Bauer 1772C-B Owner's Manual And Safety Instructions

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Owner’s Manual & Safety Instructions
Save This Manual%Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference. 17d
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright© 2017 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
To ol s re q u ir e d f o r a s s e mb l y a n d s e r vi c e m a y n o t b e in c l ud e d .
;*,9%$."#%5,$*(",7%+*2&(*%'#"83%$."#%/(&9'4$1% <,"7'(*%$&%9&%#&%4,8%(*#'7$%"8%#*("&'#%"8='(>1% ?@!6%ABC?%D@EF@G1
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A,+7*%&2%T&8$*8$#
Safety ......................................................... 2
Specifications ............................................. 8
Setup .......................................................... 9
Operation ................................................... 10
Maintenance .............................................. 12
Parts List and Diagram .............................. 14
Warranty .................................................... 16
U@;ECEV%?QDWRG?%@EX%X6<CECACRE?
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
CDSR;A@EA%?@<6AQ%CE<R;D@ACRE
V*8*(,7%S&)*(%A&&7%?,2*$>%U,(8"83#
;*,9%,77%#,2*$>%),(8"83#%,89%,77%"8#$('4$"&8#1%%
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
?,Y*%,77%),(8"83#%,89%"8#$('4$"&8#%2&(%2'$'(*%(*2*(*84*1
The term ″power tool″ in the warnings refers to your battery-operated (cordless) power tool.
U&(Z%@(*,%?,2*$>
1. [**/%)&(Z%,(*,%47*,8%,89%)*77%7"$1%%
Cluttered or dark areas invite accidents.
2. X&%8&$%&/*(,$*%/&)*(%$&&7#%"8%*\/7&#"Y*% ,$5&#/.*(*#I%#'4.%,#%"8%$.*%/(*#*84*%&2% 27,55,+7*%7"H'"9#I%3,#*#%&(%9'#$1 Power tools
create sparks which may ignite the dust or fumes.
3. [**/%4."79(*8%,89%+>#$,89*(#% ,),>%)."7*%&/*(,$"83%,%/&)*(%$&&71
Distractions can cause you to lose control.
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67*4$("4,7%?,2*$>
X&%8&$%*\/&#*%/&)*(%$&&7#%$&%(,"8%&(%)*$%4&89"$"&8#1
Water entering a power tool will increase the risk of electric shock.
S*(#&8,7%?,2*$>
1. ?$,>%,7*($I%),$4.%).,$%>&'%,(*%9&"83% ,89%'#*%4&55&8%#*8#*%).*8%&/*(,$"83% ,%/&)*(%$&&71%%X&%8&$%'#*%,%/&)*(% $&&7%)."7*%>&'%,(*%$"(*9%&(%'89*(%$.*% "827'*84*%&2%9('3#I%,74&.&7%&(%5*9"4,$"&81
A moment of inattention while operating power tools may result in serious personal injury.
2. F#*%/*(#&8,7%/(&$*4$"Y*%*H'"/5*8$1%% @7),>#%)*,(%*>*%/(&$*4$"&81 Protective
equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
3. S(*Y*8$%'8"8$*8$"&8,7%#$,($"831% 68#'(*%$.*%A("33*(%"#%"8%$.*%&22K/&#"$"&8%+*2&(*% 4&88*4$"83%$&%/&)*(%#&'(4*I%/"4Z"83%'/%&(% 4,((>"83%$.*%$&&71
Carrying power tools with your finger on
the Trigger or energizing power tools that have the Trigger on invites accidents.
4. ;*5&Y*%,8>%,9='#$"83%Z*>%&(%)(*84.% +*2&(*%$'(8"83%$.*%/&)*(%$&&7%&81
A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
5. X&%8&$%&Y*((*,4.1%%[**/%/(&/*(%2&&$"83%,89% +,7,84*%,$%,77%$"5*#1 This enables better control
of the power tool in unexpected situations.
6. X(*##%/(&/*(7>1%%X&%8&$%)*,(%7&&#*%47&$."83%&(% =*)*7(>1%%[**/%>&'(%.,"(I%47&$."83%,89%37&Y*#% ,),>%2(&5%5&Y"83%/,($#1 Loose clothes, jewelry
or long hair can be caught in moving parts.
7. C2%9*Y"4*#%,(*%/(&Y"9*9%2&(%$.*%4&88*4$"&8%&2% 9'#$%*\$(,4$"&8%,89%4&77*4$"&8%2,4"7"$"*#I%*8#'(*% $.*#*%,(*%4&88*4$*9%,89%/(&/*(7>%'#*91 Use of
dust collection can reduce dust-related hazards.
8. R87>%'#*%#,2*$>%*H'"/5*8$%$.,$%.,#%+**8% ,//(&Y*9%+>%,8%,//(&/(",$*%#$,89,(9#%,3*84>1
Unapproved safety equipment may not provide adequate protection. Eye protection must be ANSI-approved and breathing protection must be NIOSH-approved for the specific hazards in the work area.
S&)*(%A&&7%F#*%,89%T,(*
1. X&%8&$%2&(4*%$.*%/&)*(%$&&71%%F#*%$.*% 4&((*4$%/&)*(%$&&7%2&(%>&'(%,//7"4,$"&81
The correct power tool will do the job better and
safer at the rate for which it was designed.
2. X&%8&$%'#*%$.*%/&)*(%$&&7%"2%$.*%A("33*(%% 9&*#%8&$%$'(8%"$%&8%,89%&221
Any power tool that cannot be controlled with the Trigger is dangerous and must be repaired.
3. X"#4&88*4$%$.*%+,$$*(>%/,4Z%2(&5%$.*% /&)*(%$&&7%+*2&(*%5,Z"83%,8>%,9='#$5*8$#I%
4.,83"83%,44*##&("*#I%&(%#$&("83%/&)*(% $&&7#1 Such preventive safety measures reduce
the risk of starting the power tool accidentally.
4. ?$&(*%"97*%/&)*(%$&&7#%&'$%&2%$.*%(*,4.%&2%
4."79(*8%,89%9&%8&$%,77&)%/*(#&8#%'82,5"7",(% )"$.%$.*%/&)*(%$&&7%&(%$.*#*%"8#$('4$"&8#% $&%&/*(,$*%$.*%/&)*(%$&&71 Power tools are
dangerous in the hands of untrained users.
5. D,"8$,"8%/&)*(%$&&7#1%%T.*4Z%2&(%5"#,7"385*8$% &(%+"89"83%&2%5&Y"83%/,($#I%+(*,Z,3*%&2%/,($#% ,89%,8>%&$.*(%4&89"$"&8%$.,$%5,>%,22*4$%$.*% /&)*(%$&&7]#%&/*(,$"&81%%C2%9,5,3*9I%.,Y*%$.*% /&)*(%$&&7%(*/,"(*9%+*2&(*%'#*1 Many accidents
are caused by poorly maintained power tools.
6. [**/%4'$$"83%$&&7#%#.,(/%,89%47*,81 Properly maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
7. F#*%$.*%/&)*(%$&&7I%,44*##&("*#%,89%$&&7%+"$#% *$41%"8%,44&(9,84*%)"$.%$.*#*%"8#$('4$"&8#I% $,Z"83%"8$&%,44&'8$%$.*%)&(Z"83%4&89"$"&8#% ,89%$.*%)&(Z%$&%+*%/*(2&(5*91 Use of the
power tool for operations different from those
intended could result in a hazardous situation.
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W,$$*(>%$&&7%'#*%,89%4,(*
1. ;*4.,(3*%&87>%)"$.%$.*%4.,(3*(%#/*4"2"*9%+>% $.*%5,8'2,4$'(*(1 A charger that is suitable
for one type of battery pack may create a risk of fire when used with another battery pack.
2. F#*%/&)*(%$&&7#%&87>%)"$.%#/*4"2"4,77>% 9*#"38,$*9%+,$$*(>%/,4Z#1 Use of any other
battery packs may create a risk of injury and fire.
3. U.*8%+,$$*(>%/,4Z%"#%8&$%"8%'#*I%Z**/%"$%,),>% 2(&5%&$.*(%5*$,7%&+=*4$#I%7"Z*%/,/*(%47"/#I% 4&"8#I%Z*>#I%8,"7#I%#4(*)#%&(%&$.*(%#5,77%5*$,7% &+=*4$#I%$.,$%4,8%5,Z*%,%4&88*4$"&8%2(&5% &8*%$*(5"8,7%$&%,8&$.*(1%Shorting the battery
terminals together may cause burns or a fire.
4. F89*(%,+'#"Y*%4&89"$"&8#I%7"H'"9%5,>%+*% *=*4$*9%2(&5%$.*%+,$$*(>^%,Y&"9%4&8$,4$1% C2%4&8$,4$%,44"9*8$,77>%&44'(#I%27'#.%)"$.%),$*(1% C2%7"H'"9%4&8$,4$#%*>*#I%,99"$"&8,77>%#**Z% 5*9"4,7%.*7/1%Liquid ejected from the
battery may cause irritation or burns.
?*(Y"4*
B,Y*%>&'(%/&)*(%$&&7%#*(Y"4*9%+>%,%H',7"2"*9%(*/,"(%/*(#&8%'#"83%&87>%"9*8$"4,7%(*/7,4*5*8$%/,($#1%
This will ensure that the safety of the power tool is maintained.
T"(4'7,(%?,)%?,2*$>%U,(8"83#
1. X@EV6;-%[**/%.,89#%,),>%2(&5% 4'$$"83%,(*,%,89%$.*%+7,9*1%[**/%>&'(% #*4&89%.,89%&8%,'\"7",(>%.,897*I%&(% 5&$&(%.&'#"831 If both hands are holding
the saw, they cannot be cut by the blade.
2. X&%8&$%(*,4.%'89*(8*,$.%$.*%)&(Z/"*4*1
The guard cannot protect you from the blade below the workpiece.
3. @9='#$%$.*%4'$$"83%9*/$.%$&%$.*%$."4Z8*##%&2% $.*%)&(Z/"*4*1 Less than a full tooth of the blade
teeth should be visible below the workpiece.
4. E*Y*(%.&79%/"*4*%+*"83%4'$%"8%>&'(%.,89#% &(%,4(&##%>&'(%7*31%?*4'(*%$.*%)&(Z/"*4*% $&%,%#$,+7*%/7,$2&(51 It is important to
support the work properly to minimize body exposure, blade binding, or loss of control.
5. B&79%/&)*(%$&&7%+>%"8#'7,$*9%3("//"83% #'(2,4*#%).*8%/*(2&(5"83%,8%&/*(,$"&8% ).*(*%$.*%4'$$"83%$&&7%5,>%4&8$,4$%."99*8% )"("83%&(%"$#%&)8%4&(91 Contact with a ″live″
wire will also make exposed metal parts of the power tool ″live″ and shock the operator.
6. U.*8%("//"83%,7),>#%'#*%,%("/%2*84*%&(%#$(,"3.$% *93*%3'"9*1 This improves the accuracy of cut
and reduces the chance of blade binding.
7. @7),>#%'#*%+7,9*#%)"$.%4&((*4$%#"_*% ,89%#.,/*%`9",5&89%Y*(#'#%(&'89a%&2% ,(+&(%.&7*#1 Blades that do not match
the mounting hardware of the saw will run eccentrically, causing loss of control.
8. E*Y*(%'#*%9,5,3*9%&(%"84&((*4$%+7,9*% ),#.*(#%&(%+&7$1 The blade washers and
bolt were specially designed for your saw, for optimum performance and safety of operation.
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9. T,'#*#%,89%R/*(,$&(%S(*Y*8$"&8%&2%["4Z+,4Z-
• Kickback is a sudden reaction to a pinched, bound or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator;
• When the blade is pinched or bound tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator;
• If the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator.
Kickback is the result of saw misuse and/ or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below:
a. D,"8$,"8%,%2"(5%3("/%)"$.%+&$.%.,89#%
&8%$.*%#,)%,89%/&#"$"&8%>&'(%,(5#%$&% (*#"#$%Z"4Z+,4Z%2&(4*#1%S&#"$"&8%>&'(% +&9>%$&%*"$.*(%#"9*%&2%$.*%+7,9*I%+'$%8&$% "8%7"8*%)"$.%$.*%+7,9*1 Kickback could
cause the saw to jump backwards, but
kickback forces can be controlled by the
operator, if proper precautions are taken.
b. U.*8%+7,9*%"#%+"89"83I%&(%).*8%"8$*(('/$"83%
,%4'$%2&(%,8>%(*,#&8I%(*7*,#*%$.*%A("33*(% ,89%.&79%$.*%#,)%5&$"&87*##%"8%$.*%5,$*(",7% '8$"7%$.*%+7,9*%4&5*#%$&%,%4&5/7*$*%#$&/1% E*Y*(%,$$*5/$%$&%(*5&Y*%$.*%#,)%2(&5%$.*% )&(Z%&(%/'77%$.*%#,)%+,4Z),(9%)."7*%$.*% +7,9*%"#%"8%5&$"&8%&(%Z"4Z+,4Z%5,>%&44'(1
Investigate and take corrective actions to eliminate the cause of blade binding.
c. U.*8%(*#$,($"83%,%#,)%"8%$.*%)&(Z/"*4*I%
4*8$*(%$.*%#,)%+7,9*%"8%$.*%Z*(2%,89%
4.*4Z%$.,$%#,)%$**$.%,(*%8&$%*83,3*9% "8$&%$.*%5,$*(",71 If saw blade is binding,
it may walk up or kickback from the workpiece as the saw is restarted.
d. ?'//&($%7,(3*%/,8*7#%$&%5"8"5"_*%$.*%
("#Z%&2%+7,9*%/"84."83%,89%Z"4Z+,4Z1
Large panels tend to sag under their own weight. Supports must be placed under the panel on both sides, near the line of cut and near the edge of the panel.
e. X&%8&$%'#*%9'77%&(%9,5,3*9%+7,9*#1
Unsharpened or improperly set blades produce narrow kerf causing excessive
friction, blade binding and kickback.
f. W7,9*%9*/$.%,89%+*Y*7%,9='#$"83%
7&4Z"83%7*Y*(#%5'#$%+*%$"3.$%,89%#*4'(*% +*2&(*%5,Z"83%4'$1 If blade adjustment shifts
while cutting, it may cause binding and kickback.
g. F#*%*\$(,%4,'$"&8%).*8%5,Z"83%,%
″plunge cut″ into existing walls or other
+7"89%,(*,#1 The protruding blade may
cut objects that can cause kickback.
10. T.*4Z%7&)*(%3',(9%2&(%/(&/*(%47&#"83%+*2&(*% *,4.%'#*1%X&%8&$%&/*(,$*%$.*%#,)%"2%7&)*(% 3',(9%9&*#%8&$%5&Y*%2(**7>%,89%47&#*%"8#$,8$7>1% E*Y*(%47,5/%&(%$"*%$.*%7&)*(%3',(9%"8$&%$.*% &/*8%/&#"$"&81 If saw is accidentally dropped,
lower guard may be bent. Raise the lower guard with the retracting handle and make sure it moves freely and does not touch the blade or
any other part, in all angles and depths of cut.
11. T.*4Z%$.*%&/*(,$"&8%&2%$.*%7&)*(%3',(9% #/("831%C2%$.*%3',(9%,89%$.*%#/("83%,(*% 8&$%&/*(,$"83%/(&/*(7>I%$.*>%5'#$%+*% #*(Y"4*9%+*2&(*%'#*1 Lower guard may
operate sluggishly due to damaged parts, gummy deposits, or a build-up of debris.
12. G&)*(%3',(9%#.&'79%+*%(*$(,4$*9%5,8',77>%
only for special cuts such as ″plunge cuts″ and ″compound cuts.″ Raise lower guard
+>%(*$(,4$"83%.,897*%,89%,#%#&&8%,#%+7,9*% *8$*(#%$.*%5,$*(",7I%$.*%7&)*(%3',(9%5'#$% +*%(*7*,#*91 For all other sawing, the lower
guard should operate automatically.
13. @7),>#%&+#*(Y*%$.,$%$.*%7&)*(%3',(9%"#% 4&Y*("83%$.*%+7,9*%+*2&(*%/7,4"83%#,)%9&)8% &8%+*84.%&(%27&&(1 An unprotected, coasting blade
will cause the saw to walk backwards, cutting
whatever is in its path. Be aware of the time it takes for the blade to stop after Trigger is released.
14. XR%ERA%F?6%ABC?%?@U%UCAB%AB6% ?@U%B6GX%FS?CX6%XRUE%CE%@%!C?61%% A.*%#,)%"#%8&$%9*#"38*9%2&(%#'4.%'#*%,89% 4,88&$%+*%'#*9%#,2*7>%"8%$.,$%/&#"$"&81
15. X&%8&$%'#*%$&%4'$%7&3#I%$(**% 7"5+#I%&(%'8*Y*8%7'5+*(1
16. U*$%7'5+*(I%3(**8%`'8#*,#&8*9a%7'5+*(I% ,89%/(*##'(*%$(*,$*9%7'5+*(%,77%.,Y*%,8% "84(*,#*9%/&$*8$",7%2&(%Z"4Z+,4Z%,89%#.&'79% &87>%+*%4'$%)"$.%,%+7,9*%2&(%4'$$"83%$.,$% 7'5+*(%$>/*1%%U*,(%,%ECR?BK,//(&Y*9% (*#/"(,$&(%,89%.,Y*%,//(&/(",$*%Y*8$"7,$"&8% ).*8*Y*(%4'$$"83%/(*##'(*%$(*,$*9%7'5+*(1
17. X&%8&$%'#*%+7,9*#%5,9*%2(&5%."3.K#/**9% #$**7I%,+(,#"Y*%+7,9*#I%5*$,7K4'$$"83% +7,9*#%&(%5,#&8(>K4'$$"83%+7,9*#1 The
guards of this saw are not designed to protect against the failure of such blades.
18. S7,4*%$.*%7,(3*(%/&($"&8%&2%$.*%#,)%+,#*%&8% $.*%7,(3*(I%#'//&($*9%/,($%&2%$.*%)&(Z/"*4*1 This will help maintain balance and control while the cut is completed.
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19. Blades must be rated to at least the maximum speed marked on the tool.
20. Maintain labels and nameplates on the tool. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
21. Avoid unintentional starting. Prepare to begin work before turning on the tool.
22. Do not lay the tool down until it has come to a complete stop. Moving parts can grab the surface and pull the tool out of your control.
23. When using a handheld power tool, maintain a firm grip on the tool with both hands to resist starting torque.
24. Do not depress the spindle lock when starting or during operation.
25. Do not leave the tool unattended when the Battery Pack is connected. Turn off the tool, and remove the Battery Pack before leaving.
26. The battery Charger gets hot during
use. The Charger’s heat can build up to unsafe levels and create a fire hazard if
it does not receive adequate ventilation, due to an electrical fault, or if it is used in a hot environment. Do not place the Charger on a flammable surface. Do not obstruct any vents on the Charger.
6#/*4",77>%,Y&"9%/7,4"83%$.*%T.,(3*(%&8%4,(/*$#% ,89%('3#^%$.*>%,(*%8&$%&87>%27,55,+7*I%+'$%$.*>% ,7#&%&+#$('4$%Y*8$#%'89*(%$.*%T.,(3*(1%
Place the Charger on a stable, solid, nonflammable surface (such as a stable metal workbench or concrete floor) at least 1 foot away from all flammable objects, such as drapes or walls. Keep a fire extinguisher and a smoke detector in the area. Frequently monitor the Charger and Battery Pack while charging.
27. This product is not a toy. Keep it out of reach of children.
28. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure.
29. WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities, contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement or other masonry products
• Arsenic and chromium from chemically treated lumber Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. (California Health & Safety Code § 25249.5, et seq.)
30. WARNING: The cord of this product’s charger contains lead and/or di (2-ethylhexyl) phthalate (DEHP), chemicals known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (California Health & Safety Code § 25249.5, et seq.)
31. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
G"$."'5%W,$$*(>%?,2*$>%U,(8"83#
GCABCFD%W@AA6;C6?%?AR;6% @%G@;V6%@DRFEA%R<%6E6;VQ%@EX%% UCGG%!6EA%<C;6%R;%6bSGRX6%C<%DC?A;6@A6X-
1. [**/%W,$$*(>%S,4Z%9(>1
2. XR%ERA%XR%@EQ%R<%AB6%<RGGRUCEV%
AR%AB6%W@AA6;Q%S@T[-
a. R/*8I b. X(&/I c. ?.&($K4"(4'"$I d. S'84$'(*I
e. C84"8*(,$*I%&( f. 6\/&#*%$&%$*5/*(,$'(*#%3(*,$*(%$.,8%Jcde<1
3. Charge Battery Pack only according to its Charger’s instructions.
4. Inspect Battery Pack before every use; do not use or charge if damaged.
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This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any symptoms related to vibration (such as tingling, numbness, and white or blue fingers), seek medical advice as soon as possible.
2. Do not smoke during use. Nicotine reduces the blood supply to the hands and fingers, increasing the risk of vibration-related injury.
3. Wear suitable gloves to reduce the vibration effects on the user.
4. Use tools with the lowest vibration when there is a choice.
5. Include vibration-free periods each day of work.
6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work.
7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.
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E&$*- Extension cords must not be used with this item’s Charger.
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Double Insulated
Canadian Standards Association
Underwriters Laboratories, Inc.
!
Volts
f
Alternating Current
@
Amperes
n0 xxxx/min.
No Load Revolutions per Minute (RPM)
WARNING marking concerning Risk of Eye Injury. Wear ANSI-approved safety goggles with side shields.
Read the manual before set-up and/or use.
WARNING marking concerning Risk of Fire. Do not cover Charger ventilation ducts. Charge on fireproof surface only. WARNING marking concerning Risk of Electric Shock. Properly connect Charger’s power cord to appropriate outlet.
WARNING marking concerning Risk of Explosion. Do not puncture, short, or open battery packs and do not charge damaged battery packs.
Page 8
Page 8 <&(%$*4.8"4,7%H'*#$"&8#I%/7*,#*%4,77%JKLLLKLMMKNOPO1 Item 63634
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Battery Bauer 20 V Li-ion (sold separately)
No Load Speed 4000 RPM
Maximum Blade Diameter 6-1/2″ (165mm)
Arbor 5/8″ round
Page 9
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%E&$*- For additional information regarding the parts listed in the
following pages, refer to Parts List and Diagram on page 14.
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Charge battery before using this tool. Follow instructions included with battery charger.
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1. Remove Blade Wrench from handle bracket above motor.
2. Hold down Spindle Lock Button while removing the Blade Bolt and Washer with Blade Wrench, turning Bolt TGRT[UC?6.
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3. Remove Outer Flange.
4. Use the Lower Guard Handle to raise the Guard and remove the Blade. Leave the inner flange in place.
5. Install the new blade, with the directional arrow on the blade pointing the same as the directional arrow on the Upper Guard.
6. Place the Outer Flange on the spindle.
7. Hold down Spindle Lock Button and replace Blade Bolt and Washer with Blade Wrench, turning Bolt counterclockwise.%%Tighten Bolt securely.
8. Replace Blade Wrench to handle bracket above motor.
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1. Set the Base flat against the edge of the workpiece.
2. Raise the Depth Lever to allow the depth of cut to be adjusted.
3. Use Depth Scale to set depth of cut.
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4. After adjustment, tighten Depth Lever.
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1. Loosen Bevel Lock Knob to allow the angle of cut to be adjusted.
2. Use Bevel Scale to set the desired angle.
3. After adjustment, tighten Bevel Lock Knob.
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1. Loosen Fence Lock Knob and slide the Fence to the desired width of cut.
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the approximate width of cut.
2. If needed, remove the Fence entirely. Otherwise, tighten the Fence Lock Knob after adjustment.
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1. Workpiece selection:
a. Workpiece must be free of foreign
objects and loose knots.
b. Do not use to cut logs, tree limbs,
or uneven lumber.
c. Wet lumber, green (unseasoned) lumber,
and pressure treated lumber all have an increased potential for kickback and should only be cut with a blade designed for cutting that lumber. Wear a NIOSH-approved respirator and have appropriate ventilation whenever cutting pressure treated lumber.
2. Designate a work area that is clean and well lit. The work area must not allow access by children or pets to prevent distraction and injury.
3. Secure loose workpieces using a vise or clamps (not included) to prevent movement while working.
4. There must not be objects, such as utility lines, nearby that will present a hazard while working. This is especially critical for plunge cuts.
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1. Make sure that the Trigger is locked, then attach the Battery Pack.
2. %D,Z*%#'(*%$.,$%,77%3',(9#%,(*%"8%/7,4*%
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3. Hold the saw with one hand on the Main Handle and the other hand on the Auxiliary Handle.
4. Align Saw on cut line with the larger part of the workpiece to the left of the Saw Blade.
5. Push in and hold Trigger Lock on either side, then press Trigger.
6. Allow the Blade to come up to full speed before contacting the workpiece.
E&$*- When cutting across the grain, wood fibers can lift and tear. Move the Saw slowly to minimize any tearing.
7. After completing the cut, release the Trigger. Make sure that the Lower Guard closes immediately.
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8. To prevent accidents, turn off the tool and remove its Battery Pack after use. Clean, then store the tool indoors out of children’s reach.
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1. W6<R;6%6@TB%F?6I inspect the general condition of the tool. Check for:
• leaking, swollen, or cracked battery pack,
• loose hardware,
• misalignment or binding of moving parts,
• cracked or broken parts, and
• any other condition that may
affect its safe operation.
2. @<A6;%F?6I wipe external surfaces of the tool with clean cloth.
3. For blade changing instructions see Tool Set Up on page 10.
4. Disconnect battery pack and store battery pack, charger, and tool in dry, indoor area out of reach of children and away from metal objects (i.e., paperclips, coins) to prevent shorting.
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Tool will not start. 1. Battery Pack not properly connected.
2. Battery Pack not properly charged.
3. Battery Pack burnt-out.
4. Internal damage or wear. (Carbon brushes or Trigger, for example.)
1. Remove Battery Pack, make sure there are no obstructions, reinsert the Battery Pack according to its shape (it should only fit one way), and press firmly until the Battery Pack locks in place.
2. Make sure Charger is connected and operating properly. Give enough time for Battery Pack to recharge properly.
3. Dispose of old Battery Pack properly or recycle. Replace Battery Pack.
4. Have technician service tool.
Tool operates slowly. 1. Forcing tool to work too fast.
2. Battery Pack wearing out.
1. Allow tool to work at its own rate.
2. Dispose of old Battery Pack properly or recycle. Replace Battery Pack.
Performance decreases over time.
1. Carbon brushes worn or damaged.
2. Blade dull or damaged.
1. Have qualified technician replace brushes.
2. Keep blades sharp. Replace as needed.
Excessive noise or rattling.
Internal damage or wear. (Carbon brushes or bearings, for example.)
Have technician service tool.
Overheating. 1. Forcing tool to work too fast.
2. Blade misaligned.
3. Blade dull or damaged.
4. Blocked motor housing vents.
1. Allow tool to work at its own rate.
2. Check and correct blade to fence alignment.
3. Keep blades sharp. Replace as needed.
4. Wear ANSI-approved safety goggles and NIOSH-approved dust mask/respirator while blowing dust out of motor using compressed air.
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Page 14
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1 Motor 1 2 Motor Drive Connector 1 3 Sleeve 1 4 Reduction Gearbox Upper Cover 1 5 Small Gear Shaft Sleeve 2 6 Deep Groove Ball Bearing 1 7 Large Gear 1 8 Motor Gear 1
9 Large Gear Shaft 1 10 Locking Block 1 11 Deep Groove Ball Bearing 1 12 Reduction Gearbox Lower Cover 1 13 Hex Wrench 1 15 ST3.5x25 Screw 2 16 ST3.5x18 Screw 6 17 ST3.5x12 Screw 9 18 Motor Tail Cover 1 19 Right Housing 1 20 Trigger Lock 1 21 Trigger Lock Return Spring 2 22 Switch Assembly 1 23 O-Ring 1 24 Trigger 1 25 Left Housing 1 26 Depth Lever Handle 1 27 Depth Lever Plate 1 28 Nut M6 1 29 Battery Protection Board 1 30 M4x10 Bolt 4 31 Right Upper Guard 1 32 Left Upper Guard 1 34 M3x8 Screw 3
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35 Outer Flange 1 36 Inner Flange 1 37 Movable Guard Fixing Plate 1 38 Bolt M6x12x1 1 39 M4x8 Bolt 2 40 Work Light Plate 1 41 Work Light Cover 1 42 Work Light Wire 1 43 Nut M5 2 44 Spindle Lock Plate 1 45 Spindle Lock Button 1 46 Shaft Bolt 1 47 Fence Knob 1 48 Bolt M6x16 1 49 Bevel Lock Knob 1 50 M6x1 Nut 1 51 C-Clip 1 52 Baseplate Assembly 1 53 Lower Guard 1 54 Lower Guard Handle 1 55 Torsion Spring 1 56 Ring 1 57 Bolt 1 58 Spindle Lock Return Spring 1 59 Washer 1 60 Washer 1 61 Circlip 1 62 Spring 1 63 M6x20 Blade Bolt 1 64 Screw Assembly M3x10 7 65 Spacer 1 66 Woodruff Key 1
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THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
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E&$*- Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
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Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
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