Bauer Magnum S Operating Manual
OPERATING MANUAL
for
Submersible motor pump
Magnum S
Operating manual BAUER Submersible Motor Pump / Version X-2010
2
INTRODUCTION
Thank you very much for purchasing a BAUER submersible motor pump!
We have pleasure to present to you a BAUER submersible motor pump that features state-of-art technology
and top quality. This manual describes how to operate and maintain your BAUER submersible motor pump.
For reasons of clearness and due to the many possibilities, this manual does not contain everything down into
detail. In particular, it cannot possibly deal with every conceivable aspect of operation and maintenance.
If you need further information or if you are faced with any special problem for which this manual does not give
sufficient details, please do not hesitate to contact BAUER company at Kowaldstraße 2, A-8570 Voitsberg for
the information you need.
We should also like to emphasise that the contents of this operating manual do neither form part of nor alter in
any way any previous or existing agreement, promise or legal relationship. Commitments on the part of BAUER
are based solely on the respective purchase contract, which also contains the complete and only valid warranty
arrangement. Said contractual terms of warranty are neither extended nor limited by the contents of the present
operating manual.
All information contained in the present manual is based on the latest product details available at the time of
printing.
BAUER reserves the right to change without notice, without assuming any liability!
BAUER submersible motor pumps are designed for safe and reliable performance provided they are
operated in compliance with the present instruction manual. In spite of the simplicity of the pump we therefore
request that you read this manual carefully before putting your BAUER submersible motor pump into
operation! All instructions given for handling, operating and servicing the pump must be strictly observed. On
condition that these instructions are followed the pump will operate trouble-free to your full satisfaction for many
years!
Non-observance of our instructions may cause personal injury or damage to the equipment!
Please make this manual available to your operating personnel. You are kindly requested to state the pump
type and serial number of the submersible motor pump in all inquiries, correspondence, warranty problems or
parts orders. These details are specified on the nameplate.
We hope you will enjoy working with your BAUER submersible motor pump!
This operating manual is considered an integral part of the submersible motor pump. Suppliers of new and
used submersible motor pumps are advised to put down in writing that this manual was handed over together
with the pump.
Operating manual BAUER Submersible Motor Pump / Version X-2010
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PRODUCT DETAILS
Type designation:
Submersible motor pump
Type number:
Magnum S
Serial number
1
:
Dealer:
Name:
Address:
Tel./Fax:
Date of delivery:
Manufacturer:
Röhren- und Pumpenwerk BAUER Ges.m.b.H.
Kowaldstr. 2
A - 8570 Voitsberg
Tel.: +43 3142 200 - 0
Fax: +43 3142 200 –320 /-340
e-mail: sales@bauer-at.com
www.bauer-at.com
Owner or operator:
Name:
Address:
Tel. / Fax:
Note: Please make a note of the type and serial number of your submersible motor pump and its accessories!
Be sure to specify these details every time you contact your dealer.
Printing date / Version: 2002
1
In all warranty claims and correspondence relating to this machine it is essential to specify the complete serial
number group including all letters. This applies to the machine itself and to any components involved. We
cannot emphasise this point often enough.
Operating manual BAUER Submersible Motor Pump / Version X-2010
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GENERAL SAFETY INSTRUCTIONS
Symbols and terms
The CE symbol that has to be affixed on the machine by the manufacturer outwardly
demonstrates compliance of the machine with the directives for machines and other relevant
EU directives.
This “Warning” symbol refers to important safety instructions in this manual.
Whenever you see this symbol be aware of possible injury hazards. Read the note
following the symbol very carefully and inform the other operators accordingly.
Non-observance of this instruction may cause damage to or destroy the machine or
individual components.
It is important to observe this note or condition!
Qualified operators are persons who on account of their training, experience and instruction as well as their
knowledge of relevant standards, rules, precautions to be taken for accident prevention and operating
conditions, have been authorised by the person in charge of plant safety to perform the individual tasks
required, and in doing so are able to recognise and avoid potential hazards. Among other things, knowledge of
first-aid procedures is also required.
Product liability
As defined by the product liability law every farmer is also an entrepreneur!
According to §9 PHG (Product Liability Law), liability for damage to corporeal things caused by defective
products is expressly excluded. This exclusion of liability also applies to parts not manufactured by BAUER
itself but purchased from external suppliers.
Duty to furnish information
Even if the customer passes on the machine later-on he is obliged to hand the operating manual on to the new
receiver too. The receiver of the machine must be instructed with reference to the mentioned regulations.
Intended use
BAUER submersible motor pumps are built exclusively for normal use in agricultural applications (intended
use).
Any use beyond such normal use is considered non-conforming. Manufacturer is not liable for damage
resulting from such non-conforming use, the sole liability for damage from non-conforming use lies with the
user.
Intended use also includes compliance with the manufacturer’s operating, maintenance and service
instructions.
The BAUER submersible motor pump may be used and operated only by persons who are familiar with the
device and aware of the hazards involved.
All rules relevant for accident prevention as well as any other generally valid specifications and regulations
relating to safety, work medicine and traffic law must be strictly observed.
Unauthorised modification of the machine releases the manufacturer from liability for damage resulting
therefrom.
WARNING!
CAUTION!
NOTE
Operating manual BAUER Submersible Motor Pump / Version X-2010
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TABLE OF CONTENTS
1 GENERAL INSTRUCTIONS FOR SAFETY AND ACCIDENT PREVENTION ............................................. 6
2 GENERAL ........................................................................................................................................................ 8
3 DESCRIPTION ................................................................................................................................................. 9
4 PUTTING INTO OPERATION .......................................................................................................................... 9
4.1 Manual operation .................................................................................................................................... 10
4.1.1 Control box components .................................................................................................................. 10
4.1.2 Controls ............................................................................................................................................ 11
4.1.3 Connections ..................................................................................................................................... 11
4.1.4 Settings ............................................................................................................................................ 11
4.1.5 Operation ......................................................................................................................................... 11
4.1.6 Malfunction ....................................................................................................................................... 12
4.1.7 Safety instructions ............................................................................................................................ 12
4.2 Level control ............................................................................................................................................ 12
4.2.1 Control box components .................................................................................................................. 12
4.2.2 Controls ............................................................................................................................................ 12
4.2.3 Connections ..................................................................................................................................... 13
4.2.4 Settings ............................................................................................................................................ 13
4.2.5 Manual mode ................................................................................................................................... 13
4.2.6 Automatic mode ............................................................................................................................... 13
4.2.7 Malfunction ....................................................................................................................................... 13
4.2.8 Safety instructions ............................................................................................................................ 13
4.3 Intermittent operation .............................................................................................................................. 13
4.3.1 Control box components .................................................................................................................. 13
4.3.2 Controls ............................................................................................................................................ 14
4.3.3 Connections ..................................................................................................................................... 14
4.3.4 Settings ............................................................................................................................................ 14
4.3.5 Manual mode ................................................................................................................................... 14
4.3.6 Intermittent operation ....................................................................................................................... 14
4.3.7 Malfunction ....................................................................................................................................... 15
4.3.8 Safety instructions ............................................................................................................................ 15
5 SERVICE AND MAINTENANCE ................................................................................................................... 16
6 TECHNICAL DATA ........................................................................................................................................ 16
7 CONFORMITY CERTIFICATE ...................................................................................................................... 19
Operating manual BAUER Submersible Motor Pump / Version X-2010
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1 GENERAL INSTRUCTIONS FOR SAFETY AND ACCIDENT
PREVENTION
Check the machine for operational safety before every start-up.
1. In addition to the instructions contained in this manual, all specifications generally valid for safety and
accident prevention must be observed!
2. The warning and instruction signs affixed to the machine give very important instructions for safe operation.
Observing them serves your own personal safety!
3. Never put the machine into operation unless all guards and safety devices are completely mounted and in
their proper working position!
4. Acquaint yourself with all equipment components and controls as well as their respective functions before
starting to work. It is too late when the device is already running!
5. The operator’s clothes should fit tightly. Avoid wearing loose clothes!
6. When handling slurry always keep in mind that the gasses produced are highly toxic and extremely
explosive in combination with oxygen. Therefore, open fires, light tests, sparking and smoking are strictly
forbidden!
7. Utmost care is required with regard to gasses in slurry and dung channels at open valves to the preliminary
pit, before the main pit, or at cross channels. The same applies to mixing and withdrawal points when
mixers or pumps are running!
8. When handling slurry always ensure sufficient ventilation!
9. Keep the machine clean to avoid fire hazards!
Tractor-driven machines
1. Before starting inspect the area around the machine (Children) ! Make sure your view is unrestricted!
2. Riding on the machine during transport is forbidden!
3. Couple the machine according to instructions and fasten it only at the specified points!
4. Be especially careful when coupling the machine to the tractor or uncoupling it!
5. Always adjust the supports in the proper position when coupling or uncoupling the machine (stability)!
6. Always mount balancing weights properly at the points provided!
7. Observe restrictions pertaining to axle load, total weight, and transport dimensions!
8. Inspect and mount all items required for transport such as lighting, warning signals and possible safety
devices!
9. Mounted or trailed machines as well as balancing weights influence road behaviour, steering and braking
capacity. Therefore make sure that proper steering and braking are possible!
10. Consider the projection and/or centrifugal mass of the machine when driving in curves!
11. It is forbidden to stay in the working range of the machine while it is operating !
12. Keep out of the turning and swivelling range of the machine!
13. Only operate hinged hydraulic frames when nobody is in the swivel range!
14. Externally powered machines (e.g. hydraulic) bear a crushing and shearing hazard!
15. Nobody is allowed between the tractor and the implement unless the tractor is secured by the parking brake
and /or wedges under the wheels!
16. Hinged supports must always be folded up and secured before driving away!
17. Secure the machine and the tractor against rolling!
Tractor-mounted machines:
1. Before a machine is linked to or detached from the three-point linkage, the control device must be shifted to
a position in which unintentional lifting or lowering is impossible!
2. When using the three-point linkage the linkage parameters of both tractor and attached machine must
correspond, if not, they have to be matched accordingly!
3. The three-point linkage bears crushing and shearing hazards!
4. When operating the external control of the three-point linkage never step in-between tractor and the
machine!
5. When the machine is in the transport position always make sure that the tractor’s links are always properly
secured on the sides.
6. When driving on the road with the machine lifted the control lever must be locked against lowering!
Trailed machines
1. When a machine is coupled to the drawbar make sure that the coupling point provides sufficient flexibility!
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