BatteryMINDer 2000 User Manual

INSTRUCTION MANUAL
12-Volt Maintenance Charger with Full-Time Desulfator
Model 2012
BatteryMINDer
®
Volts
Amps
BATTERY
CONNECTION
TESTING
LOAD
TEMPERATURE COMPENSATION
DESULFATING
BAD CELL
BATTERY
WEAK
POWER
BatteryMINDer
®
2000 Series
Charger / Maintainer / Desulfator
VDC Electronics, Inc. 147D Woodbury Rd. Huntington, NY 11743 www.BatteryMINDers.com techsupport@vdcelectronics.com
READ AND SAVE THESE
Rev. C-091911 P/N VDC2000-MNL
INSTRUCTIONS
INCLUDES:
2’ Fused Ring Terminal Cord
• Set with Quick Connector
2’ Battery Clip Cord Set with
• Quick Connector
Ambient Temperature Sensor
BatteryMINDer
®
2000 Series
TABLE OF CONTENTS
Safety Instructions ...................................................................... 3 - 7
Warning - Risk of Explosive Gases ................................................. 4
Personal Precautions ................................................................. 4
Preparing to Charge ................................................................... 5
Charger Location ...................................................................... 5
DC Connection Precautions .......................................................... 6
Reduce Risk of a Spark Near Battery ............................................ 6, 7
Operation Instructions .................................................................8 - 14
Indicator Light Table ............................................................... 8, 9
Quick Connect Instructions ........................................................... 9
Charging Stages ....................................................................... 9
Indicator Light Details ...............................................................10
Temperature Compensation ........................................................11
Voltage Table ......................................................................... 12
Specifications Table .................................................................12
Maintaining Multiple Batteries ..................................................... 13
Battery Configurations ...............................................................13
Charging Profile ......................................................................14
Repair or Replacement ................................................................... 15
Warranty and Registration ................................................................ 16
Rev. C-091911 Page 2 P/N VDC2000-MNL
BatteryMINDer
®
2000 Series
Underwriters Laboratories (UL)
REQUIRED IMPORTANT SAFETY INSTRUCTIONS for
the BATTERYMINDER 2000 SERIES
WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK,
OR INJURY TO PERSON, OBSERVE THE
FOLLOWING:
1. SAVE THESE INSTRUCTIONS
This manual contains important safety and operating instructions
for BatteryMINDer 2000 Series.
2. Do not expose charger to rain or snow.
3. Use of an attachment not recommended or sold by VDC Electronics may result in a risk of fire, electric shock, or injury to persons.
4. To reduce risk of damage to electric plug and cord, pull by plug rather than cord when disconnecting charger.
5. An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a risk of fire and electric shock. If an extension cord must be used, make sure:
a) That pins on plug of extension cord are the same number, size,
and shape as those of plug on charger;
b) That extension cord is properly wired and in good electrical
condition; and
c) That wire size is large enough for ac ampere rating of charger
as specified in Table below.
Recommended minimum AWG size for
extension cords for battery chargers
AC Input Rating,
amperes
Equal To
or
Greater
Than
0 2 18 18 18 16
a
If the input rating of a charger is given in watts rather than in amperes, the
corresponding ampere rating is to be determined by dividing the wattage rating by
the voltage rating - for example: 1250 watts/125 volts = 10 amperes
Rev. C-091911 Page 3 P/N VDC2000-MNL
a
But Less
Than
25
(7.6)
AWG Size of Cord
Length of Cord, feet (m)
50
(15.2)
100
(30.5)
150
(45.6)
BatteryMINDer
®
2000 Series
6. Do not operate charger with damaged cord or plug – replace the cord or plug immediately.
7. Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way; call VDC Electronics Tech Support Dept. 800.379.5579 x206 (ET) for advice.
8. Do not disassemble charger; call VDC Electronics Tech Support Dept. 800.379.5579 x206 (ET) for advice when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire.
9. To reduce risk of electric shock, unplug charger from outlet before attempting any maintenance or cleaning. Turning off controls will not reduce this risk.
10. WARNING – RISK OF EXPLOSIVE GASES
a) WORKING IN VICINITY OF A LEAD-ACID BATTERY IS
DANGEROUS. BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION. FOR THIS REASON, IT IS OF UTMOST IMPORTANCE THAT YOU FOLLOW THE INSTRUCTIONS EACH TIME YOU USE THE CHARGER.
b) To reduce risk of battery explosion, follow these instructions
and those published by manufacturer of any equipment you intend to use in vicinity of battery. Review cautionary marking on these products and on engine.
11. PERSONAL PRECAUTIONS
a) Consider having someone close enough by to come to your aid
when you work near a lead-acid battery.
b) Have plenty of fresh water and soap nearby in case battery acid
contacts skin, clothing, or eyes.
c) Wear complete eye protection and clothing protection. Avoid
touching eyes while working near battery.
d) If battery acid contacts skin or clothing, wash immediately
with soap and water. If acid enters eye, immediately flood eye with running cold water for at least 10 minutes and get medical attention immediately.
e) NEVER smoke or allow a spark or flame in vicinity of battery or
engine.
f) Be extra cautious to reduce risk of dropping a metal tool onto
battery. It might spark or short-circuit battery or other electrical
Rev. C-091911 Page 4 P/N VDC2000-MNL
BatteryMINDer
®
2000 Series
part that may cause explosion.
g) Remove personal metal items such as rings, bracelets,
necklaces, and watches when working with a lead-acid battery. A lead-acid battery can produce a short-circuit current high enough to weld a ring or the like to metal, causing a severe burn.
h) Use charger for charging a LEAD-ACID battery only. It is not
intended to supply power to a low voltage electrical system other than in a starter-motor application. Do not use battery charger for charging dry-cell batteries that are commonly used with home appliances. These batteries may burst and cause injury to persons and damage to property.
i) NEVER charge a frozen battery or a battery at a temperature
above 123° F.
12. PREPARING TO CHARGE
a) If necessary to remove battery from vehicle to charge, always
remove grounded terminal from battery first. Make sure all accessories in the vehicle are off, so as not to cause an arc.
b) Be sure area around battery is well ventilated while battery is
being charged.
c) Clean battery terminals. Be careful to keep corrosion from
coming in contact with eyes.
d) Add distilled water in each cell until battery acid reaches level
specified by battery manufacturer. Do not overfill. For a battery without removable cell caps, such as valve regulated lead acid batteries, carefully follow manufacturer’s recharging instructions.
e) Study all battery manufacturer’s specific precautions while
charging and recommended rates of charge.
f) Determine voltage of battery by referring to car owner’s manual
and make sure it matches output rating of battery charger.
13. CHARGER LOCATION
a) Locate charger as far away from battery as DC cables permit. b) Never place charger directly above battery being charged;
gases from battery will corrode and damage charger.
c) Never allow battery acid to drip on charger when reading
electrolyte specific gravity or filling battery.
d) Do not operate charger in a closed-in area or restrict ventilation
in any way.
Rev. C-091911 Page 5 P/N VDC2000-MNL
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