BatteryMINDer 1215C Instruction Manual

READ AND SAVE THESE
INSTRUCTIONS
*CAUTION:
• NOT FOR USE WITH AVIATION BATTERIES
• NOT FOR USE WITH LITHIUM TYPE BATTERIES; POTENTIAL FOR EXPLOSION MAY EXIST IF USED
VDC Electronics, Inc. • 155 W. Carver St., Ste. 2 • Huntington, NY 11743
Tech Support: 800-379-5579 x6 (ET, M - F)
Rev. A-061015 P/N VDC1215C-MNL
BatteryMINDer
®
1215C
12 Volt 1500 mA Convertible
Charger - Maintainer - Desulfator*
INCLUDES:
Auto-Temp Compensation Sensor, installed
Optional Permanent Mounting Brackets and
screws
Battery Clips (Fully-Insulated 6 ft.,
Aircraft Grade, 15A replaceable fuse)
Ring Terminal Assembly with 15A replaceable
fuse
Rev. A-061015 Page 2 P/N VDC1215C-MNL
BatteryMINDer® Model 1215C
TABLE of CONTENTS
REQUIRED SAFETY INSTRUCTIONS ....................................................... 3
WIRE GAUGE TABLE ................................................................................. 3
PREPARING TO CHARGE .......................................................................... 5
CHARGER LOCATION ................................................................................ 5
DC CONNECTION PRECAUTIONS ............................................................ 6
MODEL FEATURES AND CALL-OUTS ...................................................... 8
LED INDICATION TABLE ........................................................................... 9
START-UP OPERATING INSTRUCTIONS ............................................... 10
CHARGING STAGES ................................................................................ 10
ADDITIONAL FEATURES ......................................................................... 10
ATTACHING BATTERYMINDER 1215C ................................................... 11
TROUBLESHOOTING ............................................................................... 12
MAINTAINING MULTIPLE BATTERIES ................................................... 12
VOLTAGE TABLE ..................................................................................... 12
CHARGING CURVE .................................................................................. 13
SAFETY & PROTECTION ......................................................................... 14
ELECTRICAL CABLE & PHYSICAL PARAMETERS .............................. 14
12-V PARALLEL CONNECTION DIAGRAM ............................................ 14
12-V SERIES-PARALLEL USING 6-V BATTERIES ................................. 14
6-V SERIES CONNECTION DIAGRAM .................................................... 14
FOR REPAIR OR REPLACEMENT ........................................................... 15
YOUR NOTES ............................................................................................ 15
GUARANTEE ............................................................................................. 16
WARRANTY ............................................................................................... 16
WARRANTY REGISTRATION .................................................................. 16
Rev. A-061015 Page 3 P/N VDC1215C-MNL
BatteryMINDer® Model 1215C
REQUIRED IMPORTANT SAFETY
INSTRUCTIONS
WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR
INJURY TO PERSON, OBSERVE THE FOLLOWING:
1. SAVE THESE INSTRUCTIONS
1. This manual contains important safety and operating instructions for
BatteryMINDer1215C.
2. Do not expose charger to rain or snow.
3. Use of an attachment not recommended or sold by VDC Electronics
may result in a risk of fire, electric shock, or injury to persons.
4. To reduce risk of damage to electric plug and cord, pull by plug
rather than cord when disconnecting charger.
5. An extension cord should not be used unless absolutely necessary.
Use of improper extension cord could result in a risk of fire and
electric shock. If an extension cord must be used, make sure:
a. That pins on plug of extension cord are the same number, size, and
shape as those of plug on charger;
b. That extension cord is properly wired and in good electrical condition;
and
c. That wire size is large enough for ac ampere rating of charger as
specified in Table 1 below.
TABLE 1
Recommended minimum AWG size for
extension cords for battery chargers
AC input rating,
amperes
a
AWG size of cord
Equal to
or
greater
than
But less
than
Length of cord, feet (m)
25
(7.6)
50
(15.2)
100
(30.5)
150
(45.6)
0 2 18 18 18 16
a
If the input rating of a charger is given in watts rather than in amperes, the
corresponding ampere rating is to be determined by dividing the wattage rating by
the voltage rating - for example: 1250 watts/125 volts = 10 amperes
Rev. A-061015 Page 4 P/N VDC1215C-MNL
BatteryMINDer® Model 1215C
6. Do not operate charger with damaged cord or plug – replace the
cord or plug immediately.
7. Do not operate charger if it has received a sharp blow, been dropped,
or otherwise damaged in any way; call VDC Electronics Tech
Support Dept. 800.379.5579 x6 (ET) for advice.
8. Do not disassemble charger; call VDC Electronics Tech Support
Dept. 800.379.5579 x6 (ET) for advice when service or repair is
required. Incorrect reassembly may result in a risk of electric shock
or fire.
9. To reduce risk of electric shock, unplug charger from outlet before
attempting any maintenance or cleaning.
10. WARNING – RISK OF EXPLOSIVE GASES
11. WORKING IN VICINITY OF A LEAD-ACID BATTERY IS
DANGEROUS. BATTERIES GENERATE EXPLOSIVE GASES
DURING NORMAL BATTERY OPERATION. FOR THIS REASON,
IT IS OF UTMOST IMPORTANCE THAT YOU FOLLOW THE
INSTRUCTIONS EACH TIME YOU USE THE CHARGER.
12. To reduce risk of battery explosion, follow these instructions and
those published by manufacturer of any equipment you intend to use
in vicinity of battery. Review cautionary marking on these products
and on engine.
13. PERSONAL PRECAUTIONS
14. Consider having someone close enough by to come to your aid when
you work near a lead-acid battery.
15. Have plenty of fresh water and soap nearby in case battery acid
contacts skin, clothing, or eyes.
16. Wear complete eye protection and clothing protection. Avoid
touching eyes while working near battery.
17. If battery acid contacts skin or clothing, wash immediately with soap
and water. If acid enters eye, immediately flood eye with running cold
water for at least 10 minutes and get medical attention immediately.
18. NEVER smoke or allow a spark or flame in vicinity of battery or
engine.
Rev. A-061015 Page 5 P/N VDC1215C-MNL
BatteryMINDer® Model 1215C
19. Be extra cautious to reduce risk of dropping a metal tool onto battery.
It might spark or short-circuit battery or other electrical part that may
cause explosion.
20. Remove personal metal items such as rings, bracelets, necklaces,
and watches when working with a lead-acid battery. A lead-acid
battery can produce a short-circuit current high enough to weld a
ring or the like to metal, causing a severe burn.
21. Use charger for charging a LEAD-ACID battery only. It is not
intended to supply power to a low voltage electrical system. Do not
use battery charger for charging dry-cell batteries that are commonly
used with home appliances. These batteries may burst and cause
injury to persons and damage to property.
22. NEVER charge a frozen battery or a battery at a temperature above
123° F.
23. PREPARING TO CHARGE
24. If necessary to remove battery from vehicle to charge, always remove
grounded terminal from battery first. Make sure all accessories in
the vehicle are off, so as not to cause an arc.
25. Be sure area around battery is well ventilated while battery is being
charged.
26. Clean battery terminals. Be careful to keep corrosion from coming
in contact with eyes.
27. Add distilled water in each cell until battery acid reaches level
specified by battery manufacturer. Do not overfill. For a battery
without removable cell caps, such as valve regulated lead acid
batteries, carefully follow manufacturer’s recharging instructions.
28. Study all battery manufacturer’s specific precautions while charging
and recommended rates of charge.
29. Determine voltage of battery by referring to car owner’s manual and
make sure it matches output rating of battery charger.
30. CHARGER LOCATION
31. Locate charger as far away from battery as D.C. cables permit.
32. Never place charger directly above battery being charged; gases
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