BAUER 58091 Owner's Manual & Safety Instructions

Page 1
Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference. 21c
!"#"$%&'(%)*+#"$*%,$-%.$$/-00)))1.,(+&(2(*"3.$14&5
65,"7%&'(%$*4.8"4,7%#'//&($%,$-%/(&9'4$#'//&($:.,(+&(2(*"3.$14&5
When unpacking, make sure that the product is intact
please call 1-888-866-5797 as soon as possible.
Copyright© 2020 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
To ol s re q u ir e d fo r as s e mb l y a n d s e r vi c e m a y n o t b e in c l ud e d .
Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL.
Page 2
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Safety ......................................................... 2
Specifications ............................................. 7
Setup ......................................................... 8
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Operation .................................................... 9
Maintenance .............................................. 12
Parts List and Diagram .............................. 14
Warranty .................................................... 16
QFKMLMR%EHNSITE%FMU%U6;LMLGLIME
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
LNJIKGFMG%EF;6GH%LM;IKNFGLIM
R*8*(,7%J&)*(%G&&7%E,2*$V%Q,(8"83#
%
K*,9%,77%#,2*$V%),(8"83#=%"8#$('4$"&8#=%"77'#$(,$"&8#%,89%#/*4"2"4,$"&8#%/(&W"9*9%)"$.%$."#%/&)*(%$&&71%
Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
E,W*%,77%),(8"83#%,89%"8#$('4$"&8#%2&(%2'$'(*%(*2*(*84*1
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
1. Q&(X%,(*,%#,2*$V
a. Y**/%)&(X%,(*,%47*,8%,89%)*77%7"$1%
Cluttered or dark areas invite accidents.
Page 2 ;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?@AA?BCDC1 Item 58091
b. U&%8&$%&/*(,$*%/&)*(%$&&7#%"8%*Z/7&#"W*%
,$5&#/.*(*#=%#'4.%,#%"8%$.*%/(*#*84*%&2% 27,55,+7*%7"<'"9#=%3,#*#%&(%9'#$1%Power tools
create sparks which may ignite the dust or fumes.
c. Y**/%4."79(*8%,89%+V#$,89*(#%,),V%
)."7*%&/*(,$"83%,%/&)*(%$&&71%Distractions
can cause you to lose control.
Page 3
2. 67*4$("4,7%#,2*$V
a. J&)*(%$&&7%/7'3#%5'#$%5,$4.%$.*%&'$7*$1%
M*W*(%5&9"2V%$.*%/7'3%"8%,8V%),V1%U&%8&$%'#*% ,8V%,9,/$*(%/7'3#%)"$.%*,($.*9%[3(&'89*9\% /&)*(%$&&7#1%Unmodified plugs and matching
outlets will reduce risk of electric shock.
b. FW&"9%+&9V%4&8$,4$%)"$.%*,($.*9%&(%
3(&'89*9%#'(2,4*#=%#'4.%,#%/"/*#=% (,9",$&(#=%(,83*#%,89%(*2("3*(,$&(#1%
There is an increased risk of electric shock if your body is earthed or grounded.
c. U&%8&$%*Z/&#*%/&)*(%$&&7#%$&%(,"8%&(%)*$%
4&89"$"&8#1%Water entering a power tool
will increase the risk of electric shock.
d. U&%8&$%,+'#*%$.*%4&(91%M*W*(%'#*%$.*%4&(9%
2&(%4,((V"83=%/'77"83%&(%'8/7'33"83%$.*%/&)*(% $&&71%Y**/%4&(9%,),V%2(&5%.*,$=%&"7=%#.,(/% *93*#%&(%5&W"83%/,($#1%Damaged or entangled
cords increase the risk of electric shock.
e. Q.*8%&/*(,$"83%,%/&)*(%$&&7%&'$9&&(#=%
'#*%,8%*Z$*8#"&8%4&(9%#'"$,+7*%2&(%&'$9&&(% '#*1%Use of a cord suitable for outdoor
use reduces the risk of electric shock.
f. L2%&/*(,$"83%,%/&)*(%$&&7%"8%,%9,5/%7&4,$"&8%
"#%'8,W&"9,+7*=%'#*%,%3(&'89%2,'7$%4"(4'"$% "8$*(('/$*(%[R;OL\%/(&$*4$*9%#'//7V1%Use of
a GFCI reduces the risk of electric shock.
3. J*(#&8,7%#,2*$V
a. E$,V%,7*($=%),$4.%).,$%V&'%,(*%9&"83%,89%
'#*%4&55&8%#*8#*%).*8%&/*(,$"83%,% /&)*(%$&&71%U&%8&$%'#*%,%/&)*(%$&&7%)."7*% V&'%,(*%$"(*9%&(%'89*(%$.*%"827'*84*%&2% 9('3#=%,74&.&7%&(%5*9"4,$"&81%%A moment
of inattention while operating power tools may result in serious personal injury.
b. P#*%/*(#&8,7%/(&$*4$"W*%*<'"/5*8$1%F7),V#%
)*,(%*V*%/(&$*4$"&81%%Protective equipment
such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c. J(*W*8$%'8"8$*8$"&8,7%#$,($"831%68#'(*%$.*%
#)"$4.%"#%"8%$.*%&22?/&#"$"&8%+*2&(*%4&88*4$"83% $&%/&)*(%#&'(4*%,890&(%+,$$*(V%/,4X=%/"4X"83% '/%&(%4,((V"83%$.*%$&&71%Carrying power tools
with your finger on the switch or energizing power tools that have the switch on invites accidents.
d. K*5&W*%,8V%,9]'#$"83%X*V%&(%)(*84.%
+*2&(*%$'(8"83%$.*%/&)*(%$&&7%&81%%A wrench
or a key left attached to a rotating part of the power tool may result in personal injury.
e. U&%8&$%&W*((*,4.1%Y**/%/(&/*(%2&&$"83%,89%
+,7,84*%,$%,77%$"5*#1 This enables better control
of the power tool in unexpected situations.
f. U(*##%/(&/*(7V1%U&%8&$%)*,(%7&&#*%47&$."83%
&(%]*)*7(V1%Y**/%V&'(%.,"(=%47&$."83% ,89%37&W*#%,),V%2(&5%5&W"83%/,($#1%%
Loose clothes, jewelry or long hair can be caught in moving parts.
g. L2%9*W"4*#%,(*%/(&W"9*9%2&(%$.*%4&88*4$"&8%
&2%9'#$%*Z$(,4$"&8%,89%4&77*4$"&8% 2,4"7"$"*#=%*8#'(*%$.*#*%,(*%4&88*4$*9% ,89%/(&/*(7V%'#*91%%Use of dust collection
can reduce dust-related hazards.
h. U&%8&$%7*$%2,5"7",("$V%3,"8*9%2(&5%2(*<'*8$%
'#*%&2%$&&7#%,77&)%V&'%$&%+*4&5*% 4&5/7,4*8$%,89%"38&(*%$&&7%#,2*$V% /("84"/7*#1%%A careless action can cause
severe injury within a fraction of a second.
i. Only use safety equipment that has been
approved by an appropriate standards agency. Unapproved safety equipment may not provide adequate protection. Eye protection must be ANSI-approved and breathing protection must be NIOSH-approved for the specific hazards in the work area.
j. Avoid unintentional starting.
Prepare to begin work before turning on the tool.
k. Do not depress the spindle lock when
starting or during operation.
l. Do not leave the tool unattended when
it is plugged into an electrical outlet. Turn off the tool, and unplug it from its electrical outlet before leaving.
m. This product is not a toy.
Keep it out of reach of children.
n. People with pacemakers should consult their
physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. In addition, people with pacemakers should:
• Avoid operating alone.
• Do not use with Trigger locked on.
• Properly maintain and inspect to avoid electrical shock.
• Properly ground power cord. Ground Fault Circuit Interrupter (GFCI) should also be implemented – it prevents sustained electrical shock.
o. The warnings, precautions, and instructions
discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
4. J&)*(%$&&7%'#*%,89%4,(*
a. U&%8&$%2&(4*%$.*%/&)*(%$&&71%P#*%$.*%4&((*4$%
/&)*(%$&&7%2&(%V&'(%,//7"4,$"&81%%The correct power tool will do the job better and safer at the rate for which it was designed.
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Page 3;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?@AA?BCDC1Item 58091
Page 4
b. U&%8&$%'#*%$.*%/&)*(%$&&7%"2%$.*%#)"$4.%
9&*#%8&$%$'(8%"$%&8%,89%&221%%Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c. U"#4&88*4$%$.*%/7'3%2(&5%$.*%/&)*(%
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5. E*(W"4*
6. O'$?&22%5,4."8*%#,2*$V%),(8"83#
#&'(4*%,890&(%(*5&W*%$.*%+,$$*(V%/,4X=% "2%9*$,4.,+7*=%2(&5%$.*%/&)*(%$&&7%+*2&(*% 5,X"83%,8V%,9]'#$5*8$#=%4.,83"83% ,44*##&("*#=%&(%#$&("83%/&)*(%$&&7#1%%
Such preventive safety measures reduce the risk of starting the power tool accidentally.
d. E$&(*%"97*%/&)*(%$&&7#%&'$%&2%$.*%(*,4.%&2%
4."79(*8%,89%9&%8&$%,77&)%/*(#&8#%'82,5"7",(% )"$.%$.*%/&)*(%$&&7%&(%$.*#*%"8#$('4$"&8#% $&%&/*(,$*%$.*%/&)*(%$&&71%%Power tools are
dangerous in the hands of untrained users.
e. N,"8$,"8%/&)*(%$&&7#%,89%,44*##&("*#1%
O.*4X%2&(%5"#,7"385*8$%&(%+"89"83%&2%5&W"83% /,($#=%+(*,X,3*%&2%/,($#%,89%,8V%&$.*(% 4&89"$"&8%$.,$%5,V%,22*4$%$.*%/&)*(%$&&7^#% &/*(,$"&81%L2%9,5,3*9=%.,W*%$.*%/&)*(%$&&7% (*/,"(*9%+*2&(*%'#*1%%Many accidents are
caused by poorly maintained power tools.
f. Y**/%4'$$"83%$&&7#%#.,(/%,89%47*,81%%Properly
maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g. P#*%$.*%/&)*(%$&&7=%,44*##&("*#%,89%$&&7%+"$#%
*$41%"8%,44&(9,84*%)"$.%$.*#*%"8#$('4$"&8#=% $,X"83%"8$&%,44&'8$%$.*%)&(X"83%4&89"$"&8#% ,89%$.*%)&(X%$&%+*%/*(2&(5*91%%Use of the
power tool for operations different from those intended could result in a hazardous situation.
h. Y**/%.,897*#%,89%3(,#/"83%#'(2,4*#%
9(V=%47*,8%,89%2(**%2(&5%&"7%,89%3(*,#*1%%
Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
a. _,W*%V&'(%/&)*(%$&&7%#*(W"4*9%+V%,%
<',7"2"*9%(*/,"(%/*(#&8%'#"83%&87V%"9*8$"4,7% (*/7,4*5*8$%/,($#1%%This will ensure that
the safety of the power tool is maintained.
b. Maintain labels and nameplates on the tool.
These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
a. J&#"$"&8%V&'(#*72%,89%+V#$,89*(#%,),V%2(&5%
$.*%/7,8*%&2%$.*%(&$,$"83%).**71%The guard helps to protect the operator from broken wheel fragments and accidental contact with wheel.
b. P#*%&87V%+&89*9%(*"82&(4*9%&(%9",5&89%
4'$?&22%).**7#%2&(%V&'(%/&)*(%$&&71%Just
because an accessory can be attached to your power tool, it does not assure safe operation.
c. G.*%(,$*9%#/**9%&2%$.*%,44*##&(V%5'#$%+*%,$%
7*,#$%*<',7%$&%$.*%5,Z"5'5%#/**9%5,(X*9% &8%$.*%/&)*(%$&&71%Accessories running faster
than their rated speed can break and fly apart.
d. Q.**7#%5'#$%+*%'#*9%&87V%2&(%(*4&55*89*9%
,//7"4,$"&8#1%;&(%*Z,5/7*-%9&%8&$%3("89% )"$.%$.*%#"9*%&2%,%4'$?&22%).**71 Abrasive
cut-off wheels are intended for peripheral grinding, side forces applied to these wheels may cause them to shatter.
e. F7),V#%'#*%'89,5,3*9%).**7%27,83*#%$.,$%
,(*%&2%4&((*4$%9",5*$*(%2&(%V&'(%#*7*4$*9% ).**71%Proper wheel flanges supporl the wheel
thus reducing the possibility of wheel breakage.
f. G.*%&'$#"9*%9",5*$*(%,89%$.*%$."4X8*##%
&2%V&'(%,44*##&(V%5'#$%+*%)"$."8%$.*% 4,/,4"$V%(,$"83%&2%V&'(%/&)*(%$&&71%
Incorrectly sized accessories cannot be adequately guarded or controlled.
g. G.*%,(+&'(%#"`*%&2%).**7#%,89%27,83*#%
5'#$%/(&/*(7V%27$%$.*%#/"897*%&2%$.*%/&)*(% $&&71%Wheels and flanges with arbour holes
that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.
h. U&%8&$%'#*%9,5,3*9%).**7#1%S*2&(*%*,4.%
'#*=%L8#/*4$%$.*%).**7#%2&(%4."/#%,89%4(,4X#1% L2%$.*%/&)*(%$&&7%&(%).**7%L#%9(&//*9=%"8#/*4$% 2&(%9,5,3*%&(%"8#$,77%,8%'89,5,3*9%).**71% F2$*(%"8#/*4$"83%,89%"8#$,77"83%$.*%).**7=% /&#"$"&8%V&'(#*72%,89%+V#$,89*(#%,),V% 2(&5%$.*%/7,8*%&2%$.*%(&$,$"83%).**7%,89% ('8%$.*%/&)*(%$&&7%,$%5,Z"5'5%8&%7&,9% #/**9%2&(%&8*%5"8'$*1 Damaged wheels will
normally break apart during this test time.
i. Q*,(%/*(#&8,7%/(&$*4$"W*%*<'"/5*8$1%
U*/*89"83%&8%,//7"4,$"&8=%'#*%2,4*% #."*79=%#,2*$V%3&337*#%&(%#,2*$V%37,##*#1% F#%,//(&/(",$*=%)*,(%9'#$%5,#X=%.*,("83% /(&$*4$&(#=%37&W*#%,89%#.&/%,/(&8%4,/,+7*% &2%#$&//"83%#5,77%,+(,#"W*%&(%)&(X/"*4*% 2(,35*8$#1 The eye protection must be capable
of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtrating particles genera.fed by your operation. Prolonged exposure to high intensity noise may cause hearing loss.
j. Y**/%+V#$,89*(#%,%#,2*%9"#$,84*%,),V%
2(&5%)&(X%,(*,1%F8V&8*%*8$*("83%$.*% )&(X%,(*,%5'#$%)*,(%/*(#&8,7%/(&$*4$"W*% *<'"/5*8$1 Fragments of workpiece or of a
broken wheel may fly away and cause injury beyond immediate area of operation.
k. J&#"$"&8%$.*%4&(9%47*,(%&2%$.*%#/"88"83%
,44*##&(V1%If you lose control, the cord may
be cut or snagged and your hand or arm may be pulled into the spinning wheel.
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Page 5
l. K*3'7,(7V%47*,8%$.*%/&)*(%$&&7^#%,"(%W*8$#1%
The motor’s fan can draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.
m. U&%8&$%&/*(,$*%$.*%/&)*(%$&&7%8*,(%27,55,+7*%
5,$*(",7#1%U&%8&$%&/*(,$*%$.*%/&)*(%$&&7% )."7*%/7,4*9%&8%,%4&5+'#$"+7*%#'(2,4*%#'4.% ,#%)&&91 Sparks could ignite these materials.
n. U&%8&$%'#*%,44*##&("*#%$.,$%(*<'"(*%7"<'"9%
4&&7,8$#1%Using water or other liquid coolants
may result in electrocution or shock.
7. Y"4X+,4X%,89%(*7,$*9%),(8"83#
- Kickback is a sudden reaction to a pinched or snagged rotating wheel. Pinching or snagging causes rapid stalling of the rotating wheel which in turn causes the uncontrolled cutting unit to be forced upwards toward the operator.
- For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. Abrasive wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.
a. N,"8$,"8%,%2"(5%3("/%&8%$.*%/&)*(%$&&7%
,89%/&#"$"&8%V&'(%+&9V%,89%,(5%$&% ,77&)%V&'%$&%(*#"#$%X"4X+,4X%2&(4*#1%
The operator can control upward kickback forces, if proper precautions are taken.
b. U&%8&$%/&#"$"&8%V&'(%+&9V%"8%7"8*%)"$.%$.*%
(&$,$"83%).**71%If kickback occurs, it will propel
the cutting unit upwards toward the operator.
c. U&%8&$%,$$,4.%,%#,)%4.,"8=%)&&94,(W"83%
+7,9*=%#*35*8$*9%9",5&89%).**7%)"$.% ,%/*("/.*(,7%3,/%3(*,$*(%$.,8%>a%55%&(% $&&$.*9%#,)%+7,9*1%Such blades create
frequent kickback and loss of control.
d. U&%8&$%b],5c%$.*%).**7%&(%,//7V%*Z4*##"W*%
/(*##'(*1%Do not attempt to make an excessive
depth of cut. Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage.
e. Q.*8%$.*%).**7%"#%+"89"83%&(%).*8%
"8$*(('/$"83%,%4'$%2&(%,8V%(*,#&8=%#)"$4.% &22%$.*%/&)*(%$&&7%,89%.&79%$.*%4'$$"83%'8"$% 5&$"&87*##%"8%$.*%5,$*(",7%'8$"7%$.*%).**7% 4&5*#%$&%,%4&5/7*$*%#$&/1%M*W*(%,$$*5/$% $&%(*5&W*%$.*%).**7%2(&5%$.*%4'$%)."7*% $.*%).**7%"#%"8%5&$"&8%&(%X"4X+,4X%5,V% &44'(1%Investigate and take corrective actions
to eliminate the cause of wheel binding.
f. U&%8&$%(*#$,($%$.*%4'$$"83%&/*(,$"&8%"8%
$.*%)&(X/"*4*1%T*$%$.*%).**7%(*,4.%2'77% #/**9%,89%4,(*2'77V%(*?*8$*(%$.*%4'$1
The wheel may bind, walk up or kickback if the power tool is restarted in the workpiece.
g. E'//&($%,8V%&W*(#"`*9%)&(X/"*4*%$&%5"8"5"#*%
$.*%("#X%&2%).**7%/"84."83%,89%X"4X+,4X1%
Large workpieces tend to sag under their own weight. Supports must be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel.
8. !"+(,$"&8%E,2*$V
This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
a. Anyone using vibrating tools regularly or for
an extended period should first be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any symptoms related to vibration (such as tingling, numbness, and white or blue fingers), seek medical advice as soon as possible.
b. Do not smoke during use. Nicotine reduces
the blood supply to the hands and fingers, increasing the risk of vibration-related injury.
c. Wear suitable gloves to reduce the
vibration effects on the user.
d. Use tools with the lowest vibration
when there is a choice.
e. Include vibration-free periods each day of work.
f. Grip tool as lightly as possible (while still keeping
safe control of it). Let the tool do the work.
g. To reduce vibration, maintain the tool as
explained in this manual. If any abnormal vibration occurs, stop use immediately.
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Page 6
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GI%JK6!6MG%6T6OGKLO%E_IOY%FMU%U6FG_%;KIN%
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3(&'89"83%/(&83%2(&5%$.*%/7'31%%U&%8&$%'#*%$.*%$&&7%"2%$.*%/&)*(%4&(9%&(%/7'3%"#%9,5,3*91%%L2%9,5,3*9=%.,W*% "$%(*/,"(*9%+V%,%#*(W"4*%2,4"7"$V%+*2&(*%'#*1%%L2%$.*%/7'3%)"77%8&$%2"$%$.*%&'$7*$=%.,W*%,%/(&/*(%&'$7*$%"8#$,77*9%+V% ,%<',7"2"*9%*7*4$("4",81
LMOIKK6OG%RKIPMULMR%QLK6%OIMM6OGLIM-% O.*4X%)"$.%,%<',7"2"*9%*7*4$("4",8%"2%V&'%,(*%"8%9&'+$%,#%$&%).*$.*(%$.*%&'$7*$%"#%/(&/*(7V% 3(&'89*91%%U&%8&$%5&9"2V%$.*%/&)*(%4&(9%/7'3%/(&W"9*9%)"$.%$.*%$&&71%%M*W*(%(*5&W*%$.*%
R(&'89*9%G&&7#-%G&&7#%)"$.%G.(**%J(&83%J7'3#
2. The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool. The green wire in the cord must be the only wire connected to the tool’s grounding system and must never be attached to an electrically “live” terminal.
[E**%d?J(&83%J7'3%,89%I'$7*$1\
3. The tool must be plugged into an appropriate outlet,
d?J(&83%J7'3%,89%I'$7*$
1. Tools marked with “Grounding Required” have a three wire cord and three prong grounding plug. The plug must be connected to a properly grounded outlet. If the tool should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk of electric shock.
[E**%d?J(&83%J7'3%,89%I'$7*$1\
properly installed and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in the preceding illustration.
[E**%d?J(&83%J7'3%,89%I'$7*$1\
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1. Tools marked “Double Insulated” do not require grounding. They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories, Inc., the Canadian Standard Association, and the National Electrical Code.
2. Double insulated tools may be used in either of the
I'$7*$#%2&(%e?J(&83%J7'3
120 volt outlets shown in the preceding illustration.%%% [E**%I'$7*$#%2&(%e?J(&83%J7'31\
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1. Grounded tools require a three wire extension cord. Double Insulated tools can use either
a two or three wire extension cord.
2. As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible tool damage. [E**%G,+7*%F1\
3. The smaller the gauge number of the wire, the greater the capacity of the cord. For example, a 14 gauge cord can carry a higher current than a 16 gauge cord. [E**%G,+7*%F1\
4. When using more than one extension cord to make up the total length, make sure each cord contains at least the minimum wire size required. [E**%G,+7*%F1\
Page 6 ;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?@AA?BCDC1 Item 58091
Page 7
5. If you are using one extension cord for more than one tool, add the nameplate%amperes and use the sum to determine the required minimum cord size. [E**%G,+7*%F1\
6. If you are using an extension cord outdoors, make sure it is marked with the suffix “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.
7. Make sure the extension cord is properly wired and in good electrical condition. Always replace a damaged extension cord or have it repaired by a qualified electrician before using it.
8. Protect the extension cords from sharp objects, excessive heat, and damp or wet areas.
EV5+&7&3V
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0 – 2.0 18 18 18 18 16
2.1 – 3.4 18 18 18 16 14
3.5 – 5.0 18 18 16 14 12
5.1 – 7.0 18 16 14 12 12
7.1 – 12.0 18 14 12 10 -
12.1 – 16.0 14 12 10 - -
16.1 – 20.0 12 10 - - -
g%S,#*9%&8%7"5"$"83%$.*%7"8*%W&7$,3*%9(&/%$&%2"W*%W&7$#%,$%
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Double Insulated
!
k
F
n0 xxxx/min.
Volts
Alternating Current
Amperes
No Load Revolutions per Minute (RPM)
E/*4"2"4,$"&8#
WARNING marking concerning Risk of Eye Injury. Wear ANSI-approved safety goggles with side shields.
Read the manual before set-up and/or use.
WARNING marking concerning Risk of Fire. Do not cover ventilation ducts. Keep flammable objects away.
WARNING marking concerning Risk of Electric Shock. Properly connect power cord to appropriate outlet.
Electrical Rating 120VAC / 60Hz / 15A
Motor No Load Speed 4200 RPM
Maximum Wheel Diameter 14" (355mm)
Arbor M10 1" (25.4mm) round
Wheel Thickness 1/8" Maximum
Square Steel: 4-5/16" x 4-5/16"
Cutting Capacity
Rectangular Steel: 6-11/16" x 3-15/16" Angle Iron: 5-3/8" x 5-3/8"
Page 7;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?@AA?BCDC1Item 58091
Page 8
E*$'/%?%S*2&(*%P#*-
%K*,9%$.*%6MGLK6%LNJIKGFMG%EF;6GH%LM;IKNFGLIM%#*4$"&8%,$%$.*%+*3"88"83%&2%$."#%
5,8',7%"847'9"83%,77%$*Z$%'89*(%#'+.*,9"83#%$.*(*"8%+*2&(*%#*$%'/%&(%'#*%&2%$."#%/(&9'4$1
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M&$*- For additional information regarding the parts listed in the
following pages, refer to Parts List and Diagram on page 14.
N&'8$"83
1. Ensure that the Saw is always used on a stable and level surface.
J&)*(%E'//7V%K*<'"(*5*8$#
120VAC / 60Hz
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2. Mount Saw to workbench using appropriate hardware through the holes in the base.
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Page 8 ;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?@AA?BCDC1 Item 58091
Page 9
I/*(,$"83%L8#$('4$"&8#
%K*,9%$.*%6MGLK6%LNJIKGFMG%EF;6GH%LM;IKNFGLIM%#*4$"&8%,$%$.*%+*3"88"83%&2%$."#%
5,8',7%"847'9"83%,77%$*Z$%'89*(%#'+.*,9"83#%$.*(*"8%+*2&(*%#*$%'/%&(%'#*%&2%$."#%/(&9'4$1
GI%JK6!6MG%E6KLIPE%LMlPKH%;KIN%FOOLU6MGFT%IJ6KFGLIM-% K*7*,#*%$.*%G("33*(=%'8/7'3%$.*%$&&7%2(&5%"$#%*7*4$("4,7%&'$7*$%+*2&(*%/*(2&(5"83% ,8V%"8#/*4$"&8=%5,"8$*8,84*=%&(%47*,8"83%/(&4*9'(*#1
GI%JK6!6MG%E6KLIPE%LMlPKH-%UI%MIG%IJ6KFG6%QLG_%FMH%RPFKU%ULEFST6U=% UFNFR6U=%IK%K6NI!6U1%%N&W"83%3',(9#%5'#$%5&W*%2(**7V%,89%47&#*%"8#$,8$7V1
Q&(X/"*4*%,89%Q&(X%F(*,%E*$%P/
EF;6GHIJ6KFGLIMNFLMG6MFMO6 E6GPJ
1. Designate a work area that is clean and well lit. The work area must not allow access by children or pets to prevent distraction and injury.
2. Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage. The power cord must reach the work area with enough extra length to allow free movement while working.
3. Secure loose workpieces using a vise or clamps (not included) to prevent movement while working.
4. There must not be objects, such as utility lines, nearby that will present a hazard while working.
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QFKMLMRm%%GI%JK6!6MG%E6KLIPE%LMlPKH-%%Q*,(%.*,WV?9'$V%)&(X%37&W*#%).*8%.,897"83%,+(,#"W*%).**7#.
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1. The Cut-Off Wheel (sold separately) MUST be:
• rated to at least 4200 RPM.
• no larger than 14" (355mm) in diameter.
• fitted with a 1" round arbor hole.
• suitable for edge grinding, not surface grinding.
• dry and clean.
• proven undamaged by inspection and by the ring-test explained below.
2. Raise the Saw if it is locked down by pushing down on the Handle and pulling out the Lock Ball.
3. Open the Swing Guard and tighten the Swing Guard Screw to secure it while working on the Cut-Off Wheel.
6. Remove the Arbor Bolt, the Flange Washer, the Outer Flange, and the Cut-Off Wheel. See ;"3'(*%F1
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4. Push the Spindle Lock towards the Fixed Guard. Rotate the Cut-Off Wheel until the Spindle Lock slides into place.
5. While continuing to hold down the Spindle Lock, loosen the Arbor Bolt.
7. Closely inspect the new wheel before mounting. Perform a ("83?$*#$ on the wheel as follows:
a. Suspend wheel using a dowel or
finger through the arbor hole.
b. Tap the flat side of the wheel with a light
non-metallic object, such as a screwdriver handle, at a point 45° from the vertical center line on each side of the wheel and 1 - 2 inches from the edge of the wheel (see ;"3'(*%S).
Page 9;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?@AA?BCDC1Item 58091
Page 10
hBnhBn hBnhBn
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c. Rotate the wheel 90° and repeat the test
until the entire wheel has been checked.
d. An undamaged wheel will give a
clear tone. If cracked, there will be a dead sound and not a clear ring.
8. Replace with the new Cut-Off Wheel, and reassemble the parts shown in ;"3'(*%F. The concave side of the Outer Flange must face the Wheel. See ;"3'(*%O.
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9. For wheels with paper gaskets (blotters) or metal gaskets: Slip the grinding wheel onto the Spindle with the gasket first. The gasket should be centered on the grinding wheel and the wheel and gasket should rest flat against the Inner Flange.
QFKMLMRm%%G&%/(*W*8$%#*("&'#%"8]'(V-% R,#X*$#%5'#$%+*%'#*9%2&(%,77% 3("89"83%).**7#%$.*V%,(*%/(&W"9*9%)"$.1%% R,#X*$#%.*7/%/(*W*8$%3("89"83%).**7%9,5,3*% ,89%).**7%#7"//,3*=%4,'#*#%&2%).**7%2,"7'(*.
10. While holding the Spindle Lock, tighten the Arbor Bolt.
QFKMLMR-%%G&%/(*W*8$%#*("&'#%"8]'(V-%U&%8&$% &W*($"3.$*8%$.*%F(+&(%S&7$1%%IW*($"3.$*8"83% 4,8%9,5,3*%$.*%).**7=%4,'#"83%).**7%2,"7'(*1
O'$$"83%U*/$.%F9]'#$5*8$
1. Loosen the Nut on the Depth Adjustment Bolt.
2. Turn the Depth Adjustment Bolt to change the depth so that the cut-off wheel will not contact the base at any time during cutting.
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1. Ensure the Cut-Off Wheel is properly attached to the Saw and the depth adjustment has been properly set.
2. Ensure the Saw is properly mounted to the workbench or secured to a stable level surface.
11. LOOSEN THE SWING GUARD SCREW and make sure that the Swing Guard moves freely back into place before operation.
12. OFPGLIMm Adjust the Cutting Depth whenever replacing a worn wheel.
3. After adjustment, tighten the Nut down against the Bracket to lock the adjustment in place.
3. Connect the Saw’s Power Cord to 120VAC grounded outlet. Slide the Trigger Lock and squeeze the Trigger. Run the tool for at least 30 seconds.
4. If abnormal noise/vibration occurs or the Cut-Off Wheel slips, have the problem corrected before further use.
5. Release Trigger and unplug Saw.
Page 10 ;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?@AA?BCDC1 Item 58091
Page 11
R*8*(,7%L8#$('4$"&8#%2&(%P#*
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QFKMLMRm%%GI%JK6!6MG%E6KLIPE%LMlPKH-%%Q*,(%,//(&/(",$*%.*,("83% /(&$*4$"&8%,89%FMEL?,//(&W*9%#,2*$V%3&337*#%9'("83%'#*1
1. Using the vise, secure your workpiece and, if necessary, adjust the angle of the cut.
2. Raise the Saw by pushing down on the Handle and pulling out the Lock Ball.
3. Be sure the Trigger is in the off-position then plug the Power Cord into the nearest 120 VAC grounded outlet.
4. Slide the Trigger Lock and squeeze the Trigger to start the Saw. Allow the Cut-Off Wheel to attain full speed.
5. N,X*%#'(*%$.,$%,77%3',(9#%,(*%"8%/7,4*%,89%"8%
/(&/*(%)&(X"83%&(9*(%,89%$.,$%,77%,9]'#$5*8$% X8&+#%,(*%$"3.$%+*2&(*%&/*(,$"&81%
6. With one hand on the Handle and the other hand clear, slowly bring the Cut-Off Wheel down onto the workpiece, letting the Saw do the work. Do not apply excessive force.
7. If the Cut-Off Wheel does not cut all the way through the workpiece:
a. Raise the Saw and release the Trigger. b. Unplug the Saw.
c. Wait until the Cut-Off Wheel comes to a
full stop then remove the workpiece.
d. Set the depth adjustment to a deeper setting
(see Cutting Depth Adjustment on page 10).
e. After adjusting the depth, bring the
Saw all the way down to make sure the Cut-Off Wheel doesn’t contact the Base.
f. If it does contact any part of the Base,
re-adjust the depth so it doesn’t.
g. Repeat the cutting process starting with step 1.
QFKMLMRm%%GI%JK6!6MG%E6KLIPE%LMlPKH- The tool will restart automatically if stalled.
8. Once the cut is completed, turn off the Saw by releasing the Trigger and unplug the unit. Do not attempt to remove the workpiece until the Cut-Off Wheel has stopped moving.
9. To prevent accidents, after use turn off the tool and unplug it. Lock it down by pushing it down as far as it will go and then pushing in the Lock Ball. Clean, then store the tool indoors out of children’s reach.
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E*$$"83%P/%,8%F837*%O'$
1. To cut at various angles (up to 45º), adjust the Angle Scale by loosening the two Bolts.
2. Adjust the Angle Scale to the desired setting and then tighten both Bolts.
3. To reposition the Angle Scale for a wider workpiece, remove both of the Bolts, and reattach the Angle Scale at the upper two screw holes.
P#"83%$.*%!"#*
1. After setting the cutting angle, secure loose work pieces using the vise to prevent movement while working:
a. Put the Quick Release in the position
and push the Vise Handle until the vise jaw is up against the workpiece.
b. Tighten the Vise Handle to secure the workpiece.
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M&$*- To cut the workpiece at an angle, see
Setting Up an Angle Cut on page 11.
2. To release the workpiece, loosen the Vise Handle a few turns, lift up the Quick Release and pull the Vise Handle open.
S&7$#S&7$#
Page 11;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?@AA?BCDC1Item 58091
Page 12
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GI%JK6!6MG%E6KLIPE%LMlPKH%;KIN%GIIT%;FLTPK6-% U&%8&$%'#*%9,5,3*9%*<'"/5*8$1%%L2%,+8&(5,7%8&"#*%&(%W"+(,$"&8% &44'(#=%.,W*%$.*%/(&+7*5%4&((*4$*9%+*2&(*%2'($.*(%'#*1
O7*,8"83=%N,"8$*8,84*=%,89%T'+("4,$"&8
1. S6;IK6%6FO_%PE6= inspect the general condition of the tool. Check for:
• loose hardware,
• misalignment or binding of moving parts,
• cracked or broken parts,
• damaged electrical wiring, and
• any other condition that may
affect its safe operation.
2. F;G6K%PE6= wipe external surfaces of the tool with clean cloth.
F44*##&(V%E$&(,3*%,89%_,897"83
1. Handle accessories carefully to prevent dropping or bumping. Do not use wheels that have been dropped or bumped.
3. Periodically, wear ANSI-approved safety goggles and NIOSH-approved breathing protection and blow dust and grit out of the motor vents using dry compressed air.
4. QFKMLMRm%%GI%JK6!6MG%E6KLIPE%
LMlPKH-%%L2%$.*%#'//7V%4&(9%&2%$."#%/&)*(% $&&7%"#%9,5,3*9=%"$%5'#$%+*%(*/7,4*9%&87V% +V%,%<',7"2"*9%#*(W"4*%$*4.8"4",81
2. Store accessories in shelves, racks, boxes, or drawers. Keep storage area dry and above freezing. Any grinding or cut-off wheels exposed to humidity or freezing temperatures must not be used.
Page 12 ;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?@AA?BCDC1 Item 58091
Page 13
G(&'+7*#.&&$"83
J(&+7*5 J&##"+7*%O,'#*# T"X*7V%E&7'$"&8#
Tool will not start. 1. Cord not connected.
2. No power at outlet.
3. Tool’s thermal reset breaker tripped (if equipped).
4. Internal damage or wear. (Carbon brushes or Trigger, for example.)
Tool operates slowly. 1. Forcing tool to work too fast.
2. Extension cord too long or cord diameter too small.
Performance decreases over time.
Excessive noise or rattling.
Overheating. 1. Forcing tool to work too fast.
1. Wheel worn.
2. Carbon brushes worn or damaged.
Internal damage or wear. (Carbon brushes or bearings, for example.)
2. Wheel misaligned.
3. Wheel worn or dull.
4. Blocked motor housing vents.
5. Motor being strained by long or small diameter extension cord.
1. Check that cord is plugged in.
2. Check power at outlet. If outlet is unpowered, turn off tool and check circuit breaker. If breaker is tripped, make sure circuit is right capacity for tool and circuit has no other loads.
3. Turn off tool and allow to cool. Press reset button on tool.
4. Have technician service tool.
1. Allow tool to work at its own rate.
2. Eliminate use of extension cord. If an extension cord is needed, use one with the proper diameter for its length and load. See Extension Cords in Grounding section on page 6.
1. Replace wheel.
2. Have qualified technician replace brushes.
Have technician service tool.
1. Allow tool to work at its own rate.
2. Check and correct wheel alignment.
3. Replace wheel.
4. Wear ANSI-approved safety goggles and NIOSH-approved dust mask/respirator while blowing dust out of motor using compressed air.
5. Eliminate use of extension cord. If an extension cord is needed, use one with the proper diameter for its length and load. See Extension Cords in Grounding section on page 6.
EF;6GHIJ6KFGLIMNFLMG6MFMO6 E6GPJ
% ;&77&)%,77%#,2*$V%/(*4,'$"&8#%).*8*W*(%9",38&#"83%&(%#*(W"4"83%$.*%$&&71%%%
U"#4&88*4$%/&)*(%#'//7V%+*2&(*%#*(W"4*1
JT6FE6%K6FU%G_6%;ITTIQLMR%OFK6;PTTH
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO
Page 13;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?@AA?BCDC1Item 58091
Page 14
J,($#%T"#$%,89%U",3(,5
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1 Cross Pin 1 2 Sleeve 1 3 Big Torsion Spring 1 4 Flat Washer 2 5 Nut, M10 1 6 Base 1 7 Rubber Feet 3 8 Bolt, M8 x 12 & Spring Washer, 8 2
9 Vise Handle 1 10 Flush Head Rivet, M5 x 24 1 11 Screw Rod 1 12 Nut Seat 1 13 Cylindrical Pin Ø 6 x 32 1 14 Quick Release 1 15 Wrench, S8 1 16 Clamp Base 1 17 Screw Pin 1 18 Flat Washer, Ø8 x Ø16 x 0.8 1 19 Open Pin, Ø 2.5 x 25 1 20 Angle Scale 1 21 Bolt, M10 x 20 2 22 Lock Ball 1 23 Seal Ring, Ø5 x 1.8 1 24 Nut ,M6 3 25 Self-Lock Pin 1 26 Depth Adjustment Bolt, M10 x 30 1 27 Nut, M10 1 28 Bolt, M6 x 16 l 29 Bracket 1 30 Bolt, M5 x 12 1 31 Bolt, M5 x 45 4 32 Spindle Lock, Bolt, ST4.8 x 75 2 33 Limit Pin 1 34 Self-Lock Pin Spring 1 35 Key, 4 x 5 x 13 1 36 Chafing Cap 2 37 Bolt, M5 x 16 4 38 Rubber Sleeve 1 39 Fixed Bolt 1 40 Swing Guard Screw 1 41 Paper Spacer 1 42 Swing Guard 1 43 Arbor Bolt, M10 x 20 1 44 Plate Cover 1
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45 Outer Flange 1 46 Cut-Off Wheel (sold separately) 0 47 Inner Flange 1 48 Fixed Guard 1 49 Ring, 15 x 1.8 1 50 Inner Plate Sleeve 1 51 Output Axis 1 52 Bearing, 6203-2RS 1 53 Front Cover 1 54 Seal Ring, Ø63 x 1.5 1 55 Big Gear 1 56 Bearing, 6000-2RS 1 57 Support Arm 1 58 Screw, M5 x 25 1 59 Lock Nut, M5 1 60 Bolt, M5 x 35 2 61 Rubber Pin 1 62 Bearing, 6202-2RS 1 63 Rotor 1 64 Bearing, 629-2RS 1 65 Rubber Bearing Sleeve 1 66 Block Circle 1 67 Stator 1 68 Motor Housing 1 69 Carbon Brush 2 70 Brush Holder 2 71 Brush Holder Cover 2 72 Bolt, M6 x 10 2 73 Motor Housing Cover 1 74 Bolt, ST4.2 x 14 11 75 Bolt, ST4.2 x 20 1 76 Upper Handle Mount 1 77 Handle 1 78 Trigger 1 79 Cable Cover 1 80 Power Cable 1 81 Lower Handle Mount 1 82 Nut, M5 3 83 Trigger Lock 1 84 Tension Disc 1 85 External Circlips 17 1 86 External Circlips 15 1 87 Wrench Fixed Ring 1 88 Bolt, M5 x 16 1
K*4&(9%J(&9'4$^#%E*(",7%M'5+*(%_*(*-%
M&$*-%L2%/(&9'4$%.,#%8&%#*(",7%8'5+*(=%(*4&(9%5&8$.%,89%V*,(%&2%/'(4.,#*%"8#$*,91
M&$*- Some parts are listed and shown for illustration purposes only, and are not available
individually as replacement parts. Specify UPC 193175432292 when ordering parts.
Page 14 ;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?@AA?BCDC1 Item 58091
Page 15
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Page 15;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?@AA?BCDC1Item 58091
Page 16
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Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
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