Batco FX1535FL, FX1545FL, 1835FL, FX2045FL, 2435FL Operator's Manual

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Portable Grain Belt Conveyor

S-Drive Field Loader Operator’s Manual

This manual applies to the following models:

FX1535FL FX1545FL 1835FL FX2045FL 2435FL

Gas and Electric Drives

Original Instructions

Read this manual before using product. Failure to follow instructions and safety precautions can result in serious injury, death, or property

damage. Keep manual for future reference.

Part Number: P1512120 R3

Revised: August 2017

We strongly recommend that all personnel associated with this equipment be trained in the correct operational and safety procedures required for this product. This product has been designed and constructed according to general engineering standards, other local regulations may apply and must be followed by the operator. Use the sign-off sheet below to record initial and periodic reviews of this manual with all such personnel.

Date

Employee Signature Employer Signature

PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

CONTENTS

1. Introduction ............................................................................................................................................ 5

1.1. Serial Number Location............................................................................................................ 5

1.2. Intended Use ............................................................................................................................ 5

1.2.1 Misuse ........................................................................................................................ 6

2. Safety....................................................................................................................................................... 7

2.1. Safety Alert Symbol and Signal Words..................................................................................... 7

2.2. General Safety .......................................................................................................................... 7

2.3. Overhead Power Lines ............................................................................................................. 8

2.4. Moving Conveyor Belt Safety................................................................................................... 8

2.5. Upending .................................................................................................................................. 8

2.6. Rotating Parts Safety................................................................................................................ 8

2.7. Work Area Safety ..................................................................................................................... 8

2.8. Guards Safety ........................................................................................................................... 9

2.9. Raising and Lowering the Conveyor....................................................................................... 10

2.10. Hand Winch Safety............................................................................................................... 10

2.11. Hydraulic Winch Safety ........................................................................................................ 10

2.12. Conveyor Stability ................................................................................................................ 11

2.13. Towing the Conveyor ........................................................................................................... 11

2.14. Drives and Lockout Safety.................................................................................................... 11

2.14.1 Gas Engine Safety................................................................................................... 12

2.14.2 Electric Motor Safety.............................................................................................. 12

2.14.3 Hydraulic Power Safety .......................................................................................... 13

2.15. Tire Safety............................................................................................................................. 14

2.16. Battery Safety ....................................................................................................................... 14

2.17. Personal Protective Equipment............................................................................................ 15

2.18. Safety Equipment ................................................................................................................. 15

2.19. Safety Decals ........................................................................................................................ 16

2.19.1 Decal Installation/Replacement............................................................................. 16

2.19.2 Safety Decal Locations and Details ........................................................................ 16

3. Transport............................................................................................................................................... 29

3.1. Transport Safety ..................................................................................................................... 29

3.2. Transport Preparation............................................................................................................ 29

3.3. Connect the Conveyor to the Towing Vehicle ....................................................................... 30

4. Placement ............................................................................................................................................. 31

4.1. Placement Safety.................................................................................................................... 31

4.2. Positioning the Conveyor ....................................................................................................... 31

4.3. Positioning the Conveyor with a Mover Kit........................................................................... 32

4.4. Hand Winch Operation .......................................................................................................... 34

4.5. Hydraulic Winch Operation.................................................................................................... 35

4.6. Collapsible Hopper Cloth Control........................................................................................... 35

4.7. Conveyor Operating Angles ................................................................................................... 36

5. Operation .............................................................................................................................................. 39

5.1. Operation Safety .................................................................................................................... 39

5.2. Start-up and Break-in ............................................................................................................. 39

5.3. Operation - Electric Motor Models........................................................................................ 40

5.4. Operation - Gas Engine Models ............................................................................................. 40

P1512120 R3 3

PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

5.5. Loading Area........................................................................................................................... 40

5.6. Conveyor Belt Speed .............................................................................................................. 41

5.7. Emergency Shutdown ............................................................................................................ 41

5.8. Restarting with a Full Tube .................................................................................................... 41

5.9. Shutdown ............................................................................................................................... 42

5.10. Clean Out.............................................................................................................................. 42

5.11. Conveying Fertilizer.............................................................................................................. 42

5.12. Storage.................................................................................................................................. 44

6. Maintenance ......................................................................................................................................... 46

6.1. Maintenance Safety ............................................................................................................... 46

6.2. Maintenance Schedule ........................................................................................................... 46

6.3. Visually Inspect the Equipment.............................................................................................. 47

6.4. Lubricate the Equipment........................................................................................................ 48

6.5. Check the Gearbox Oil............................................................................................................ 48

6.6. Change the Gearbox Oil ......................................................................................................... 48

6.7. Inspect Hydraulic Hoses and Fittings ..................................................................................... 49

6.8. Inspect the Hopper Flashing .................................................................................................. 49

6.9. Check the Roller Bearings ...................................................................................................... 49

6.10. Check the Roller Lagging ...................................................................................................... 49

6.11. Tension the Conveyor Belt................................................................................................... 49

6.11.1 S-Drive Pinch Roller................................................................................................ 50

6.12. Align the Conveyor Belt........................................................................................................ 50

6.12.1 Adjust the Rollers ................................................................................................... 51

6.12.2 Adjust the Belt Return Wear Blocks....................................................................... 52

6.13. Inspect Belt Lacing................................................................................................................ 53

6.14. Replace the Belt Lacing ........................................................................................................ 53

6.15. Replace the Conveyor Belt................................................................................................... 53

6.16. Clean and Wash the Equipment .......................................................................................... 55

6.17. Tension the Drive Belts ........................................................................................................ 55

6.18. Align the Drive Belts............................................................................................................. 56

6.19. Replace the Drive Belts ........................................................................................................ 56

6.20. Repack the Wheel Bearings with Grease............................................................................. 56

6.21. Inspect and Service the Hand Winch and Lift Cable............................................................ 57

6.22. Pinion Gear Adjustment....................................................................................................... 57

7. Troubleshooting.................................................................................................................................... 59

8. Specifications ........................................................................................................................................ 63

9. Batco Limited Warranty ....................................................................................................................... 65

4 P1512120 R3

PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 1. INTRODUCTION

1. Introduction

Thank you for purchasing a Batco Portable Grain Belt Conveyor. This equipment will allow safe and efficient operation when you read and follow all of the instructions contained in this manual. With proper care, your conveyor will provide you with many years of trouble-free operation.

Keep this manual handy for frequent reference and to review with new personnel. A sign-off form is provided on the inside front cover for your convenience. If any information in this manual is not understood or if you need additional information, please contact your local distributor or dealer for assistance.

This manual should be regarded as part of the equipment. Suppliers of both new and second-hand equipment are advised to retain documentary evidence that this manual was provided with the equipment.

1.1. Serial Number Location

Always give your dealer the serial number on your conveyor (shown below) when ordering parts or requesting service or other information. Please record this information in the table below for easy reference.

Model Number

Serial Number

Date Received

1.2. Intended Use

The conveyor is designed solely for use in the intended agricultural use as listed below. Use in any other way is considered as contrary to the intended use. Compliance with and strict adherence to the conditions of operation and maintenance as specified by the manufacturer, also constitute essential elements of the intended use.

The conveyor should be operated, maintained, serviced, and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety procedures.

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1. INTRODUCTION PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

Accident prevention regulations and all other generally recognized regulations on safety and occupational medicine must be observed at all times.

Any modifications made to the conveyor may relieve the manufacturer of liability for any resulting damage or injury.

Intended use for the conveyor:

• Handling grain, pulse crops, treated seeds, or other similar materials.

• Handling fertilizer when strict operation and cleanout procedures are followed as noted in Operation section.

Use in any other way is considered as contrary to the intended use and is not covered by the warranty.

1.2.1 Misuse

Do not use the conveyor for:

• transferring material other than dry, free-flowing food-grains.

• lifting or using as a hoist or crane.

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PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 2. SAFETY

2. Safety

2.1. Safety Alert Symbol and Signal Words

This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury or death, carefully read the message that follows, and inform others.

Signal Words: Note the use of the signal words DANGER, WARNING, CAUTION, and NOTICE with the safety messages. The appropriate signal word for each message has been selected using the definitions below as a guideline.

Indicates an imminently hazardous situation that, if not avoided, will result in serious injury or death.

Indicates a hazardous situation that, if not avoided, could result in serious injury or death.

Indicates a hazardous situation that, if not avoided, may result in minor or moderate injury.

Indicates a potentially hazardous situation that, if not avoided, may result in property damage.

2.2. General Safety

The safety information in the safety section of this manual applies to all safety practices. Specific safety information (such as Operation Safety), can be found in the appropriate section.

YOU are responsible for the SAFE use and maintenance of your conveyor. YOU must ensure that you and anyone else who is going to work around the conveyor understands all procedures and related SAFETY information contained in this manual.

Remember, YOU are the key to safety. Good safety practices not only protect you, but also the people around you. Make these practices a working part of your safety program. All accidents can be avoided.

• It is the conveyor owner, operator, and maintenance personnel's responsibility to read and understand ALL safety instructions, safety decals, and manuals and follow them when assembling, operating, or maintaining the equipment.

• Owners must give instructions and review the information initially and annually with all personnel before allowing them to operate the conveyor. Untrained users/operators expose themselves and bystanders to possible serious injury or death.

• The conveyor is not intended to be used by children.

• Use the conveyor for its intended purposes only.

• Do not modify the conveyor in any way without written permission from the manufacturer. Unauthorized modification may impair the function and/or safety, and could affect the life of the conveyor. Any unauthorized modification of the conveyor will void the warranty.

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2. SAFETY PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

2.3. Overhead Power Lines

• When operating or moving, keep conveyor away from overhead power lines and devices.

• The conveyor is not insulated.

• Electrocution can occur without direct contact.

2.4. Moving Conveyor Belt Safety

• DO NOT step on or touch moving conveyor belt.

• Shut off and lock out power to adjust, service, or clean.

2.5. Upending

• Anchor intake end and/or support discharge end to prevent upending.

• Intake end must always have downward weight. Do not release until attached to tow bar or resting on ground.

• Do not raise intake end above tow bar height.

• Empty the conveyor and fully lower before moving.

2.6. Rotating Parts Safety

• Keep body, hair, and clothing away from rotating pulleys, belts, chains, and sprockets.

• Do not operate with any guard removed or modified. Keep guards in good working order.

• Shut off and remove key or lock out power source before inspecting or servicing machine.

2.7. Work Area Safety

• Have another trained person nearby who can shut down the conveyor in case of accident.

• The work area should be kept clear of bystanders.

• Keep the work area clean and free of debris.

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PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 2. SAFETY

Figure 1. Conveyor Work Area (Gas/Electric Drive)

2.8. Guards Safety

• Keep guards in place and do not operate unless all guards are in place.

• Do not walk on, step on, or damage guards.

• Lock out power before removing a guard.

• Ensure all guards are replaced after performing maintenance.

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2. SAFETY PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

2.9. Raising and Lowering the Conveyor

• Before raising/lowering/moving/adjusting the conveyor, make sure the area around the conveyor is clear of obstructions and/or untrained personnel. Never allow anyone to stand on or beneath the conveyor when it is being placed.

• Lower the conveyor to its lowest position when not in use.

• Empty the conveyor before raising or lowering.

• Do not get on or beneath the conveyor when raising or lowering.

• Raise and lower conveyor on reasonably level ground only.

• Never attempt to increase height of the tube by positioning wheels on lumber, blocks, or by any other means. To do so will result in damage to conveyor and/or serious injury.

2.10. Hand Winch Safety

When Equipped:

• Inspect lift cable before using. Replace if frayed or damaged. Make sure lift cable is seated properly in cable sheaves and cable clamps are secure.

• Tighten brake lock by turning winch handle clockwise at least two clicks after lowering the conveyor.

• Lower the conveyor fully before towing, then rotate winch handle until cable has light tension.

• Do not lubricate winch brake discs.

2.11. Hydraulic Winch Safety

When Equipped:

• Keep away from rotating cable drum and winch cable. Do not touch or grab cable while winch is being operated or use hands to guide the cable. Failure to heed could result in serious injury.

• Inspect cable and cable clamps before installing and using hydraulic winch. Replace cable if frayed or damaged. Tighten cable clamps if necessary.

• Do not continue to supply power to hydraulic winch after the conveyor has reached full up position.

• Do not disconnect hydraulic quick couplers when lines are pressurized.

• Make sure lift cable is seated in cable pulley.

• Always keep a minimum of 3 cable wraps on the cable drum.

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2.12. Conveyor Stability

• Transport and place equipment on reasonably level ground when raising, lowering, positioning, or operating.

• Chock wheels and anchor intake end after placement.

2.13. Towing the Conveyor

• Check with local authorities regarding transport on public roads. Obey all applicable laws and regulations.

• Always travel at a safe speed, never exceeding 20 mph (32 km/h).

• Reduce speed on rough surfaces.

• Do not transport on slopes greater than 20°.

• Use caution when turning corners or meeting traffic.

• Always use hazard-warning flashers on tractor/towing vehicle when transporting unless prohibited by law.

• Do not allow riders on the conveyor or towing vehicle during transport.

• Attach to towing vehicle with an appropriate pin and retainer. Always attach safety chain(s).

• Place the conveyor in the transport position before moving on roads.

2.14. Drives and Lockout Safety

Inspect the power source(s) before using and know how to shut down in an emergency. Whenever you service or adjust your equipment, make sure you shut down the power source and unplug or remove the key (as applicable) to prevent inadvertent start-up and hazardous energy release. Know the procedure(s) that applies to your equipment from the following power source(s). Ensure that all personnel are clear before turning on power to equipment.

P1512120 R3 11

S E RV I C E D I S C O N N E C T

OFF

2. SAFETY PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

2.14.1 Gas Engine Safety

Power Source

• Keep guards in place and secure.

• Properly ventilate surrounding area.

• Never fill the fuel tank with the engine running, while smoking, or near an open flame. Always shut down and allow engine to cool before filling with fuel.

• Never overfill the tank or spill fuel. If fuel is spilled, clean it up immediately.

• Be sure to use the correct type and grade of fuel. Ground the fuel funnel or nozzle against the filler neck to prevent sparks that could ignite fuel vapors.

• Be sure to replace the fuel fill cap when you are done.

Lockout

• For engines with an electric start, remove the ignition key, the spark plug wire, or the spark plug.

• For engines with a rope or crank start, remove the spark plug wire or the spark plug.

2.14.2 Electric Motor Safety

Power Source

• Electric motors and controls shall be installed and serviced by a qualified electrician and must meet all local codes and standards.

• A magnetic starter should be used to protect your motor.

• You must have a manual reset button.

• Reset and motor starting controls must be located so that the operator has full view of the entire operation.

• Locate main power disconnect switch within reach from ground level to permit ready access in case of an emergency.

• Motor must be properly grounded.

• Guards must be in place and secure.

• Ensure electrical wiring and cords remain in good condition; replace if necessary.

• Use a totally enclosed electric motor if operating in extremely dusty conditions.

Lockout

• The main power disconnect switch should be in the locked position during shutdown or whenever maintenance is performed.

• If reset is required, disconnect all power before resetting motor.

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2.14.3 Hydraulic Power Safety

Power Source

• Refer to the rules and regulations applicable to the power source operating your hydraulic drive.

• Do not connect or disconnect hydraulic lines while system is under pressure.

• Keep all hydraulic lines away from moving parts.

• Escaping hydraulic fluid under pressure will cause serious injury if it penetrates the skin surface (serious infection or toxic reaction can develop). See a doctor immediately if injured.

• Use metal or wood as a backstop when searching for hydraulic leaks and wear proper hand and eye protection.

• Check all hydraulic components are tight and in good condition. Replace any worn, cut, abraded, flattened, or crimped hoses.

• Clean the connections before connecting to equipment.

• Do not attempt any makeshift repairs to the hydraulic fittings or hoses with tape, clamps, or adhesive. The hydraulic system operates under extremely high pressure; such repairs will fail suddenly and create a hazardous and unsafe condition.

Lockout

• Always place all hydraulic controls in neutral and relieve system pressure before disconnecting or working on hydraulic system.

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2. SAFETY PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

2.15. Tire Safety

Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion that may result in serious injury or death.

• DO NOT attempt to mount a tire unless you have the proper equipment and experience to do the job.

• Have a qualified tire dealer or repair service perform required tire maintenance.

• When replacing worn tires, make sure they meet the original tire specifications. Never undersize the replacement tire.

• DO NOT weld to the tire rim with the tire mounted on the rim. This action may cause an explosion which could result in serious injury or death.

• Inflate tires to the manufacturer’s recommended pressure.

• Tires should not be operated at speeds higher than their rated speed.

• Keep wheel lug nuts tightened to manufacturer’s recommendations.

• Never reinflate a tire that has been run flat or seriously under-inflated without removing the tire from the wheel. Have the tire and wheel closely inspected for damage before remounting.

2.16. Battery Safety

• Wear safety glasses and protective gloves when working near batteries.

• Make certain the battery or terminal covers are in place and in good working order.

• Keep all sparks and flames away from batteries; gas given off by electrolyte is explosive.

• Avoid contact with battery electrolyte. Wash off any spilled electrolyte immediately.

• Do not tip batteries more than 45° to avoid electrolyte loss.

• To avoid injury from sparks or short circuits, disconnect battery ground cable before servicing any part of an electrical system.

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PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 2. SAFETY

2.17. Personal Protective Equipment

The following Personal Protective Equipment (PPE) should be worn when operating or maintaining the equipment.

Safety Glasses

• Wear safety glasses at all times to protect eyes from debris.

Coveralls

• Wear coveralls to protect skin.

Hard Hat

• Wear a hard hat to help protect your head.

Steel-Toe Boots

• Wear steel-toe boots to protect feet from falling debris.

Work Gloves

• Wear work gloves to protect your hands from sharp and rough edges.

Dust Mask

• Wear a dust mask to prevent breathing potentially harmful dust.

2.18. Safety Equipment

The following safety equipment should be kept on site:

Fire Extinguisher

• Provide a fire extinguisher for use in case of an accident. Store in a highly visible and accessible place.

P1512120 R3 15

2. SAFETY PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

First-Aid Kit

• Have a properly-stocked first-aid kit available for use should the need arise, and know how to use it.

2.19. Safety Decals

• Keep safety decals clean and legible at all times.

• Replace safety decals that are missing or have become illegible. See decal location figures that follow.

• Replaced parts must display the same decal(s) as the original part.

• Replacement safety decals are available free of charge from your distributor, dealer, or factory.

2.19.1 Decal Installation/Replacement

1. Decal area must be clean and dry, with a temperature above 50°F (10°C).

2. Decide on the exact position before you remove the backing paper.

3. Align the decal over the specified area and carefully press the small portion with the exposed sticky backing in place.

4. Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place.

5. Small air pockets can be pierced with a pin and smoothed out using the sign backing paper.

2.19.2 Safety Decal Locations and Details

Replicas of the safety decals that are attached to the conveyor and their messages are shown in the figure(s) that follow. Safe operation and use of the conveyor requires that you familiarize yourself with the various safety decals and the areas or particular functions that the decals apply to, as well as the safety precautions that must be taken to avoid serious injury, death, or damage.

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PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 2. SAFETY

Figure 2. Conveyor Safety Decal Locations

* if equipped with hydraulic winch ** if equipped with hand winch

P1512120 R3 17

2. SAFETY PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

Figure 3. S-Drive Safety Decal Locations

Figure 4. Electric S-Drive Safety Decal Locations

18 P1512120 R3

PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 2. SAFETY

Figure 5. Gas S-Drive Safety Decal Locations

Figure 6. Gas Under-Mount Kit Safety Decal Locations

P1512120 R3 19

P1513057

P1513040

P1513058

P1513036

2. SAFETY PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

Figure 7. Mover Kit Safety Decal Locations

20 P1512120 R3

To prevent death or serious injury:

• When operating or moving, keep equipment away from overhead power lines and devices.

• Fully lower equipment before moving.

This equipment is not insulated.

Electrocution can occur without direct contact.

ELECTROCUTION HAZARD

DANGER

Country of Origin Part Number

WARNING

To prevent serious injury or death:

• Keep away from rotating cable drum and winch cable.

• Inspect lift cable periodically; replace if damaged.

• Inspect cable clamps periodically; tighten if

necessary.

To prevent death or serious injury:

• Keep away from rotating cable drum and winch

cable.

• Inspect lift cable periodically; replace if damaged.

• Inspect cable clamps periodically; tighten if necessary.

WARNING

Country of Origin Part Number

PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 2. SAFETY

Table 1. Safety Decals

Part Number

P1513046

Description

P1513038

P1512120 R3 21

To prevent death or serious injury:

• DO NOT step on or touch moving conveyor belt.

• Shut off and lock out power to adjust, service, or clean.

OPEN BELT CONVEYOR

WARNING

Country of Origin Part Number

WARNING

TRANSPORT HAZARD

To prevent serious injury or death:

• Securely attach equipment to vehicle with correct pin and safety chains.

• Use a tow vehicle to move equipment.

To prevent serious injury or death:

• Securely attach equipment to vehicle with

correct pin and safety chains.

• Use a tow vehicle to move equipment.

TRANSPORT HAZARD

WARNING

Country of Origin Part Number

2. SAFETY PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

Table 1 Safety Decals (continued)

Part Number

P1513045

Description

P1513037

22 P1512120 R3

Country of Origin Part Number

To prevent serious injury or death:

• Read and understand the manual before assembling, operating, or maintaining the

equipment.

• Only trained personnel may assemble, operate,

or maintain the equipment.

• Children and untrained personnel must be kept outside of the work area.

• Do not modify the equipment. Keep in good working order.

• If the manual, guards, or decals are missing or damaged, contact factory or dealer for replacements.

• Lock out power before performing maintenance.

• To prevent equipment collapse, support equipment tube while disassembling certain components.

• Electric motors must be grounded. Disconnect power before resetting overloads.

WARNING

PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 2. SAFETY

Table 1 Safety Decals (continued)

Part Number

P1513001

Description

P1512120 R3 23

WARNING

UPENDING HAZARD

To prevent death or serious injury:

• Anchor intake end and/or support discharge end to prevent upending.

• Intake end must always have downward weight. Do not release until attached to tow bar or resting on ground.

• Do not raise intake end above tow bar height.

• Empty conveyor and fully lower before moving.

To prevent death or serious injury:

UPENDING HAZARD

WARNING

• Anchor intake end and/or support

discharge end to prevent upending.

• Intake end must always have downward

weight. Do not release until attached to tow bar or resting on ground.

• Do not raise intake end above tow bar

height.

• Empty conveyor and fully lower before

moving.

Country of Origin Part Number

WARNING

ENTANGLEMENT HAZARD

To prevent serious injury or death:

• Keep body, hair, and clothing away from rotating pulleys, belts, chains, and sprockets.

• Do not operate with any guard removed or modified. Keep guards in good working order.

• Shut off and remove key or lock out power source before inspecting or servicing machine.

To prevent serious injury or death:

• Keep body, hair, and clothing away from rotating

pulleys, belts, chains, and sprockets.

• Do not operate with any guard removed or

modified. Keep guards in good working order.

• Shut off and remove key or lock out power

source before inspecting or servicing machine.

ENTANGLEMENT HAZARD

WARNING

Country of Origin Part Number

2. SAFETY PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

Table 1 Safety Decals (continued)

Part Number

P1513043

P1513002

Description

24 P1512120 R3

WARNING

MISSING GUARD HAZARD

To prevent serious injury or death, shut off power and reattach guard before operating machine.

MISSING GUARD HAZARD

WARNING

Country of Origin Part Number

To prevent serious injury or death:

• Before operating on uneven ground, extend outrigger leg, if provided. Retract leg before moving.

• If no outrigger leg is provided, use extreme caution when operating on any slope.

• Follow vehicle instructions when driving on slopes.

ROLLOVER HAZARD

WARNING

To prevent serious injury or death:

• Only qualified personnel should service electrical components.

• Disconnect and lockout power before inspecting or servicing unit.

• Keep electrical components in good repair.

ELECTROCUTION HAZARD

WARNING

To prevent serious injury or death:

• Only qualified personnel should service

electrical components.

• Disconnect and lockout power before

inspecting or servicing unit.

• Keep electrical components in good repair.

ELECTROCUTION HAZARD

WARNING

Country of Origin

Country of Origin Part Number

CAUTION

For proper raising and lowering of equipment:

• After lowering equipment, always tighten brake lock by turning winch handle clockwise at least two clicks.

• Rotate winch handle until cable has light tension, when in towing position.

• Do not lubricate winch brake discs.

• Inspect lift cable periodically; replace if damaged.

• Inspect cable clamps periodically; tighten if

necessary.

For proper raising and lowering of equipment:

• After lowering equipment, always tighten brake lock

by turning winch handle clockwise at least two clicks.

• Rotate winch handle until cable has light tension,

when in towing position.

• Do not lubricate winch brake discs.

• Inspect lift cable periodically; replace if damaged.

• Inspect cable clamps periodically; tighten if necessary.

CAUTION

Country of Origin Part Number

PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 2. SAFETY

Table 1 Safety Decals (continued)

Part Number

P1513008

P1513009

Description

P1513039

P1512120 R3 25

NOTICE

To prevent damage, wheels must be free to move when raising or lowering equipment.

When equipment is positioned, chock all wheels.

To prevent damage, wheels must be free to move when raising or lowering equipment.

When equipment is positioned, chock all wheels.

NOTICE

Country of Origin Part Number

NOTICE

To prevent belt damage, use correct belt tension and do not attempt to adjust belt tracking with the take-up roller.

To set correct belt tension:

• While conveyor is running empty, fully tighten nut against the pretensioner

(take-up pipe) so that spring is not visible.

• Ensure take-up roller is tensioned equally by using a tape to measure distance

• After the conveyor belt has been tensioned, check the alignment of all other

s-drive rollers and periodically afterward.

See manual for complete instructions.

TAKE-UP ROLLER

PRETENSIONER

NUT

PRETENSIONER

NUT

TAKE-UP ROLLER

To prevent belt damage, use correct belt tension and do not attempt to adjust belt tracking with the take-up roller.

To set correct belt tension:

• While conveyor is running empty, fully tighten nut against the

pretensioner (take-up pipe) so that spring is not visible.

• Ensure take-up roller is tensioned equally by using a tape to

measure distance “X”.

• After the conveyor belt has been tensioned, check the alignment

of all other s-drive rollers and periodically afterward.

See manual for complete instructions.

NOTICE

Country of Origin Part Number

WARNING

HIGH PRESSURE FLUID HAZARD

Hydraulic fluid can cause serious injury if it penetrates the skin. If it does, see a doctor immediately.

• Relieve pressure before disconnecting hydraulic line.

• Wear proper hand and eye protection, and use wood

or cardboard, not hands, when searching for leaks.

HIGH PRESSURE FLUID HAZARD

Hydraulic fluid can cause serious injury if it penetrates the skin. If it does, see a doctor immediately.

• Relieve system pressure before repairing, adjusting

or disconnecting.

• Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands.

WARNING

Country of Origin Part Number

2. SAFETY PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

Table 1 Safety Decals (continued)

Part Number

P1513052

P1513022

Description

P1513036

26 P1512120 R3

1 2

PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 2. SAFETY

Table 1 Safety Decals (continued)

Part Number

P1513057

Description

P1513058

P1512120 R3 27

To prevent serious injury or equipment damage, before towing:

• Lift up wheel frame completely and secure with safety chain.

• Pull handle to disengage drive wheel motors.

TRANSPORT HAZARD

WARNING

Country of Origin Part Number

2. SAFETY PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

Table 1 Safety Decals (continued)

Part Number

P1513040

Description

28 P1512120 R3

PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 3. TRANSPORT

3. Transport

Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below.

3.1. Transport Safety

• Check with local authorities regarding transport on public roads. Obey all applicable laws and regulations.

• Always travel at a safe speed, never exceeding 20 mph (32 km/h). Reduce speed on rough surfaces. Use caution when turning corners or meeting traffic.

• Yield to other drivers and allow faster traffic to pass.

• Make sure the SMV (slow moving vehicle) emblem and all the lights and reflectors that are required by local authorities are in place, are clean, and can be seen by all over-taking and oncoming traffic. Always use hazard-warning flashers on tractor/towing vehicle when transporting unless prohibited by law.

• Do not transport during times of limited visibility such as fog, snow, or heavy rain. Take extra precautions at night and at dusk.

• Keep others away from the transport vehicle and conveyor.

• Do not allow riders on the conveyor or towing vehicle during transport.

• Stay away from overhead obstructions and power lines when operating and transporting. Electrocution can occur without direct contact.

• Fully lower the conveyor before transporting, and only raise when next to storage facility.

• Attach to towing vehicle with a pin and retainer. Always attach safety chain(s).

• Do not raise the intake end above drawbar, upending may occur.

• Empty conveyor of all grain before transporting. Transporting a full conveyor will place excessive loads on the tube, frame, axle, hitch, and tow vehicle.

• Do not transport on slopes greater than 20°.

• Do not transport with an under-inflated tire(s).

• If the conveyor wheels are partially or fully buried in snow or grain, failure to clear area around the wheels before transporting may cause damage to the conveyor or result in serious injury.

3.2. Transport Preparation

1. It is not recommended that the conveyor be transported faster than 20 mph (32 km/h). Table 2 on page 30 references the acceptable transport speed as per the ratio of tractor weight versus conveyor weight. See Specifications for conveyor weights.

2. Ensure the conveyor will clear any overhead obstructions or electrical wires prior to transporting. Refer to Specifications for the transport height of your conveyor.

3. Longer conveyors have a large turning radius. Allow ample room for turning as discharge end may swing dramatically.

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3. TRANSPORT PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

Table 2. Speed versus Weight Ratio

Weight or fully equipped or loaded implement(s)

Road Speed

relative to weight of towing machine

Up to 32 km/h (20 mph)

Up to 16 km/h (10 mph)

Do not tow if More than 2 to 1

1 to 1, or less

2 to 1, or less

3.3. Connect the Conveyor to the Towing Vehicle

Follow all safety precautions when transporting the conveyor and use a proper towing vehicle.

1. Place the conveyor in the full down position. The frame should be in the full down position with slight tension on the lift cable. Refer to Lowering procedure.

2. Place and secure hitch pin and safety chain. The safety chain should be threaded and form a cradle that will prevent the conveyor from digging into the road surface or upsetting (should a breakaway occur) before attaching to the towing vehicle.

3. Replace the safety chain if one or more links or end fittings are stretched, broken, damaged, or deformed.

4. The safety chain should have a load rating at least as high as the conveyor weight, refer to Specifications.

Important

Use a type of hitch pin that will not allow conveyor to separate from towing vehicle.

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PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 4. PLACEMENT

4. Placement

Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below.

4.1. Placement Safety

• The conveyor is not insulated, keep away from overhead power lines. Electrocution can occur without direct contact.

• Anchor intake end before using.

• Place the conveyor on reasonably level ground before operating. The conveyor could topple if ground is too uneven.

• Chock the conveyor wheels after placement.

• Empty the conveyor before raising, lowering, or positioning.

• Check that wheels are free to move before raising or lowering the conveyor.

• Never attempt to increase height of the conveyor by positioning wheels on lumber, blocks, or by any other means.

• Do not permit anyone to stand beneath the conveyor when raising or lowering.

• Move the conveyor into position slowly. Do not unhitch and attempt to move by hand.

• Do not leave tube in raised position when not in use.

4.2. Positioning the Conveyor

To position the conveyor using a tractor:

Filling Bins

1. Back the conveyor up to the bin while it is in its lowered configuration.

2. Set the park brake on the tractor before dismounting.

3. Raise the conveyor so it clears the bin.

4. Slowly back the conveyor up until the outlet is over the opening in the bin.

5. Unhook the conveyor from the tractor and lower the hopper to the ground.

Upending hazard, do not hook or unhook hitch unless weight is down.

6. Slowly lower the conveyor spout to the bin.

Do not rest the spout or hood on the bin. This may cause hood or belt damage.

7. Remove the hitch from the conveyor to prevent interfering with other equipment.

8. Place chocks in the front and back of each wheel and anchor the intake end.

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KEEP AWAY! OVERHEAD WIRES

wheel chocks

KEEP AWAY! OVERHEAD WIRES

wheel chocks

4. PLACEMENT PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

Figure 8. Typical Grain Conveyor Placement for Filling Bins

Under Hopper Bottom Bins

1. Center the conveyor between the hopper bin’s vertical legs.

2. Collapse the cloth hopper until the conveyor is fully positioned under the bin.

3. Move the conveyor into place. Do not allow the conveyor tube or components to contact the bin.

4. Raise the conveyor to the desired height.

5. Make sure that gravel is not jammed against the belt under the hopper.

6. Place chocks in the front and back of each wheel and anchor the intake end.

4.3. Positioning the Conveyor with a Mover Kit

When equipped with a Mover Kit:

Before Operating the Mover Kit:

• Ensure the area around the conveyor is reasonably level and there is adequate clearance for making wide turns.

• Check the hydraulic oil to ensure that the levels are correct.

Running the machine on low oil will overheat the system causing components to break down.

To Operate the Mover Kit:

1. Engage the over-center handle at each wheel (Figure 9 on page 33) and check that the gears are fully meshed. If necessary, refer to Pinion Gear Adjustment section.

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Figure 9. Wheel Over-Center Handle Positions

Engaged Disengaged

2. Set and run the gas engine at approximately half throttle.

3. Refer to the controls shown in Figure 10 on page 33.

4. Before moving the conveyor into position:

• Fully lower the conveyor.

• Raise the intake end slightly off the ground to position the conveyor.

• Raise the conveyor discharge end only for final positioning such as when next to a storage bin or grain

truck.

Figure 10. Mover Kit Controls

If Operating the Mover Kit in Temperatures Below -10°C (14°F):

• Disengage the pump when starting the motor cold. This will put less pressure on the starter and allow the motor to turn over easier, helping it to start.

• Allow the hydraulic oil to warm before using the self-propelled kit.

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4. PLACEMENT PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

Failure to warm the hydraulic oil can damage the pump or other components.

When Operation of the Mover Kit is Complete:

1. Secure the mover kit axle to the conveyor when operation is complete or before transporting.

2. Fully disengage the over-center handles and secure the handle with the attached pin, see Figure 11 on page

34.

Do not transport with the over-center handles engaged or damage to the mover kit motors will occur.

Figure 11. Chain Position

3. Disengage the pump to take the strain off the conveyor drive components.

Ensure that the over-center bolts are tight enough to prevent the handle from engaging. If they are not tight enough, damage to the gears and motor will result.

4.4. Hand Winch Operation

When equipped with a Hand Winch:

Before using the hand winch, ensure that:

• the cable anchor on the winch drum is tight.

• all cable clamps are secure.

• the lift cable is seated in cable pulley.

• the cable is in good condition, if damaged, replace it immediately.

• there is a minimum of 3 cable wraps on the winch drum when the conveyor fully lowered.

To operate:

1. Turn the winch handle to raise and lower the conveyor. The winch must make a clicking sound when raising the conveyor. If clicking sound stops, retain grip on handle, lower the conveyor fully and repair winch.

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PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 4. PLACEMENT

2. When lowering, if the cable becomes slack before conveyor is in full down position, this indicates that the track shoe is stuck. To correct the problem, reverse the winch and raise the conveyor until the cable is taut and the track slides normally. Do not lubricate the winch brake discs.

3. After lowering the conveyor, always tighten the brake lock by turning the winch handle clockwise at least two clicks.

4. After lowering, rotate the winch handle until cable has light tension.

4.5. Hydraulic Winch Operation

When equipped with a Hydraulic Winch connected to your tractor’s hydraulic system:

Before using the hydraulic winch, ensure that:

• the cable anchor on the winch drum is tight.

• all cable clamps are secure.

• the lift cable is seated in cable pulley.

• the cable is in good condition, if damaged, replace it immediately.

• there is a minimum of 3 cable wraps on the winch drum when the conveyor is fully lowered.

• the hydraulic hoses are free from leaks, binding, flattening, kinks, or wear.

To operate:

1. Wipe the hydraulic hose couplers clean before connecting it to the tractor.

Dirt in the hydraulic system can damage the winch motor and can cause failure of the system.

2. Connect the hydraulic hoses and ensure the connections are tight.

3. Start tractor and idle at low rpm. Engage hydraulic lever to power winch. Test the direction of rotation of winch to ensure drum is moving in the direction required. Increase tractor rpm until desired rate of lift or descent is reached.

Do not touch, grab, or guide cable while equipment is being raised or lowered.

Do not continue to supply power to winch when the conveyor has reached full up position as this can cause damage.

4. Close the hydraulic ball valve when the equipment is fully raised.

Failure to close the ball valve may cause the frame to lower and cause damage to the conveyor.

5. When lowering, if the cable becomes slack before the conveyor is in the full down position, this indicates that the track shoe is stuck. To correct the problem, reverse the winch and raise the conveyor until the cable is taut and track slides normally.

6. After lowering, adjust the hydraulic winch until cable has light tension.

4.6. Collapsible Hopper Cloth Control

The conveyor is designed with a collapsible hopper cloth to allow it to go under low discharge units.

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4. PLACEMENT PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

Move the control handle toward the hopper or intake to raise the hopper cloth, and move the handle toward the outlet or spout end to collapse the hopper cloth, see Figure 12 on page 36.

Figure 12. Collapsible Hopper Handle

4.7. Conveyor Operating Angles

The conveyor lift can set the tube angle up to 30° when operating. Because the belt does not have roll back barriers, the material will roll back if the angle is too steep. Do not position the conveyor at an angle steeper than the grain will roll back (angle of repose) of the material to be moved.

Note

The lower the angle, the greater the capacity of the conveyor.

The following table indicates the maximum angle a conveyor can move grain.

To roughly determine conveyor angle, use angle guide on right. Stand the manual (vertically) on conveyor tube and hold a string with a weight attached to end against the top of this page. Weighted end of string will fall between degree lines, and from this the approximate angle of the conveyor can be determined.

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PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 4. PLACEMENT

Figure 13. Conveyor Operating Angles

Table 3. Maximum Conveying Angles for Grains

Grain

Flax

Lentils

Mustard

Oats 28

Peas 30

Rice 36

P1512120 R3 37

Maximum Conveyor Operating Angle (degrees)

4. PLACEMENT PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

Table 3 Maximum Conveying Angles for Grains (continued)

Grain

Maximum Conveyor Operating Angle (degrees)

Rye 25

Soybeans

Sunflower

Triticale

Wheat

Alfalfa Pellets

Barley

Canary Seed

Chickpeas

Corn 26

Shelled Corn (dry)

Shelled Corn (wet)

Cotton Seed

30-45

Durum 25

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PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 5. OPERATION

5. Operation

Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below.

5.1. Operation Safety

• Keep away from rotating and moving parts, including the conveyor belt, drive components, shafts, and bearings.

• Do not enter the grain bin while the conveyor is operating.

• Always operate with guards, covers, and shields in place.

• Have another trained person nearby who can shut down the equipment in case of accident.

• Keep the work area clear of bystanders.

• Keep the work area clean and free of debris.

• Ensure maintenance has been performed and is up to date.

Refer to your bin operation manual for specific operating and safety information for your bin.

5.2. Start-up and Break-in

Although there are no operational restrictions on the conveyor when used for the first time, it is recommended that the following items be checked during the first hours of operation.

1. Check that the conveyor intake and discharge areas are free of obstructions.

2. Check conveyor belt alignment to ensure preset alignment does not vary under loaded conditions. See Maintenance Section for alignment instructions.

3. Check the conveyor belt tension. See Maintenance Section for tension instructions.

4. Check the drive belt tension and alignment. See Maintenance Section for instructions.

5. Check the pinch roller bearings on the s-drive pinch roller are not tight.

6. Visually inspect the conveyor, see Visual Inspection in Maintenance Section.

7. Check tightness of all bolts/nuts, fasteners, and hardware (re-torque if necessary).

8. Start the conveyor and operate normally, refer to power source instructions for further detail.

9. Be aware of unusual sounds. If any are heard, determine the source and stop the conveyor. Lock out and correct the problem before resuming work. If you are unsure of the problem or procedure, contact your local dealer.

10. Do not run the conveyor for long periods of time without material on the conveyor belt because it increases wear. Try to run only when moving material.

11. Stop the conveyor when it is empty of grain and lockout power, lower fully.

Important

After the initial start-up and inspection, the conveyor should be shut down and visually inspected (see Maintenance Section) after approximately ten hours of operation.

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5. OPERATION PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

5.3. Operation - Electric Motor Models

When equipped with an Electric Motor:

1. Turn the electric motor on.

2. Run until the conveyor is empty.

3. Turn off motor and lock out power source.

4. Unplug the power cord, wrap around the equipment and secure to prevent dragging, especially when transporting or placing the conveyor.

5.4. Operation - Gas Engine Models

When Equipped with a Gas Engine:

1. If the drive belts are tight, disengage the belts.

2. Start the gas engine. Follow instructions provided with the gas engine for specific starting instructions.

3. Engage belt drive lever (when equipped).

Note

The drive belt should be just tight enough to not slip on the drive pulley. If the belt is too loose, it will slip, lowering power transfer from the engine and possibly causing a squealing sound. If the belt is too tight, it will cause excess wear.

4. Adjust gas engine to provide maximum engine RPM.

5. Run until all grain has been emptied from the equipment.

6. Reduce engine speed to low idle.

7. Shut off engine and lock out power source.

8. Shut off fuel supply.

9. Keep the belts engaged when transporting the conveyor.

5.5. Loading Area

To achieve maximum capacity:

• Feed material onto the belt until the material tube clearance is 1/2”.

• Direct the flow of material into the input hopper in the direction of the belt travel for the best capacity.

Do not:

• Unload material into the transition area.

• Flood feed the hopper.

40 P1512120 R3

PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 5. OPERATION

Figure 14. Conveyor Loading Zone

5.6. Conveyor Belt Speed

The best results are obtained when the input drives are set to provide a conveyor belt speed of 500 to 600 ft/ min on the 1300 and 1500 series, and 600 to 650 ft/min on the 1800, 2000, and 2400 Series.

Count the number of belt revolutions per minute to determine belt speed. See Specifications for belt length.

Note

Use the connector splice as a reference when counting belt revolutions.

To calculate, for example, 600ft/minute belt speed for a 47ft belt:

Therefore, 12.76 or approximately 13 belt passes per minute will provide a 600ft/min belt speed.

Contact your dealer or the factory for the appropriate drive components to give the recommended belt speed.

If the belt speed is too low, conveyor may leak around transition area.

5.7. Emergency Shutdown

In an emergency situation:

1. Stop or shut down the power source immediately and lock out all power.

2. Stop the flow of material (if applicable).

3. Ensure the machine components come to a stop before inspecting.

4. Correct the emergency situation before resuming work.

5.8. Restarting with a Full Tube

When the conveyor is shut down inadvertently or due to an emergency, the tube may still be filled with grain.

1. With the power source locked out, remove as much of the grain as possible from the tube and intake using a shop vacuum or other tool. Do not use your hands.

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5. OPERATION PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

Starting under load may result in damage to the conveyor if grain is not removed as much as possible.

2. If guards or covers have been opened or removed, close or replace them before restarting the unit.

3. If the auger tube is full of grain, it may be necessary to tighten the drive belts slightly to handle the heavier than normal loads.

4. Gas Drive Models: Since the start-up torque loads are so much higher than normal when the conveyor belting is full, restart at low speed. Do not let the conveyor belt drive roller spin on the belt if conveying belt does not start moving immediately. This will damage the drive roller and conveying belt.

5. Once the conveyor has been started, you may resume normal operation.

5.9. Shutdown

When operation has been completed:

1. Once the conveyor is clear of grain, lock out the power source.

2. Lower the conveyor fully.

3. Clean out any remaining grain from the conveyor with a vacuum or sweep out.

4. Clean the entire work area.

5. Remove anchors, supports, and chocks.

5.10. Clean Out

After using your conveyor, follow the clean out steps below to ensure longer belt life and trouble free operation. Failure to clean out the conveyor can cause build up of product on the belt and roller shafts, causing spillage, roller misalignment, and excess wear/damage to the belt.

Failure to lock out power can cause severe injury.

1. Remove any product remaining in the hopper and spout with a vacuum or sweep out.

2. Remove debris from shafts, sheaves, and drive belts (as equipped).

3. Once the conveyor is empty of all product, check for damage on belt and lacing such as notches or cut outs. Any damage on belt may result in product getting under it creating a build-up. If belt replacement and relacing is necessary, refer to the Maintenance Section.

Important

Ensure the conveyor is free from all product and debris to prevent build-up. Any build-up on belt and shaft becomes a source of spillage and can cause belt misalignment with the possibility of belt edges sustaining damage on the fixed structure. Build-up on the hopper and spout will cause the belt to wear faster due to drag.

4. Once cleaned out, cover intake to prevent moisture from collecting in hopper.

5.11. Conveying Fertilizer

Fertilizer may be conveyed using the conveyor when strictly operated at a reduced capacity and additional care is taken to thoroughly clean the conveyor after operation.

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PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 5. OPERATION

Important

Fertilizer weakens the belt lacing and warranty is void on all lacing used with fertilizer. The belt lacing may need to be replaced more often if you convey fertilizer.

Additional Operating Requirements

To prevent problems that can be caused by conveying fertilizer:

1. Do not allow fertilizer to fill over the edge of the belt. This will allow fertilizer to get under the belt and start building up.

2. Reduce the flow if the conveyor belt starts to slip. Denser fertilizers will slow the conveyor belt down due to the weight of the product. Too much material will cause the drive roller to slip and lead to additional wear on the roller.

3. Do not move fertilizer with your conveyor in humid, wet or rainy conditions. This will cause buildup of fertilizer under your conveyor belt.

Additional Clean-Out Procedures

Proper cleaning will help to ensure longer belt life and prevent excess rust formation.

1. Run conveyor empty at full speed for 5-10 minutes after conveying fertilizer. This will help ensure that any product that may be under the belt will be cleaned out and prevent build up.

Do not attempt to manually remove build-up while conveyor is running.

2. Next, run the belt at low idle and inspect for damage on the belt and lacing, such as notches or cut outs caused by mice and normal wear. Any damage on the belt may result in fertilizer getting under the belt creating a buildup. Consider replacing the conveyor belt if it is in poor condition. If equipped with an electric motor, inspect on the belt return side with the electric motor not running. Turn on the conveyor to expose the belt that was previously in the tube. Turn off the conveyor and inspect the belt on the belt return, along with the lacing.

3. Shutdown and lockout power to the conveyor and vacuum or sweep out any remaining fertilizer from the hopper.

4. Remove the s-drive bottom cover and remove any buildup from this area and clean cover. Replace the cover when complete.

5. If buildup is evident on or under the belt, remove the buildup to ensure proper operation of the conveyor. When necessary remove fertilizer buildup from under the belt by scraping and washing the belt.

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5. OPERATION PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

Figure 15. Fertilizer Buildup on Rollers

Figure 16. Fertilizer Buildup at Hopper Transition

5.12. Storage

After the season’s use, the conveyor should be thoroughly inspected and prepared for storage. Repair or replace any worn or damaged components and perform maintenance as described in the Maintenance Section to prevent any unnecessary downtime at the start of the next season.

To ensure a long, trouble-free life, this procedure should be followed when preparing the unit for storage.

1. Remove all residual material from the hopper and the tube.

2. Stop the machine with the belt lacing inside the tube. This helps prevent the lacing from rusting.

3. Wash the entire conveyor thoroughly using a water hose or pressure washer to remove all dirt, mud, debris, or residue.

4. Inspect all moving or rotating parts to see if anything has become entangled in them. Remove any entangled material.

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PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 5. OPERATION

5. Touch up all paint nicks and scratches to prevent rusting.

6. Check tire pressure and inflate according to tire side-wall recommendations.

7. Inspect the conveyor for cracks, tightness of fittings and fasteners, hydraulic hose cracks (if applicable). Have required repairs performed to replace worn or damaged components and complete required annual maintenance.

8. Store in an area that is dry, level, free of debris, and away from human activity. Store inside if possible.

9. Cover motor with waterproof tarpaulin if stored outside to protect from weather.

10. Chock wheels.

11. Support intake on blocks to eliminate prolonged contact with the ground.

12. Lower the conveyor to its lowest position for storage.

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6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

6. Maintenance

Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below.

6.1. Maintenance Safety

• Keep components in good condition. Follow the maintenance procedures.

• Ensure the service area is clean, dry, and has sufficient lighting.

• Do not modify any components without written authorization from the manufacturer. Modification can be dangerous and result in serious injuries.

• Shut down and lock out power before maintaining equipment.

• After maintenance is complete, replace all guards, service doors, and/or covers.

• Use only genuine Batco replacement parts or equivalent. Use of unauthorized parts will void warranty. If in doubt, contact Batco or your local dealer.

Before attempting maintenance of any kind:

• Lower the conveyor fully.

• Chock wheels.

• Support tube if performing maintenance on the undercarriage assembly.

• If equipped with hydraulics: Before applying pressure to a hydraulic system, make sure all components are tight and that hoses and couplings are in good condition.

6.2. Maintenance Schedule

Proper maintenance habits mean a longer life, better efficiency, and safer operation. Please follow the Maintenance Schedule below. Keep good records of the hours the conveyor has been operated and the maintenance performed.

Daily:

Section 6.3. – Visually Inspect the Equipment on page 47

Section 6.4. – Lubricate the Equipment on page 48

Monthly:

When equipped:Section 6.7. – Inspect Hydraulic Hoses and Fittings on page 49

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PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 6. MAINTENANCE

Section 6.8. – Inspect the Hopper Flashing on page 49

Section 6.9. – Check the Roller Bearings on page 49

Section 6.10. – Check the Roller Lagging on page 49

6.13. Inspect Belt Lacing on page 53

Annually:

Section 6.11. – Tension the Conveyor Belt on page 49

Section 6.12. – Align the Conveyor Belt on page 50

Section 6.16. – Clean and Wash the Equipment on page 55

When equipped: Section 6.5. – Check the Gearbox Oil on page 48

2–3 Years:

6.14. Replace the Belt Lacing on page 53

When equipped: Section 6.6. – Change the Gearbox Oil on page 48

As Required:

Section 6.17. – Tension the Drive Belts on page 55

Section 6.18. – Align the Drive Belts on page 56

Section 6.19. – Replace the Drive Belts on page 56

Section 6.20. – Repack the Wheel Bearings with Grease on page 56

Section 6.21. – Inspect and Service the Hand Winch and Lift Cable on page 57

6.15. Replace the Conveyor Belt on page 53

Section 6.22. – Pinion Gear Adjustment on page 57

6.3. Visually Inspect the Equipment

Check the following during a visual inspection:

1. Ensure all guards are in place and in good working order.

2. Examine the conveyor for damage or unusual wear.

3. Check tightness of bolts/nuts, fasteners, and hardware (re-torque if necessary).

4. Be sure all safety decals are in place and are legible.

5. Check that the discharge and intake area are free of obstructions.

6. Inspect all moving or rotating parts to see if anything has become entangled in them. Remove any entangled material.

7. Inspect hydraulic hoses and fittings for leaks and wear. Fix or replace where necessary.

8. Examine tires for gashes, uneven wear, or loss of air pressure. Maintain pressure according to tire sidewall recommendations.

9. Check all operating, lifting, and transport components. Replace damaged or worn parts before using the conveyor.

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6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

10. Inspect the winch cable for fraying, kinking, unwinding, or other possible damage.

6.4. Lubricate the Equipment

Your equipment can operate at top efficiency only if clean fluids and lubricants are used. Use clean containers to handle all fluids and lubricants. Store them in an area protected from dust, moisture, and other contaminants.

1. Wipe the grease fittings with a clean cloth before greasing to avoid injecting dirt and grit.

2. Use a hand-held grease gun for all greasing.

3. If fittings will not take grease, remove and clean thoroughly.

4. Replace fittings if they are broken or will not accept grease.

Use SAE multi-purpose high-temperature grease with extreme pressure (EP) performance. SAE multi-purpose lithium-based grease is also acceptable.

6.5. Check the Gearbox Oil

1. Remove fill/vent plug to check gearbox oil level. Insert an improvised dipstick (rolled paper or plastic tie) into the oil filler hole to determine the oil level.

2. Note the level and the condition of the oil. Maintain oil level at half full (center of cross shaft) with 90W or equivalent gear oil, adding as necessary or drain and refill if condition is poor.

3. Ensure gearbox is level when checking or refilling.

4. Do not overfill when adding oil.

5. Replace fill/vent plug.

6.6. Change the Gearbox Oil

Use SAE approved 90W or equivalent gear oil.

1. Remove gearbox from the conveyor.

2. Place a pan under the drain plug.

3. Use a wrench and remove the drain plug.

4. Loosen the filler plug so air can enter the gearbox and the oil will drain freely.

5. Allow the oil to drain completely.

6. Replace the drain plug.

7. Add oil until the gearbox is half full (center of cross shaft) and replace filler plug. A flexible funnel may be required. Gearbox should be level when checking or refilling. Do not overfill.

8. Reinstall the gearbox and guards.

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PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 6. MAINTENANCE

6.7. Inspect Hydraulic Hoses and Fittings

When equipped:

1. Pressurize the system.

2. Using a piece of cardboard or wood, run it along the length of the hose and around all fittings.

Escaping hydraulic fluid under pressure will cause serious injury if it penetrates the skin surface.

3. Replace the hose or tighten/replace the fitting if a leak is found.

4. Replace any hose that is badly cut, nicked, abraded, or is separating from the crimped end of the fitting.

5. Secure hoses to the machine.

6.8. Inspect the Hopper Flashing

Check hopper flashing for wear and replace any that are worn. Worn flashing will cause hopper leakage.

6.9. Check the Roller Bearings

Check roller bearings for wear. Any rollers making noise, getting hot while running, or that give should be replaced.

6.10. Check the Roller Lagging

Inspect roller lagging to see if it is showing signs of wear.

Operating the conveyor with a damaged roller will result in a damaged conveyor belt.

6.11. Tension the Conveyor Belt

Adjusting your conveyor belt for proper tension helps to ensure trouble-free operation and long belt life.

The conveyor belt only needs to be tight enough to not slip on the drive roller. If the belt is too loose, it will slip on the drive roller making a noticeable sound, slowing the belt down.

The conveyor belt should not be easy to pull from the hopper transition sides, otherwise the belt will require tensioning.

Failure to stop using the conveyor with a slipping belt will damage it and/or the drive roller lagging. In extreme cases, sections of burnt belt will have to be replaced. This type of damage is not covered by warranty.

To set correct conveyor belt tension:

1. While the conveyor is running empty, fully tighten the nut against the pretensioner (take-up pipe) so that the spring is not visible, see Figure 17 on page 50.

2. Ensure the take-up roller is tensioned equally by using a tape measure to check the distance “X” on both sides.

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6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

3. After the conveyor belt has been tensioned, check the alignment of all s-drive rollers, see Section 6.12. –

Align the Conveyor Belt on page 50.

4. If the belt is still loose after tensioning, the belt needs to be shortened or replaced (depending on wear).

Figure 17. S-Drive

6.11.1 S-Drive Pinch Roller

The s-drive pinch roller should always be set with its flange nuts wiggle loose, allowing the spring to push against and pinch the conveyor belt. This should not normally require adjustment.

1. Do not tighten nuts. Bearing nuts must remain wiggle loose.

2. Tighten pinch spring, if loose.

3. Confirm that the pinch roller and drive roller are flush.

Figure 18. S-Drive Pinch Roller

A — Drive Roller

B — Pinch Roller

6.12. Align the Conveyor Belt

Failure to lock out power can cause severe injury.

Basic Conveyor Belt Alignment:

The conveyor belt will run straight when all of the rollers are straight.

Loosen or tighten the adjustment bolt(s) to align the conveyor belt. Tighten the side the belt has moved toward, or loosen the side the belt has moved away from.

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LOOSEN TIGHTEN

PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 6. MAINTENANCE

Figure 19. Roller out of Alignment

Before Aligning the Belt:

• The conveyor must be empty of all grain.

• Wait until the belt makes a complete revolution before adjusting the rollers. Some belts may have uneven edges, appearing misaligned.

To Align the Belt:

If your belt is tracking off-center, follow the sections and steps in the order following to center it.

Figure 20. Belt Tracking to One Side

6.12.1 Adjust the Rollers

1. Loosen bearing nuts and jam nuts (if equipped).

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6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

Figure 21. Loosen the Bearing Nuts

2. Rotate adjustment bolt 1/2 turn.

Figure 22. Rotate the Adjustment Bolt

3. Restart conveyor and run empty for 1 minute.

4. Stop the conveyor and remove ignition key or lock out the power source.

5. If the belt has centered, move to next step. If not, repeat Step 2 to Step 4 until the belt is centered.

6. Tighten the bearing bolts and jam nut (if equipped).

7. Replace any guards that were removed.

6.12.2 Adjust the Belt Return Wear Blocks

1. Adjust the wear blocks by rotating them 90 or 180 degrees. If they are worn down, replace the wear blocks.

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PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 6. MAINTENANCE

Figure 23. Belt Return Wear Blocks

2. Replace the guards if removed.

6.13. Inspect Belt Lacing

Inspect the condition of the belt lacing, if any clips are worn through, replace all lacing.

6.14. Replace the Belt Lacing

1. Rotate the conveyor belt until the lacing is by the hopper or is easily accessible.

2. Loosen the conveyor belt and remove the lacing retainer clip and pin.

3. Using a square and sharp knife, cut the lacing off right behind the lacing clips. The cut belt MUST have a square end.

4. Use a knife to cut Chevron pattern off 1” back from the end of the belt. This ensures that the lacing is centered and fully seated on the belt.

5. Use a lacing tool to install new lacing clips. Lacing clips are one clip shorter than the belt width. For example: the lacing for a 15” wide belt is 14 clips. Center the lacing on the belt and install the lacing as per instructions on the lacing tool.

6. Reattach the conveyor belt ends together. If required, use a ratchet strap clamped to both ends of the belt to cinch the belting ends together. Figure 24 on page 54.

7. Install the lacing pin and crimp the retainer clips onto each end of the lacing pin. Figure 25 on page 55.

8. Remove the ratchet strap and tighten the conveyor belt (see “Conveyor Belt Tension”).

9. Check and set the belt alignment (see “Conveyor Belt Alignment”).

10. Engage the conveyor drive. Allow the conveyor to run for 30 seconds, then shut down the conveyor and inspect the lacing.

6.15. Replace the Conveyor Belt

1. Rotate the conveyor belt until the lacing is by the hopper or is easily accessible.

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6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

2. Move the tension roller to its loosest position.

3. Pull all the slack to the lacing area.

4. Remove the lacing retainer clip and pin.

5. Attach one end of the replacement belt to the belt end being removed, closest to the hopper.

6. Pull the old belt out and the new belt will be threaded into place.

7. Disconnect the old belt.

8. Reattach conveyor belt ends together. If required, use a ratchet strap clamped to both ends of belt to cinch belting ends together. Figure 24 on page 54.

Figure 24. Using the Ratchet Strap

9. Install the lacing pin and crimp the retainer clips onto each end of the lacing pin, see Figure 25.

10. Remove the ratchet strap and tighten the conveyor belt (see “Tension the Conveyor Belt”).

11. Check and set the belt alignment (see “Align the Conveyor Belt”).

12. Engage the conveyor drive. Allow it to run for 30 seconds, then shut down the conveyor and inspect the lacing.

54 P1512120 R3

1 inch

(25 mm)

PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 6. MAINTENANCE

Figure 25. Lacing the Conveyor Belt

6.16. Clean and Wash the Equipment

1. Clean out excess grain from all areas of the conveyor.

2. Make sure water can drain from the conveyor tube and intake, then wash the tube with a water hose or pressure washer until all dirt, mud, debris, or residue is gone.

3. Provide sufficient time for the water to drain from the conveyor.

6.17. Tension the Drive Belts

When equipped:

1. Remove guard and push on the center of the belt span with a force of approximately 5 lb.

2. The belts will deflect approximately 1” (25 mm) when properly tensioned.

Figure 26. Schematic

3. Tighten or loosen the drive belts (or idler pulley when equipped) to achieve the proper tension.

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6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

Important

The drive belt should be just tight enough to not slip on the drive pulley when operating. If the belt is too loose, it will slip, possibly causing a squeaking sound and slowing the belt down. If the belt is too tight, it will cause excess wear.

4. Reattach and secure guard. Start system to ensure proper operation.

6.18. Align the Drive Belts

When equipped:

1. Lay a straight edge across the pulley faces to check the alignment.

2. Use the pulley hub to move the pulley to the required position for alignment.

3. Tighten the hub bolts to secure pulley on the drive shaft.

4. Check the belt tension.

5. Reattach and secure the guard.

6.19. Replace the Drive Belts

When equipped:

1. Fully loosen the drive belts.

2. Remove and replace the old belts.

3. Tighten the drive belts as described in Belt Tension.

4. Align the drive belts as described in Belt Alignment.

5. Reattach and secure the guard.

6.20. Repack the Wheel Bearings with Grease

1. Block wheels and ensure unit is stable.

2. Remove the wheel bolts and the wheels.

3. Clean wheel and hub mounting surfaces to ensure there is no rust or debris.

4. Remove the wheel bearing and pack with grease. Use SAE multi-purpose high-temperature grease with extreme pressure (EP) performance. SAE multi-purpose lithium-based grease is also acceptable.

5. Tighten the wheel bolts (diagonal pattern) with a torque wrench to 80 ft-lb (±10 ft-lb) of torque. Inspect to make sure the wheel is sitting flush with the hub.

56 P1512120 R3

3 4

3 6

PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 6. MAINTENANCE

Figure 27. Diagonal Pattern for 4-bolt and 6-bolt Tires

6.21. Inspect and Service the Hand Winch and Lift Cable

When equipped:

Place conveyor in fully lowered position with cable slack.

1. Inspect the cable for damage such as fraying, kinking, or unwinding. Replace if damaged (see below).

2. Check to make sure cable clamps are secure.

3. Oil cable pulleys as needed.

4. Keep a film of grease on the gears. Occasionally oil the bushings, drum shaft, and ratchet.

5. Do not get oil or grease on brake discs.

6. Replace brake discs if less than 1/16" (1.6 mm) thick.

7. Check for proper ratchet pawl operation:

• When cranking in (clockwise) = loud clicking

• When cranking out (counterclockwise) = no clicking and ratchet pawl fully engaged into gear teeth.

To Replace the Lift Cable:

1. Unwind the winch drum until cable is slack and remove all cable clamps.

2. Remove the cable.

3. Reverse the above steps to install the new cable.

6.22. Pinion Gear Adjustment

When Equipped:

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6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

The pinion gear should mesh with the ring gear to provide maximum tooth contact. If the pinion gear does not mesh entirely with the ring gear:

1. Adjust the handle slot bolt (which bolts to the drive mount clamp) so full meshing of the pinion gear is achieved when the handle is in the over-center position. The pinion gear will need adjustment when gear teeth bind or are not meshing sufficiently.

• Gear teeth binding: If the handle will not lock into over-center position, loosen the slot bolt nuts and

slide the handle away from the tire.

• Insufficient Meshing: If the pinion gear will barely mesh with the ring gear, loosen the slot bolt jam nuts

and slide the handle towards the tire until the pinion gear teeth mesh with the ring gear teeth without binding.

Figure 28. Pinion Gear Adjustment Nut

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PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 7. TROUBLESHOOTING

7. Troubleshooting

Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below.

Shut down and lock out all power sources before diagnosing any of the causes or attempting any of the solutions below.

In the following section, we have listed some causes and solutions to some of the problems you may encounter.

If you encounter a problem that is difficult to solve, even after having read through this section, please contact your local dealer or distributor. Before you contact them, please have this operation manual and the serial number from your machine ready.

Conveyor

Problem

Low conveying capacity.

Low capacity for some grains.

Conveyor belt slipping. Conveying belt loose. Tighten and align belt, see Belt Tension

Cause

Conveyor angle is too high. Re-position with lower tube angle, see

Incorrect belt speed. Verify and adjust belt speed to

Conveyor belt slipping. Tighten conveyor belt, see Conveyor Belt

Drive belts slipping. Tighten belts, see Drive Belt Tension in

Smaller and smoother grains will slide at shallower angles.

Replace drive roller lagging, see dealer.

Solution

Operation.

appropriate speed, see Belt Speed in Operation.

Tension in Maintenance.

Maintenance.

Reduce conveyor height, see Conveyor Operating Angles in Operation.

and Belt Alignment in Maintenance.

Drive roller lagging worn or damaged.

Drive belts loose. Tighten belts, see Drive Belt Tension in

Belt frozen to tube from operating in high humidity in cold conditions.

Excessive conveyor belt edge fraying.

P1512120 R3 59

Belt not aligned. Align belt, see Belt Alignment in

Maintenance.

Remove conveyor from area of high humidity and warm belt to de-ice.

Maintenance.

7. TROUBLESHOOTING PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

Problem

Cause

Solution

Conveyor belt loose. Belt stretches over time. Re-tension belt, see Belt Tension in

Maintenance.

If belt is fully tensioned, you may need to shorten belt and re-lace, see Belt Relacing in Maintenance.

Grain leaking from conveyor hopper.

Belt not aligned (centered). Align belt, see Belt Alignment in

Maintenance.

Flashing installed incorrectly or worn.

Hopper cloth worn or

Inspect flashing for wear and replace if required.

Replace damaged hopper cloth.

damaged.

When equipped: Transition

Replace transition filler rings.

filler rings are worn.

Hopper cloth collapsing under grain.

Misaligned or broken spring (s).

Check spring installation and repair as required.

Grain leaking from conveyor discharge

Pivot shafts improperly installed.

Belt not aligned (centered).

On some machines, switching pivot shafts left to right will increase hopper tension.

Align belt, see Belt Alignment in

Maintenance. between belt and tube.

Grain leaking from conveyor discharge

Belt speed is too fast, hood plugging.

Decrease belt speed, see Belt Speed in

Operation. between hood and belt.

U-clamps or brackets sliding on tube.

U-clamps or brackets not properly crimped to tube.

Contact dealer or Batco to correct

positioning.

Drive

Problem

Cause

Solution

Drive making noise. Slipping drive belt. Tighten belts, see Drive Belt Tension in

Maintenance.

Hot shaft, pulley or bearing. Overheated components indicate a failed

60 P1512120 R3

bearing that must be repaired.

PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 7. TROUBLESHOOTING

Problem

Cause

Broken drive roller. Replace damaged component.

Mover Kit with Hydraulic Winch

Problem

Valve is leaking.

Cause

Loose/cracked fittings. Tighten/replace fittings.

Worn hose. Replace hose.

Valve spools are worn. Replace valve.

Machine operates

Oil is hot.

slowly.

Blockage in hydraulic lines. Suction hose blocked or kinked.

Power source is not producing enough oil volume and/or pressure.

Solution

Check oil level and add oil if required (use

general purpose ISO 32 hydraulic oil).

Speed up the engine to produce more

flow/pressure The power unit may not

have enough capacity to operate properly.

Hydraulic winch will not raise conveyor.

Hydraulic cylinder leaking.

Winch coupler spins off (Dutton winch).

Damage or obstruction on tracking.

Cushion block needs adjusting. Adjust valve on cushion block by turning

inward 1/8 of a turn at a time, refer to

Ram and Travel Speed.

Filter plugged (if equipped). Change filter.

Relief valve pressure set too low.

Adjust relief valve pressure, refer to

Hydraulic Pressure Adjustment.

Oil level is too low. Check oil level.

Pump is worn out.

Replace pump.

Worn seal. Replace seal.

Internal winch parts worn. Replace worn parts.

Check tracking for damage or

Conveyor doesn’t drive.

obstructions.

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7. TROUBLESHOOTING PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

Problem

Conveyor doesn’t

Cause

Cushion block needs adjusting. Adjust needle valve by turning clockwise

drive.

Pinion gear slipping or binding.

Pinion gear not adjusted properly.

Frame/Undercarriage with Hand Winch

Problem

The conveyor will not raise or lower.

Cause

The conveyor is already at its maximum or minimum height.

Obstruction in the slide. Clear the obstruction.

Faulty cable. Replace cable.

Faulty winch. Consult your local dealer.

Solution

1/8 of a turn - try and repeat if necessary,

refer to Ram and Travel Speed.

Adjust the pinion gear. See Pinion Gear

Adjustment.

Solution

If at maximum height, lower the conveyor.

The conveyor will not stay elevated.

The bottom or top of the

Clear the obstruction.

conveyor is obstructed.

Faulty winch. Lower conveyor to transport position and

repair or replace winch.

62 P1512120 R3

PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 8. SPECIFICATIONS

8. Specifications

Up -

Model

FX 1545

FX 2045

1835 FL

2435 FL 94'6" 3350 17.3 16.2 14 16.8 7.5

Belt

Length

107'2"

114'

86'11"

Weight

lbs

2305 20.8 21.6 8.8 22.1 7.5

3775 20 23.5 13 25 8.4

2740 16.9 17.5 13.3 18.2 7.5 25 HP 10 HP

Operation

(ft)B(ft)A(ft)B(ft)

Down -

Operation

Width

(ft)

PT0

N/A

N/A N/A

N/A

Elec

20 HP 32 HP

20 HP 35 HP

Gas

35 HP

N/A N/A

Hyd

(in

N/A

)

P1512120 R3 63

8. SPECIFICATIONS PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

64 P1512120 R3

PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 9. BATCO LIMITED

WARRANTY

9. Batco Limited Warranty

This warranty relates to Batco Conveyors (the “Product”) sold by Batco-Rem, (which is a division of Ag Growth Industries Partnership, referred to herein as the “Seller”) and applies only to the first user of the Product (meaning a purchaser directly from the Seller or from an authorized dealer or distributor of the Product, referred to herein as the “Buyer”).

This warranty shall only be effective if properly registered with the Seller in accordance with information provided to the Buyer at the time of sale.

1. The Seller warrants to the Buyer that the Product is free from defects in material and workmanship under normal and reasonable use.

2. This warranty applies only to defects in materials and workmanship and not to damage incurred in shipping or handling, through normal wear and tear, or damage due to causes beyond the control of the Seller such as lightning, fire, flood, wind, earthquake, excessive voltage, mechanical shock, water damage, or damage arising out of abuse, alteration, improper assembly, improper installation, improper maintenance or improper repair of the Product.

3. The warranty period for the Product shall be one year from delivery of the Product to the Buyer where the Product

is used in a normal farm operation. The warranty period for the Product shall be 90 days from delivery of the Product to the Buyer where the Product is used in a commercial operation. No warranty is given where the Product was used to convey canola. In the event that any part incorporated into the Product is manufactured and sold to the Seller by a

third party vendor, such part is only warranted to the extent of the warranty given by that third party.

4. The obligations set forth in this warranty are conditional upon the Buyer promptly notifying the Seller of any defect and completing reasonably required documentation and, if required, promptly making the Product available for correction. The Seller shall be given reasonable opportunity to investigate all claims and no Product shall be returned to the Seller or part disposed of until after inspection and approval by the Seller and receipt by the Buyer of written shipping instructions, with transportation charges prepaid.

5. Upon return of the Product, or such part of the Product that requires correction, the Seller shall, at the Seller’s option, either repair or replace the Product or such part. The Seller shall replace or attempt to repair and return the Product or such part within a reasonable period of time from receipt of an approved warranty claim from the Buyer. If the Seller is unable to repair or replace the Product, the Buyer shall be entitled to a credit note in the amount of the purchase price for the Product.

6. The total liability of the Seller on any claim, whether in contract, tort or otherwise, arising out of, connected with, or resulting from the manufacture, sale, delivery, repair, replacement or use of the Product or any part thereof shall not exceed the price paid for the Product and the Seller shall not be liable for any special indirect, incidental or consequential damages caused by reason of the installation, modification, use, repair, maintenance or mechanical failure of the Product. Consequential or special damages as used herein include, but are not limited to, lost or damaged

products or goods, costs of transportation, lost sales, lost orders, lost income, increased overhead, labor and incidental costs and operational inefficiencies.

7. Notwithstanding anything contained herein to the contrary, the foregoing is the Buyer’s sole and exclusive remedy for breach of warranty by the Seller in respect of the Product. The Seller, for itself, its agents, contractors, employees and for any parent or subsidiary of the Seller, expressly disclaims all warranties, either express or implied, written or oral, including implied warranties of merchantability or fitness for a particular purpose and undertakes no obligation with respect to the conformity of the Product except as set out in the purchase agreement, if any, or marketing materials.

8. The foregoing warranty is the entire warranty of the Seller to the Buyer and the Buyer shall not be entitled to rely upon any representation or warranty contained in any marketing material of the Seller in respect of the Product. The Seller neither assumes, nor authorizes any other person purporting to act on its behalf to modify or to change this warranty, nor to assume for it any other warranty or liability concerning the Product.

WARRANTY VOID IF NOT REGISTERED

P1512120 R3 65

Shipping: 201 Industrial Drive, Swift Current, Saskatchewan S9H 5R4, CANADA

Mailing: Box 1750, Swift Current, Saskatchewan S9H 4J8, CANADA

Toll-Free: (877) 667-7421 (Canada & USA)

Phone: (306) 773-7779

Fax: (306) 778-2524

Email: info@batcomfg.com

Web: www.batcomfg.com

Batco is part of the Ag Growth International group

Printed in Canada

Batco FX1535FL, FX1545FL, 1835FL, FX2045FL, 2435FL Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual