Splinter close to the ground.

• Avoid holes, ditches and other obstructions

which may cause equipment to rollover.

• Balance load so weight is evenly distributed and load is stable.

• Use caution when operating on slopes and do not operate on excessively steep slopes.

• Do not exceed load capacity of equipment.

Avoid Powerlines & Underground Utilities

Detach Splinter Safely

Detach Splinter on a rm and level surface. Be sure

people, livestock and pets are clear of machinery.

Raised Attachment

^ WARNING

Crushing hazard�

Raised, unsupported Splinter can fall, resulting in death or serious injury�

Never enter the area under a raised Splinter�

A raised Splinter can lower unexpectedly, resulting in death or serious injury.

NEVER enter area under a raised Splinter.

^ DANGER

Prevent electrocution�

Death or serious injury can result if equipment comes near or contacts power lines�

Electrocution can occur without direct contact�

Lower Splinter to ground, engage parking brake, shut off engine and remove key before servicing.

Hazards From Modifying Equipment

Do not make any alterations to your Splinter. Altering may cause your equipment to be unsafe and may void the manufacturers’ warranty.

Avoid Loud Noise

2.3 Maintenance Hazards

^ WARNING

Prolonged exposure to loud noise can cause impairment or loss of hearing�

Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises�

Stay Clear Of Moving Parts

^ WARNING

Moving parts can cause serious injury or death�

Keep shields and guards in place at all times� DO NOT operate without shields and guards�

Before servicing, park machine on a rm and

level surface, set parking brake and place a “Do Not Operate” tag on control panel. Read and understand this manual. If you do not understand any part of the manual, contact Baumalight at 866820-7603.

Always wear face and/or eye protection, safety shoes, and other protective equipment appropriate for the job.

Do not make unauthorized modications. Contact

Baumalight at 866-820-7603. Before you weld,

cut/drill holes, or make any other modications.

Always use Baumalight replacement parts.

^ WARNING

Moving parts can entangle and cut�

Keep clear of moving parts� Follow lockout procedure before servicing�

DO NOT wear loose tting clothing.

Avoid Wood Dust Inhalation

^ WARNING

Wear an approved respirator (N95 Type as a minimum)�

Follow local, state and federal regulations�

The health effects from exposure to wood dust are due to chemicals in the wood or chemical substances in the wood created by bacteria, fungi, or molds.

^ WARNING

Crushing hazard�

Before performing inspections, service or maintenance:

Park machine on rm, level surface.

Engage parking brake�

Turn engine off and remove key�

Place “Do Not Operate” tag on control panel�

3 SAFETY SIGNS

The RSX580 is shown below. The RSX380 and RSX780 are similar.

A. MTB-175 Safety Sign

unsafe

C. MTB-183 Safety Sign

B. MTB-182 Safety Sign

4 OPERATION

4.1 Preparation For Use

Although the Splinter has been carefully inspected and checked prior to shipment from manufacturer, it is recommended that the unit be thoroughly inspected.

Check all bolts for tightness and remove all shipping tags, bags, skids, and blocking.

Remove any masking materials afxed during

painting. Inspect equipment to verify that nameplates and all safety warning, caution signs and decals provided with the equipment are in place and clearly visible.

Visually inspect the Splinter before each start up. Check for loose or missing parts and any damage that may have occurred during moving or shipping.

Review all excavator pre-start instructions, and verify that all recommended steps and procedures have been followed.

4.2 Hydraulic Connections

^ WARNING

Pressurized uids can penetrate the

skin�

Disconnect and lock out power source before disconnecting and/or connecting hydraulic hoses�

The Splinter is not supplied with hydraulic hoses You must provide the hydraulic hoses.

The RSX780 must have a case drain hose installed.

The RSX380 and RSX580 can operate without case drain if hydraulic pressure is under 2500 psi (17237 kPa). If hydraulic pressure is near or may exceed 2500 psi (17237 kPa), install a case drain hose.

Connect pressure and return hoses to ports (A) and case drain hose to port (B). Route hoses through opening (C) and clamp in place to secure.

4.3 Machine Components

4.4 Attach To Excavator

A. Excavator Mounting Plate B. Gearbox Shaft C. Vibro-Isolator Mounts D. Hydraulic Motor

^ WARNING

To prevent injury or machine damage put transmission in park�

Never position yourself between excavator and Splinter�

Only experienced and properly trained operator may operate excavator and Splinter�

1. Read and follow all safety instructions.

2. Attach excavator to Splinter. See excavator operator’s manual.

3. Connect hydraulic hoses. Verify hydraulic hoses are clear of pinch areas and moving parts.

4. Move to a clear open area to test functions.

4.5 Attachments

^ WARNING

Prevent serious injury or death caused by unexpected movement:

1� Park on a level surface�

2� Lower Splinter close to ground�

3� Engage parking brake�

4� Shut off engine and remove key�

1. Attach splitter screw or planer to gearbox.

Splitter Screw

Planer

4.5 Transporting

1. Verify all reectors and Slow Moving Vehicle (SMV) sign are visible.

2. Verify hydraulics to Splinter are disengaged.

3. Raise Splinter slightly off the ground.

4. Travel at a reasonable and safe speed.

4.6 First Time User Tips

4.7 Field Operation

Operate all functions in a clear area low speed to get a good feel for the controls.

Move Splinter into wood slowly until you have a better feel how much the unit can take.

Each operator must experiment to nd a technique

that works for them in their application.

^ WARNING

Always stop engine and remove key before leaving operators seat�

^ WARNING

Prevent serious injury or death caused by unexpected movement:

1� Park on a level surface�

2� Lower Splinter to ground�

3� Engage parking brake�

4� Shut off engine and remove key�

^ WARNING

Keep shields and guards in place at all times� Do not operate without shields and guards�

Do not wear loose tting clothing.

^ WARNING

Never operate Splinterer when other people are in the vicinity�

Debris can be thrown from cutting area�

Do not allow riders�

^ WARNING

Clean machine thoroughly before service or maintenance procedures�

The health effects from exposure to wood dust are due to chemicals or chemical substances in the wood created by bacteria, fungi, or molds�

Inspect work area to verify there are no rocks, metal or other debris before cutting.

Attach Splinter to excavator.

Splitter Screw Operation

Planer Operation

1. Set engine speed to low idle and engage hydraulics.

2. Verify splitter is turning in forward direction.

3. Slowly increase engine speed to high idle.

4. Verify splitter is operating smoothly and move splitter into log.

5. Slowly push splitter into wood. If wood does

not split, reverse hydraulic ow to back splitter

out of wood.

6. Move to another location and repeat step 4-5.

1. Set engine speed to low idle and engage hydraulics.

2. Verify planer is turning in forward direction.

3. Slowly increase engine speed to high idle.

4. Verify planer is operating smoothly and move planer into stump.

Note: Beginning from the center of a large stump will leave a ridge around the outer edge that will

not allow the blades to cut efciently, and will end

up breaking off chunks.

5. When positioning the planer on a stump that is larger than the large blade diameter, It is important to begin cutting from one side, rather than center. Begin at one side, shearing down to the desired level.

4.8 Detach From Excavator

6. Move around the perimeter, ensuring that there are no outer ridges being left behind.

7. Once the center area is smaller than the diameter of the large blades, a center cut can

be made to nish the job.

#5#6

^ WARNING

Prevent death or serious injury caused by unexpected movement:

1� Park on a level surface�

2� Lower Splinter to ground�

3� Engage parking brake�

4� Shut off engine and remove key�

1. Park excavator on a level surface.

2. Lower Splinter to the ground and lay on side.

3. Shut off engine and remove key.

4. Disconnect hydraulic hoses.

5. Detach excavator from Splinter. See excavator Operator’s Manual.

^ WARNING

Moving parts can crush and cut�

Keep clear of moving components�

Lockout excavator before clearing jams�

8. If planer stalls, stop movement, raise slightly and allow planer to regain speed. Slow movement into stump to prevent further stalling.

5 SERVICE AND MAINTENANCE

5.1 Daily

^ WARNING

Prevent serious injury or death caused by unexpected movement:

1� Park on a level surface�

2� Lower Splinter to ground�

3� Engage parking brake�

4� Shut off engine and remove key�

Inspect the unit for buildup of dirt and debris. Clean out as needed.

5.2 Motor Shaft Seal

To prevent hydraulic motor damage, the motor shaft seal is designed to fail if case pressure exceeds 100 psi (689 kPa).

If motor shaft seal (A) has failed, verify case drain

line is free ow to sump or reservoir. Also check

drain line for blockage. Correct any problems before replacing shaft seal.

Over-Pressurized Damaged Washer (B)

Order replacement seal kit from Baumalight and follow instructions provided with kit.

Motor Shaft Seal Replacement manual can be found at www.baumalight.com/support

Note: Parts breakdown can be found on Baumalight’s website. www�baumalight�com

6 TROUBLESHOOTING

PROBLEM CHECK SOLUTION

Bit does not spin. Bit jammed. Remove material from bit.

Verify hydraulic hoses are connected.

Excavator is not able to lift Splinter. Excavator is too small. Use proper size excavator.

Connect hoses.

7 WARRANTY

This product is warranted to be free of defects in materials and workmanship under normal use and service, for a period of one year from the date of purchase, when operated and maintained in accordance with the Operating and Maintenance Instructions supplied with this unit. This warranty does not cover misuse or negligence.

Under no circumstances will the manufacturer be liable for any consequential damage or expense of any

kind, including loss of prots. The manufacturer is under no circumstances liable for excavator damage

of any kind. The manufacturer is not liable for the maintenance of the product.

This warranty is extended only to the original purchaser. Warranty is void if repairs are attempted by anyone other than an Authorized Service Center.

If a difculty develops with the product, you should contact your nearest Authorized Repair Center, or

distributor. Only these locations are authorized to make repairs to the product or affect the replacement of defective parts, which will be done at no charge within a reasonable time after the receipt of the product. Units or parts should be returned at the customer’s expense to the nearest repair location or Authorized Service Center. Pack unit in a strong carton and pad tightly to avoid damage. Damage in-transit is not

covered by warranty. Include original purchase receipt with any claim (keeping a copy for your les).

The Manufacturer’s Liability is limited to repair of the product and/or replacement of parts and is given to the purchaser in lieu of all other remedies including incidental and consequential charges. There are no

warranties, expressed or implied other than those specied herein. For the nearest Authorized Service

Center call the manufacturer.

Please note the following details and le this information in an appropriate place.

Model Number: ___________ S/N:_______________

Date of Purchase: _____________ Owner’s Name__________________________________

For parts, specications and the latest machine information please visit our website.

www�baumalight�com

MTB MFG INC.

CORPORATE HEADQUARTERS

4575 Powell Rd.,

Wallenstein, Ontario Canada

N0B 2S0

Phone - 519.698.9864

Toll Free - 866.820.7603

Fax - 519.698.1087

www�baumalight�com

Baumalight Splinter RSX380, Splinter RSX580, Splinter RSX780 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual