BAUER 56722 Owner's Manual & Safety Instructions

Page 1

Owner’s Manual & Safety Instructions

Save This Manual Keep this manual for the safety warnings and precautions, assembly,

operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference. 19h

;&(%<*#$%=*#'7$#%>#*% ?1@%A5/%B&'(%<,$$*(C

DE&79%E*/,(,$*7CF

!"#"$%&'(%)*+#"$*%,$-%.$$/-00)))1.,(+&(2(*"3.$14&5

65,"7%&'(%$*4.8"4,7%#'//&($%,$-%/(&9'4$#'//&($:.,(+&(2(*"3.$14&5

When unpacking, make sure that the product is intact

and undamaged. If any parts are missing or broken,

please call 1-888-866-5797 as soon as possible.

No portion of this manual or any artwork contained herein may be reproduced in

any shape or form without the express written consent of Harbor Freight Tools.

Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein.

Too l s r e q ui r e d f o r a s s em b l y a n d s e rv i c e m a y n o t b e i n c lu d e d.

Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL.

Page 2

Safety ......................................................... 2

Specifications ............................................. 7

Setup .......................................................... 7

EA;6PQ RS6=APTRU VATUP6UAUW6E6P>S

Operation .................................................... 9

P,+7*%&2%W&8$*8$#

Maintenance .............................................. 12

Parts List and Diagram .............................. 14

Warranty .................................................... 16

XA=UTUY%EQV<RZE%AU[%[6;TUTPTRUE

This is the safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all safety messages that

follow this symbol to avoid possible injury or death.

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

Addresses practices not related to personal injury.

TVSR=PAUP%EA;6PQ%TU;R=VAPTRU

Y*8*(,7%S&)*(%P&&7%E,2*$C%X,(8"83#

=*,9%,77%#,2*$C%),(8"83#H%"8#$('4$"&8#H%"77'#$(,$"&8#%,89%#/*4"2"4,$"&8#%/(&\"9*9%)"$.%$."#%/&)*(%$&&71%

Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

E,\*%,77%),(8"83#%,89%"8#$('4$"&8#%2&(%2'$'(*%(*2*(*84*1

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1. X&(]%,(*,%#,2*$C

a. ^**/%)&(]%,(*,%47*,8%,89%)*77%7"$1%

Cluttered or dark areas invite accidents.

Page 2 ;&(%$*4.8"4,7%G'*#$"&8#H%/7*,#*%4,77%IJKKKJKLLJMNON1 Item 56722

b. [&%8&$%&/*(,$*%/&)*(%$&&7#%"8%

*_/7&#"\*%,$5&#/.*(*#H%#'4.%,#%"8% $.*%/(*#*84*%&2%27,55,+7*%7"G'"9#H% 3,#*#%&(%9'#$1%Power tools create sparks

which may ignite the dust or fumes.

c. ^**/%4."79(*8%,89%+C#$,89*(#%,),C%

)."7*%&/*(,$"83%,%/&)*(%$&&71%Distractions

can cause you to lose control.

Page 3

2. 67*4$("4,7%#,2*$C

a. S&)*(%$&&7%/7'3#%5'#$%5,$4.%$.*%&'$7*$1%

U*\*(%5&9"2C%$.*%/7'3%"8%,8C%),C1%[&%8&$%'#*% ,8C%,9,/$*(%/7'3#%)"$.%*,($.*9%D3(&'89*9F% /&)*(%$&&7#1%Unmodified plugs and matching

outlets will reduce risk of electric shock.

b. A\&"9%+&9C%4&8$,4$%)"$.%*,($.*9%&(%

3(&'89*9%#'(2,4*#H%#'4.%,#%/"/*#H% (,9",$&(#H%(,83*#%,89%(*2("3*(,$&(#1%

There is an increased risk of electric shock if your body is earthed or grounded.

c. [&%8&$%*_/&#*%/&)*(%$&&7#%$&%(,"8%&(%)*$%

4&89"$"&8#1%Water entering a power tool

will increase the risk of electric shock.

d. [&%8&$%,+'#*%$.*%4&(91%U*\*(%'#*%$.*%4&(9%

2&(%4,((C"83H%/'77"83%&(%'8/7'33"83%$.*%/&)*(% $&&71%^**/%4&(9%,),C%2(&5%.*,$H%&"7H%#.,(/% *93*#%&(%5&\"83%/,($#1%Damaged or entangled

cords increase the risk of electric shock.

e. X.*8%&/*(,$"83%,%/&)*(%$&&7%&'$9&&(#H%

'#*%,8%*_$*8#"&8%4&(9%#'"$,+7*%2&(%&'$9&&(% '#*1%Use of a cord suitable for outdoor

use reduces the risk of electric shock.

f. T2%&/*(,$"83%,%/&)*(%$&&7%"8%,%9,5/%7&4,$"&8%

"#%'8,\&"9,+7*H%'#*%,%3(&'89%2,'7$%4"(4'"$% "8$*(('/$*(%DY;WTF%/(&$*4$*9%#'//7C1%Use of

a GFCI reduces the risk of electric shock.

3. S*(#&8,7%#,2*$C

a. E$,C%,7*($H%),$4.%).,$%C&'%,(*%9&"83%,89%

'#*%4&55&8%#*8#*%).*8%&/*(,$"83%,% /&)*(%$&&71%[&%8&$%'#*%,%/&)*(%$&&7%)."7*% C&'%,(*%$"(*9%&(%'89*(%$.*%"827'*84*%&2% 9('3#H%,74&.&7%&(%5*9"4,$"&81%%A moment

of inattention while operating power tools may result in serious personal injury.

b. >#*%/*(#&8,7%/(&$*4$"\*%*G'"/5*8$1%A7),C#%

)*,(%*C*%/(&$*4$"&81%%Protective equipment

such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c. S(*\*8$%'8"8$*8$"&8,7%#$,($"831%68#'(*%

$.*%#)"$4.%"#%"8%$.*%&22J/&#"$"&8%+*2&(*% 4&88*4$"83%$&%/&)*(%#&'(4*%,890&(% +,$$*(C%/,4]H%/"4]"83%'/%&(%4,((C"83%$.*% $&&71%Carrying power tools with your finger

on the switch or energizing power tools that have the switch on invites accidents.

d. =*5&\*%,8C%,9`'#$"83%]*C%&(%)(*84.%

+*2&(*%$'(8"83%$.*%/&)*(%$&&7%&81%%A wrench

or a key left attached to a rotating part of the power tool may result in personal injury.

e. [&%8&$%&\*((*,4.1%^**/%/(&/*(%

2&&$"83%,89%+,7,84*%,$%,77%$"5*#1 This

enables better control of the power tool in unexpected situations.

f. [(*##%/(&/*(7C1%[&%8&$%)*,(%7&&#*%47&$."83%

&(%`*)*7(C1%^**/%C&'(%.,"(H%47&$."83% ,89%37&\*#%,),C%2(&5%5&\"83%/,($#1%%

Loose clothes, jewelry or long hair can be caught in moving parts.

g. T2%9*\"4*#%,(*%/(&\"9*9%2&(%$.*%4&88*4$"&8%

&2%9'#$%*_$(,4$"&8%,89%4&77*4$"&8% 2,4"7"$"*#H%*8#'(*%$.*#*%,(*%4&88*4$*9% ,89%/(&/*(7C%'#*91%%Use of dust collection

can reduce dust-related hazards.

h. [&%8&$%7*$%2,5"7",("$C%3,"8*9%2(&5%2(*G'*8$%

'#*%&2%$&&7#%,77&)%C&'%$&%+*4&5*% 4&5/7,4*8$%,89%"38&(*%$&&7%#,2*$C% /("84"/7*#1%%A careless action can cause

severe injury within a fraction of a second.

i. Only use safety equipment that has been

approved by an appropriate standards agency. Unapproved safety equipment may not provide adequate protection. Eye protection must be ANSI-approved and breathing protection must be NIOSH-approved for the specific hazards in the work area.

j. Do not lay the tool down until it has come to

a complete stop. Moving parts can grab the surface and pull the tool out of your control.

k. When using a handheld power tool,

maintain a firm grip on the tool with both hands to resist starting torque.

l. Do not leave the tool unattended when the

Battery Pack is connected. Turn off the tool, and remove the Battery Pack before leaving.

m. This product is not a toy.

Keep it out of reach of children.

n. People with pacemakers should

consult their physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure.

o. The warnings, precautions, and instructions

discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.

4. S&)*(%$&&7%'#*%,89%4,(*

a. [&%8&$%2&(4*%$.*%/&)*(%$&&71%>#*%$.*%4&((*4$%

/&)*(%$&&7%2&(%C&'(%,//7"4,$"&81%%The correct power tool will do the job better and safer at the rate for which it was designed.

b. [&%8&$%'#*%$.*%/&)*(%$&&7%"2%$.*%#)"$4.%

9&*#%8&$%$'(8%"$%&8%,89%&221%%Any power

tool that cannot be controlled with the switch is dangerous and must be repaired.

EA;6PQRS6=APTRUVATUP6UAUW6 E6P>S

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c. ["#4&88*4$%$.*%/7'3%2(&5%$.*%/&)*(%

#&'(4*%,890&(%(*5&\*%$.*%+,$$*(C%/,4]H% "2%9*$,4.,+7*H%2(&5%$.*%/&)*(%$&&7%+*2&(*% 5,]"83%,8C%,9`'#$5*8$#H%4.,83"83% ,44*##&("*#H%&(%#$&("83%/&)*(%$&&7#1%%

EA;6PQ RS6=APTRU VATUP6UAUW6E6P>S

Such preventive safety measures reduce the risk of starting the power tool accidentally.

d. E$&(*%"97*%/&)*(%$&&7#%&'$%&2%$.*%(*,4.%&2%

4."79(*8%,89%9&%8&$%,77&)%/*(#&8#%'82,5"7",(% )"$.%$.*%/&)*(%$&&7%&(%$.*#*%"8#$('4$"&8#% $&%&/*(,$*%$.*%/&)*(%$&&71%%Power tools are

dangerous in the hands of untrained users.

e. V,"8$,"8%/&)*(%$&&7#%,89%,44*##&("*#1%

W.*4]%2&(%5"#,7"385*8$%&(%+"89"83%&2% 5&\"83%/,($#H%+(*,],3*%&2%/,($#%,89%,8C% &$.*(%4&89"$"&8%$.,$%5,C%,22*4$%$.*%/&)*(% $&&7a#%&/*(,$"&81%T2%9,5,3*9H%.,\*%$.*%/&)*(% $&&7%(*/,"(*9%+*2&(*%'#*1%%Many accidents

are caused by poorly maintained power tools.

f. ^**/%4'$$"83%$&&7#%#.,(/%,89%47*,81%%Properly

maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

g. >#*%$.*%/&)*(%$&&7H%,44*##&("*#%,89%$&&7%+"$#%

*$41%"8%,44&(9,84*%)"$.%$.*#*%"8#$('4$"&8#H% $,]"83%"8$&%,44&'8$%$.*%)&(]"83%4&89"$"&8#% ,89%$.*%)&(]%$&%+*%/*(2&(5*91%%Use of the

power tool for operations different from those intended could result in a hazardous situation.

h. ^**/%.,897*#%,89%3(,#/"83%#'(2,4*#%

9(CH%47*,8%,89%2(**%2(&5%&"7%,89%3(*,#*1%%

Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

5. E*(\"4*

a. B,\*%C&'(%/&)*(%$&&7%#*(\"4*9%+C%,%

G',7"2"*9%(*/,"(%/*(#&8%'#"83%&87C%"9*8$"4,7% (*/7,4*5*8$%/,($#1%%This will ensure that

the safety of the power tool is maintained.

b. Maintain labels and nameplates on the tool.

These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.

6. <,$$*(C%$&&7%'#*%,89%4,(*

a. S(*\*8$%'8"8$*8$"&8,7%#$,($"831%Ensure the

switch is in the off-position before connecting to battery pack, picking up or carrying the power tool. Carrying the power tool with your finger on the switch or energizing power tool that have the switch on invites accidents.

b. ["#4&88*4$%$.*%+,$$*(C%/,4]%2(&5%$.*%

/&)*(%$&&7%+*2&(*%5,]"83%,8C%,9`'#$5*8$#H%

4.,83"83%,44*##&("*#H%&(%#$&("83%/&)*(% $&&71%Such preventive safety measures reduce

the risk of starting the power tool accidentally.

c. =*4.,(3*%&87C%)"$.%$.*%4.,(3*(%#/*4"2"*9%+C%

$.*%5,8'2,4$'(*(1%A charger that is suitable

for one type of battery pack may create a risk of fire when used with another battery pack.

d. >#*%/&)*(%$&&7#%&87C%)"$.%#/*4"2"4,77C%

9*#"38,$*9%+,$$*(C%/,4]#1%Use of any other

battery packs may create a risk of injury and fire.

e. X.*8%+,$$*(C%/,4]%"#%8&$%"8%'#*H%]**/%

"$%,),C%2(&5%&$.*(%5*$,7%&+`*4$#H%7"]*% /,/*(%47"/#H%4&"8#H%]*C#H%8,"7#H%#4(*)#% &(%&$.*(%#5,77%5*$,7%&+`*4$#H%$.,$%4,8% 5,]*%,%4&88*4$"&8%2(&5%&8*%$*(5"8,7% $&%,8&$.*(1%Shorting the battery terminals

together may cause burns or a fire.

f. >89*(%,+'#"\*%4&89"$"&8#H%7"G'"9%5,C%+*%

*`*4$*9%2(&5%$.*%+,$$*(Cb%,\&"9%4&8$,4$1%

If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

g. [&%8&$%'#*%,%+,$$*(C%/,4]%&(%/&)*(%$&&7%$.,$%

"#%9,5,3*9%&(%5&9"2"*91%Damaged or modified

batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.

h. [&%8&$%*_/&#*%,%+,$$*(C%/,4]%&(%/&)*(%

$&&7%$&%2"(*%&(%*_4*##"\*%$*5/*(,$'(*1%

Exposure to fire or temperature above 265°F may cause explosion.

i. ;&77&)%,77%4.,(3"83%"8#$('4$"&8#%,89%9&%

8&$%4.,(3*%$.*%+,$$*(C%/,4]%&(%/&)*(%$&&7% &'$#"9*%&2%$.*%$*5/*(,$'(*%(,83*%#/*4"2"*9% "8%$.*%"8#$('4$"&8#1%Charging improperly or at

temperatures outside of the specified range may damage the battery and increase the risk of fire.

j. B,\*%#*(\"4"83%/*(2&(5*9%+C%,%G',7"2"*9%

(*/,"(%/*(#&8%'#"83%&87C%"9*8$"4,7% (*/7,4*5*8$%/,($#1%This will ensure that

the safety of the product is maintained.

k. [&%8&$%5&9"2C%&(%,$$*5/$%$&%(*/,"(%$.*%/&)*(%

$&&7%&(%$.*%+,$$*(C%/,4]%*_4*/$%,#%"89"4,$*9% "8%$.*%"8#$('4$"&8#%2&(%'#*%,89%4,(*1

l. The battery Charger gets hot during

use. The Charger’s heat can build up to unsafe levels and create a fire

hazard if it does not receive adequate ventilation, due to an electrical fault, or if it is used in a hot environment. Do not place the Charger on a flammable surface. Do not obstruct any vents on the Charger.

6#/*4",77C%,\&"9%/7,4"83%$.*%W.,(3*(%&8% 4,(/*$#%,89%('3#b%$.*C%,(*%8&$%&87C% 27,55,+7*H%+'$%$.*C%,7#&%&+#$('4$%\*8$#% '89*(%$.*%W.,(3*(1%%Place the Charger on a

stable, solid, nonflammable surface (such as a stable metal workbench or concrete floor) at

Page 4 ;&(%$*4.8"4,7%G'*#$"&8#H%/7*,#*%4,77%IJKKKJKLLJMNON1 Item 56722

Page 5

least 1 foot away from all flammable objects, such as drapes or walls. Keep a fire extinguisher and a smoke detector in the area. Frequently monitor the Charger and Battery Pack while charging.

7. Z"$."'5%<,$$*(C%E,2*$C%X,(8"83#

ZTPBT>V%<APP6=T6E%EPR=6% A%ZA=Y6%AVR>UP%R;%6U6=YQ%AU[%% XTZZ%!6UP%;T=6%R=%6cSZR[6% T;%VTEP=6AP6[-

a. ^**/%<,$$*(C%S,4]%9(C1

b. [R%URP%[R%AUQ%R;%PB6%;RZZRXTUY%

PR%PB6%<APP6=Q%SAW^d% R/*8H d% [(&/H d% E.&($J4"(4'"$H d% S'84$'(*H d% T84"8*(,$*H%&( d% 6_/&#*%$&%$*5/*(,$'(*#%

3(*,$*(%$.,8%eLMf;1

c. Charge Battery Pack only according

to its Charger’s instructions.

d. Inspect Battery Pack before every use;

do not use or charge if damaged.

8. !"+(,$"&8%E,2*$C

This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:

a. Anyone using vibrating tools regularly or for

an extended period should first be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any symptoms related to vibration (such as tingling, numbness, and white or blue fingers), seek medical advice as soon as possible.

b. Do not smoke during use. Nicotine reduces

the blood supply to the hands and fingers, increasing the risk of vibration-related injury.

c. Wear suitable gloves to reduce the

vibration effects on the user.

d. Use tools with the lowest vibration

when there is a choice.

e. Include vibration-free periods each day of work.

f. Grip tool as lightly as possible (while still keeping

safe control of it). Let the tool do the work.

g. To reduce vibration, maintain the tool as

explained in this manual. If any abnormal vibration occurs, stop use immediately.

EA;6PQRS6=APTRUVATUP6UAUW6 E6P>S

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Y(&'89"83

PR%S=6!6UP%6Z6WP=TW%EBRW^%AU[%[6APB%;=RV%TUWR==6WP%Y=R>U[TUY-%

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+*2&(*%'#*1%%T2%$.*%/7'3%)"77%8&$%2"$%$.*%&'$7*$H%.,\*%,%/(&/*(%&'$7*$%"8#$,77*9%+C%,%G',7"2"*9%*7*4$("4",81

W.*4]%)"$.%,%G',7"2"*9%*7*4$("4",8%"2%C&'%,(*%"8%9&'+$%,#%$&%).*$.*(%$.*%&'$7*$%"#%/(&/*(7C% 3(&'89*91%%[&%8&$%5&9"2C%$.*%/&)*(%4&(9%/7'3%/(&\"9*9%)"$.%$.*%4.,(3*(1%%[&%8&$%'#*%$.*%

4.,(3*(%"2%$.*%/&)*(%4&(9%&(%/7'3%"#%9,5,3*91%%T2%9,5,3*9H%.,\*%"$%(*/,"(*9%+C%,%#*(\"4*%2,4"7"$C%

6_$*8#"&8%W&(9#

U&$*- Extension cords must not be used with this item’s Charger.

EC5+&7&3C

WARNING marking concerning Risk of Fire. Do not cover Charger ventilation ducts. Charge on fireproof surface only. WARNING marking concerning Risk of Electric Shock. Properly connect Charger’s power cord to appropriate outlet.

WARNING marking concerning Risk of Explosion. Do not puncture, short, or open battery packs and do not charge damaged battery packs.

n0 xxxx/min.

Double Insulated

Volts

Alternating Current

Amperes

No Load Revolutions per Minute (RPM)

WARNING marking concerning Risk of Eye Injury. Wear ANSI-approved safety goggles with side shields.

Read the manual before set-up and/or use.

Page 6 ;&(%$*4.8"4,7%G'*#$"&8#H%/7*,#*%4,77%IJKKKJKLLJMNON1 Item 56722

Page 7

E/*4"2"4,$"&8#

Battery Pack

Battery Charger

No Load Speed 3,000/min

Pad Size 10" (254 mm)

Bauer 20 V Li-Ion

(sold separately) Bauer 20V Li-Ion

(sold separately)

E*$'/%J%<*2&(*%>#*-

% =*,9%$.*%6UPT=6%TVSR=PAUP%EA;6PQ%TU;R=VAPTRU%#*4$"&8%,$%$.*%+*3"88"83%&2%$."#%

5,8',7%"847'9"83%,77%$*_$%'89*(%#'+.*,9"83#%$.*(*"8%+*2&(*%#*$%'/%&(%'#*%&2%$."#%/(&9'4$1

U&$*- For additional information regarding the parts listed in the

following pages, refer to Parts List and Diagram on page 14.

W.,(3"83

Charge battery after unpacking and before using this tool. Follow instructions included with battery charger (Battery Pack and Charger sold separately).

EA;6PQRS6=APTRUVATUP6UAUW6 E6P>S

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;'84$"&8#

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B,897*

S&)*(%E)"$4.

<,$$*(C%S,4]%

D#&79%#*/,(,$*7CF

B,897*

;&,5%S,9%

D'89*(%<&88*$F

<&88*$

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Page 9

R/*(,$"83%T8#$('4$"&8#

% =*,9%$.*%6UPT=6%TVSR=PAUP%EA;6PQ%TU;R=VAPTRU%#*4$"&8%,$%$.*%+*3"88"83%&2%$."#%

5,8',7%"847'9"83%,77%$*_$%'89*(%#'+.*,9"83#%$.*(*"8%+*2&(*%#*$%'/%&(%'#*%&2%$."#%/(&9'4$1

X&(]/"*4*%,89%X&(]%A(*,%E*$%>/

1. Workpiece must be free of foreign objects:

2. Designate a work area that is clean and well lit. The work area must not allow access by children or pets to prevent distraction and injury.

3. Secure loose workpieces using a vise or clamps (not included) to prevent movement while working.

4. There must not be objects, such as utility lines, nearby that will present a hazard while working.

P&&7%W.,83"83

PR%S=6!6UP%E6=TR>E%TUh>=Q%;=RV%AWWT[6UPAZ%RS6=APTRU-% V,]*%#'(*%$.,$%$.*%E)"$4.%"#%"8%$.*%&22J/&#"$"&8%,89%(*5&\*%"$#%<,$$*(C% S,4]%+*2&(*%/*(2&(5"83%,8C%/(&4*9'(*%"8%$."#%#*4$"&81

1. The Buffer comes with two Bonnets:

a. The A//7"4,$"&8%<&88*$ is made of terry cloth.

b. The S&7"#."83%<&88*$%is made of microfiber.

2. Stretch the appropriate Bonnet over the Foam Pad evenly, smoothing out any wrinkles.

E*$$"83%,89%P*#$"83

1. Ensure Bonnet is correctly attached to Foam Pad.

2. Switch the Power Switch to OFF (O), then insert a fully charged Battery Pack, making sure that it clicks into place securely.

3. Switch the Power Switch to ON (I) and test run tool for at least 30 seconds.

4. If abnormal noise/vibration occurs or the Bonnet slips off, have the problem corrected before further use.

EA;6PQRS6=APTRUVATUP6UAUW6 E6P>S

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1. Wash the work surface thoroughly, and make sure it is free of dust, dirt, oil, grease, etc.

2. Remove Battery Pack, place a clean A//7"4,$"&8%

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<&88*$ securely over the Foam Pad.

3. Apply about two tablespoons of wax (not included) evenly on the clean Application Bonnet.

URPTW6-%%Do not apply the wax directly to the surface of the vehicle. The amount of wax needed will vary according to the size of the vehicle being waxed.

URPTW6- Harbor Freight Tools is not responsible for damage to the vehicle’s finish due to improper use of this tool.

4. Switch the Power Switch to OFF (O), then insert a fully charged <,$$*(C%S,4], making sure that it clicks into place securely.

WA>PTRUi Start and stop the tool only while it is held firmly against the surface of the vehicle. Failure to do so may result in the Bonnet being thrown from the Foam Pad.

5. To start, position the unit on the area to be polished. Grip the tool firmly with both hands and turn on the tool. Turn off the tool to stop.

6. Keep pressure off of the tool when operating. The Bonnet should LIGHTLY contact the polishing surface.

URPTW6- To prevent damage to the Foam Pad, Bonnet, and vehicle finish: Only apply the Bonnet flat against the surface. See “Polishing Angle” below.

S&7"#."83%A837*

7. Begin using the tool to apply wax to the vehicle. Apply the wax to all flat surfaces with broad, sweeping strokes in a crisscross pattern. Apply the wax evenly over the surface of the vehicle.

8. Add additional wax to the Application Bonnet as needed. To add additional wax:

a. Stop the tool and allow the tool to

come to a complete stop.

b. Add a small amount of wax evenly over

the Application Bonnet surface.

c. Avoid using too much wax. For additional

applications of wax to Application Bonnet, reduce the amount of wax. The Application Bonnet will not absorb as much wax in subsequent applications.

d. Resume operation.

U&$*- The most common error when waxing/ polishing a vehicle is applying too much wax. If the Application Bonnet becomes saturated with wax, applying wax will be more difficult and will take longer. Applying too much wax may also reduce the life of the Application Bonnet. If the Application Bonnet continually comes off the Foam Pad during use, too much wax may have been applied.

9. After the wax has been applied to the vehicle’s surface, turn off the tool.

10. Remove the Application Bonnet from the Foam Pad and with your hand and the Application Bonnet, apply wax to any hard-to-reach areas of the vehicle such as around lights, door handles, under bumpers, etc.

11. Allow sufficient time for the wax to dry.

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Page 11

12. With the tool switched OFF and the Battery Pack removed, place a clean S&7"#."83%

<&88*$%securely over the Foam Pad.

WA>PTRUi Start and stop the tool only while

it is held firmly against the surface of the vehicle. Failure to do so may result in the Bonnet being thrown from the Foam Pad.

13. Switch the Power Switch to OFF (O), then insert a fully charged <,$$*(C%S,4], making sure that it clicks into place securely.

14. Start the tool and begin buffing off the dried wax.

15. When as much wax as possible has been removed with the tool, turn off the tool.

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16. Remove the Battery Pack. Remove the Polishing Bonnet from the Foam Pad. Using the Polishing Bonnet, remove the wax from all hard-to-reach areas of the vehicle.

17. A2$*(%'#*:

• Remove and clean bonnets (for cleaning instructions. see Cleaning, Maintenance, and Lubrication on page 12).

• Clean tool.

• Store the tool and bonnets indoors out of children’s reach.

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PR%S=6!6UP%E6=TR>E%TUh>=Q%;=RV%PRRZ%;ATZ>=6-% [&%8&$%'#*%9,5,3*9%*G'"/5*8$1%%T2%,+8&(5,7%8&"#*%&(%\"+(,$"&8% &44'(#H%.,\*%$.*%/(&+7*5%4&((*4$*9%+*2&(*%2'($.*(%'#*1

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1. <6;R=6%6AWB%>E6H inspect the general condition of the tool. Check for:

• leaking, swollen, or cracked battery pack,

• loose hardware,

• misalignment or binding of moving parts,

• cracked or broken parts, and

• any other condition that may

affect its safe operation.

2. A;P6=%>E6H wipe external surfaces of the tool with clean cloth.

3. Li-Ion BATTERY MUST BE RECYCLED OR DISPOSED OF PROPERLY. Do not short, incinerate or open battery.

4. Bonnets may be machine washed in cold water with mild detergent. Do not put in the dryer. Allow Bonnet to air dry thoroughly before use.

5. Disconnect battery pack and store battery pack, charger, and tool in dry, indoor area out of reach of children and away from metal objects (i.e., paperclips, coins) to prevent shorting.

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S(&+7*5 S&##"+7*%W,'#*# Z"]*7C%E&7'$"&8#

Tool will not start. 1. Battery Pack not properly

Tool operates slowly. 1. Forcing tool to work too fast.

Performance decreases over time. Excessive noise or rattling. Overheating. 1. Forcing tool to work too fast.

Tool does not polish effectively.

% ;&77&)%,77%#,2*$C%/(*4,'$"&8#%).*8*\*(%9",38&#"83%&(%#*(\"4"83%$.*%$&&71%%%

["#4&88*4$%<,$$*(C%S,4]%,89%W.,(3*(%/&)*(%#'//7C%+*2&(*%#*(\"4*1

connected.

2. Battery Pack not properly charged.

3. Battery Pack burnt-out.

4. Internal damage or wear. (Carbon brushes or Switch, for example.)

2. Battery Pack wearing out.

Carbon brushes worn or damaged. Have qualified technician replace brushes.

Internal damage or wear. (Carbon brushes or bearings, for example.)

2. Blocked motor housing vents.

Accessory damaged, worn or wrong type for the material.

1. Remove Battery Pack, make sure there are no obstructions, reinsert the Battery Pack according to its shape (it should only fit one way), and press firmly until the Battery Pack locks in place.

2. Make sure Charger is connected and operating properly. Give enough time for Battery Pack to recharge properly.

3. Dispose of old Battery Pack properly or recycle. Replace Battery Pack.

4. Have technician service tool.

1. Allow tool to work at its own rate.

2. Dispose of old Battery Pack properly or recycle. Replace Battery Pack.

Have technician service tool.

1. Allow tool to work at its own rate.

2. Wear ANSI-approved safety goggles and NIOSH-approved dust mask/respirator while blowing dust out of motor using compressed air.

Check condition and type of disc accessory. Use only proper type of disc accessory in good condition.

EA;6PQRS6=APTRUVATUP6UAUW6 E6P>S

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THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

S,($#%Z"#$

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1 Foam Pad 1 2 Nut M4 6 3 Base 1 4 Screw M5 x 12 1 5 Spring Washer M5 1 6 Pad Cover 1 7 Bearing 6005 RS E 1 8 Counterbalance 1

9 Bearing Cover 1 10 Spring Washer M4 6 11 Screw M4 x 20 6 12 Tapping Screw ST5 x 25 4 13 Housing Bottom 1 14 Shaft Sleeve 1 15 Bearing 608z 2 16 Motor Fan 1 17 Armature 1 18 Sleeve 1

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19 Motor Case Assembly 1 20 Brush Holder 2 21 Carbon Brush and Spring 2 22 Carbon Box 2 23 Wire Assembly 1 24 Tapping Screw ST4.2 x 14-F 10 25 Housing Support 1 26 Steel Sheet 2 27 PCB Assembly 1 28 Switch 1 29 Switch Button 1 30 Tapping Screw ST3 x 14-c 4 31 Housing Cover 1 32 Top Cover 1

Application Bonnet, terry

cloth (not shown) Polishing Bonnet, microfiber

(not shown)

=*4&(9%S(&9'4$a#%E*(",7%U'5+*(%B*(*-%

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U&$*- Some parts are listed and shown for illustration purposes only,

and are not available individually as replacement parts.

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5 4

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Z"5"$*9%O@%[,C%X,((,8$C

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

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