Battery Backup Power BBP-AR-1500-PSW-ONL, BBP-AR-1000RM-PSW-ONL, BBP-AR-1500RM-PSW-ONL, BBP-AR-2000RM-PSW-ONL, BBP-AR-3000RM-PSW-ONL User Manual

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1, 1.5, 2, and 3 kVA

Intelligent True On-Line UPS

For Corporate and IT Users

User Manual

Table of Contents

1.Safety Instructions and St orage/ Ba ttery Care ..................................................... 2

1.1 Safety Instructions .................................................................................... 2

1.2 Storage / Batter y Care .............................................................................. 5

2.Product Introduction .............................................................................................. 6

2.1 General Characteristics ............................................................................ 6

2.2 Special Features ....................................................................................... 7

3.UPS Functional Descriptions ................................................................................ 8

3.1 Front Panel Display ................................................................................... 8

3.2 Rear Panel .............................................................................................. 13

3.3 Communication Port Explanation ........................................................... 14

4.Installation and Operation ................................................................................... 15

4.1 Unpacking ............................................................................................... 15

4.2 Selecting Installation Position ................................................................. 16

4.3 Operation ................................................................................................ 17

5.UPS System Block Diagram ............................................................................... 31

6.Maintenance Guide ............................................................................................. 32

6.1 Troubleshooting ...................................................................................... 32

6.2 Error Codes and Their Meanings ............................................................ 35

6.3 Maintenance ........................................................................................... 35

7.Communication Software .................................................................................... 36

7.1 Hardware Setup ...................................................................................... 36

7.2 Software Installation ................................................................................ 36

8.Optional Communication Cards .......................................................................... 37

8.1 R2E (second RS-232) card ..................................................................... 37

8.2 USE (USB) card ...................................................................................... 37

8.3 DCE (Dry Contact) card .......................................................................... 38

8.4 SNMP Cards ........................................................................................... 39

9.Specifications Convertible Type (Tower) ............................................................ 40

1. Safety Instructions and Storage/ Battery Care

1.1 Safety Instructions

SAVE THESE INSTRUCTIONS.

This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries.

1. Do not open the case as there are no serviceable parts inside. Opening the case will void your warranty and introduces the risk of electric shock.

2. Do not try to repair the unit yourself. Doing so will void your war ranty. Contact your local supplier for repairs.

3. If liquids are spilt onto the UPS or foreign objects dropped into the unit the UPS could be damaged, users could be subject to electric stock, and the warranty will become null and void.

4. Do not install the UPS in an environment with sparks, smoke, or hazardous gas.

5. This UPS is equipped with an EMI filter. To prevent potential leakage current hazards ensure that the AC mains supply is securely grounded. Because of small leakage currents generated by the EMI filter in the UPS it is necessary to double check that the ground wire of the UPS is properly grounded before connecting the UPS to the AC mains

6. This UPS is designed to be installed and commissioned in a sheltered, controlled environment as follows:

- Ensure that the UPS is installed within the proper environmental range. (040°C and 0-90% non-condensing humidity). High ambient temperature reduces battery life.

- Do not install the UPS in direct sunlight. Your warranty may be void if the batteries fail

- Do not install the UPS in an inflammable or otherwise hazardous environment.

Avoid vibration and areas subj ec t to physica l impact.

- Avoid any area with sparks.

- Dusty, corrosive, and salty environments can damage any UPS.

- Install the UPS indoors as it is not designed for installation outdoors.

7. To prevent overheating of the UPS keep all ventilation openings free from obstruction, and do not place anything on top of the UPS. Keep the UPS rear panel 20 cm away from the wall or other obstructions.

8. Install the UPS in a ventilated area, ideally exchanging 5 m

of air per hour, because the chemical reaction during battery charging causes trace gas production. If the batteries suffer breakage electrical arcing could occur in the UPS interior.

9. If the product emits a strange noise or smell please immediately stop using the product and contact your dealer for maintenance.

10. Always switch off the UPS and disconnect the batteries when relocating the UPS. Be aware that, even when discon nec te d, charg e d batt eries pres ent a possible electric shock hazard.

11. The UPS should be recharged every 2-3 months if unused. If this is not done then the warranty will be null and void. When installed and being used the batteries will be automatically recharged and kept in top condition.

12 Make sure that the AC utility outlet is correct l y groun de d.

13. Ensure that the input voltage of the UPS matches the utility supply voltage. Use a certified input power cable with the correct plugs and sockets for the system voltage.

14. To ensure safety in all applications where a UPS is hard wired to the

electrical supply, ensure that the system is installed by a qualified electrical contractor.

15. The UPS has its own internal energy source (battery). Should the battery be

switched on when no AC power is available there could be voltage at the output terminals.

16. Make sure that the AC utility outlet is correc tly grounded

17. Install the UPS away from objects that give off excessive heat and areas

that are excessively wet.

18. The battery will discharge naturally if the system is unused for a long time

19. This UPS supports electronic equipment in office, telecommunication,

process-control, medical, and security applications. Non-authorized technicians are not allowed to install the UPS in the following areas. a. Medical equipment directly related to human life b. Elevators, subway systems, or any other equipment related to human safety. c. Public systems or critical computer systems.

20. The UPS offers a CVCF (Constant Voltage Constant Frequency) setting

function. a. For correct setting and wiring please contact with your local utilit y agent. b. Do not set it yourself or your warranty will be void.

21. This UPS has been designed and constructed to protect your assets from

the wide range of power aberrations experienced on utility power lines today. It is your insurance for a reliable, clean and stable voltage supply. It is worth taking care to install the system correctly and to have it maintained correctly by your local dealer.

22. Do not try to replacement of the battery yourself. Doing so will void your

warranty. Contact your local supplier for repairs.

23. The UPS is intended for installation in a controlled environment.

24. Install the UPS so that it is not likely to be contacted by people.

25. The maximum ambient operating temperature is 40°C or equivalent.

26. Units are considered acceptable for use in a maximum ambient 40°C

27. CAUTION - RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN

INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.

28. CAUTION - Do not dispose of batteries in a fire. The batteries may explode.

29. CAUTION – Do not open or mutilate batteries. Released electrolyte is

harmful to the skin and eyes. It may be toxic.

30. CAUTION– A battery can present a risk of electrical shock and high short

circuit current. The following precautions should be observed when working on batteries:

1) Remove watches, rings, or other metal objects.

2) Use tools with insulated handles.

3) Wear rubber gloves and boots.

4) Do not lay tools or metal parts on top of batteries.

5) Disconnect charging source prior to connecting or disconnecting battery

terminals.

6) Determine if battery is inadvertently grounded. If inadvertently grounded,

remove source from ground. Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock can be reduced if such grounds are removed during installation and maintenance (applicable to equipment and remote battery supplies not having a grounded supply circuit).

31. External battery cabinet installation instructions,

please refer to " Battery Bank Installation User's MANUAL"

1.2 Storage / Battery Care

If the UPS is unused for an extended period of time it must be stored in a

moderate climate. The batteries should be charged for 12 hours every three months by connecting the UPS to the utility supply and switching on the input breaker located on the UPS rear panel. Repeat this procedure every two months if the storage ambient temperature is above 25°C.

2. Product Introduction

2.1 General Characteristics

1. True on-line technology continuously supplies your critical device with

stable, regulated, transient-free, pure-sine-wave AC power.

2. High-efficiency PWM sine-wave topology yields excellent overall performance.

3. The high crest factor of the inverter handles all high in-rush current loads without the need to upgrade the power rating.

4. User-friendly plug-and-play design allows hassle-free installation.

5. Built-in m aintenance-free, sealed batteri es minimize the need for after sales service.

6. To protect the unit from overloading, the UPS will automatically switch to bypass mode in 30 seconds if loading is at 105% of rated capacity. It will automatically s witch back to inverter m ode once the overload co ndition ceases.

7. Should the output become short-circuited the UPS puts the system in stand-by mode, pr o vides vi sible an d a ud ibl e a larms, and cuts the output supply automatically until the short circuit situation is resolved manually.

2.2 Special Features

1. Our High Frequency Transformer-less technology and tower-convertible enclosure enables the UPS to be integrated into even the most difficult environments with space constraints.

2. This UPS is equipped with fully digital contro l l og ic f or great er f unc t ion al it y and enhanced power protection. Digital signal processing (DSP) also provides the UPS with powerful communication capability, which simplifies remote control and monitoring.

3. Our wide input voltage tolerance of 55-150 V allows under-voltage or overvoltage correction without unnecessary battery drain and helps extend battery life.

4. Our DC-start function ensu res the start-up of the UPS even d uring power outages.

5. Our smart battery management system extends the batteries’ life span.

6. Our Active Power Factor Correc tion control function constant ly maintains the UPS input power factor at > 0.98 for superb energy efficiency.

7. Our Selectable Bypass input voltage tolerance (sensitivity low/high) prevents under- or over-voltage being supplied to the loads in Bypass mode. The selectable voltage ranges are (i) Bypass Sensitivity Low: many selectable output voltages

±15% and (ii) Bypass Sensitivity High: many

selectable output voltages

±10%. For example, if the output voltage setting

is 120 V the Bypass Sensitivit y Low range is 120 V ±15%, i.e., 102-138 VAC.

8. The UPS provides numerous configurable output voltages to match various system voltages.

9. The UPS is designed to comply with various stringent international standards for electromagnetic interference compatibility (EMC).

3. UPS Functional Descriptions

3.1 Front Panel Display

3.1.1 Tower > LED Panel (Standard)

LED Panel

Control Key

Symbol

Description

ON(Alarm Silence)

a. UPS Power-On Switch

(Press and hold until the buzzer beeps.) b. Alarm silence c. Error Code Display Function Mode After an alarm, pr ess to mute the alar m buzzer and

show an Error Co de. (Do not hold for > 1 se co nd.)

OFF

UPS Power-Off Switch (Press and hold until the buzzer beeps.)

Self-Test

a. Commands the UPS to perform self-testing

(Press and hold until the buzzer beeps.) b. Battery and Load Display Function Mode

(Do not hold for > 1 second.)

◎ Manual Bypass

Press the "ON" key and "Self-Test" key

simultaneously for three seconds to transfer from

"Inverter to Bypass" (The bypass LED will

continuously blink and

the buzzer will beep

intermittently.) or "Bypass to Inverter" when the UPS is in on-line mode and the Bypass Voltage

Window is Normal.

LED Indicator

Symbol

Description

Normal Mode LED

1. Solid indicates normal utility voltage. Blinking

indicates in suffic ient util ity v oltage for th e ful l load. Off indicates abnormal utility voltage.

2. In Battery and Load Function Mode indicates

battery capacity is 50%.

Battery Mode LED

1. Indicates load supplied by battery power.

2. In Battery and Load Function Mode indicates

battery capacity is 25%.

Bypass Mode LED

1. Indicates load supplied by bypass.

2. In Battery and Load Function Mode indicates

battery capacity is 75%.

Battery Bad/Weak

LED

1. Indicates low battery power or faulty battery

bank.

2. In Battery and Load Function Mode indicates

battery capacity is 100%.

Fault LED

1. Solid indicates fault or abnormal condition.

2. Blinking

indicates LED Panel in Error Code

Function Mode.

Overload LED

1. Indicates UPS is overloaded.

2. In Error Code Function Mode indicates Error

Code 16.

Site wiring fault LED

1. Indicates live and neutral lines are connected

wrongly or high neutral-ground voltage.

2. In Battery and Load Function Mode indicates load capacity is 100%.

3. In Error Code Function Mode indicates Error

Code 8.

Outlet1 LED

1. Indicates UPS Outlets 1 are enabled and ready

to supply loads. (This function is optional.)

2. In Battery and Load Function Mode indicates load capacity is 75%.

In Error Code Function Mode indicates Error

Code 4.

Load LED

1. Indicates UPS outlets ar e e nable d an d r ea dy to

supply loads.

2. In Battery and Load Function Mode indicates load capacity is 50%.

In Error Code Function Mode indicates Error

Code 2.

Outlet2 LED

1. Indicates UPS Outlets 2 are enabled and ready

to supply loads. (This function is optional.)

2. In Battery and Load Function Mode indicates load capacity is 25%.

In Error Code Function Mode indicates Error

Code 1.

3.1.2 Tower > LCD panel

6 Button LCD Panel

Item

Sign

Description

LCD Display

Green LED steadily lights up to indicate

that the Utility input voltage is within the window. (In standby mode: 90Vac~150Vac)

(In Line mode: 55Vac~150Vac)

Green LED lights up to indicate there is

an output available at the Programmable

Outlet 1 & Programmable Outlet 2.

Amber LED lights up to indicate the Bypass Input is normal.

UPS Fault LED

UPS On/Alarm Silence

UPS OFF Switch

Special functions log in/out

Go to next page

Go to previous page or change the

setting of the UPS.

To re-confirm the change of UPS

Setting

◎ Manual Bypass： press " ON-KEY” and " Up-KEY" key simultaneously for

approx. 3 seconds to transfer from "Inverter to Bypass" ( the bypass led continuously “blink“ and the buzzer will beep intermediately or "Bypass to Inverter", when the U PS is on Line Mode and the Bypass Voltage Window is Normal.

3.1.3 LCD displayer description

Item

Sign

Description

Bypass Input Abnor mal, UPS fails to

transfer to bypass, B ypass Abnorm al

at ECO mode

Utility Input Abnormal

Site Wiring Fault

Buzzer Silent

UPS Overloading

UPS Working in s p ec if ied mode*

UPS Fault or Abnormal Warning

UPS Flow Chart

3-Digit Measurement Display

Indicates the item to be measured

Battery Abnorm al

Battery Low

Testing

3.2 Rear Panel

120V

1. Emergency Power Off (EPO) / Remote ON/OFF (ROO) Dry contact signal inputs

2. USB port

3. RS-232 por t

4. Fan

5. Ex ternal batt ery connector

6. Slot for optional communication cards*

7. AC power connection socket

8. Utility input circuit breaker

9. Output circuit breaker for two outlets

10. AC outlets(Program Relay)

11. Communication surge protection

* Remark: Optional function

1K/1.5K

3.3 Communication Port Explanation

The UPS is equ ipped with a true RS-232 communic ation port as standard to provide communication with bundled UPS monitoring software for remote monitoring of the UPS status using a PC. In addition, there are six optional interface cards available to meet various communication needs : USB, EPO/ROO, DCE ( dry contac t relay card) , R2E, USE, and an SNMP/Web card. (Please see Chapter 8.) The software bund led with the UPS is compatible with many operating systems, including W indows 98 / Me / NT / 2000 / 2003 / XP / Vista / 2008 / 7 / 8 , Nove ll, NetWare, Unix, Linux 2.6.x, Mac OS X v10.5 Leopard, Mac OS X v10.6 Snow Leopard please contact your local dealer for suitable software. All communication ports including optional cards can be active and used simultaneously to monitor the UPS status. However, only one communication interface at a time (the one with the highest priority) can control the UPS. The priorities of these communication interfaces are as follows (highest priority first).

1) EPO/ROO input port

2) Optional interface card

3) USB

4) RJ11/RJ45 Communication surge protection

5) RS-232

3.3.1 True RS-232

The RS-232 interf ace must be configured as follows.

Baud Rate

2400 bps

Data Length

8 bits

Stop Bit

Parity

None

Pin Assignments:

3.3.2 EPO/ROO

Pin Assignments:

Pin 3: RS-232 Rx

Pin 2: RS-232 Tx Pin 5: Ground

Function setting ：

1. EPO NC  Shutdown UPS (default)

2. EPO NO  Shutdown UPS

3. ROO NC  Start-up UPS

4. ROO NO  Start-up UPS

(this function setting by setting tool )

4. Installation and Operation

Please read the Safet y Inst r uction gu ide (p ag es 2 and 3) before installing the UPS.

4.1 Unpacking

Inspect the UPS upon receipt. The packaging is robust, but accidents and damage may still occur during shipment. Notify the forwarder and dealer if there is damage.

The packaging is recyclable and reusable.

1. After removing the packing

foam please be careful handling the UPS while

it is still in the plastic bag. The plastic is slippery, and the UPS could fall and injure your feet.

2. Check for the following standard package contents, in addition to the UPS itself.

A. User Manual

4.2 Selecting Installation Position

The UPS is heavy. Select a location sturdy enough to support the UPS

weight.

To ensure proper operation and long operating life, position the UPS according

to the following requirements.

1. Keep at le ast 20 cm (8 inches) of clearance beyond the rear panel of the UPS.

2. Do not block the air flow to the ventilation louvers of the unit.

3. Ensure that the installation site is free from excessive dust and the ambient temperature and humidity are w ithin the specified limits.

4. Do not place the UPS in a dusty or corrosive environment or near any flammable objects.

5. This UPS is not designed for outdoor use.

4.3 Operation

4.3.1 Using the standard LED panel

4.3.1.1 Start Up in Normal AC Mode

1. Before commencing ensure that the grounding is connected properly.

2. Ensure that the utility voltage matches the input voltage window of the UPS.

3. Connect the UPS main power cord into the uti lity AC power source receptacle.

4. Switch on the AC power so urc e. All of the LEDs on the front panel display will flash once after five seconds. At the same time, the fan at the front of the UPS will start operating.

5. Press and hold the ON button ‘ ’ for approximately one second to start the UPS. The buzzer will b eep and t he LED indicators " ", " "," "and "

" will shine after 1-5 seconds. The start-up procedure is now completed,

and the UPS outlets are ready to supply power to the load.

6. It is advisable to perform a battery mode test before connecting the loads to the UPS to ensure that the batteries are working properly. To do this, switch off the AC power source when the UPS is on. The LED on the

front panel display will turn off, the LED wi ll shine, and the buzzer will pulsate, indicating that the UPS is in Battery Mode. Connect a non-critical load to the UPS outlets to confirm that the batteries are supplying power. Repeat the test by switching on and off the AC power source to ensure that the UPS is functioning properly.

4.3.1.2 Start-up in Battery Mode (Cold Start) This UPS can be switched on without the presence of an AC power source.

Press and hold the ON button ‘ ’ until the buzzer beeps. Release and

then within the next 10 seconds press and hold the same button a second time. The UPS will perform its start-up procedure. The LEDs " "," "," "and "

" will shine after 1-5 seconds, and the buzzer will pulsate to indicate

successful power-on.

Note: Ensure that the UPS batteries are pre-charged for at least four hours

by simply connecting the AC power cord to the utility receptacle.

4.3.1.3 Shutdown

1. Shutdown in AC Mode

Press and h old the OFF bu tton ‘ ’ for five seconds until the buzzer bee ps. The UPS wil l cut the pow er suppl y to the o utlets. The ventilating fans will continue to operate. Switch off the AC power source. The ventilating fans will stop. The UPS is now completely shut down.

2. Shutdown in DC Mode

Press and hold the OFF button ‘ ’ for five seconds until the bu zzer beeps . The UPS will cut the power supply to the outlets. The LEDs will turn off, and the ventilating fans will stop after ten seconds and the ±BUS discharge is below 42 V. The UPS is now completely shut down.

4.3.1.4 Self Testing in AC Mode

After the UPS has been successfully started in AC mode, press and hold the Self-Test button ‘ ’ for five seconds until the buzzer beeps. The LED will

shine to indicate that the self-test is in progress. When the self-test is completed the UPS will return to AC mode. If there were no faults or abnormal conditions

then the LED indicators and LEDs will turn off.

Note: The main function of self testing is to run a discharge test on the batteries.

4.3.2 LCD Panel

4.3.2.1 Line mode start up

1. Please ensure the outlet of power source is proper grounded.

2. Ensure the voltage rating of power source is matched with UPS spec.

3. Plug in UPS to the AC source

4. UPS will start initializing after AC input power is available 5 seconds. LED/LCD indicator will be all lit and dim once and fan will start spinning. Full LCD display looks as below figure:

5. Press UPS button and hold untill twice beep heard, UPS begins starting procedures for 5 seconds. LCD display will show as below figure-

A and then figure-B sequentia lly. LEDs will l ight up to ind icate that the Utility and the Bypass are normal. And then " "," "," LED

remain lit during figure-B LCD display.

When you see figure-B means the starting up procedure is finished. Please ensure UPS recharge in line mode for at least 4 hours for fully recharged before the first backup test if it’s a new installed unit.

6. Back up test – Unplug inlet power cord or switch off power source to simulate power failure condition. Green LED indicat or will be dimmed and Amber LED " "," will be light. Intermittent audible alarm will be hear d and LCD display shows as below figure-C:

4.3.2.2 Cold Start (DC start)

1. Ensure the internal battery is available or external battery set well connected to UPS. Press and hold key for 3 seconds until twice beeps heard, release button and press for 3 seconds until twice

beeps heard again to confirm cold start procedure. If the 2

button

confirmation not be finished within 10 seconds after 1

twice beeps,

UPS will not cold start and shut off after 10 seconds.

2. 5 seconds after cold starting, amber LED" "," will be light, intermittent audible alarm will be heard and LCD will show sequentially as below figure-D and figure-E

4.3.2.3 Operation of measurements display

1. UPS measurements can be checked after UPS started by pressing select key . The display sequence are as below figure-F (AC input voltage)figure-G

(AC input frequency)figure-H (UPS output voltage)figure-I (UPS output frequency)figure-J (UPS loading percentage)figure-K (UPS output current)figure-L (Battery voltage) figure-M (UPS inner temperature) and back to figure-F.

4.3.2.4 UPS Locked up

UPS may lock itself up while there was critical abnormal or failure condition happened. User may see LCD display as below figure-N.

UPS

LOADINPUT

Buzzer Code

The procedures to release UPS from locked up status are as below:

(a) Check and record the error code. (b) Check user’s manual to understand possible cause, solve the problem or call service provider.

(c) Press OFF key and hold for 5 seconds until twice beep heard. (d) Unplug AC input power cord or turn off power source switch. (e) After UPS completely shut off, UPS is unlocked.

4.3.2.5 UPS Default Data and Special Function Execution

After the UPS completely starts up, press the key to change the LCD display to figure Q1.

buzzer “On”

buzzer “Off”

Press the key to scroll through the UPS settings. The LCD will display in sequence figure Q1 (buzzer)  figure R1 (Self-test)  figure S1 (Bypass Voltage Windows)  figure T (Output Frequency Synchronization Window)  figure U (Inverter Output Voltage)  figure V1 (UPS Operation Mode)  figure W (Output Voltage Micro Tune Value)  figure X (UPS Id)  figure Y (Parallel function status).

Self-test is not “On”.

Self-test is “On”.

Bypass

Voltage is adjusted to wide range.

Bypass

Voltage is adjusted to narrow range.

Frequency

Window is +/-3 Hz.

inverter output voltage

The UPS is

operating in “normal mode”.

The UPS is operating in “Eco mode”.

The UPS is operating in “CVCF 50 Hz mode”.

The UPS

is operating in “CVCF 60 Hz mode”.

Output Voltage Adjustment (-3%, -2%, -1%, 0%, +1%, +2%, +3%)

4.3.2.6 Press the scroll up key to execute special functions. The functions

include buzzer ON (as in figure Q1), buzzer OFF (as in figure Q2, Alarm silence for UPS Warning), and self-test OFF (as in figure R1) or self-test ON (as in figure R2). The UPS will execute the battery test for ten seconds.

4.3.3 UPS Default Settings and their alternatives

4.3.3.1 Make sure the UPS is not “On”. Press the On and scroll down

keys simultaneously for approximately three seconds. The buzzer will sound twice, and the LCD will display figure Q1, indicating that the UPS is in setting mode.

4.3.3.2 To scroll through the options refer to section 4.3.2.6.

4.3.3.3 Except for Buzzer (figures Q1 and Q2) and Self-test (figures R1 and R2) all of the other default settings may be changed by pressing the scroll up

key.

4.3.3.4 Figures S1 and S2 indicate the bypass input acceptable window. It follows the inverter output voltage. Please refer specification for the detail.

4.3.3.5 Figure T indicates the bypass frequency window of the Inverter Output. The acceptable setting values are ±3 Hz and ±1 Hz.

4.3.3.6 Figure U indicates the acceptable Inverter Output Voltage. Possible values are 100, 110, 115, or 120 VAC.

4.3.3.7 Figures V1, V2, V3 and V4 indicate the operation modes of the UPS. Possible values are Online, Eco (Economical) mode, fixed 50 Hz Output, and fixed 60 Hz Output.

4.3.3.8 Figure W indicates the adjustment of the Inverter Output, which may be set to 0%, +1%, -1%, +2%, -2%, +3%, or -3%.

4.3.3.9 After changing settings you must scroll to the “End” screen (figure X) and then press the enter key to save all of your changes.

* Press the Enter key to save changes.

4.3.3.10 Turn off the Utility Input breaker.

4.3.3.11 Your setting changes are now complete.

4.3.3.12 Turn UPS off

(1) Line mode(AC input available) : Press Off key

and hold until twice

beeps heard, UPS output will shut off . UPS will sta y in standb y mode, fan(s) keep spinning and battery will be remained recharging if AC input still available after output is off, otherwise it will be shutdown completely.

(2) Backup mode (AC input not available): Press Off key and hold until

twice beeps heard, UPS output will shut off. 10 seconds later, fan stop spinning and UPS shutdown completely.

4.3.3.13 Self-Test (Line mode only) The purpose of self-test is to ensure the backup capability of battery set and it can only be applied when UPS is working under line mode (AC input available) and battery set was proper recharged.

Press key  to change the LCD display to below figure.

And press key to start self-test as below figure.

If UPS transfer to backup mode for 10sec and transfer back to line mode operation without any code or alarm, means the battery set is healthy, otherwise UPS may give code to indicate the cause of failure.

4.3.4 Beep Codes

The following table contains common UPS statuses with their beep codes.

UPS Status

Beep Code

UPS faulty, Inverter shut down. All functions inhibited.

Long Continuous Beep

Control keypad error

Long Continuous Beep

UPS fault y, loads continue to

be supplied via Inverter or

Bypass.

Single beep every two seconds

In battery mode

Single beep once per second

Battery low

Quick and short successive beeps

Confirm RS-232 port receiving

two quick and short beeps

Service mode okay

one quick and short beep

5. UPS System Block Diagram

Figure 4.1

Figure 4.1 illustrat es the True On-Line Double Conversion architecture of the

UPS system. The major modules consist of:

1) An AC-to-DC power converter (rectifier) with PFC control circuit

2) A DC-to-AC high frequency inverter

3) An intelligent battery charger

4) A bank of stationary, maintenance-free batteries

5) A DC-to-DC push/pull converter control circuit

6) A static bypass loop

7) Input and output EMI filters

The table below provides a s ummary of the UPS operating modes under

various utility AC power source and battery conditions.

Utility Condition

UPS Operating Mode

LEDs

Normal

approximately 5 seconds, LEDs on the panel will blink and fans will start. Press the ON button for 1-5 seconds.

The

UPS starts up normally.

、、

and

LEDs

remain lit

Abnormal (under or over voltage or absent)

Rectifier and charger stop oper ating .

Battery discharges via DC-DC boost circuit and supplies Inverter. Loads continue to receive supply from Inverter. Alarm buzzer beeps.

UPS now

in battery mode.

LED off, LED

illuminated

Utility abnormal or absent, or battery voltage low

Rectifier and charger stop oper ating .

Battery discharges via DC-DC boost circuit and supplies Inverter. Alarm buzzer beeps quickly,

indicating battery

power low and Inverter may stop

supplying soon.

LED off, and

LEDs illuminated

6. Maintenance Guide

6.1 Troubleshooting

If the UPS malfunctions during operation please check that all lines are connected proper ly and that th e utility specifications are correct. T hen check the table below for solutions. Should the problem persist please contact your local dealer for assistance.

Situation

Check Items

Solution

Fault LED Read the error code (see

next page) displayed by

the combination of LEDs,

and verify the fault as

follows.

1. Er05,Er39

1. Check for proper battery

connection. Measure battery voltage to ensure that batteries are charged and healthy. Recharge batteries for 8 hours if necessary. Simulate utility outage to verify that UPS is able to provide DC backup. Otherwise consult your local dealer right

away.

2. Overload

2. Disconnect some non-critical

loads from the UPS output until the overload ceases. Check if there is any short circuit between cables due to broken cable insulation. Replace the cables if

necessary.

3. Er11 (UPS Over

Temperature)

3. Remove any objects obstructing

the ventilation louvers. Verify that the cooling fans are working properly. Contact your local dealer to replace the fans if necessary.

4. Site wiring/Ground fault

4. Check if the “L” and “N” phases of

the utility AC source have been wrongly wired or if the GroundNeutral voltage exceeds the

limits.

5. Er14 (Fans out of order)

5. Verify that the ventilating fans are

functioning properly. Do not attempt to replace the fans yourself. Contact your local

dealer for replacement.

6.Other error codes

6. Consult your local dealer for

assistance.

UPS fails to provide

battery backup or its backup time is shorter than its intended performance.

If the backup time remains

unsatisfactory after 8 hours of charging please contact your local dealer for battery replacement.

UPS is normal, but

there is no output to the load.

Check that all power

cords are properly connected.

If the problem persists consult

your local dealer for technical assistance.

The UPS switches into

battery mode and then back into utility mode when a connected device is turned on, or the UPS s

witches back

and forth between battery and utility

modes.

1. A power strip is

connected to the UPS. See if there is any damage to the utility wall receptacle or if

the cord plug is faulty.

1. Do not use the power strip.

2. Replace the wall receptacle/cord plug.

Strange noise or smell

Immediately shut down the

whole system. Disconnect the power from the UPS and call for

service.

UPS is unable to

provide backup power.

Check that the battery

connectors are fully engaged. Allow the batteries to recharge if they are weak. If the problem persists after recharging replace the batteries. If the problem still persists

consult your local dealer

for technical assistance.

1 2 4

Error Codes When the Fault LED is lit press the ON button ‘ ’ briefly to chec k the

error code. T he error code s 1, 2, 4, 8, and 16 are rep resented b y the four bar LEDs 25%, 50%, 75%, and 100%, and the Overload LED . Each

LED represents a number as shown in the figure b elow. For example, th e figure below shows the 25%, 50%, and 100% bar L ED s lit. The error cod e is therefore 8 + 2 + 1 = 11, or Er11, which indic ates th at the UPS is o vertemperature.

Checking error cord on LCD panel：

If UPS is in abnormal condition，common alarm sign

will light up and come with

audible alarm. The LCD screen will shows information of alternate normal and error code. You can follow section 6.1 and 6.2 up for troubleshooting.

UPS

LOADINPUT

Buzzer Code

6.2 Error Codes and Their Meanings

Code Meaning

Er05 Battery weak or faulty Er06 Output short-circuited

Er07 EPO mode

Er11

UPS over-temperature

Er12

Inverter overload

Er14

Fan errors

Er39

When UPS start process, Utility Voltage less than

90V and Battery no connection.

Er28 Bypass overload

6.3 Maintenance

1. Clean the dust from the ventilation openings and intakes on the rear panel.

2. Turn off the UPS and wipe the casing with a damp cloth.

Be careful to

avoid getting water in the UPS.

3. Periodically unplug the power cord of the UPS from the wall receptacle to test the condition of the batteries. Be sure you have saved your data in any open computer applications before you proceed with this batter y test.

7. Communication Software

7.1 Hardware Setup

Decide whether to use RS-232 communication or USB communication. (For

optional interface cards please refer to Chapter 8.)

2. Connect a male RS-232 connector or a USB cable* to the UPS communication port. Connect the female RS-232 connector or the other end of the USB cable to the computer.

*Note: RS-232 and USB cables are optional.

7.2 Software Installation

Please refer to the software user’s manual.

8. Optional Communication Cards

8.1 R2E (second RS-232) card

8.1.1 CN1 is for RS-232 DB9.

8.1.2 For interface settings and pin assignments please refer to section 3.3.1.

8.1.3 Installation Position: Optional Slot

8.2 USE (USB) card

8.2.1 CN1 is for USB.

8.2.2 For the communicaiton protocol definition please refer to section 8.4.2.

8.2.3 Installation Position: Optional Slot

8.3 DCE (Dry Contact) card

8.3.1 Pin assignments of 10-Pin terminal:

1  UPS in Bypass mode (Bypass)

2  Utility Abnormal (normally closed contact) 3  Utility Normal (normally open contact) 4  Inverter On 5  Battery Low 6  Battery Bad or Abnormal 7  UPS Alarm 8  Common 9  Shutdown UPS positive (+) signal 10 Shutdown UPS negative (-) signal

8.3.2 The shutdown function will be activated after +6-25 VDC is applied between pin 9 and pin 10 for 5 seconds.

8.3.3 The capacity of each relay contact is 40 VDC/25 mA.

8.3.4 Installation Position: Option al Slot

8.3.5 Flexible signal output for N.C. (Normally Closed) or N.O. (Normally Open) contact by shorting pins1-2 or pins 2-3 from JP1-5

8.3.6 The shutdown function will be enabled 1 minute after blackout occurs if pins 1-2 of both CN1 and CN6 are shorted. Otherwise the shutdown function can be enabled only by pins 9-10 of CN3 if pins 2-3 of both CN1 and CN6 are shorted.

1 2 3 4 4 5 6 7 8 9 10

8.4 SNMP Cards

8.4.1 Megatec SNMP card

8.4.1.1 For installation please refer to the user’s manual that came with the card.

8.4.1.2 Installation Position: Optional slot on rear panel

8.4.2 USB The USB communication protocol definition is as below.

1. Complies with USB version 1.0, 1.5 Mbps.

2. Complies with USB HID version 1.0.

3. Pin Assignments:

1  VCC (+5V)

2  D－ 3  D＋ 4  Ground

9. Specifications Convertible Type (Tower)

MODEL ITEM

BBP-AR-1000-

PSW-ONL

BBP-AR-1500-

PSW-ONL

BBP-AR-2000-

PSW-ONL

BBP-AR-3000-

PSW-ONL

CAPACITY

VA 1000 VA 1500VA 2000 VA 3000 VA

W 900W 1350W 1800W 2700W

INPUT

Voltage Rating

55/75/90-150 VAC

(Based on load percentage 0-60% / 0-75% / 0-100%)

Frequency Rating

44-66 Hz

50Hz fin< 44Hz o r fin > 56Hz

60Hz fin< 54Hz o r fin > 66Hz

Phase

Single phase with ground

Power Factor

≧ 0.99 at full linear load

Current harmonic distortion (THDi)

<7% at full load and nominal voltage

Generator Input

Supported

Input Connection NEMA 5-15P NEMA 5-15P NEMA 5-20P NEMA L5-30P

Output

Voltage * 120 V, adjustable to 100/110/115/120 Voltage Regulation

Static：within ±1% until low-batte r y warni ng

Frequency (Synchronized Range)

3 Hz or 1 Hz (selectable)

Frequency (Battery Mode)

50/60 Hz ±0.2% unless synchronized to line

Current Crest Ratio 3:1

Voltage Harmonic Distortion(THDv)

< 3% at full linear load

< 6% at full non-linear load

Measure Load tolerance

±2%

Measure voltage tolerance

±1%

Dynamic stability

≦60ms/5% @ 10% to 90% Load

Output Waveform Pure sine wave

Outlets

(6)

NEMA 5-15R

(6)

NEMA 5-15R

(6)

NEMA 5-20R

(6+1)

6*NEMA 5-20R

1*NEMAL5-30R

AC Inverter Supply

＜

105％ continuous

106-120％ for 30 seconds transfer to bypass 121-150％ for 10 seconds transfer to bypass ＞150％ Immediately transfer to bypass. Buzzer continuously alarms.

Battery Supply

＜

105％ continuous

106-120％ for 30 seconds shuts down 121-150％ for 10 seconds shuts down ＞150％ Immediately shuts down.

Buzzer continuously alarms.

Bypass Supply

＜

105％ continuous

106-120％ for 250 seconds shuts down 121-130％ for 125 seconds shuts down 131-135％ for 50 seconds shuts down 136-145％ for 20 seconds shuts down 146-148％ for 5 seconds shuts down 149-157％ for 2 seconds shuts down 158-176％ for 1 seconds shuts down 177-187％ for 0.32 seconds shuts down ＞188％ for 0.16 seconds shuts down. Buzzer continuously alarms.

Efficiency

( Full Linear

Load )

Line mode (Rating 120Vac)

>90% >91% >91% >92%

Battery mode (12Vdc/pcs)

>87% >87% >87% >87%

ECO mode (Rating 120Vac)

>97%

Battery

Number of batteries 2 3 4 6 Battery type 12 V/9Ah Sealed, non-spillage, maintenance-free, lead acid Rated Battery Voltage 24 VDC 36 VDC 48 VDC 72 VDC

Backup time

(Linear Load)

50% Load

>9min >9min >9min >9min

70%

Load

>5min 30sec >5min 30sec >5min 30sec >5min 30sec

100%

Load

>3 min >3 min >3 min >3min

Charger

Charge Current (Max.)

Standard

1.8 A 1.8 A 1.6A 1.4 A

Supplementary

Charger

(Max.)

Optional

3.1A 3.1A 3.1A 3.1A

Recharge time (to 90%)

4hr 4hr 4hr 4hr

Floating Mode Charging Voltage

27.3Vdc±1％ 40.95 dc±1％ 54.6Vdc±1％

81.9Vdc±1％

Bulk Mode Charging Voltage

28.2Vdc±1％ 42.3Vdc±1％ 56.4Vdc±1％ 84.6Vdc±1％

DC leakage current ≤ 30 µA with no AC applied and the unit in the off positi on

Transfer time

AC to DC 0 ms Inverter to Bypass 2.5 ms (Typical) 0 ms (Typical)

DC start

startup in battery mode during a power failure

Yes

Self Diagnostics

Upon Power-on, Front Panel Setting & Software Control, 24

hours routine check

Programma ble outlet

Programmable relay support 2 outlets

Front Panel

LCD (Standard) LED (Optional)

Normal, Battery, Bypass, Self-Test, Battery Weak & Bad,

Site Wiring Fault , Fault, Overload, and Load/Battery Level

Programmable Outlet1/ Programmable Outlet2

4 Button (Optional) ON / OFF / Select / Silence 6 Button (Standard) ON(Silence) / OFF / Enter / Function / UP / Down

Audible Alarm

Battery Mode Sounds once every 1.5 seconds Low Battery Sounds once every 0.2 seconds Overload Sounds once every 3 seconds Normal alarm Sounds once every 3 seconds Fault Continuous tone

Protection

Short Circuit

Bypass mode : Breaker

Normal Mode : Output Breaker/Electronic Circuit

Battery Mode : Output Breaker/Electronic Circuit

Battery ABDM EPO UPS shuts down immediately.

Over Temperature

Normal Mode :Transfer to Bypass Mode

Battery Mode : UPS shuts down immediately

Physical

Dimensions UPS (inches) W x H x D ( mm)

6.1 x 10.2 x 15.9

(154 x 259 x 404)

6.1 x 10.2 x 15.9

(154 x 259 x 404)

6.7 x 11.3 x 17.4

(171 x 288 x 441)

7.6 x 12.6 x 21.8

(192 x 320 x 553)

Weight lbs. (kg)

27.1lb (12.3Kg) 33.1lb (15Kg) 47.4lb (21.5Kg) 67.2lb (30.5Kg)

Environme ntal

Operating Temperature

Operating : 0ºC ~ 40ºC (32ºF to 104ºF)

Storage : -10ºC ~ 50ºC (14ºF to 122ºF)

Noise Level

≦50dB

Relative Humidity 0-90% (without condensation)

Interface

Standard

RS-232, USB Port, EPO/ROO,RJ11/RJ45 Surge Protection,

(UPS Bundled UPSilon2000 Software)

Option

2ndRS-232, RS485, Dry Contact Closure, Mega

SNMP/HTTP Agent & Peripherals Only

Compatible Platforms Microsoft Windows series, Linux, Mac, etc.

Standards and Certificatio ns

Safety UL1778 V4 ( cTUVus ) EMC FCC Part 15 Class A

Markings FCC , cTUVus

1000 VA

1500 VA

2000 VA

3000 VA

120V:1000VA,900W,PF=0.9 1

15V:1000VA,900W,PF=0.9

110V:1000VA,900W,PF=0.9 100V:1000VA,900W,PF=0.9

120V:1500VA,1350W,PF=0.9 115V:1450VA,1230W,PF=0.85 110V:1380VA,1180W,PF=0.86 100V:1250VA,1060W,PF=0.85

120V:2000VA,1800W,PF=0.9 115V:

1910VA,1700W,PF=0.89

110V:

1830VA,1610W,PF=0.88

100V:1650VA,1460W,PF=0.88

120V:3000VA,2700W,PF=0.9 115V:

2920VA,2620W,PF=0.9

110V:

2795VA,2500W,PF=0.9

100V:2540VA,2230W,PF=0.88

* The UPS Communication software may be downloaded from Battery Backup Power, Inc. at:

https://www.backupbatterypower.com

Battery Backup Power BBP-AR-1500-PSW-ONL, BBP-AR-1000RM-PSW-ONL, BBP-AR-1500RM-PSW-ONL, BBP-AR-2000RM-PSW-ONL, BBP-AR-3000RM-PSW-ONL User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual