Batkovic-Alati Meli94H/V, Cile1400xl Instruction

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BELTGINDER INSTRUCTION Meli94H/V and Cile1400xl

Model Meli94H/V

Model Cile1400xl

USER MANUAL Table of contents

1 About this manual

1.1 General information

1.2 Characters and symbols used

1.3 Design of the warning notices

1.4 Technical terms and abbreviations used

2 General safety regulations

2.1 Principles

2.2 Intended Use 1 Default Features of the Standard Structure Additional equipment Positions of additional equipment

2.3 Foreseeable misuse

2.4 Selection and qualification of personnel

2.5 Workstations for operating personnel

2.6 Safety Devices Position of the safety devices Function of safety devices Fire protection

2.7 Protective measures Personal protective equipment

2.8 Safety Instructions General remarks Safety symbol For transport For assembly Before commissioning During operation Maintenance and repair work For disassembly Removal Structural changes

2.9 Residual risks

3 Technical description

3.1 Overview Functional description Structure of the machine

3.2 Variant 1 Design of the variant Function of the variant

3.3 Variant 2 Design of the variant Function of the variant

3.4 Properties of the tools

3.5 Nameplate

4 Transport and storage

4.1 Transportation Requirements for the installation site Transportation For transport Transport of the machine Unpacking the machine

4.2 Storage Requirements for the storage location Preparation of the machine

5 Installation and Commissioning

5.1 Installation 2 Required tools Safety precautions before installation Carrying out the installation Delivery of deliveries

5.2 Commissioning

6 Setting up the machine

7 Operating and display elements

7.1 Overview and position

7.2 Construction

7.3 Function

7.4 Notes on the remote controls

8 Operation of the machine

8.1 Model

8.2 Switching on the device

8.3 Operation of the machine

8.4 Switching off the device

9 Troubleshooting help

9.1 Procedure for errors or mistakes

9.2 Troubleshooting

10 Maintenance work for technical personnel

10.1 General information

10.2 Maintenance schedule

10.3 Carrying out maintenance work

10.4 Checking the safety devices

11 Disassembly and disassembly

11.1 General information

11.2 Decommissioning

11.3 Disassembly

11.4 Disposal and Recycling

12 Technical data

13 Notes

13.1 Service addresses

13.2 Spare and wear parts

13.3 Auxiliary and operating resources

13.4 Drawings

13.5 Diagrams

13.6 Parts lists

13.7 Declaration of conformity

1 About this manual

1.1 General information

WARNING: Read the instruction manual to reduce the risk of injury.

You bought a belt grinder. Before you put this machine into operation, you must read these safety notes and instructions carefully so that you can properly assemble, use, commission, start, stop and maintain the machine. Make sure that you are familiar with the machine controls and you can operate the machine properly. Improper use of the machine may result in injury.

Always remember your safety and that of others. This equipment is intended for private and professional use. As with all machines, this machine also carries dangers when carrying out work. Proper operation limits these risks. If you do not comply with the safety regulations, risks are unavoidable. Observe the safety regulations.

The design of the machine and accessories must not be changed in any way. In this case, this is done exclusively at the user's own risk.

Keep these operating instructions in a safe place. The manufacturer and seller are not liable for damage to property or financial losses resulting from non-observance of these operating instructions.

KEEP THIS MANUAL FOR FUTURE REFERENCE.

1.2 Signs and symbols used

General

Read this manual carefully to avoid problems and the risk of injury.

Indicates the risk of electric shock.

Hazard, warning, caution

Indicates a fire hazard.

Ground on power grids and connections

Indicates the risk of explosion

Keep unauthorised persons and bystanders at a distance.

DANGER Indicates the risk of entrapment and injury. No work gloves with rotating parts. Wear suitable work clothing. Do not wear loose clothing, gloves, scarves, rings, necklaces, bracelets or jewellery or any other clothing that may become entangled in rotating parts. Wear a hair net for long hair.

NOTICE

NOTE: Indicates an action that, if not avoided, could result in injury, can lead to damage to the goods.

Personal safety

Wear protective goggles

Wear a mouth hood or dust mask.

Wear hearing protection

Wear shoes with rubber soles.

With regard to the markings on the machine The following symbols are shown on the machine.

DANGER Indicates the risk of entrapment and injury. Do not bring work gloves into contact with rotating parts. Wear suitable work clothing. Do not wear loose clothing, gloves, scarves, rings, necklaces, bracelets or jewellery or any other clothing that may become entangled in rotating parts. Wear a hair net for long hair.

1.3 Design of warning notices Definitions: Security policies. The following definitions describe the severity for each signal word. Please read the manual and observe these symbols.

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTE

NOTE: Indicates an action which, if not avoided, may result in injury to, or damage to, the product.

1.4 Technical terms and abbreviations used

Volts

Watt

2 General safety regulations

2.1 Principles

General information

1. read the operating instructions carefully before putting the machine into operation.

2. do not change or remove guards, etc.

3. electrically driven machines equipped with a plug must always be connected to a grounded socket.

4. loose handles or control buttons must always be fastened. Make it a habit to always check the machine before use.

5. Keep the workplace clean. A messy workplace increases the risk.

DANGER The machine must not be installed in a dangerous environment, i.e. in damp, poorly lit or wet rooms. Do not expose the machine to rain. Ensure good lighting at the workplace.

Keep children and unauthorised persons away from the machine. Keep them in a safe distance from the machine.

8. ensure that the workshop is not accessible to unauthorised persons. Install safety interlocks in the form of sliding locks, lockable main switches, etc.

9 Never overload the machine. The machine is at its best when used correctly.

10. Use the machine only for the work for which it was made.

11.

DANGER Wear the correct work clothing. Do not wear loose clothing, gloves, scarves, rings, chains,

12. always wear safety glasses and follow the safety instructions. A dust mask is

recommended for dusty work.

14. always pay attention to your balance.

15. Always keep the machine in optimum condition. Keep the machine clean. Read

the manual carefully and follow the instructions for changing wheels and accessories.

16. make sure that the belt is correctly positioned and cannot run off before

putting it into operation.

17. Disconnect the machine from the power supply before carrying out any

maintenance or replacement work on the machine.

18. use only the prescribed accessories. See manual. The use of improper

accessories can entail risks.

19. Make sure that the machine cannot start suddenly. Always check that the

on/off switch is in the OFF position.

21. Check the parts for damage. If there are damaged parts, replace or repair them

immediately.

22. never leave the machine unattended while it is running. Always switch off the

machine and wait until it has come to a complete stop.

23 Never operate the machine when under the influence of alcohol, medication or

drugs.

24. Do not make any changes to electrical equipment, motors, switches, etc.

24. Do not make any changes to the machine, such as the frame, motor, support

arms, belt adjustment mechanism, drive wheel and rollers.

25. Keep the original packaging for transportation or installation of the machine.

27. do not use the machine if defects are found.

28. Have repairs carried out by a specialist only. Do not repair the machine yourself

and do not change any settings.

29 Check the machine before use.

Electrical safety

WARNING There is a risk of electric shock when working with power tools.

General safety instructions for power tools

WARNING Read all safety instructions and instructions. Failure to follow these instructions may result in electric shock, fire or serious injury.

1 Never use the unit with a damaged cable. 2 Have a damaged cable replaced only by a specialist. 3 Do not use extension cords. 4 Before each use, check the power cord and the plug. 5 Unplug the power cord from the outlet when replacing, servicing, and cleaning attachments and abrasive belts. 6 Protect the cable from heat, oil and sharp edges. 7 Never pull on the cable to move the machine. 8 The machine must only be connected to a properly earthed socket with a fuse of sufficient current. If you are not sure, contact an electrician. 9 When used outdoors, the machine must be connected via a residual current circuit breaker. 10 Never open the housing of the electric motor. 11 Do not leave the machine outdoors. 12 When using the machine, avoid direct contact with earthed objects such as metal pipes, radiators, stoves and refrigerators. 13 Do not use the machine in the rain or in a humid environment. 14 Never immerse the machine and/or the motor housing in liquid. 15 Do not use the machine if defects are found. 16 Have repairs carried out by a specialist only. Do not adjust the machine yourself and do not change any settings. 17 Check the machine before use. 18 Keep the cable away from heat, oil, sharp edges or moving parts.

19 Plugs of power tools may only be used in a suitable socket. Do not change the plug in any way. Do not use adapter plugs with an earthed power tool. Unchanged plugs and suitable sockets reduce the risk of electric shock. 20 Avoid contact of the body with earthed surfaces such as pipes, radiators, stoves and refrigerators. There is an increased risk of electric shock if the body is earthed. 21 Do not expose power tools to rain or water. If water gets into power tools, the risk of electric shock increases. 23 Do not use the cable incorrectly. Never use the cable to move, pull, or disconnect a power tool. 24 Damaged or tangled cables increase the risk of electric shock. 25 Do not use the machine outdoors or in damp areas. 26 When using the machine, observe the local safety regulations regarding fire hazard, danger of electric shock and risk of injury.

27 This equipment must be connected to an earthed power supply.

28 Always check that the mains voltage corresponds to the value on the type plate. 29 The electric motor is only designed for the specified voltage. Always check that the voltage matches the voltage on the nameplate on the motor. 30 If the power cord is damaged, let an electrician replace it. 31 Never use an extension cord.

DANGER Do not use the power tool if the switch does not turn it on and off. Any tool that cannot be operated with the switch is dangerous and

must be repaired. 32 Disconnect the plug of the power tool from the power source, before making any adjustments, changing any accessories, or storing the power tool. Such preventive safety measures reduce the risk of accidental activation of the power tool.

DANGER reading points 32, 33 and 34.

32 Use the power tool, attachments, etc. according to this manual. Instructions taking into account the working conditions and the work to be carried out. The use of the power tool for other than the intended use can lead to a dangerous situation. 33 Maintenance of power tools. Check for misalignment or Missing or uneven running of moving parts, broken parts or other objects. Conditions which may affect the operation of the power tool. If the power tool is damaged, have it repaired before use. Many accidents are caused by poorly maintained power tools. 34 Keep unused power tools out of reach of children and do not allow persons unfamiliar with the power tool or this manual to use the power tool. Power tools are dangerous in the hands of inexperienced users.

Electrical connections

WARNING There is a risk of electric shock when working with power

tools.

WARNING: Make sure the switch is in the OFF ("0") position before

connecting or disconnecting the machine.

Connection to the power supply, disconnection and earthing is made via the supplied cable and switch. For safety reasons, it must not be replaced by another type of plug.

The total length of the wiring between fuse and terminal must not exceed 1.5 meters.

Before connecting, check that the electrical data (voltage, frequency and number of phases) of the machine and the mains correspond. Contact an electrician.

Make sure that the machine is voltage free before carrying out maintenance and cleaning work and before changing attachments or tilting the machine (only for Meli94H/V variant).

2.2 Intended Use

WARNING

Never modify the (electric) tool or any part of it. This may result in

damage or injury.

DANGER DO NOT use POWER TOOLS in wet conditions or in the presence of flammable liquids or gases.

DO NOT allow children to come into contact with the machine. Keep children and unauthorized persons away from the machine. They should always be kept at a safe distance from the machine. If inexperienced operators operate this tool, supervision is required.

PURPOSE OF USE Your belt grinder is designed for grinding wood, metal and plastic in a professional and private environment. Use only the specified parts for grinding.

Do not change the machine or the attachments.

These risks may occur when using the machine.

DANGER Indicates an imminently hazardous situation which, if not avoided, could result in serious injury.

CAUTION Use the machine for its intended purpose only, as otherwise it may cause minor or moderate injuries if ignored.

WARNING Never make changes to the machine or any part of the machine. This may result in damage or injury.

DANGER OF CRUSHING If the instructions in the manuals and on the machine are not followed, The use of the machine carries the risk of hands being trapped.

EXPLOSION HAZARD DO NOT use the belt grinder in the presence of flammable liquids or gases.

FIRE HAZARD DO NOT use the belt grinder in the presence of flammable materials.

KEEP UNAUTHORIZED PERSONS AT A DISTANCE. These grinding machines are machine tools. DO NOT allow children to come into contact with the machine. If inexperienced operators operate this tool, supervision is required.

ELECTRIC SHOCK DO NOT use the belt grinder under wet conditions.

2.3 Avoidance of misuse

Do not switch on the machine when tools or other objects touch the abrasive belt.

Do not switch on the machine until all controls and attachments have been fixed.

Do not switch on the machine until you have checked that the belt is the correct size, that it is not damaged, that the belt is straight on the drive roller and rollers, that the tension is adjusted, and that the belt is not jammed or touching anything.

Only use abrasive belts for these machines.

Use the machine only for grinding with belts of the correct size. Only use belts that are suitable in width and length and make sure that the belts are properly fitted.

Grind only metal, wood, hard plastic. Do not use this machine for other materials. Caution: Some metals and woods can be harmful to health and are a risk during grinding.

Grind only in the designated areas of the machine and never in other areas.

When the abrasive belt is running, no sharp parts must be placed against the belt. There is then a risk of the belt tearing.

Only use attachments that belong to this machine and are supplied by the manufacturer. Do not modify the machine or attachments.

Do not install any attachments when the machine is in operation or powered.

Do not place objects or body parts in the space between the worktop and the abrasive belt.

Never tilt the machine while it is in operation.

DANGER Do not insert hands or objects inside the wheels and rollers. Do not insert any objects, hands or other parts of the body into the interior of the abrasive belts in any variation or position, with or without attachments.

Never touch a rotating belt.

xxDo not insert sharp objects into the rotating belt. Do not insert sharp, pointed, angular objects into the belt and do not work against the direction of rotation of the belt.

Do not use water or other liquids or additives of any kind when grinding.

Materials may become hot during grinding. Do not place hot materials on, in or near flammable materials and do not touch hot materials.

Do not leave any (Allen-) keys in the cylinder head screws of the attachments after replacement. Do not leave any materials on the machine or on the attachments, as switching on the machine can lead to injury and/or damage.

xxNever attach the worktop a) to the support arm b) or the worktop b) to the support arm a). Only install and use attachments as indicated.

Always attach the worktop to the support arm using two cylinder head screws, never one.

Mount only 1 attachment next to the worktops on the support arm b). So only 1 roller of the roller set or only the large wheel. Never use several rotating attachments at the same time.

Tilted machine: Never support the handle on a loose and non-fixed surface. Always tilt the machine completely until the handle lies on a surface that is firmly attached to the worktable.

Do not work with the machine in an tilted position when the motor comes into contact with the worktable or elsewhere.

Do not operate the machine if the tilted position is not horizontal.

Never place and adjust the abrasive belts in an tilted position, as the adjustment knob of the belt wheel is not easily accessible and the abrasive belt can be touched. This should be avoided as unexpected switching on of the machine may result in injuries.

2.5 Workplaces for the operating personnel Workplaces must be equipped in accordance with applicable laws and regulations, such as safe, well-lit, vibration-free work tables, no slippery floors, no moisture.

2.6 Workshop safety equipment The (general) safety regulations must be in place and comply with the applicable laws and regulations. The position of the safety devices must be in accordance with the applicable laws and regulations. The function of safety devices is known to the user. Fire protection: During grinding, the abrasive belt and the materials to be processed can become hot and sparks can spread. The workplaces must be designed in accordance with the applicable fire protection requirements.

2.7 Protective measures Wear personal protective equipment. Keep bystanders at a distance. Provide personal protective equipment as shown in the following table. Use protective equipment. The use of safety equipment such as safety goggles, dust mask, hearing protection and non-slip safety shoes with rubber soles reduces the risk of injury.

Keep bystanders at a distance

Always wear safety glasses!

Wear a mouth hood or dust mask.

Wear hearing protection

DANGER. Do not use gloves when working with rotating parts. Wear appropriate work clothing. Do not wear loose clothing, gloves, scarves, rings, necklaces, bracelets or jewellery or any other clothing that may get caught in rotating parts. Wear a hair net for long hair.

Wear shoes with rubber soles.

2.8 Safety instructions General remarks Always remember that the machine must be switched "OFF" and

disconnected from the power supply during assembly, disassembly, transport, maintenance, belt replacement and attachment replacement.

DANGER To reduce the risk of injury, turn the machine off and unplug the power cord before transporting, installing, installing, removing, adjusting, disassembling, cleaning, servicing, or repairing any

accessories. Check that the switch is in the OFF position. Accidental activation may result in personal injury. This also applies to attachments and abrasive belts.

Do not lean over the machine when it is running, look for loose clothing, ties, shirt sleeves, jewellery etc. and wear a hair net.

Safety goggles must be used during work.

Dust should only be removed with a broom etc., never with your hands and never while the machine is running. Never leave the machine unattended.

Stay alert, pay attention to what you are doing and use common sense when using electrical equipment. Tools used. Do not use power tools if you are tired or under the influence of drugs, alcohol or medication. A moment of carelessness when using a power tool can lead to serious injury.

Avoid accidentally starting the machine. Make sure the switch is in the OFF position before connecting the machine to the power source.

Remove any adjusting spanner or nut wrenches before turning on the power tool. A wrench or adjusting spanner still attached to a part of the power tool can cause injury.

Do not reach too far. Stand firmly on the floor and keep your balance constant. This will give you better control over the power tool in unexpected circumstances.

Wear appropriate clothing. Do not wear loose clothing or jewelry. Keep hair, clothing and gloves away from moving parts. Loose clothing, jewelry or long hair can get caught in moving parts.

Additional general information on the safety instructions for grinding machines

WARNING Only use this machine if you are familiar with belt grinders and grinding techniques. If in doubt, contact an experienced person.

ELECTRICAL SHOCK Working with power tools involves the risk of electric shock. Contact with electrical cables can put metal parts of the tool under voltage and cause an electric shock to the user. Ensure that the machine wiring is such that no loose cables can touch the machine.

Have the wiring carried out by a qualified electrician.

Do not use the machine until it has been completely assembled and you have read the operating instructions completely.

Work only on the grinding surfaces specified in these operating instructions and never in any other places. When machining workpieces, stand in front of the machine and not beside it.

Make sure that the belt is straight and correctly tensioned before putting it on.

Make sure that an attachment is firmly and correctly aligned with the abrasive belt on the machine before switching on the machine.

Make adjustments only when the machine is switched off.

Only change attachments and belts when the machine is switched off.

Disconnect the power supply and disconnect the plug when you leave the machine. Remove the belt when you leave the machine. Never disconnect the machine while it is still in motion. Switch off the machine and wait until it has come to a complete stop before leaving.

Always make sure that the work table on which the machine stands is safe and cannot vibrate or move.

Special measures must be taken when sanding certain types of wood (e.g. beech and oak wood) and metals that can produce toxic particles. Wear a dust mask specially designed to protect against toxic substances and vapours and ensure that other people in or entering the workshop are also protected.

Use this machine in a well ventilated area when grinding metal. Do not use the machine near flammable liquids, gases or dust. Sparks or glowing particles due to grinding or sparking Carbon brushes can ignite flammable materials.

Always keep your hands away from the abrasive belt, rollers and drive roller.

Use sufficiently large workpieces. Workpieces that are too small can cause your hands to touch the abrasive belt.

Do not approach the rollers and drive wheels and other rotating parts with hands and tools or other materials.

Make sure that no material or body hair can get caught between the worktop and the abrasive belt. If the distance between the worktop and the abrasive belt is too wide, workpieces or hands may jam between the worktop and the abrasive belt. Keep the distance between the abrasive belt and the worktop at 2 mm.

Keep the handles clean and free of oil and grease.

Never hold a work piece with sharp edges, sharp corners against the abrasive belt.

Grinding of painted surfaces :

CAUTION Observe the regulations for sanding painted surfaces. Pay particular attention to the following points:

1. use a dust extractor whenever possible.

2. be careful when sanding paints containing lead:

- Children and pregnant women should not enter the work area.

- All persons entering the work area should wear a mask to protect themselves from lead paint dust and vapour.

- Eating, drinking and smoking are not allowed in the workshop. 3 Remove dust and other waste safely and responsibly.

Safety signs Attach safety signs in accordance with local regulations.

Safety regulations for transport

The machine has a fixed location and must not be transported unless it

is completely dismantled and then completely assembled and the

electrical installation and disassembly is carried out by an electrician

and the user reads these operating instructions completely.

Safety instructions for installation Do not change the factory settings of the machine and never tighten screws a, b, c, d, e, e, e and f (see figure below). Before use, mount the machine on a sufficiently stable table that can support the weight of the machine and is vibration-free. Use the pre-drilled holes in the support plate to secure the machine to the worktable. Modifications to the machine and the attachments are not permitted.

WARNING To reduce the risk of injury, turn the machine off and

unplug the power cord before installing and removing any accessories

before making or changing any adjustments. Check that the switch is

in the OFF position. Accidental activation may result in injury. This also applies to replacement fittings and abrasive belts.

Safety instructions for commissioning Ensure that the machine is correctly installed.

ELECTRIC SHOCK, working with power tools involves the risk of electric shock. Ensure correct connection is made and checked by an electrician.

Provide experienced personnel to operate the machine. Read this manual carefully. Do not change the factory settings of the machine and never tighten screws a, b, c, d, d, e, f and g as these are factory settings.

Figure 1 Factory setting variant Meli94H/V, therefore these fasteners must not be changed.

Figure 2 Factory setting variant Cile1400xl, therefore these fasteners must not be changed. As shown in the figure.

Safety instructions during commissioning Use of personal protective equipment

Ensuring an adequate workplace

WARNING

- Do not grind magnesium!

- Do not grind pure metal surfaces with coarse-grained abrasive belts.

Adjusting the tension of the abrasive belt The tension of the abrasive belt must be adjusted when the machine is stationary. Never use the knob to remove the support arm and handle to tension the belt tension spring while the machine motor is running.

Belt Guidance Correction and Adjustment Attach the correct abrasive belt size to a machine that is switched off and disconnected from the electrical supply. Adjusting the belt guidance ensures that the belt runs straight across all rollers. When using this adjustment knob, it is possible for the abrasive belt to run off the rollers when this knob is turned to the stop. The belt must always be prevented from running off the rollers.

Replacing the support arm After replacement, the support arm must be secured with the appropriate knob. Only do this when the machine is switched off.

Installing the large wheel Secure the large wheel with the supplied lock ring. Do not leave any keys in the locking ring or place them on the machine or on the worktop, as switching on the machine may cause injury and/or damage.

Mounting the roller set Note: The abrasive belt can run against the raised edge of the roller set. This may cause the belt to tear. Avoid this by placing the abrasive belt in a straight line on the drive wheel, guide pulley and roller set.

Securing the large wheel and roller set Secure the large wheel with the supplied lock ring and position the large wheel with the supplied spacer so that the large wheel cannot change position during grinding and the wheel can run off.

Tilt the machine Only tilt the machine when it is disconnected from the power supply.

Installing the work plates (a) and (b)

After replacement, the worktops must be fastened with the appropriate cylinder head screws. Do not leave any Allen keys in the screws or on the machine or work surface, as switching on the machine may cause injury and/or damage. Keep the distance between grinding belt and worktop to a maximum of 2 mm so that the danger of material and body parts jamming in the gap between grinding belt and worktop is avoided as far as possible.

DANGER Replace accessories and attachments only when the machine is switched off and do not change any settings on the machine during operation and do not change the length of the carrying arm a) and b) while the machine is running.

DANGER If the distance between worktop and abrasive belt is too large, workpieces or hands may jam between worktop and abrasive belt, resulting in serious injury.

DANGER OF JAMMING If the distance between the worktop and the abrasive belt is too large, workpieces or hands may jam between the worktop and the abrasive belt.

CAUTION The grinding belt must never protrude! The sanding belt must be flush with the edge of the sanding surface or of the attachments (see arrow).

Maintenance and repair work Keep the machine clean and dust-free with a hand broom or a feather duster. Use the locally prescribed personal protective equipment. Do not change the factory settings of the machine and never tighten screws a, b, c, d, d, e, f (see photo in this chapter).

Before disassembly The weight of the machine (approx. 35 kg) must be taken into account during disassembly.

Distance When disposing of the machine, observe the locally applicable legal regulations.

Structural changes Do not make any structural changes to the machine.

Safety instructions for safety in the working area a) Keep the working area clean and ensure good lighting. Untidy or dark places can easily lead to accidents. b) Do not use power tools in potentially explosive atmospheres, such as near flammable liquids, gases or dust. Power tools produce sparks that can cause dust or vapors to burn. c) Keep children and bystanders away when using power tools. Stumble may result in loss of control of the tool.

2.9 Remaining risks Despite the application of the relevant safety regulations and the implementation of safety devices, some other risks cannot be avoided. These are

- Hearing damage.

- Risk of injury from flying particles.

- Risk of burns from accessories that become hot during operation.

- Risk of injury during prolonged use.

- Risk of injury from harmful, toxic dust particles during grinding.

- Risk of injury when touching one of the rotating rollers or the abrasive belt.

3 Technical description

3.1 Overview

Functional description The machine has the function to grind wood, metal and plastic on the indicated grinding surfaces. This table shows the function of the machine and its attachments. The following section contains the functions of the control elements.

Structure of the machine The machine consists of an electric motor mounted on a metal base plate with mounting holes for mounting the machine on a worktable. A frame is attached to the base plate. The Meli94H/V version has a hinge attached to the base plate to tilt the machine 90 degrees. The base plate and, if available, the hinge are fixed to a worktable. The frame provides space for mounting a support arm a) or a support arm b) as well as a belt tensioning and alignment mechanism. A drive wheel is attached to the motor. The grinding belt runs over the drive pulley, over the alignment roller of the tensioning and alignment mechanism and over the rotating parts attached to the support arm (a) and (b). The machine can be switched on and off with an on/off button. The position of the start and stop buttons and the way the start and stop buttons are attached are described in chapter 5 of the installation.

3.2 Meli94H/V variant

Design of the Meli94H/V variant

Part

Function

1. Motor

Drive wheel drive

2. Drive wheel

Drive of the abrasive belt

3. Abrasive belt

Grinding of workpieces on the grinding surfaces intended for this purpose.

4. Base plate with mounting holes

Mounting the machine on a worktable

Attachment of the machine to a worktable

Carrying the support arm and the tensioning mechanism

6. Tensioning and aligning mechanism for abrasive belts

For tensioning and aligning the grinding belt, consisting of: 6a. a belt drive knob 6b. a spring tension handle 6c. a spring 6d. and an alignment roller

7. Support arm (a)

Guide the sanding belt with two rollers and provide the sanding surface and thus the place where the workpiece can be ground. The worktop a) is attached to the support arm a).

8. 8. Worktop (a)

Worktop for stabilizing the workpieces . The worktop (a) is available in three versions: large, small and tiltable.

9. Support arm (b)

Straightening the abrasive belt and providing the grinding surface and thus the place where the workpiece can be ground. Attachment of the large wheel, roller and worktop attachments b).

10. Attachment parts: large wheel and roller set

Alignment of the sanding belt and provision of the sanding surface and thus the point at which the workpiece can be ground.

11. Worktop (b)

Worktop for stabilizing the workpieces when using a large wheel and roller set in combination with the support arm b).

12. Hinge with fixing holes

Mounting and stabilization

13. Handle

To tilt the machine.

14. Switch ON/OFF

For switching the machine on and off.

15. Mounting button for the support arm

For securing support arm a) and support arm b).

Default setting Meli94H/V The following pictures show the standard setup, the belt alignment and the detail of the abrasive belt tensioning and alignment mechanism.

Figure 3 Standard setup with support arm a) and worktop a) seen from motor housing side

Figure 4 Standard setup with support arm a) and worktop a) Drive wheel side

Figure 5 Standard setup and the alignment of the abrasive belt

Detail of the tensioning and alignment mechanism of the abrasive belt Figure 6 Meli94H/V abrasive belt tensioning and alignment mechanism for tensioning and aligning the abrasive belt, consisting of: 6a. a handle of the belt adjustment wheel, 6b. a spring tension handle 6c. a spring, 6d. an alignment roller.

Figure 7 Accessories of the Meli94H/V variant

Function of the variant The Meli94H/V machine has the function to grind wood, metal and plastic on the indicated grinding surfaces.

3.3 Variant 1400XL

Design of the variant Cile1400xl

Teil

Funktion

1. Motor

drive wheel drive

2. Drive wheel

Drive of the abrasive belt

3. Abrasive belt

Grinding of workpieces on the grinding surfaces provided for this purpose

4. Base plate with mounting holes

Attach the machine to a worktable. The 3000XL variant is a stable plate with pre-drilled fixing holes. The variant 1400XL consists of two aluminium bars.

5 Frame

Carrying the support arm and the tensioning mechanism

6 Tensioning and aligning mechanism for abrasive belts

For tensioning and aligning the grinding belt, consisting of: 6a. a belt adjustment knob, 6b. a spring tension handle 6c. a spring, 6d. and an alignment roller.

7 Support arm (a)

Guide the sanding belt with two rollers and provide the sanding surface and thus the place where the workpiece can be ground. The work plate a) is attached to the support arm a).

8 Arbeitsplatte a)

Worktop for stabilizing the workpieces.

9. Support arm (b)

Straightening the grinding belt and providing the grinding surface and thus the place where the workpiece can be ground. Attachment of the large wheel, roller and worktop attachments b).

10. Attachments: set of rollers andlarge wheel

Aligning the abrasive belt and providing the grinding surface and thus the place where the workpiece can be ground.

11 Worktop b)

Worktop for stabilizing the workpieces when using a large wheel and roller set in combination with the support arm b). Only for Cile1400xl version.

12. Hinge with fixing holes

Tilting the machine. Only for Meli94H/V version.

13 Handle

For lifting the machine and tilting the machine (provided the machine is properly mounted). Only for Meli94H/V version.

14 Switch ON/OFF

For switching the machine on and off.

15 Support arm fixing button For securing the support arm a) and support arm b).

Default setting Cile1400XL

The following pictures show the standard setup, the belt alignment and the detail of the abrasive belt tensioning and alignment mechanism.

Figure 8 Standard setup with support arm a) and accessories

Detail of the tensioning and alignment mechanism of the abrasive belt Figure 9 Cile1400XL abrasive belt tension and alignment mechanism for tensioning and aligning the abrasive belt, consisting of: 6a. a handle of the belt adjustment wheel, 6b. a spring tension handle 6c. a spring, 6d. one alignment roller.

Function of the variant The machine Cile1400xl has the function to grind wood, metal and plastic on the indicated grinding surfaces.

3.4 Properties of the tools

These notes apply to all variants.

WARNING Keep a maximum distance of 2 mm between the worktop and the abrasive belt.

CAUTION Only use the indicated grinding surfaces. When positioning workpieces, stand in front of the machine and not beside it.

3.4.1 Features of the Meli94H/V Machine The Meli94H/V variant has the attachments: Support arm a) and support arm b), worktop small, large and tiltable, worktop b), roller set and large wheel. The standard configuration is with support arm (a) and small, large and tiltable worktop. The additional attachments the support arm b), the worktop b), the large wheel and the roller set are optional.

Meli94H/V standard setup The standard setup is support arm (a) with small, large and tiltable worktop.

Figure 10 Support arm a) loose

Figure 11 Standard setup with support arm a)

1. support arm (a)

2. socket for fixing the tiltable worktop (a) 3 cylinder head screws to fixate the worktop a) small and large

4. rollers (part of support arm a) on which the abrasive belt runs.

Figure 12 Standard setup with support arm a) and worktop a) big

Figure 13 Support arm a) Mounted on the machine with worktop a) tiltable

Figure 14 Detail of the attachment of the worktop a) to the support arm a) for the Meli94H/V and Cile1400xl versions. Maintain a maximum distance of 2 mm between the abrasive belt and the worktop.

1. distance between worktop (a) and abrasive belt max. 2 mm Variants of worktop (a) for standard installation

Figure 15 Worktops a) large / small / tiltable position

1) Socket for fixing the worktop in the support arm a)

Additional accessories for Meli94H/V The additional attachments support arm b), worktop b), large wheel and roller set are optional.

Figure 16 Support arm (b)

1 Axis to move on roller set or large wheel.

2) Retaining ring for fixing the large wheel or set of rollers to the axle.

3) Spacer for positioning the large wheel or roller set in the correct position so that the grinding belt is in line with the drive wheel and the grinding belt adjusting roller.

4) cylinder head screws for fixing the worktop b) to the support arm b).

5) Fixation of the Axis.

Figure 17 Worktop b), the roller set and the large wheel

1) Slot for fixing the worktop in the support arm a)

2) Socket to position the working plate (b) for the large wheel or roller set.

3) Position for the large wheel

4) Position for the roller set

Figure 18 Position of the working plate b) with large wheel on the support arm b)

Figure 19 Workplace position b) with roller set on support arm b)

1) Locking ring

2) Roller set or large wheel

3) Socket for positioning the worktop (b) for the large wheel or roller set Positions of the additional accessories of the Meli94H/V

Figure 20 Support arm b) with small roller

Figure 21 Support arm b) with small roller with worktop b)

Figure 22 Support arm b) with small roller and worktop b)

Figure 23 Support arm b) with large wheel

Figure 24 Support arm b) with large wheel and worktop b)

Figure 25 Support arm b) With large wheel and worktop b)

1) Mounting base for fixing the worktop to the support arm

2) Support arm (b)

3) small roller

4) Retaining ring

5) Axle to hold roller set or large wheel

6) Large wheel

7) Worktop (b)

Fig. 26 For large wheel and roller set plus worktop b)

1) Distance between worktop and grinding belt max. 2 mm

CAUTION Mount only one roller of the roller set or one large wheel at a time on the mounting pin of the support arm b). Never mount more than one roller set at a time or one or more rollers of the roller set in combination with the large wheel.

CAUTION Only attach the accessories listed here to the support arm.

CAUTION Use the grinding areas b) only in the positions shown here. Other positions are not permitted.

Meli94H/V and grinding surface configurations The workpieces to be machined should be held on the abrasive belt in the area marked by the circle and the illustrations. Do not grind in other areas. Otherwise there is a risk of jamming and injury. While machining workpieces, position yourself in front of the machine and not beside it.

Standard setup: Support arm a) without worktop in upright position.

1. grinding surface for positioning workpieces

Standard setup: support arm a) and worktop a) in upright position

1. grinding surface for the positioning of workpieces

Grinding surface for positioning workpieces

1. grinding surface for positioning workpieces

Standard setup: support arm a) and worktop a) in tilted position

1. grinding surface for positioning workpieces

Fig. 27 Setup with support arm b) and large wheel without worktop b)

Fig. 28 Setup with support arm b) and large wheel with worktop b)

Parts that have been replaced compared to the default setting. The support arm a) was removed and the support arm b) with the large wheel was attached.

1. grinding surface for positioning workpieces

2. support arm (b)

3. large wheel

4. Worktop (b)

5. worktop mounting sockets ()

6. support arm fixing button

7. spacer large wheel

8. large wheel lock

9. abrasive belt

Figure 29 Setup with support arm b) and large wheel without worktop in tilted position

1. Grinding surface for positioning workpieces

Fig. 30 Setup with support arm b) and large wheel with worktop in tilted position

1. grinding surface for positioning workpieces

Fig. 31 Setup with support arm b) and roller set without worktop

Fig. 32 Setup with support arm b) and roller set with worktop b)

Parts that have been replaced compared to the default setting. The support arm a) was removed and the support arm b) with the large wheel attached.

1. grinding surface for positioning workpieces

2. support arm (b)

3. roller set

4. Worktop (b)

5. working plate mounting socket (b)

6. support arm fixing knob

7. spacer for roller set

8. fastening of the roller set

9. abrasive belt

Figure 33 Mounting with support arm b) and roller set without worktop in tilted position

1. grinding surface for positioning workpieces

Fig. 34 Setup with support arm b) and roller set with worktop in tilted position

1. grinding surface for positioning workpieces

3.4.2 Features of the machine Cile1400xl The Cile1400xl version has support arms: support arm a) and support arm b), small and large worktop, roller set and large wheel. The standard setup is large with support arm a) and small worktop. The additional attachments support arm b), large wheel and roller set are optional.

Standard configuration Cile1400xl The standard setup with support arm a) and small worktop.

Figure 35 Support arm a) mounted on the machine

1. support arm (a)

2. worktop (a)

3. fixing screw for working plate (a) for fixing to support arm (a)

4. rollers on which the abrasive belt runs

5. screws and bolts and nuts are adjusted at the factory and must not be tightened.

Figure 36 Details of worktop attachment a) to support arm a)

1. distance between worktop and grinding belt max. 2 mm

Figure 37 Worktop a) for standard installation

1) Slot for fixing the worktop in the support arm a

Additional equipment of the Cile1400xl The additional attachments support arm b), large wheel and roller set are optional.

Figure 38 Support arm (b)

1. Axle for holding the roller set or large wheel

2.. locking ring to secure the large wheel or roller set

3. spacers to position the large wheel or roller set so that the abrasive belt is in line with the drive disc and the alignment roller.

4. Fixing the Axle.

Figure 39 Roller set and large wheel

Cile1400xl optional equipment items

Figure 40 Support arm b) with small roller

Figure 41 Support arm b) with large wheel

All the photos:

1. support arm (b)

2. support arm fastening button

3. small roller or large wheel

4. locking ring for the small roller or the large wheel

CAUTION Only attach the accessories listed here to the support arm.

CAUTION, machine the workpiece b) only at the positions shown here. Other positions are not allowed.

Installation of the Cile1400xl and the grinding surface The workpieces to be machined should be held on the abrasive belt in the area marked by the circle and the illustrations. Do not grind in other areas. Otherwise there is a risk of jamming and injury. When machining workpieces, stand in front of the machine and not beside it.

Standard setup: support arm a) and worktop)

Standard setup: support arm a) and worktop a)

Figure 42 Setup with support arm b) and roller set

Figure 43 Setup with support arm b) and large wheel

Parts that have been replaced compared to the default setting. The support arm a) was removed and the support arm b) with the roller set or the large wheel was attached.

1. grinding surface for positioning workpieces

2. support arm (b)

3. large wheel or roller set

4. support arm fixing button

5. spacer large wheel or roller set

6. securing the large wheel or roller set

7. abrasive belt

3.5 Type plate The type plate is located on the machine and contains the following information: the name and address of the manufacturer product name product type number Product serial number Voltage at which the product operates product weight CE marking

4 Transport and storage

4.1 Transportation Requirements for the installation site The workshop lighting must comply with the applicable safety regulations. See chapter Installation and Assembly. Read these instructions completely if the machine is to be used and installed elsewhere.

Transport equipment If necessary, it is recommended to use transport aids (e.g. forklift trucks, hoists).

For transport An electrician must disconnect the cable and the start and power buttons and ensure that the machine is disconnected from the power supply.

Transporting the machine

- Take the weight of the machine into account when transporting and moving.

- If necessary, it is recommended to use aids (e.g. forklift truck, hoist) during transport and movement.

Unpacking the machine Check the tool, parts or accessories for damage caused during transportation.

If any part is damaged or missing, immediately notify the seller. Do not tear up the packaging or use the machine until you have checked that the parts are in order. Be careful when lifting the machine. It is quite heavy, about 35 kilos. Do not lift the machine by the lever with the spring as this could damage and loosen the spring and cause the machine to fall out of your hands. Make sure that the working area is well lit and that you are not working in your own shadow.

4.2 Storage Requirements for the storage location The machine is stored in a dry, dust-free place.

Preparation of the machine The machine is best packaged in cardboard or wooden packaging.

5 Installing

5.1 Installation

WARNING To reduce the risk of injury, turn off the power and unplug the machine before installing and removing accessories, adjusting or

changing settings, or performing repairs or disassembly. Check that the power switch is in the OFF position. Accidental activation may result in personal injury. The machine must be placed on a sufficiently stable work table and vibration-free. The holes in the base plate serve to fix the machine firmly and vibration-free on the worktable.

Align the machine. Check this by fixing the worktop a) to the support arm a) and placing a water level on it.

The start and stop button must be placed within 30 cm of the machine so that it is easily accessible when working on the machine. This makes it easily visible and accessible during grinding.

ELECTRICAL SHOCK The position of the start and stop buttons and the way in which the start and stop buttons are to be fixed must be determined by an electrician. The electrician must lay the cable in such a way that it cannot be touched by the moving parts of the machine. The cable and the start and stop buttons must not be touched by flying particles during grinding. This material can be hot and can damage the cable and cause an electric shock.

Required tools To install the machine, normal fasteners are required to secure the machine to the worktable.

Safety precautions before installation The machine must not be connected to the power supply during installation.

Installation procedure

The machine must be installed by a suitable specialist on a sufficiently stable and vibration-free work table.

The start and stop buttons and the cable must be installed by an electrician.

Delivery of supplies n.a.

5.2 Commissioning After proper installation, the machine can be put into operation.

6 Setting up the machine After installation, the machine is ready for operation. The operating elements are described in chapter 7. You should read these carefully before reading through the settings. Chapter 8 describes the settings.

7 Operating and display elements

7.1 Overview and position The figure in section 7.2 shows the position of the controls.

7.2 Construction See Figure 44a for the setup.

7.3 How it works This table lists the functions of the controls.

Part

Funktion

1. Switch ON/OFF

For switching the machine on and off.

2. Handle

To tilt the machine.

3. Tensioning and aligning mechanism for abrasive belts

For tensioning and aligning the grinding belt, consisting of: a. a belt adjustment knob b. A spring tension handle c. a spring d. an alignment roll

4. Fixing button for the support arm

For securing support arm a) and support arm b).

5. Cylinder head screw

a. a. Allen key (2x) for fixing the worktop a) Small and large on

the support arm b).

b. b. Allen key (2x) for fixing the worktop a) Identifiable on the

support arm b).

7.4 Notes on the remote controls There is no remote control for this system.

8 Operating the machine

8.1 Model The Meli94H/V version can be placed in two positions: upright and tilted 90 degrees. This does not apply to the Cile1400xl version.

Figure 44b standard setup Meli94H/V vertical and 90 degree tilted

8.2 Switching on the device Switch on (Fig. 1) Switch on the device with the on/off button. Do not switch on the machine until you have checked the machine for correct alignment of the abrasive belt, correct mounting and securing of the attachments and worktops and are sure that no tools or other objects touch the abrasive belt.

CAUTION When the machine is switched on, the belt may run off the

rollers. The belt must be prevented from running off the rollers at all

times. This can be prevented by adjusting the belt alignment

according to the instructions in this manual.

8.3 Operation of the machine Disconnect the machine from the power supply and turn the start button to the off position. Ensure that the machine is power free and that the machine no longer rotates when installing abrasive belts, adjusting the tension of the abrasive belt, removing abrasive belts, adjusting when tilting, tilting the machine, securing attachments and support arms a) and b), changing the support arm, mounting the worktops on the support arms, placing the large wheel and placing the roller set.

Installation of abrasive belts Your belt grinding machine is suitable for sanding belts 50 x 1650 up to 2000 mm.

This must not be done while the motor is running. Make sure that the machine is power free.

Insert the support arm a) or the support arm b) either with the large wheel or one of the rollers of the roller set. Place an abrasive belt evenly over the drive wheel, the belt alignment roller and the two rollers of the support arm a) or over the roller set or over the large wheel of the support arm b), depending on which accessories are mounted on the machine. Check that the abrasive belt is in the same position on all rollers and drive wheels so that it does not come into contact with anything and does not protrude to the left or right or touch the worktop and motor housing. Pull the support arm forward until the belt is tight.

Adjusting the tension of the abrasive belt This must not be done while the engine is running. Ensure that the machine is voltage-free. The tension of the abrasive belt must be adjusted while the machine is not running.

Check the belt tension on the underside with your thumb. Adjustment is necessary if you put on a new abrasive belt or if the belt loosens after prolonged use or when the abrasive belt is replaced.

If the belt tension is too low: Loosen the support arm with the support arm fixer, push in the spring tension handle and pull the support arm forward to increase the tension. Fasten the support arm with the fixing knob of the support arm and release the handle.

If the strap tension is too high, loosen the support arm with the support arm fixing knob, reduce the tension of the spring and move the support arm backwards. Fasten the support arm with the fixing button of the support arm.

Additional information Then adjust the belt alignment.

Adjustment of the belt alignment

DANGER Never adjust the belt alignment when the machine is running in the tilted position, as the adjustment knob of the wheel is difficult to access. In this case, the abrasive belt may be accidentally touched, resulting in injury.

WARNING When adjusting the belt alignment, the abrasive belt may run off the adjustment roller. The abrasive belt must be prevented from running off the rollers at all times.

WARNING Never adjust the belt alignment if the support arm and accessories are not secured.

NOTE

If the abrasive belt is put on with the motor stopped and the motor is

switched on, the abrasive belt may collide with the motor housing.

This can be prevented by aligning the belt beforehand and making sure that the adjustment roller is in the correct position.

The belt alignment is adjusted by switching on the machine and turning the belt tracking knob. Turn the belt adjustment knob clockwise to move the belt to the left or counterclockwise to move the belt to the right. The belt moves only a small distance per revolution of the adjustment knob. Press the on/off switch to let the belt run for a while. In the meantime, turn the belt adjustment knob until the belt runs evenly over the center of the rollers.

When adjusting with the belt adjustment knob, the abrasive belt can run off the rollers if the belt adjustment knob is turned too far. The belt must be prevented from running off the rollers at all times.

Remove abrasive belt This must not be done while the engine is running. Ensure that the machine is voltage-free. Loosen the support arm with the fixing knob of the holding arm and push the holding arm back a few centimetres. Push down the tension spring with the spring tension handle. Remove the abrasive belt.

Changing the support arm a) to b) and b) to a) This must not be done while the engine is running. Ensure that the machine is voltage-free. Remove any sanding belts. Loosen the fastening button of the support arm. Remove the support arm. Insert the other support arm. Tighten the fixing button of the support arm so that the support arm is securely seated. CAUTION: The back of the support arm must not touch the motor. CAUTION: The support arm is heavy and should not fall out of your hands.

Place the large wheel or roller set on the support arm b) If necessary, attach the spacer to the axle of the support arm b). Push the large wheel or roller set onto the axle of the support arm b). Secure the large wheel or castor set with the supplied locking ring. Note: The abrasive belt can run against the raised edge of the roller set. This may cause the belt to tear. Avoid this by placing the abrasive belt in a straight line on the drive wheel, guide roller and roller set. Secure the rollers with the supplied locking ring.

Mounting the worktops on the support arm a) or b) This must not be done while the engine is running. Ensure that the machine is voltage-free. The worktops can be mounted on the support arm:

For the Meli94H/V and Cile1400xl versions: Support arm a) only with worktop a)

Only for variant Meli94H/V: Support arm b) only for worktop b). The worktop b) must be positioned for the large wheel or roller set. Mounting the worktop a) on the support arm a) VARIANT Meli94H/V Tool a) is available in the variants small, large and inclinable. The small and large worktops are mounted in the same way on support arm a). Loosen the two cylinder head screws on the underside of the support arm a) and slide the slot of the worktop over the cylinder head screws. Maintain a maximum distance of 2 mm between the worktop and the abrasive belt so that the risk of objects being trapped is kept to a minimum. Tighten the two cylinder head screws. Check whether the worktop is firmly connected to the support arm a). The inclinable worktop is mounted on the side of the support arm a) in the same way with 2 fixed openings.

Figure 45 Work plate a) small, large and inclinable and support arm a).

1) Insert the worktop into the base.

2) Cylinder head screws

Figure 46 Worktop a) Attach size to support arm a).

1. support arm (a)

2. two cylinder head screws

3. worktop (a) small or large

Figure 47 Workpiece a) Attach the worktop to the support arm a).

1) Support arm a)

2) Workpiece

3) two cylinder head screws

4) Insert the worktop into the base.

Mounting the worktop a) on the support arm a) Variant Cile1400XL Loosen the worktop fastening nut of the support arm a) and insert the worktop into the support arm a). Maintain a maximum distance of 2 mm between the worktop and the abrasive belt to minimize the risk of trapping objects. Tighten the Worktop Mounting Nut. Check that the worktop is firmly attached to the support arm a).

Figure 48 Worktop a)

1. mounting the worktop

Figure 49 Worktop a) Attach to support arm a).

1. support arm (a)

2. worktops mounting

3. worktop (a)

Positioning of the worktop b) For attachment to the support arm b) For use with large wheel and roller set (only for Meli94H/V variant) This must not be done while the engine is running. Ensure that the machine is voltage-free. The worktop b) can be adjusted for use with the roller set or for use with the large wheel by unscrewing the socket 1) and turning and securing the plate with the socket. Do not change the positions.

Figure 50 socket to change the position of the worktop b) To use the large wheel or roller set

1. Socket 1)

2. 2. position for the use of the large wheel

3. 3. position for the use of the roller set

Fig. 51 Worktop b) in position for the large wheel

Fig. 52 Worktop b) in position for the roller set

Mounting the worktop b) on the support arm b) (only for Meli94H/V version) This must not be done while the engine is running. Ensure that the machine is voltage-free. Bring the worktop b) into the correct position either for the large wheel or for the roller set. See explanation elsewhere in this manual. Unscrew the two cylinder head screws of the support arm b) and slide the slot of the working plate over the cylinder head screws. Maintain a maximum distance of 2 mm between the worktop and the abrasive belt to minimise the risk of trapping objects. Tighten the two cylinder head screws. Make sure that the worktop is firmly connected to the support arm b).

Figure 53 Support arm (b)

1) Axle

2) Locking ring for large wheel and roller set.

3) Spacer for large wheel and roller set.

4) Cylinder head screws for attaching the worktop b) to the support arm b)

5) Fixation of the axle

Figure 54 Worktop (b)

1) Mounting groove for the cylinder head screws on the support arm b).

2) Round groove for large wheel.

3) Notch for roller set.

WARNING Distance between worktop and abrasive belt max. 2 mm. Objects, body parts and hair can be trapped in this space. Keeping this distance minimizes this risk.

WARNING Do not allow parts of the body such as hands or hair to get into the gap.

WARNING Always assemble and disassemble the worktops when the machine is disconnected from the power supply.

Securing of fittings and support arm (a) and (b) This must not be done while the engine is running. Ensure that the machine is voltage-free. Always mount the cylinder head screws for attaching the worktops to support arm a) and support arm b). Left worktop a) Large and right worktop a) tiltable plate.

Pictures 55 Security

Always fit the specified locking ring to secure the roller set and the large wheel to the support arm b).

Machine tilting (Meli94H/V version only) This must not be done while the engine is running. Ensure that the machine is voltage-free. Make sure that the machine is installed according to the installation instructions.

The inclination of the machine can be carried out by holding the handle by hand and tilting the machine with slight force. The handle must rest on a firm, vibrationfree surface that is firmly attached to the worktable. This surface must be high enough so that after tilting and when the handle rests on this surface, the machine is level. Check this by mounting worktop a) on support arm a) and placing a water level on worktop a).

Figure 56 Tilted Meli94H/V, where the motor hangs freely next to the worktable.

1) The hinge is firmly attached to the worktable.

2) The handle rests on the table so that the machine is horizontal (the abrasive belt).

The motor and the spring tensioning handle must not touch the work table or otherwise come into contact with objects after tilting.

Position the abrasive belts and adjust the belt alignment before tilting. The belt alignment of the machine after tilting will not be affected by tilting if all attachment fixtures are used, if the belts are not worn and have been fitted before tilting.

Caution Always tilt the machine completely and check that the

machine is level before putting it back into operation. If the machine

is not level, the belt may run off.

WARNING The tension spring adjustment knob is not recommended when the position is tilted, as there is a risk of the belt accidentally touching and jamming. It is recommended to adjust the belt

alignment before tilting the machine. The belt alignment of the machine after tilting will not change with tilting if all attachment fixtures are used, if the abrasive belt is not worn and has been applied before tilting.

WARNING Tilt the machine only when the engine is switched off. Do not insert hands or objects into the inside of the abrasive belt.

Work only on the specified grinding surface. Only tilt when the machine is securely fastened in accordance with the following instructions requirements elsewhere in this manual. The alignment roller is used in tilted position and does not touch any objects.

Grinding When grinding workpieces, position yourself in front of the machine and not beside it. Hold workpieces securely. Press the workpiece slowly against the abrasive belt with gentle force. Grind only on the indicated grinding surfaces, see instructions elsewhere in this manual. Use the worktop a) or b) as a support for the workpiece. A worktop is provided for optimum control of your workpiece on the belt grinder. See instructions elsewhere in this manual. Grind at the indicated positions on the belt grinder and do not work outside.

1. start with the roughest grit.

2. move the workpiece with long, reciprocating movements.

3. check the workpiece regularly.

4. Hold the workpiece so that your hands do not come near the abrasive belt. Make sure that the workpieces are large enough.

Application: To reduce the risk of serious injury from trapping, always

keep your hands away from the track rollers, alignment roller and

drive wheel.

Note the hazard warnings on the machine.

Keep your hands and objects away from these points.

Figure 57 Position of the danger labels for the danger of bruising

DANGER To reduce the risk of serious injury, turn the power off and unplug the unit before making adjustments or removing or installing attachments or accessories.

DANGER As attachments other than those of the machine manufacturer have not been tested with this product, the use of other attachments may be dangerous. To reduce the risk of injury, only accessories supplied by the manufacturer should be used with

this product.

Do not insert hands or objects into the inside of the abrasive belt. See section 2.3.

WARNING To reduce the risk of serious injury, always hold your hands

in the correct position, for the correct position, hold the workpiece

with both hands so that your hands do not touch the abrasive belt and

keep a sufficient distance from the abrasive belt. Make sure that the

tools are large enough.

WARNING To reduce the risk of serious injury, always hold the

workpiece in place to avoid sudden movement.

WARNING Be aware of recoil: Holding a workpiece against the belt

creates resistance. Too much pressure or too fast positioning can

cause the workpiece to recoil. Note that sharp points on the

workpiece touching the abrasive belt can damage the abrasive belt or cause a strong recoil of the workpiece. Make sure that workpieces with a sharp point or angle are not pressed into the belt. This can cause the workpiece to rebound.

WARNING

- Always observe the safety instructions and the applicable

regulations.

Example 1 Grinding on the standard setup Only grind workpieces on the specified grinding surface, marked with number 1). In other places grinding can lead to injuries. When machining workpieces, position yourself in front of the machine and not beside it.

Fig. 58 Standard position with and without worktop, vertical and horizontal

1) The grinding surface on which the workpieces are ground.

Example 2 Grinding with large wheel attachment Only grind tools on the indicated grinding surface, marked with the number 1). In other places grinding can lead to injuries. Position yourself in front of the machine and not beside it.

Figure 59 With large wheel with and without worktop, vertical and horizontal

1) The grinding surface on which the workpieces are ground.

Example 3 Grinding with roller set attachment Only grind workpieces on the specified grinding surface, marked with number 1). In other places grinding can lead to injuries. When machining workpieces, stand in front of the machine and not beside it.

Figure 60 Using the roller set with and without worktop, vertical and horizontal

1) The grinding surface on which the workpieces are machined

CAUTION The abrasive belt may hit the raised edge of the roller set

and tear the belt. Carefully align the belt on the machine and make

sure that the belt adjustment roller is positioned so that the belt runs

in the middle of the roller set. Turn the machine back on and off immediately to check the belt run. Adjust the belt alignment and turn the machine back on and off immediately. If the belt alignment is OK, switch on the machine and only then start the grinding process.

8.4 Switching off the unit Turn it off. Switch the machine off with the On/Off button. Always switch off the machine when the work is complete and before disconnecting the power cable.

Figure 61 ON/OFF switch

9 Troubleshooting help

9.1 Procedure for errors or mistakes If faults occur, switch off the machine immediately and disconnect the power supply. Contact the supplier for troubleshooting. Do not make any changes to the machine or remove any components that are part of the factory settings. This will void the warranty.

9.2 Troubleshooting Common malfunctions can be: The grinding belt stops or runs off the rollers. The machine must then be switched off and the parts checked for faults, such as bearing jams. The problem can also be caused by a defective or wrong abrasive belt. It is also possible that the belt tensioning and alignment mechanism is turned too far up or down. Refer to the instruction manual for instructions on how to use the belt tension and alignment mechanism. The belt runs against the motor housing. Use the belt tensioning and aligning mechanism to adjust the alignment of the abrasive belt. Check if there is a defect. It may also be that the belt tensioning and alignment mechanism is turned too far up or down. Refer to the instruction manual for instructions on how to use the belt tension and alignment mechanism. The abrasive belt "wobbles". A small percentage of all abrasive belts produced have a bad fit that makes them wobble. The problem can also be caused by a defective or wrong abrasive belt. The abrasive belt may be worn, stuck, incorrectly stored, the adhesive bond is loose or the abrasive belt has become damp.

10 Maintenance work for technical personnel / machine operators

10.1 General information The machine is designed to operate over a long period of time with a minimum of maintenance. Good long-term operation depends on good condition, good maintenance and regular cleaning.

DANGER To reduce the risk of injury, turn the machine off and disconnect it from the power supply during maintenance and cleaning. Check that the switch is in the OFF position. Accidental activation may result in injury.

10.2 Maintenance schedule cleaning The machine does not require any additional maintenance, only regular cleaning.

10.3 Carrying out maintenance work Cleaning Accumulated dust and dirt should be removed regularly. This can be done with a soft brush.

NOTE If dirt visibly accumulates in and around the ventilation openings of the motor, blow dirt and dust out of the housing with dry air. When performing this procedure, wear an approved eye protection and dust mask

NOTE Never use solvents or other chemicals to clean the machine. These chemicals can attack the machine. Use only a cloth moistened with water and mild soap.

10.4 Inspection of the safety systems. Check that the plate intended to prevent sparking is still correctly mounted. It is recommended to check the bearings of all moving parts for ease of movement.

11 Shutdown Disassembly

DANGER To reduce the risk of injury, turn off the power and unplug

the machine before installing or removing any accessories, making any

adjustments or carrying out any repairs or disassembly. Check that the

power switch is in the OFF position. Accidental activation may result in personal injury.

11.1 General information The machine consists of an electric motor and metal parts.

11.2 Decomissioning The machine does not have to be decomissioned.

11.3 Disassembly The machine does not have to be dismantled.

11.4 Disposal and recycling The machine can be recycled as metal waste. Separate collection. This product must not be disposed into the normal household waste. If you discover that your product needs to be replaced or that you can no longer use it, do not dump it in your household waste. This product must be disposed of separately at a collection point.

The separate collection of scrap metals and packaging enables the recycling and reuse of materials. The reuse of recycled materials helps to avoid environmental impact and reduce the need for raw materials.

Local regulations can provide for separate collection of electrical products, in container parks or from retailers when you buy a new product.

12 Technical Handbook

Type

Meli94H/V

Cile1400xl

Voltage

230V

Motor output

1100 W, 1500 W, 230 V

Dimensions of the abrasive belt (w x l)

50 x 1650 to 2000 mm

50 x 1500 to 1650 mm Contact wheel and rollers

ø 50x50mm

ø 50x50 mm

Drive wheel

ø 100x50mm / 100x60mm

ø 100x50mm / 100x60mm Belt speed

14,66 m/sec

Machine dimensions(l x w x h)

35x35x100cm

35x35x80cm

Weight, ca.

42kg

15kg

13 Appendix

13.1 Service addresses For Netherlands, Belgium and England Batko Bandschuurmachines Riikel 21 5954NJ Beesel The Netherlands www.batkobandschuurmachines.nl

13.2 Spare and wear parts n.a.

13.3 Auxiliary and operating resources n.a.

13.4 Drawings n.a.

13.5 Diagrams n.a.

13.6 Parts list The machine can be equipped with the following attachments: Support arm (a) Support arm (b) roller set Large wheel Worktop (a) Small Worktop (a) Large

13.7 Declaration of conformity EU DECLARATION OF CONFORMITY

GUARANTEE

The warranty is dependent on it:

- The product has not been used improperly.

- No repairs have been carried out by unauthorised persons.

- You can present proof of purchase.

- The product will be returned complete with all original parts.

FROM THE MANUFACTURER

Our products are constantly being developed and improved and it is possible that the latest changes have not yet been incorporated into this manual. Always indicate the year of manufacture, type and serial number of your machine.

Neither the manufacturer nor the importer can be held liable for defects caused by inaccurate reading of this manual or improper use of the machine. No rights can be derived from this manual.

For Netherlands, Belgium and England Batko Bandschuurmachines Riikel 21 5954NJ Beesel The Netherlands www.batkobandschuurmachines.nl

Batkovic-Alati Meli94H/V, Cile1400xl Instruction

Specifications and Main Features

Frequently Asked Questions

User Manual