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BAUER PREMIUM LINE
COMPRESSORS FOR SPORTS & SAFETY APPLICATIONS
SPORTS & SAFETY
1946 – 2021
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QUALITY IS THE BEDROCK OF
OUR BUSINESS
FOR MORE INFORMATION
about our product programme and the products shown here,
visit our website at www.bauer-kompressoren.de
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BAUER KOMPRESSOREN BAUER PREMIUM LINE | CONTENTS | 3
CONTENTS
COMPANY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
APPLICATIONS
PERFORMANCE OVERVIEW
FEATURES AND HIGHLIGHTS
› Compressor Blocks .....................................10
› Air and Breathing Air Purification Systems ...................12
› Drive Systems and Motors ...............................14
› Automation and Compressor Control .......................15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
. . . . . . . . . . . . . . . . . . . . . . . . . . . 9
. . . . . . . . . . . . . . . . . . . . . . . 10
MOBILE COMPRESSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
› COMPACT LINE ....................................... 20
› PROFI LINE II ......................................... 23
STATIONARY COMPRESSORS . . . . . . . . . . . . . . . . . . . . . . 27
› MINI-VERTICUS and VERTICUS ........................... 28
› KAP Series ...........................................31
› I 22 and I 23 ......................................... 35
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
SERVICE
ACCEPTANCE AND SERVICES
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
. . . . . . . . . . . . . . . . . . . . . . 43
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BAUER KOMPRESSOREN BAUER PREMIUM LINE | COMPANY | 5
COMPANY
BAUER – PASSIONATE ABOUT THE PERFECT SOLUTIONS.
BAUER stands for a long tradition of mechanical engineering. As early as 1888, Johann Bauer, a blacksmith
in the Bavarian village of Arnstorf, founded an agricultural machinery factory In 1946, his son Hans Bauer
launched a post-war German success story. Bauer started by developing low-pressure compressors, quickly
recognising the potential for novel high-pressure compression technology. Accordingly, in the 1960s, BAUER
KOMPRESSOREN rose to become the global leader in the manufacture of breathing air compressors, especially
in the area of scuba diving and fire fighting.
Then as now, the cornerstone of our company’s success and the springboard for our global expansion are our
passion for developing the best solution, in terms of both technology and costs, and our high quality standards.
Today, BAUER KOMPRESSOREN operates a global network of companies and is represented by its subsidiaries
in many high-growth markets where German quality is especially appreciated.
BAUER KOMPRESSOREN supplies one-stop state-of-the-art solutions tailored to your needs in the Sports &
Safety sector – from compression and purification to air, breathing air and nitrox distribution.
As an essential part of equipment, pure breathing air, compressed and purified in our state of the art compressor systems, protects lives, health and property of our customers in all situations. All our employees are
driven by their passion for providing 100% safety and security for people all over the world – our motivation for
performance and success.
We certify pure breathing air to EN 12021:2014 standards. In addition, our BAUER PureAir Certification provides
divers with guidance in selecting a trustworthy filling station for pure breathing air and certify filling stations for
firefighting or safety technology which fulfil the strict criteria of PureAir Gold or Silver certification.
SILVER CERTIFIED
For more information, visit bauerpureair.com.
Place your trust in BAUER KOMPRESSOREN and the outstanding quality and safety of the global market leader
for breathing air systems.
SILVER CERTIFIED
GOLD CERTIFIED
GOLD CERTIFIED
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6 | APPLICATIONS | BAUER PREMIUM LINE BAUER KOMPRESSOREN
APPLICATIONS
DIVING
Breathing air is the most important part of diving equipment – in
both scuba diving and professional diving.
The safe supply of pure breathing air for the diver is therefore the
top priority for BAUER KOMPRESSOREN. This applies to systems
from portable breathing air compressors for private use to professional system installation in diving centres.
FIRE FIGHTING
In the event of an emergency, whether at the heart of a fire or in
contaminated environments, fire fighters must be able to rely on
their equipment and, above all, an absolutely reliable supply of
breathing air. BAUER KOMPRESSOREN offers tailored unit concepts
for fire brigades and civil protection services. Whether the unit is
located at the fire station for rapid, reliable deployment a mobile
unit or is on site in the rescue vehicle, our systems provide assurance. 24 hours a day – 365 days a year.
SHIPPING
Once on the high seas, ships become self-sufficient systems. Every
technical device has to function reliably. Thanks to their excellent
quality, systems and accessories from BAUER KOMPRESSOREN
easily outperform the specified technical requirements regarding
safety and reliability – and are confirmed and certified by reputable
independent inspection companies including Germanischer Lloyd
and DNV.
OIL & GAS INDUSTRY/
H
S PROTECTION
2
To continue meeting the growing demand for natural gas and
petroleum, the yield of existing oil wells must be maximised and
new storage options established. BAUER KOMPRESSOREN is your
reliable partner, delivering basic breathing air supplies to DIN EN
12021:2014 standards for teams on oil and gas rigs and providing
efficient compressed air services for escape rooms – right down
to full-scale evacuation of teams.
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BAUER KOMPRESSOREN BAUER PREMIUM LINE | APPLICATIONS | 7
DEFENCE
Many things we are accustomed to in our daily lives, such as
navigation systems, diving equipment and tracked vehicles, were
originally developed for military purposes. Whether land, sea or air
applications, the products used must be absolutely reliable and
safe. BAUER KOMPRESSOREN supplies individual solutions tailored
to customers‘ needs.
MEDICAL ENGINEERING
For treatment purposes patients are exposed to increased
atmospheric pressure in pressure chambers, such as for divers
following decompression accidents in order to protect them from
the consequences of the ‘bends’. Every second counts – as does
a totally reliable provision of pure, oxygen-enriched breathing
air. Hospitals use pressure chambers for hyperbaric oxygen therapy
(HBOT). BAUER KOMPRESSOREN supplies the breathing air
required.
Courtesy of DIVEX Ltd.
PAINTBALL/SHOOTING SPORTS
Today, air guns used by sports marksmen and markers of paintball
teams are powered by air from high-pressure cylinders. The precision mechanisms of this sports equipment require pure and dry
compressed air, which is provided by compressors from BAUER.
Our special user-friendly filling devices feed the required precisely
measured quantity of air into the cartridges quickly and safely.
MOTOR SPORTS
Whether DTM or Formula 1, motor racing is a highly competitive
sport where fractions of a second make all the difference –
particularly in the pits, where the interplay between driver and
service team can clinch victory or defeat. Throughout this
fascination with speed, reliable interaction of all the high-quality
elements involved is essential. Our compressor systems assure
complete, reliable and precise air logistics; car jacks and tools are
operated by compressed air and tailored storage solutions ensure
that even in case of demand peaks, the required air quantity is
always available.
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BAUER KOMPRESSOREN BAUER PREMIUM LINE | PERFORMANCE OVERVIEW | 9
PERFORMANCE OVERVIEW
OUTSTANDING COMPRESSOR SOLUTIONS
TO MEET ALL YOUR NEEDS
BAUER KOMPRESSOREN filling systems ensure optimum availability and safety in reliable supply of pure
breathing or compressed air for all applications, in compliance with international air quality standards such as
DIN EN 12021:2014 (Breathing Air Standard).
BAUER KOMPRESSOREN produces high-pressure compressors for air, breathing air and nitrox compression,
using state-of-the-art technology in outstanding quality. With decades of experience, we have gathered ex-
tensive expertise in the fields of development, production and application.
In the Sports & Safety sector, we develop and manufacture mobile compressors and compressors for stationary
use, optionally supplied with sound-insulating housing. Select the high-pressure compressor with the right drive
system, maximum operating pressure and required output for your needs from our extensive product range.
BAUER PREMIUM LINE breathing air compressors excel through their robustness and outstanding quality.
Scores of options and the wide spectrum of different charging rates, constructions and drive variants mean that
all units are individual and can thus be aligned to almost any application.
Their sophisticated technology combined with our decades of experience stand for reliable operation with an
ultra-long service life.
In addition to air and breathing air compression, we supply special TÜV-certified nitrox compressors (see our
“B-NITROX Systems” brochure for details).
MOBILE COMPRESSORS | 90 – 420 BAR
COMPACT LINE 90 - 330 bar
PROFI LINE 90 - 420 bar
PROFI LINE diesel units 225 - 330 bar
0 50 100 150 200 250 300 350
Charging rate [l/min]
STATIONARY COMPRESSORS | 90 – 420 BAR
MINI-VERTICUS 90 - 420 bar
VERTICUS 90 - 420 bar
KAP-HN 225 - 330 bar
KAP-H 225 - 330 bar
KAP-DAH 225 - 330 bar
I 22 90 - 420 bar
0 200 400 600 800 1000 1200 1400
Charging rate [l/min]
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10 | FEATURES AND HIGHLIGHTS | BAUER PREMIUM LINE BAUER KOMPRESSOREN
COMPRESSOR BLOCKS
Each and every one of our compressor blocks contains decades of experience and the expertise of our Testing
and Development Centre. BAUER compressor blocks have built a legendary reputation on their reliability and
long service life. They are the result of advanced design, intelligent in-depth solutions, the use of exceptionally
high-quality materials and outstanding production quality.
JUNIOR Compressor Block OCEANUS Compressor Block
JUNIOR AND OCEANUS COMPRESSOR BLOCKS
› Minimised operating costs: long oil change intervals and wear-resistant piston rings significantly reduce run-
ning costs.
› Oil changes are made simple by the easily accessible oil drain and oil filler neck. A dipstick is supplied for
easy, reliable oil level checks.
› Ultra-long life: plateau-honed cylinders and optimum cooling system. OCEANUS also features an integrated
low-pressure lubrication system with rugged oil pump, further increasing the service life of all moving compressor block parts
› OCEANUS operates smoothly even at angles of up to 30° (up to 20° for petrol-driven models).
› Benefit from our years of experience and over 100,000 compressor blocks sold in this supply volume range.
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BAUER KOMPRESSOREN BAUER PREMIUM LINE | FEATURES AND HIGHLIGHTS | 11
IK 120 Compressor Block IK 150 Compressor Block
COMPRESSOR BLOCKS FOR PROFI LINE, MINI-VERTICUS,
VERTICUS AND KAP SERIES
› Optimised cooling of each individual compressor stage by an intelligent air-cooling system with generously
dimensioned coolers combined with heavily ribbed cylinders.
› Ultra-rugged industrial roller bearings are designed for continuous operation under the most challenging
conditions.
› Minimum wear of moving parts thanks to advanced force-feed lubrication system and oil
micropurification.
› Low operating costs: wear-resistant piston rings in the final stage, long maintenance intervals for valves and
piston rings and for oil changes keep the running costs of the unit low.
› All drive units are dynamically balanced for quiet and vibration-free running.
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12 | FEATURES AND HIGHLIGHTS | BAUER PREMIUM LINE BAUER KOMPRESSOREN
AIR AND BREATHING AIR PURIFICATION SYSTEMS
Whether you rely on pure breathing air to DIN EN 12021:2014 standards as a diver or fire fighter or seek optimised pure compressed air for sports applications such as filling paintball cylinders, BAUER offers over 70 years
of experience in air purification, in-depth research and tough material testing, adding up to outstanding quality
and maximum safety.
Our goal In highly compressed air and gas purification, our aim is to minimise contamination from moisture, CO,
CO
, oil and particulates. As the market leader, BAUER KOMPRESSOREN supplies air purification systems that
2
have built an excellent reputation worldwide for their cost-effectiveness and quality.
We supply a range of purification systems for many different applications: filter cartridge systems, regenerati-
on and refrigeration dryers and monitoring devices for ensuring compliance with specific air quality threshold
values.
BAUER KOMPRESSOREN IS CERTIFIED FOR THE MANUFACTURE OF CATEGORY 4 PRESSURE EQUIPMENT UNDER THE EU PRESSURE EQUIPMENT DIRECTIVE PED2014/68/EU.
P-PURIFICATION SYSTEMS
(FILTER CARTRIDGE SYSTEMS)
This range is the undisputed classic among BAUER’s
purification systems. Its major benefits include rapid and
straightforward cartridge change, minimum downtime and
cost-effective operation.
BAUER P-Purification Systems reliably remove hazardous
substances and deliver pure breathing air for your use.
P-Purification System is supplied as standard with every
BAUER Sports and Safety compressor.
Depending on the filter type, P-Purification Systems adsorb
residual moisture, oil vapour, traces of hydrocarbon cases
and carbon monoxide from the compressed air. BAUER
P-Purification Systems not only meet, but actually exceed
P41 Purification system
all requirements of the DIN EN 12021:2014 Breathing Air
Standard
1
.
› In addition to many integrated P-Purification Systems with varying capacities, our wide
range of external purification systems will provide the ideal solution for systems with higher
charging rates or interconnected operations.
1 Based on due maintenance and installation of the system in accordance with the operating manual and on use of BAUER AERO-GUARD where CO2 concentrations in
intake air exceed the predefined standard values. Local TLVs are not considered.
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BAUER KOMPRESSOREN BAUER PREMIUM LINE | FEATURES AND HIGHLIGHTS | 13
DIN EN 12021 Breathing Air Standard: 2014- 07
Threshold values
Oxygen (O
Carbon monoxide (CO) 5 ppm
Carbon dioxide (CO
) 21 % ± 1 %
2
) 500 ppm
2
Oil 0.5 mg/m³
O 25 mg/m³
H
2
In addition to our P-Purification Systems, we supply the following air purification and monitoring systems:
PURIFICATION
› B-KOOL – Refrigeration dryer that can extend filter cartridge life for ultra-cost-effective operation
› AERO-GUARD – Reduces CO
› SECCANT – Regeneration dryer – the safe, low-maintenance way to dry air, boosting charging rates and
extending operating life
content of intake air
2
B-DETECTION PLUS online gas measurement system: Continuous measurement
of CO, CO
value (VOC).
1 Total oil measurement based only on volatile organic compounds (VOCs). Sensor calibration based on isobutene.
und O2, with optional functions for absolute humidity and total oil
2
1
B-TIMER: Calculates and displays remaining cartridge lifetime
and any maintenance requirements
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14 | FEATURES AND HIGHLIGHTS | BAUER PREMIUM LINE BAUER KOMPRESSOREN
MONITORING
› B-TIMER – Calculates filter lifetime and displays filter cartridge
change warning, maintenance requirements and operating hours
› B-SECURUS – Monitors filter cartridge saturation while reliably
measures moisture in the cartridge to calculate remaining cartridge
life
› B-DETECTION PLUS – Online gas measurement systems for
continuous monitoring of compliance with DIN EN 12021:2014
Breathing Air Standard
gas quality in individual breathing air cylinders (model m).
› PureAir Silver and PureAir Gold Certification – BAUER’s seal of
quality for your pure breathing air
For more information on air and gas purification by
BAUER, see our brochure “BAUER Accessories“ and visit
www.bauer-kompressoren.de
1
(models i and s) or mobile measurement of
B-SECURUS: Measures cartridge saturation and displays
remaining cartridge life using a traffic light system.
DRIVE SYSTEMS AND MOTORS
DRIVE SYSTEMS
The low-maintenance V-belt drive enables the compressor block speed to be optimised regardless of the network
frequency and motor type.
The compressor can be set up in vertical or horizontal format depending on the model series. V-belt tension is ensured
by the weight of the motor in vertical format (MINI-VERTICUS, VERTICUS), and by use a belt tensioning device (PROFI LINE)
or belt tensioners (KAP Series, I 22) in horizontal format.
MARINER: V-belt adjustment is unnecessary in the horizontal
PROFI LINE systems with by use of a belt tensioning device.
1 Measurement of humidity and total oil value (VOC) as option. Total oil measurement based only on volatile organic compounds (VOCs). Sensor calibration based on isobutene.
Interior view of VERTICUS: Adjustment of the V-belt is not
necessary because of the vertical format and suspended
motor mounting.
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BAUER KOMPRESSOREN BAUER PREMIUM LINE | FEATURES AND HIGHLIGHTS | 15
MOTORS
Our mobile units (COMPACT and PROFI LINE) are also
available with three-phase motor, single-phase AC
motor or petrol engine for operation at any locations.
If your application requires a system with a diesel
engine (using fuel with a higher flashpoint), consider
our PROFI LINE Diesel units and KAP-DAH Series.
PROFI LINE with diesel engine: CAPITANO II-D
AUTOMATION AND
COMPRESSOR CONTROL
For ‘automatic’ operation, a compressor requires a control unit and an automatic condensate drain system.
These features are available as optional extras1 for mobile PREMIUM LINE systems and supplied as standard
with stationary systems.
B-DRAIN AUTOMATIC CONDENSATE DRAIN
The technical principle: Condensate (an emulsion of air moisture,
lubricant and dirt particles in the ambient air) is produced during
the process of compression. Therefore, during operation and after
the compressor unit reaches the end of its operating cycle, water is
removed from all separators installed in the compressor. This ensures
that no traces of aggressive oil and water mixture (condensate) are
left behind in the compressor.
The newly developed and patented B-DRAIN automatic condensate
drain uses individually controlled solenoid valves to ensure reliable,
automatic condensate removal from the compressor separators and
thus permits long filter cartridge service life periods.
The innovative design enables condensate to be drained in a gentle,
controlled manner while minimising the pressure drop. This saves
energy and helps to increase the efficiency of the compressor unit. At
the same time, the new B-DRAIN is much quieter than conventional
solutions.
The condensate produced is collected in a condensate tank for disposal in an environmentally-friendly way.
1 Compressor control not availabe for units with combustion engines.
Time saving through automatic operation of the compressor:
automatic condensate drain B-DRAIN
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16 | FEATURES AND HIGHLIGHTS | BAUER PREMIUM LINE BAUER KOMPRESSOREN
COMPRESSOR CONTROL UNITS
Safe, secure monitoring of system functions and a control unit aligned to the system are essential for cost effective,
safe operation of a compressor system.
Our mobile compressors feature straightforward, self-explanatory operation using a simple compressor control
unit for optional integration.
This electronic control unit and additional monitoring system shuts down the compressor when the system reaches final pressure, measures operating hours and oil pressure and displays the current operating status. It also
enables the compressor to operate fully automatically – the compressor is switched on when pressure falls below
a defined minimum level – in conjunction with a storage system.
The patented mini-computer B-TIMER can also be used with mobile systems without a control unit. B-TIMER shows
operating hours and the filter cartridge saturation level, has a flashing light to warn of approaching cartridge changes
and displays the order number of the required filter cartridge, ensuring that filter cartridge life is maximised.
HIGH-PERFORMANCE ELECTRONIC CONTROL UNITS – OPTIMISED FOR USER-FRIENDLY
OPERATION AND MONITORING OF YOUR COMPRESSOR SYSTEM
Compressor control unit of the MARINER, with main switch, on
and off switches and warning light for oil level/rotation direction.
B-CONTROL controls and monitors all functions of your BAUER stationary compressor system. Electronic control
units in the B-CONTROL Series enable all relevant requirements for stationary compressors to be comprehensively met.
B-TIMER: Calculates and displays remaining filter cartridge
lifetime and any maintenance required.
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BAUER KOMPRESSOREN BAUER PREMIUM LINE | FEATURES AND HIGHLIGHTS | 17
B-CONTROL MICRO
B-CONTROL MICRO is a modern, easy-to-use compressor control unit with colour display that provides intelligent control
and safe monitoring of all basic functions. The unit is integrated into virtually all stationary systems as standard and
enables compressor systems to be operated fully automatically.
An extensive language selection is now available
coders is possible at any time, as is interconnected operation or the connection of an external display unit.
1
. As a further benefit, Interfacing with external input/output signal en-
B-SECURUS segment display:
Clear prediction of filter cartridge
saturation level
Remaining time to fill:
Displays time remaining until your pressurised
air cylinders are completely filled
B-CONTROL MICRO is issued as standard with
compressor series MINI-VERTICUS, VERTICUS, KAP-H,
KAP-HN and I 22.
› 3,5“ TFT colour display with clear text
› Fully automatic monitoring of relevant parameters; compressor shutdown if values are outside permissible
ranges
› Oil pressure monitoring – protects against incorrect rotation direction
› Ethernet connection for communication with the B-CLOUD and B-APP
B-CONTROL III
B-CONTROL III is BAUER‘s premium control system for demanding
applications.
The 7-inch touchscreen colour display impresses with an optimised
operating concept and user-friendly display and navigation. Current
operating data, maintenance management and operational messages
are presented in a clearly structured and visually appealing way.
In addition to controlling central system functions, B-CONTROL III
offers practical features such as a data logger, USB port, remote
HMI and common interfaces (e.g. OPC UA, Ethernet, Modbus, CAN
Bus). It also enables the control of networked systems with up to four
compressors.
B-CONTROL III is optionally available for the MINI-VERTICUS,
VERTICUS, KAP-H, KAP-HN and I 22 compressor series.
B-CONTROL III CAN BE FLEXIBLY ADAPTED TO YOUR INDIVIDUAL REQUIREMENTS AND, IF
NECESSARY, EXPANDED TO CONTROL COMPLETE SYSTEM PROCESSES.
1 German, English, French, Italian, Dutch, Polish, Spanish, Czech, Portuguese, Chinese, Japanese, Russian, Danish, Finnish, Flemish, Norwegian, Polish, Swedish, Turkish and more
on request.
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18 | FEATURES AND HIGHLIGHTS | BAUER PREMIUM LINE BAUER KOMPRESSOREN
B-CLOUD
With the B-CLOUD, BAUER KOMPRESSOREN brings the Internet of Things to your operations. It ensures you
always have everything under control. A quick glance at the B-CLOUD browser application or the B-APP is all it
takes to access all the important information you need. Whether you want to check the status of your systems
or require assistance from our service technicians in case of an issue, BAUER
and the B-CLOUD are here to support you.
The B-CLOUD provides fault notifications with detailed plain-text diagnostics,
so you can immediately identify the problem. It also regularly informs you about
upcoming maintenance work and, if desired, connects with your BAUER-authorised service partner. Archiving all critical data and generating automatic monthly
reports is made effortless with the B-CLOUD.
The B-CLOUD also offers a range of other useful features, including calculation
tools, an integrated global dealer search, and access to news and videos about
compressed air and BAUER compressors.
B-APP
The B-APP delivers the full range of B-CLOUD functions to your smartphone or
tablet, providing flexible remote access to your BAUER KOMPRESSOREN and gas
measurement systems.
Available on the App Store (iOS) and on Google Play (Android).
B-CLOUD READY UNITS
To use the B-CLOUD, your system must be equipped with B-CONTROL
MICRO +Net control with software version 3.73 or later. Older systems
from version 3.0 can receive a software update and thus become
B-CLOUD compatible.
Stay informed anytime, anywhere with the B-APP
DATA SECURITY
A fundamental aspect of the B-CLOUD¹ involves ensuring the
security of compressor systems and the data they transmit.
Rigorous protections are in place for compressor authentication,
communication, and identification. All data transmitted between
the control unit and the cloud is fully end-to-end encrypted.
1 All data stored in B-CLOUD is stored in a high-security data centre located in Western Europe.
The B-CLOUD complies with the requirements set in the EU-GDPR and uses SSL encryption. Please note that B-CLOUD services are not available in all regions.
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MOBILE COMPRESSORS
COMPACT LINE AND PROFI LINE SERIES
Our mobile compressors impressively demonstrate the state of the art in transportable breathing air
compressors.
COMPACT LINE compressors are compact, low-weight systems optimised for mobile applications.
Our PROFI LINE compressors are ideal for all users that appreciate the ruggedness, powerful
performance and high quality of genuine BAUER compressors and seek to rely on vital factors such as
cost-effectiveness, long life and outstanding continuous operation in the professional use of their mobile
compressor system.
Our mobile compressors also retain their value thanks to their exceptional durability and high quality.
FOR MORE DETAILS
visit the BAUER website at
www.bauer-kompressoren.de
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20 | MOBILE COMPRESSORS | BAUER PREMIUM LINE BAUER KOMPRESSOREN
COMPACT LINE
ULTRA-COMPACT AND TRANSPORTABLE BREATHING
AIR COMPRESSORS
FEATURES
› Easy to transport: light and simple to use
› The patented mini-computer B-TIMER reliably warns of approaching filter
cartridge change. Safe, secure, user-friendly and rugged
› Many possible applications: sports diving, fire fighting, shipping, medical
engineering, paintball, motor sports etc.
JUNIOR II
Ruggedness, reliability, a wide range of applications and compact
flexibility have made the JUNIOR a worldwide classic and a global
best-seller, with over 100,000 units sold.
The most compact of our mobile breathing air compressors, it
combines a small footprint and advanced technology and is the
ideal solution for applications in sports diving, shipping, respiratory
protection and paintball and shooting sports.
In other words, for anyone that wants to rely on pure, safe breathing
air in mobile applications.
The light, compact system can be transported by one or two people
and fits into virtually every vehicle boot.
› 100 l/min
› 225 or 330 bar
› 2.2 kW (4.2 kW petrol version)
› Available with three-phase motor, single- phase motor or petrol engine
OPTIONAL FEATURES (SELECTION)
JUNIOR II with electric motor
› Additional filling device for 225 or 330 bar
› Switchover device for 330/225 bar
› Frame and carrying handle of stainless steel
› Automatic condensate drain including automatic shutoff when
final pressure is reached
› Trolley
› Telescopic intake tube (standard with JUNIOR II-B) or intake
manifold for attaching a suction hose
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BAUER KOMPRESSOREN BAUER PREMIUM LINE | MOBILE COMPRESSORS | 21
OCEANUS
The OCEANUS delivers excellent performance: although virtually identical in size to the JUNIOR II, it can fill a breathing air
cylinder up to 40% faster.
Designed for challenging professional applications, the OCEANUS impresses with its durability, mobility and high output.
With a corrosion-resistant stainless steel base frame, the OCEANUS is the ideal mobile compressor even for coastal areas
where the air has a high salt content, and in particular at sea, on submersibles or during expeditions.
A generous oil reserve in the crankcase and the powerful oil pump mean that operation is also possible even at extreme
inclinations of up to 30° (up to 20° for petrol-driven models).
› 140 l/min
› 225 or 330 bar
› 3 kW (5.1 kW petrol version)
› Available with three-phase motor, single- phase motor or petrol engine
OPTIONAL FEATURES (SELECTION)
› Additional filling device for 225 or 330 bar
› Switchover device for 330/225 bar
› Automatic condensate drain including automatic shutoff when final pressure is reached
› Trolley
› Telescopic intake tube (standard with OCEANUS-B) or intake manifold for attaching a suction hose
OCEANUS seen from rear with 300 bar
filling hose
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22 | MOBILE COMPRESSORS | BAUER PREMIUM LINE BAUER KOMPRESSOREN
TECHNICAL DATA
Typ e Charging
Rat e¹
l/min cfm bar psig rpm Motor kW kg cm
JUNIOR II-B 100 3.5 330 4,780 P 21 3 2,300
JUNIOR II-E 100 3.5 330 4,780 P 21 3 2,300
JUNIOR II-W 100 3.5 330 4,780 P 21 3 2,300
OCEANUS-B 140 5 330 4,780 P 21 3 2,300
OCEANUS-E 140 5 330 4,780 P 21 3 2,300
OCEANUS-W 140 5 330 4,780 P 21 3 2,300
1 Measured by cylinder filling (10 l) from 0 - 200 bar/ 2900 psig, ± 5%.
2 Plug dimension: 16 A. OCEANUS-W without plug.
3 Plug dimension: Schuko plug. Plug only for units with 230 V / 50 Hz.
4 With integrated motor protection switch (only for 220/230/240 V).
Operating Pressure
max.
Purification
system
Number
of Stages
Speed
Drive and Motor
Power
Petrol engine
4-stroke
Three-phase
400 V, 50 Hz
Single-phase
230 V, 50 Hz
Petrol engine
4-stroke
Three-phase
400 V, 50 Hz
Single-phase
230 V, 50 Hz
2
3,4
2
2
Net Weight
approx.
4.2 44 78 x 37 x 44
2.2 46 69 x 39 x 44
2.2 46 69 x 40 x 44
5.1 47 77 x 37 x 44
3 52 69 x 44 x 44
3 52 69 x 49 x 44
Dimensions
L x W x H
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BAUER KOMPRESSOREN BAUER PREMIUM LINE | MOBILE COMPRESSORS | 23
PROFI LINE II
MOBILE ALL-ROUNDERS FOR PROFESSIONAL APPLICATIONS
FEATURES
› Tough and rugged, with extremely durable drive
unit for short-term operation and continuous
service
› Long service life and durability: three- and
four-stage design and industrial roller bearings
ensure long operating life
› Reliable lubrication: with generously dimen-
sioned low-pressure oil pump
CAPITANO
The CAPITANO 140 by BAUER KOMPRESSOREN has been
developed specifically for advanced professional applications.
Incredible durability, compact dimensions and low weight count
here in equal measure.
Furthermore, the first stage and the high-pressure final stage of
the CAPITANO 140 feature virtually wear-free piston rings made
from a new high-tech plastic.
A vibration-reducing motor base design optimises smooth
running.
› 140 l/min
› 225 or 330 bar
› 3 kW (4 kW petrol version)
› Available with three-phase motor or petrol engine
OPTIONAL FEATURES (SELECTION)
› Additional filling device for 225 or 330 bar
› Switchover device for 330/225 bar
› Larger P 31 Purification System for extended filter cartridge life
› B-TIMER filter cartridge lifetime monitoring system
› Automatic condensate drain including automatic shutoff when final pressure is reached
› Crash frame and handles (required for accommodating system accessories)
› Trolley
CAPITANO 140
Page 24
24 | MOBILE COMPRESSORS | BAUER PREMIUM LINE BAUER KOMPRESSOREN
MARINER
The MARINER Series was designed for high charging rates in mobile applications and is ideal for both private
and commercial filling station operations.
The MARINER is supplied with a corrosion-resistant crash frame for integrating system accessories.
The MARINER 250 model and upwards also include the innovative BAUER P 31 Purification System.
The sophisticated purification technology of the BAUER Purification System reliably prevents users from inha-
ling air impurities
Professional quality, tailored to every application: delivering charging rates of 320 l/min, the MARINER 320
is among the world’s most powerful compressors! Its ultra-rugged compressor block and corrosion-resistant
components make it ideal for use in even the most challenging climates.
1
and provides effective protection from icing up.
› 200 – 320 l/min
› 225 or 330 bar (MARINER 320: optionally
also up to 420 bar)
› 4 – 7.5 kW (petrol version up to 8.8 kW)
› Available with three-phase motor or
petrol engine
OPTIONAL FEATURES (SELECTION)
› Additional filling device for 225 or 330 bar
(for MARINER 200/250)
› Switchover device for 330/225 bar
› Larger P 31/P 41 Purification System (depending on model)
for extended filter cartridge life
› B-TIMER filter cartridge lifetime monitoring system
(depending on model)
› SECURUS filter cartridge saturation monitoring system (depending on model)
› B-DRAIN automatic condensate drain system including automatic
shut off when final pressure is reached
› Trolley
› Nitrox model available
MARINER 320 with electric motor and 4 filling hoses (standard)
1 Based on due maintenance and installation of the system in accordance with the operating manual and on use of BAUER AERO-GUARD where CO2 concentrations in intake air
exceed the predefined standard values. Local TLVs are ignored.
Page 25
BAUER KOMPRESSOREN BAUER PREMIUM LINE | MOBILE COMPRESSORS | 25
PROFI LINE DIESEL
CAPITANO II-D and MARINER II-D are outstanding breathing air compressors equipped with Hatz diesel drive
as standard and with 140 and 170 l/min free air delivery rate respectively. They are ideal for operation periods
from short-term to heavy-duty continuous operation.
With 3-stage design and industrial bearings, this sophisticated range features long service life and stable value
retention in professional use.
The high-quality stainless-steel intercoolers and aftercoolers withstand even the toughest conditions.
A crash frame in profile steel provides optimum rigidity and excellent protection for the system.
› 140 - 170 l/min
› 225 or 330 bar
› 5 kW
› Diesel engine
OPTIONAL FEATURES (SELECTION)
› Additional filling device for 225 or 330 bar
› Switchover device for 330/225 bar
› B-TIMER filter cartridge lifetime monitoring system
› Telescopic intake tube
› Trolley
CAPITANO II-D
Page 26
26 | MOBILE COMPRESSORS | BAUER PREMIUM LINE BAUER KOMPRESSOREN
TECHNICAL DATA
Typ e
CAPITANO 140-B 140 5 350 5,000 P 21 3 1,300
CAPITANO 140-E 140 5 350 5,000 P 21 3 1,300
MARINER 200-B 200 7 350 5,000 P 21 3 1,270
MARINER 200-E 200 7 350 5,000 P 21 3 1,270
MARINER 250-B 250 9 350 5,000 P 31 3 1,450
MARINER 250-E 250 9 350 5,000 P 31 3 1,450
MARINER 320-B 320 11.5 350 5,000 P 31 4 1,450
MARINER 320-E 320 11 . 5 350 5,000 P 31 4 1,450
1 Measured by cylinder filling (10 l) from 0 - 200 bar/ 2900 psig, ± 5%.
2 Plug dimension: 16 A.
Charging
Rat e¹
l/min cfm bar psig rpm Motor kW kg cm
Operating
Pressure
max.
Purification
System
Number
of Stages
Speed
Drive and Motor
Power
Petrol engine
4-stroke
Three-phase
400 V, 50 Hz ²
Petrol engine
4-stroke
Three-phase
400 V, 50 Hz ²
Petrol engine
4-stroke
Three-phase
400 V, 50 Hz ²
Petrol engine
4-stroke
Three-phase
400 V, 50 Hz ²
Net
Weight
Dimensions
L x W x H
approx.
4.0 95 115 x 59 x 55
3.0 102 115 x 59 x 55
5.9 115 130 x 62 x 63
4.0 115 130 x 60 x 63
6.6 120 130 x 62 x 64
5.5 135 130 x 60 x 64
8.8 138 130 x 65 x 70
7.5 154 130 x 65 x 70
PROFI-LINE II 420 BAR
Typ e
MARINER
200/420-E
MARINER
25 0/420 -E
MARINER 320-B 320 11. 5 420 6,000 P 41/420 4 1,450
MARINER 320-E 320 11.5 420 6,000 P 41/42 0 4 1,450
1 Measured by cylinder filling (10 l) from 0 to 200 bar, ± 5%.
2 Plug dimension: 16 A.
Charging
Rat e¹
l/min cfm bar psig rpm Motor kW kg cm
200 7 420 6,000 P 41/420 3 1,250
250 9 420 6,000 P 41/42 0 3 1,450
Operating
Pressure
max.
Purification
System
Number
of Stages
Speed
PROFI-LINE II DIESEL
Typ e
Charging
Rat e¹
Operating
Pressure
max.
Purification
System
Number
of Stages
Speed
Drive and Motor
Power
Three-phase
400 V, 50 Hz ²
Three-phase
400 V, 50 Hz ²
Petrol engine
4-stroke
Three-phase
400 V, 50 Hz ²
Drive and Motor
Power
Net
Weight
Dimensions
L x W x H
approx.
5.5 185 130 x 65 x 81
5.5 185 130 x 65 x 81
8.8 138 130 x 65 x 81
7.5 154 130 x 65 x 81
Net
Weight
Dimensions
L x W x H
approx.
l/min cfm bar psig rpm Motor kW kg cm
CAPITANO II-D 140 5 330 4,780 P 21 3 1,300 Diesel engine 5.0 158 110 x 58 x 62.5
MARINER II-D 170 6 330 4,780 P 21 3 1,130 Diesel engine 5.0 158 110 x 58 x 62.5
1 Measured by cylinder filling (10 l) from 0 to 200 bar, ± 5%.
Page 27
STATIONARY COMPRESSORS
MINI-VERTICUS, VERTICUS SERIES, KAP SERIES, I 22
BAUER stationary compressors were designed and built to meet high performance standards for continuous
operation in professional applications. They are supplied with an integrated purification system1 and intuitive
controls, reflecting our priority to optimise ease of operation.
The compressors have V-belt drives and are available in horizontal or vertical format depending on the model.
Many also offer sound-insulating housing for operation in noise-sensitive environments.
1 KAP 220/23 with external purification system
Page 28
28 | STATIONARY COMPRESSORS | BAUER PREMIUM LINE BAUER KOMPRESSOREN
MINI-VERTICUS AND VERTICUS
FEATURES
› For use in professional applications: With high charging rates up to 680 l/min for con-
tinuous operation
› Fully automatic compressor control: B-CONTROL MICRO with colour display
› Now significantly quieter: thanks to the new anti-vibration frame and noise-optimised
Super Silent housing
› Ergonomic design: optimum accessibility and operation
› Optimised safety: Integrated gas measurement system B-DETECTION PLUS
with DIN EN 12021:2014
2
› B-CLOUD: Remote access and monitoring of systems via a web browser and the B-APP.
1
for compliance
VERTICUS - Super Silent
MINI-VERTICUS - Super Silent
› 4 - 7.5 kW
› 150 - 320 l/min
› 225/330/350/420 bar
› Electric motor
1 Option
2 Total oil measurement based only on volatile organic compounds (VOCs). Sensor calibration based on isobutene.
› 11 - 15 kW
› 450 - 680 l/min
› 225/330/350/420 bar
› Electric motor
Page 29
BAUER KOMPRESSOREN BAUER PREMIUM LINE | STATIONARY COMPRESSORS | 29
THE NEW GENERATION OF STATIONARY COMPRESSORS FROM THE
VERTICUS SERIES ONCE AGAIN DEMONSTRATES BAUER’S LEADINGEDGE TECHNOLOGICAL STATUS.
The MINI-VERTICUS and VERTICUS series has been developed and built specifically to meet high performance requirements
in continuous operation in professional applications. The new MINI-VERTICUS and VERTICUS combine the legendary BAUER
compressor blocks with improved components and ultra-modern design! During the redesign, the focus was on ergonomics,
making operation as easy as possible, reducing noise and boosting efficiency.
All control elements that are important for everyday operation are ergonomically arranged and easily accessible from the
front. A new condensate vessel integrated into the housing allows for 40 % more capacity. The compressor control monitors
the fill level and informs the operator in good time if the condensate needs to be emptied.
The powerful B-CONTROL MICRO +Net is configured for remote access via the B-CLOUD, including for remotely monitoring
the compressor.
The MINI-VERTICUS and VERTICUS breathing air compressors are available in versions for 225 and/or 330/350 bar as well
as in a version for up to 420 bar. The high modularity of the MINI-VERTICUS and VERTICUS series means that the units can
easily be adapted to provide the best possible solution to your requirements and wishes.
OPTIONAL FEATURES (SELECTION)
› Integrated gas measurement system for compliance with DIN EN12021:2014
› Remote control and monitoring with the B-CLOUD and B-APP
› Oil level monitoring for safely switching off the compressor unit when the oil level is low
› Particle filter conforming to ISO 8573 class 2
› Super Silent noise insulation housing
› Purification System P 81 (for VERTICUS) or P 61 (for MINI-VERTICUS) for extended filter cartridge life
› B-SECURUS filter cartridge saturation monitoring system
› 4 front-mounted filling devices, optionally for one or two pressure ranges (225/300 bar)
› B-CONTROL III compressor control unit – e.g. for interconnected operation etc.
› Intermediate separator after first stage – recommended in conditions of high humidity
› Extended base frame to take up to 2 storage cylinders
› B-KOOL refrigeration dryer for extending the filter service life
› Nitrox version available
2
1
1 Total oil measurement based only on volatile organic compounds (VOCs). Sensor calibration based on isobutene.
2 For selected units
Page 30
30 | STATIONARY COMPRESSORS | BAUER PREMIUM LINE BAUER KOMPRESSOREN
TECHNICAL DATA
Typ e
Charging
Rate ¹
Operating
Pressure max.
Purification
System
Number
of Stages
Speed
Drive and Motor
Power
l/min cfm bar psig rpm Motor kW kg cm
MINI-VERTICUS up to 350 bar
MV150 150 5.3 350 5,000 P 41 3 1,340 400 V/50 Hz
MV200 200 7 350 5,000 P 41 3 1,270 400 V/50 Hz
MV250 250 9 350 5,000 P 41 3 1,470 400 V/50 Hz
MV320 320 11. 5 350 5,000 P 41 4 1,450 400 V/50 Hz
MINI-VERTICUS up to 420 bar
MV200/420 200 7 420 6.000 P 41/420 3 1,270 400 V/50 Hz
MV250/420 250 9 420 6.000 P 41/42 0 3 1,470 400 V/50 Hz
MV260/420 260 9.2 420 6,000 P 41/420 4 1,18 5 400 V/50 Hz
MV320/420 320 11 . 5 420 6,000 P 41/420 4 1,450 400 V/50 Hz
VERTICUS up to 350 bar
V450
V540
V680
450 16 350 5,000 P 61 4 1,320 400 V/50 Hz
540 19 350 5,000 P 61 4 1,230 400 V/50 Hz
680 24 350 5,000 P 61 4 1,400 400 V/50 Hz
VERTICUS up to 420 bar
V450
/420 450 16 420 6,000 P 61/4 20 4 1,320 400 V/50 Hz
V560
/420 560 19.7 420 6,000 P 61/42 0 5 1,490 400 V/50 Hz
Net
Weight approx.
4
4 324 120 x 79 x 138
4
4 324 120 x 79 x 138
4
5.5 333 120 x 79 x 138
4
7.5 350 120 x 79 x 138
4
5.5 330 120 x 79 x 138
4
5.5 339 120 x 79 x 138
4
5.5 349 120 x 79 x 138
4
7.5 356 120 x 79 x 138
5
11 402 120 x 79 x 153
5
11 402 120 x 79 x 153
6
15 416 120 x 79 x 153
5
11 408 120 x 79 x 153
5
15 408 120 x 79 x 153
2
Dimensions
L x W x H
3
1 Measured by cylinder filling (10 l) from 0 - 200 bar/ 2900 psig, ±5%.
2 The Super Silent version increases the weight by approx. 50 kg (MINI-VERTICUS) or 65 kg (VERTICUS).
3 Dimensions excluding doors. Dimensions of Super Silent version:
VERTICUS: L x W x H: 155 x 81 x 153 cm
MINI-VERTICUS: L x W x H: 138 x 81 x 138 cm
4 Plug dimension: 16 A.
5 Plug dimension: 32 A.
6 Without plug.
Page 31
BAUER KOMPRESSOREN BAUER PREMIUM LINE | STATIONARY COMPRESSORS | 31
KAP SERIES
THE INDESTRUCTIBLE SYSTEM CONCEPT – BUILT FOR THE MOST
CHALLENGING APPLICATIONS ON LAND AND SEA.
FEATURES
› Ideal for harsh maritime conditions: intercoolers and aftercoolers are in
rustproof stainless steel for maximum corrosion resistance
› Reliable operation even at extreme inclines thanks to low centre of gravity
and rugged block design
› Available with electric motor or low-maintenance diesel engine for auto-
nomous operation
KAP-H SERIES
KAP-H Series compressors feature horizontal design, exceptional corrosion resistance and high FAD rates.
Designed for the rigours of continuous industrial use, these compressors have a low centre of gravity that
makes them ideal for situations involving extreme inclines, such as on the high seas or in vehicle installations.
The B-CONTROL MICRO control unit with colour display, supplied fully integrated as standard, ensures simple
compressor operation and provides intelligent control and safe, secure monitoring of all basic functions.
› 11 - 15 kW
› 450 – 680 l/min
› 225/330 b a r
› Electric motor
KAP-H compressor unit
OPTIONAL FEATURES
› B-SECURUS filter cartridge saturation monitoring system
› B-CONTROL III compressor control unit – e.g. for interconnected operation etc.
› Filling panel
› Intermediate separator after first stage – recommended in conditions of high humidity
Page 32
32 | STATIONARY COMPRESSORS | BAUER PREMIUM LINE BAUER KOMPRESSOREN
KAP-HN SERIES
A low centre of gravity and advanced design with special shock absorbers and robust shock and damping
elements, proven in rigorous shock and vibration testing, make the KAP-HN series by BAUER KOMPRESSOREN
ideal for continuous operation at sea under the harshest of conditions1.
Thanks to their horizontal design, they are capable of operation in heavy seas and on extreme inclines. V-belt
drive and proven BAUER system components ensure ease of maintenance.
The B-CONTROL MICRO control unit with colour display, supplied integrated as standard, provides intelligent
control and safe, secure monitoring of all basic functions.
› 7.5 – 15 kW
› 370 – 680 l/min
› 225/330 b a r
› Electric motor
OPTIONAL FEATURES
› B-SECURUS filter cartridge saturation monitoring system
› B-CONTROL III compressor control unit – e.g. for interconnected operation etc.
› Filling panel
› Intermediate separator after first stage – recommended in conditions of high humidity
KAP-HN compressor unit
1 The base frame withstands acceleration of min. 6 g over a period of 20ms (semi-sinusoidal) as required by e.g. BV 0430, Annex H.
Page 33
BAUER KOMPRESSOREN BAUER PREMIUM LINE | STATIONARY COMPRESSORS | 33
KAP DIESEL SERIES
With a low centre of gravity and robust, low-maintenance diesel drive, KAP-DAH Series horizontal compressors
are able to meet the most exacting requirements for reliable and autonomous continuous operation in remote
locations.
All coolers, filters, valves and cables are made from rust-free materials – designed for the harshest outdoor
climates and absolutely reliable at high outdoor temperatures.
The uncompromisingly intelligent design of the unit naturally provides ease of access for maintenance work.
The electronic control system with additional electronic monitoring function automatically shuts down the com-
pressor when the final system pressure is reached, measures operating hours and oil pressure, and
displays the current operating status. The battery charge status can also be read off from the control unit.
› 14 – 18 kW
› 450 – 680 l/min
› 225/330 b a r
› Diesel engine
OPTIONAL FEATURES
› Larger P 81 Purification System for extended filter cartridge life
› B-SECURUS filter cartridge saturation monitoring system
› Integration of filling panels
› Intermediate separator after first stage – recommended in high temperatures
KAP-DAH compressor unit
Page 34
34 | STATIONARY COMPRESSORS | BAUER PREMIUM LINE BAUER KOMPRESSOREN
TECHNICAL DATA
KAP-H SERIES
Typ e
KAP 15.1-11-H 450 16 330 4,780 P 41 DUO 4 1,320 400 V/50 Hz² 11 370 165 x 71 x 85
K A P 150 -11-H 540 19 330 4,780 P 41 DUO 4 1,230 400 V/50 Hz² 11 370 165 x 71 x 85
KAP 180 -15- H 680 24 330 4,780 P 41 DUO 4 1,400 400 V/50 Hz³ 15 385 165 x 71 x 85
1 Measured by cylinder filling (10 l) from 0 - 200 bar/2900 psig, ±5%.
2 Plug dimension: 32 A.
3 Without plug.
Charging
Rate ¹
l/min cfm bar psig rpm Motor kW kg cm
Operating
Pressure
max.
Purification
System
Number
of Stages
Speed
Drive and Motor
Power
Net
Weight
approx.
Dimensions
L x W x H
KAP-HN SERIES
Typ e
K A P 15.1-7.5 - HN 370 13 330 4,780 P 41 DUO 4 1,050 400 V/50 Hz² 7. 5 370 165 x 72.5 x 92
Charging
Rate ¹
l/min cfm bar psig rpm Motor kW kg cm
Operating
Pressure
max.
Purification
System
Number
of Stages
Speed
Drive and Motor
Power
Net
Weight
approx.
Dimensions
L x W x H
K A P 150 -11-HN 540 19 330 4,780 P 41 DUO 4 1,230 400 V/50 Hz² 11 370 165 x 72.5 x 92
KAP 180 -15- HN 660 23 330 4,780 P 41 DUO 4 1,320 400 V/50 Hz³ 15 385 165 x 72.5 x 92
1 Measured by cylinder filling (10 l) from 0 - 200 bar/2900 psig, ±5%.
2 Plug dimension: 32 A.
3 Without plug.
KAP-DAH SERIES
Typ e
KAP 15.1-14-DAH 450 16 330 4,780 P 61 4 1,320 Diesel engine 15.5 500 146.5 x 100 x 97
KAP 150-16-DAH 540 19 330 4,780 P 61 4 1,230 Diesel engine 15.5 500 146.5 x 100 x 97
KAP 180-18 -DAH 680 24 330 4,780 P 81 4 1,400 Diesel engine 18.8 516 146.5 x 100 x 97
1 Measured by cylinder filling (10 l) from 0 - 200 bar/ 2900 psig, ± 5%.
2 Without mounted filling panel.
Charging
Rate ¹
l/min cfm bar psig rpm Motor kW kg cm
Operating
Pressure
max.
Purification
System
Number
of Stages
Speed
Drive and Motor
Power
Net
Weight
approx.
Dimensions
L x W x H
2
Page 35
BAUER KOMPRESSOREN BAUER PREMIUM LINE | STATIONARY COMPRESSORS | 35
I 22
RUGGED HEAVY-DUTY BLOCK COMPRESSORS WITH TECHNOLOGY
THAT SETS NEW STANDARDS.
The stationary air-cooled heavy-duty units in the BAUER KOMPRESSOREN I 22 Series feature virtually unlimited
free air delivery volumes which can rise to virtually any challenge.
The modern, reliable system, proven in practice for many years, has V-belt drive and horizontal design.
These powerful horizontal stationary compressor units are available in open or fully closed versions for 225,
330, 350 and 420 bar.
› 22 - 37 kW
› 900 – 1,480 l/min
› 225/330/350/450 bar
OPTIONAL FEATURES
› Super Silent noise insulation housing
› B-CONTROL III control unit – e.g. for interconnected operation
› Intermediate pressure gauge
› External purification and storage systems
FEATURES
› Easy to maintain, with V-belt drive and proven
BAUER system components
› Cost-efficient: easy to install and economical
to operate
› Designed for tough conditions, with optimised
charging rates and available with a range of drives
compressor unit I 22
Page 36
36 | STATIONARY COMPRESSORS | BAUER PREMIUM LINE BAUER KOMPRESSOREN
TECHNICAL DATA
50 HZ
Net
Weight
approx.
Dimensions
L x W x H
Typ e
Charging
Rat e¹
l/min cfm bar psig kW kW U/min kg lbs cm
Operating
Pressure
max.
Motor
2
Power
consump-
tion³
Number
of Stages
Speed
330 BAR UNITS WITH ELECTRIC MOTOR
I22.0-22 900 31,8 365 5.300 22 20 4 1.485 710 1.565 139 x 120x 130
I22.0-30 1.300 45,9 365 5.300. 30 28 4 1.485 780 1. 715 144 x 120 x 130
I23.0-37 1.480 52 330 4.780 37 34 4 1.400 780 1.715 226 x 87 x 132
420 BAR UNITS WITH ELECTRIC MOTOR
I22.0-22 900 31,8 450 6.525 22 21 4 1,485 710 1.565 139 x 120 x 130
I22.0-37 1300 45,9 450 6.525 37 30 4 1.485 830 1.830 144 x 120 x 130
60 HZ
Net
Weight
approx.
Dimensions
L x W x H
Typ e
Chargin
Rat e¹
l/min cfm bar psig kW kW U/min kg lbs cm
Operating
Pressure
max.
Motor
Power
2
consumpti-
on ³
Number
of Stages
Speed
90 - 365 BAR UNITS WITH ELECTRIC MOTOR
I22.2-22 879 30,7 450 6.525 22 21 4 1 .18 0 710 1.565 139 x 120x 130
I22.2-37 1.300 45,2 450 5.300 37 30 4 1.770 830 1.830 144 x 120 x 130
1 Volume flow according to ISO 1217.
2 Voltage/frequency: 400 V/50 Hz, energy efficiency: IE3. Different voltages/frequency available at extra cost.
3 Power consumption at final pressure.
Page 37
BAUER KOMPRESSOREN BAUER PREMIUM LINE | STATIONARY COMPRESSORS | 37
ACCESSORIES
BAUER KOMPRESSOREN supplies an extensive range of accessories for its compressor systems.
From air purification to control, storage, gas measurement and distribution – intelligent BAUER accessories
enable you to align your system precisely to your needs, enhancing its cost-effectiveness and economical
operation or expanding its range of applications.
Page 38
38 | ACCESSORIES | BAUER PREMIUM LINE BAUER KOMPRESSOREN
AIR AND GAS PURIFICATION
P-PURIFICATION SYSTEM
In use all over the world for the treatment of breathing
air, industrial air, nitrogen, helium, argon and methane.
Depending on the filter cartridge type, residual humidity and oil vapours are reliably removed from the
compressed air or gas. Toxic carbon monoxide (CO)
can optionally be converted into carbon dioxide (CO
As the content of CO2 is low, the CO2 concentration
increases only slightly.
).
2
External cartridge purification system
SECCANT
The regeneration dryers in the SECCANT series by
BAUER KOMPRESSOREN for the pressure range from
90 to 350/420 bar are designed to dry air and gases
in applications involving high operating hours, free air
delivery rates and ambient temperatures.
SECCANT
Page 39
BAUER KOMPRESSOREN BAUER PREMIUM LINE | ACCESSORIES | 39
B-KOOL
B-KOOL Refrigeration Dryer cools the compressed air and separates out most of the moisture, collecting it in the B-KOOL
and thus preventing it from passing into the filter cartridge.
Particularly in environments with high ambient temperatures,
the B-KOOL refrigeration dryer extends filter
capacity to an outstanding extent.
AERO-GUARD
AERO-GUARD CO
The intake air of the compressor is routed through the AEROGUARD via an ingenious bypass system.
This enables the CO
of the intake air, with AERO-GUARD-OX version for NITROX
membrane units the initial value can even be reduced up to 20%.
The air is humidified in the base of the tank, optimising filter
efficiency and significantly extending filter life.
B-KOOL
Adsorber – reduces CO2 in intake air.
2
content to be reduced to one-third of that
2
AERO-GUARD
B-VIRUS FREE
Removes viruses, bacteria, moulds and pollen
from breathing air. Free of chemicals and ozone,
the patent-pending B-VIRUS FREE system uses a
special UVC light source to destroy the described
pathogens in the air flow of the intake air before
they can get into the compressor.
B-VIRUS FREE
Page 40
40 | ACCESSORIES | BAUER PREMIUM LINE BAUER KOMPRESSOREN
STORAGE AND DISTRIBUTION
› Single high-pressure cylinders
› Storage cylinder racks – with one or more storage cylinders,
with optional safety valve for maximum safety
› Automatic selector unit B-SELECT
Automatic selector unit B-SELECT
FILLING AND SAFETY
› B-FILL external filling panels – for wall mounting, with optional
remote control unit
› B-SAFE Filling System – for safe filling of breathing air cylinders
› FSC Filling Speed Control unit – reduces filling speed to
20 up to maximum 50 bar/min for safe filling, particularly
of composite cylinders
Storage Cylinder System 2×B80
External filling panel B-FILL
B-SAFE
Page 41
BAUER KOMPRESSOREN BAUER PREMIUM LINE | ACCESSORIES | 41
GAS MEASUREMENT TECHNOLOGY
› AERO-TEST – portable breathing air tester
› B-DETECTION PLUS m – mobile online gas measurement
system for rapid on-the-spot measurement of O
and optional measurement of absolute moisture and residual
oil (VOC)1 in breathing air cylinders or at high-pressure ports.
› B-DETECTION PLUS i and s – fixed online gas measurement
systems for continuously measuring O
, CO and CO2 with
2
optional functions for absolute humidity and total oil value
(VOC)1. Measuring values can be logged at any time and are
saved in Excel format on an SD card for easy access and use.
› NEW! Measurement of gases and breathing air up to 420 bar
possible
› NEW! Measurement directly in the intake hose to analyse the
air actually absorbed
› NEW! Possibility to measure breathing air cylinders with
B-DETECTION PLUS i, s and m
› NEW! The B-DETECTION PLUS is now also B-APP and
B-CLOUD compatible ²
, CO, CO2
2
B-DETECTION PLUS m
For further accessories and more details, see our
brochures “BAUER Accessories” and “B-DETECTION PLUSthe next generation online gas measurement systems“ and
visit www.bauer-kompressoren.de.
B-DETECTION PLUS s
1 Total oil measurement based only on volatile organic compounds (VOCs). Sensor calibration based on isobutene.
2 B-DETECTION PLUS i is only B-APP and B-CLOUD compatible if this is integrated in a compressor with B-CONTROL MICRO +Net. For more information, see page 18..
Page 42
SERVICE IS A KEY COMPONENT OF OUR
PHILOSOPHY.
BAUER KOMPRESSOREN is there for you all over the world. With 21 subsidiaries, over 50 regional representatives and a widely distributed service network, we offer our customers speedy contact at all times – as well as a
comprehensive range of services from spare-part delivery and service agreements to a broad range of training
courses. Our goal is to be in a class of our own – for both our products and our services.
› Service agreements
› Modernisation
› Remote maintenance
› Spare parts
› System rental
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BAUER KOMPRESSOREN BAUER PREMIUM LINE | ACCEPTANCE AND SERVICES | 43
ACCEPTANCE AND SERVICES
MANUFACTURING IS ONLY PART OF WHAT WE DO
ISO 9001 CERTIFICATION
› BAUER assures consistent maximum product quality by applying extensive quality control measures during and after
production in line with DIN EN ISO 9001.
ACCEPTANCE TESTING
› A factory acceptance test (FAT) or site acceptance test (SAT) in the presence of the customer or independent
certifying body can be performed in addition to the standard BAUER final test.
› Many BAUER compressors can also be produced in compliance with other standards, e.g. ASME, KHK, ATEX etc.
PACKING & PRESERVATION
› Our compressors are packed ex works for transport by truck or air freight. We offer appropriate packing designs
tailored for shipping, transport to tropical regions or long storage periods as well as short or long-term preservation.
INSTALLATION
› Professional installation is a vital basic factor in safe operation of high-pressure systems. Our global network of
branches and qualified partners provides smooth, trouble-free support in planning and implementation, wherever you
are.
TRAINING
› To ensure your staff are always up-to-date, we provide a comprehensive range of practical training courses for our
customers in our own BAUER ACADEMY, where users and operators can benefit directly from our expertise.
This brochure provides a general overview of the product range of PREMIUM LINE compressors for Sports&Safety applications by BAUER KOMPRESSOREN. Some product
images show custom or optional extras not supplied as standard. Some options or combinations of options may not be available for every compressor type. For more
information, contact your BAUER sales partner or visit www.bauer-kompressoren.de.
Page 44
ARE YOU INTERESTED IN OUR
PRODUCTS?
CONTACT US – WE ARE HAPPY TO PROVIDE
INFORMATION AND ASSISTANCE.
BAUER KOMPRESSOREN GmbH
Stäblistr. 8
81477 Munich, Germany
Tel. +49 (0) 89 78049-0
Fax +49 (0) 89 78049-167
info@bauer-kompressoren.de
bauer-kompressoren.de
BAUER PREMIUM LINE EN
N39891
01.2025
Subject to technical change without notice
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