Portable Grain Belt Conveyor
Swing Away
Operator’s Manual
This manual applies to:
1500 Series: 1565 SA, 1575 SA, 1585 SA, 1590 SA, 15100 SA
2000 Series: 2065 SA, 2075 SA, 2085 SA, 2095 SA, 20105 SA, 20110 SA, 20120 SA
2400 Series: 2465 SA, 2475 SA, 2485 SA, 2495 SA, 24105 SA, 24110 SA, 24120 SA
Original Instructions
Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: P151114 R3
Revised: August 2017
We strongly recommend that all personnel associated with this equipment be trained in the correct operational
and safety procedures required for this product. This product has been designed and constructed according to
general engineering standards, other local regulations may apply and must be followed by the operator. Use the
sign-off sheet below to record initial and periodic reviews of this manual with all such personnel.
Date
Employee Signature Employer Signature
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
CONTENTS
1. Introduction ............................................................................................................................................ 5
1.1. Serial Number Location............................................................................................................ 5
1.2. Intended Use ............................................................................................................................ 5
1.2.1 Misuse ........................................................................................................................ 6
2. Safety....................................................................................................................................................... 7
2.1. Safety Alert Symbol and Signal Words..................................................................................... 7
2.2. General Safety .......................................................................................................................... 7
2.3. Overhead Power Lines ............................................................................................................. 8
2.4. Moving Conveyor Belt Safety................................................................................................... 8
2.5. Upending .................................................................................................................................. 8
2.6. Rotating Parts Safety................................................................................................................ 8
2.7. Work Area Safety ..................................................................................................................... 8
2.8. Guards Safety ........................................................................................................................... 9
2.9. Raising and Lowering the Conveyor....................................................................................... 10
2.10. Hydraulic Winch Safety ........................................................................................................ 10
2.11. Conveyor Stability ................................................................................................................ 10
2.12. Towing the Conveyor ........................................................................................................... 11
2.13. Drives and Lockout Safety.................................................................................................... 11
2.13.1 PTO Driveline Safety............................................................................................... 12
2.13.2 Hydraulic Power Safety .......................................................................................... 13
2.14. Tire Safety............................................................................................................................. 14
2.15. Personal Protective Equipment............................................................................................ 14
2.16. Safety Equipment ................................................................................................................. 15
2.17. Safety Decals ........................................................................................................................ 15
2.17.1 Decal Installation/Replacement............................................................................. 15
2.17.2 Safety Decal Locations and Details ........................................................................ 16
3. Transport............................................................................................................................................... 31
3.1. Transport Safety ..................................................................................................................... 31
3.2. Transport Preparation............................................................................................................ 31
3.3. Connect the Conveyor to the Towing Vehicle ....................................................................... 32
4. Placement ............................................................................................................................................. 33
4.1. Placement Safety.................................................................................................................... 33
4.2. Positioning the Conveyor ....................................................................................................... 33
4.3. Extendable Axle Positioning ................................................................................................... 35
4.4. Raising and Lowering ............................................................................................................. 36
4.5. Hitch Adjustment.................................................................................................................... 37
4.6. Extended Swing Arm .............................................................................................................. 38
4.7. Raising and Lowering the Intake Hopper............................................................................... 39
4.8. Hydraulic Power Swing........................................................................................................... 40
4.9. Electric Power Swing Operation............................................................................................. 41
4.10. Collapsible Hopper Cloth Control......................................................................................... 43
4.11. Conveyor Operating Angles ................................................................................................. 43
5. Operation .............................................................................................................................................. 46
5.1. Operation Safety .................................................................................................................... 46
5.2. Start-up and Break-in ............................................................................................................. 46
5.3. Operation - Swing Away Transfer Hydraulic Motor Drive..................................................... 47
P151114 R3 3
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
5.4. Operation - PTO Drive ............................................................................................................ 48
5.5. Loading Area........................................................................................................................... 48
5.6. Conveyor Belt Speed .............................................................................................................. 49
5.7. Emergency Shutdown ............................................................................................................ 49
5.8. Restarting with a Full Tube .................................................................................................... 49
5.9. Shutdown ............................................................................................................................... 49
5.10. Clean Out.............................................................................................................................. 50
5.11. Conveying Fertilizer.............................................................................................................. 50
5.12. Storage.................................................................................................................................. 52
6. Maintenance ......................................................................................................................................... 53
6.1. Maintenance Safety ............................................................................................................... 53
6.2. Maintenance Schedule ........................................................................................................... 53
6.3. Visually Inspect the Equipment.............................................................................................. 54
6.4. Lubricate the Equipment........................................................................................................ 55
6.4.1 PTO Driveline............................................................................................................ 55
6.5. Oil the Chain Coupler ............................................................................................................. 55
6.6. Check the Gearbox Oil............................................................................................................ 56
6.7. Change the Gearbox Oil ......................................................................................................... 56
6.8. Inspect Hydraulic Hoses and Fittings ..................................................................................... 57
6.9. Inspect the Hopper Flashing .................................................................................................. 57
6.10. Check the Roller Bearings .................................................................................................... 57
6.11. Check the Roller Lagging ...................................................................................................... 57
6.12. Tension the Conveyor Belt................................................................................................... 57
6.12.1 S-Drive Pinch Roller................................................................................................ 58
6.13. Align the Conveyor Belt........................................................................................................ 58
6.13.1 Adjust the Rollers ................................................................................................... 59
6.13.2 Adjust the Belt Return Wear Blocks....................................................................... 60
6.14. Inspect Belt Lacing................................................................................................................ 61
6.15. Replace the Belt Lacing ........................................................................................................ 61
6.16. Replace the Conveyor Belt................................................................................................... 61
6.17. Clean and Wash the Equipment .......................................................................................... 63
6.18. Repack the Wheel Bearings with Grease............................................................................. 63
6.19. Check/Adjust the Truss Cables............................................................................................. 64
6.20. Inspect and Service the Hydraulic Winch and Lift Cable..................................................... 66
7. Troubleshooting.................................................................................................................................... 67
8. Specifications ........................................................................................................................................ 70
9. Appendix ............................................................................................................................................... 72
9.1. Power Swing Remote Transmitter Instructions ..................................................................... 72
9.2. Programming Receivers.......................................................................................................... 73
10. Batco Limited Warranty ..................................................................................................................... 75
4 P151114 R3
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 1. INTRODUCTION
1. Introduction
Thank you for purchasing a Batco Portable Grain Belt Conveyor. This equipment will allow safe and
efficient operation when you read and follow all of the instructions contained in this manual. With
proper care, your conveyor will provide you with many years of trouble-free operation.
Keep this manual handy for frequent reference and to review with new personnel. A sign-off form is
provided on the inside front cover for your convenience. If any information in this manual is not
understood or if you need additional information, please contact your local distributor or dealer for
assistance.
This manual should be regarded as part of the equipment. Suppliers of both new and second-hand
equipment are advised to retain documentary evidence that this manual was provided with the
equipment.
1.1. Serial Number Location
Always give your dealer the serial number on your conveyor (shown below) when ordering parts or requesting
service or other information. Please record this information in the table below for easy reference.
Model Number
Serial Number
Date Received
1.2. Intended Use
The conveyor is designed solely for use in the intended agricultural use as listed below. Use in any other way is
considered as contrary to the intended use. Compliance with and strict adherence to the conditions of
P151114 R3 5
1. INTRODUCTION PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
operation and maintenance as specified by the manufacturer, also constitute essential elements of the intended
use.
The conveyor should be operated, maintained, serviced, and repaired only by persons who are familiar with its
particular characteristics and who are acquainted with the relevant safety procedures.
Accident prevention regulations and all other generally recognized regulations on safety and occupational
medicine must be observed at all times.
Any modifications made to the conveyor may relieve the manufacturer of liability for any resulting damage or
injury.
Intended use for the conveyor:
• Handling grain, pulse crops, treated seeds, or other similar materials.
• Handling fertilizer when strict operation and cleanout procedures are followed as noted in Operation
section.
Use in any other way is considered as contrary to the intended use and is not covered by the warranty.
1.2.1 Misuse
Do not use the conveyor for:
• transferring material other than dry, free-flowing food-grains.
• conveying canola, or any other oilseeds
• lifting or using as a hoist or crane.
6 P151114 R3
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY
2. Safety
2.1. Safety Alert Symbol and Signal Words
This safety alert symbol indicates important safety messages in this manual. When you see
this symbol, be alert to the possibility of injury or death, carefully read the message that
follows, and inform others.
Signal Words: Note the use of the signal words DANGER, WARNING, CAUTION, and NOTICE with the safety
messages. The appropriate signal word for each message has been selected using the definitions below as a
guideline.
Indicates an imminently hazardous situation that, if not avoided, will result in serious injury or
death.
Indicates a hazardous situation that, if not avoided, could result in serious injury or death.
Indicates a hazardous situation that, if not avoided, may result in minor or moderate injury.
Indicates a potentially hazardous situation that, if not avoided, may result in property damage.
2.2. General Safety
The safety information in the safety section of this manual applies to all safety practices. Specific safety
information (such as Operation Safety), can be found in the appropriate section.
YOU are responsible for the SAFE use and maintenance of your conveyor. YOU must ensure that you and
anyone else who is going to work around the conveyor understands all procedures and related SAFETY
information contained in this manual.
Remember, YOU are the key to safety. Good safety practices not only protect you, but also the people around
you. Make these practices a working part of your safety program. All accidents can be avoided.
• It is the conveyor owner, operator, and maintenance personnel's responsibility to
read and understand ALL safety instructions, safety decals, and manuals and follow
them when assembling, operating, or maintaining the equipment.
• Owners must give instructions and review the information initially and annually with all personnel before
allowing them to operate the conveyor. Untrained users/operators expose themselves and bystanders to
possible serious injury or death.
• The conveyor is not intended to be used by children.
• Use the conveyor for its intended purposes only.
• Do not modify the conveyor in any way without written permission from the manufacturer. Unauthorized
modification may impair the function and/or safety, and could affect the life of the conveyor. Any
unauthorized modification of the conveyor will void the warranty.
P151114 R3 7
2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
2.3. Overhead Power Lines
• When operating or moving, keep conveyor away from
overhead power lines and devices.
• The conveyor is not insulated.
• Electrocution can occur without direct contact.
2.4. Moving Conveyor Belt Safety
• DO NOT step on or touch moving conveyor belt.
• Shut off and lock out power to adjust, service, or clean.
2.5. Upending
• Anchor intake end and/or support discharge end to prevent
upending.
• Intake end must always have downward weight. Do not
release until attached to tow bar or resting on ground.
• Do not raise intake end above tow bar height.
• Empty the conveyor and fully lower before moving.
2.6. Rotating Parts Safety
• Keep body, hair, and clothing away from rotating pulleys,
belts, chains, and sprockets.
• Do not operate with any guard removed or modified. Keep
guards in good working order.
• Shut off and remove key or lock out power source before
inspecting or servicing machine.
2.7. Work Area Safety
• Have another trained person nearby who can shut down the conveyor in case of accident.
• The work area should be kept clear of bystanders.
• Keep the work area clean and free of debris.
8 P151114 R3
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY
Figure 1. Conveyor Work Area
2.8. Guards Safety
• Keep guards in place and do not operate unless all guards are in place.
• Do not walk on, step on, or damage guards.
• Lock out power before removing a guard.
• Ensure all guards are replaced after performing maintenance.
P151114 R3 9
2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
2.9. Raising and Lowering the Conveyor
• Before raising/lowering/moving/adjusting the conveyor, make sure the area around the
conveyor is clear of obstructions and/or untrained personnel. Never allow anyone to stand
on or beneath the conveyor when it is being placed.
• Lower the conveyor to its lowest position when not in use.
• Empty the conveyor before raising or lowering.
• Do not get on or beneath the conveyor when raising or lowering.
• Raise and lower conveyor on reasonably level ground only.
• Never attempt to increase height of the tube by positioning wheels on lumber, blocks, or by
any other means. To do so will result in damage to conveyor and/or serious injury.
2.10. Hydraulic Winch Safety
When Equipped:
• Keep away from rotating cable drum and winch cable. Do not touch or grab cable while
winch is being operated or use hands to guide the cable. Failure to heed could result in
serious injury.
• Inspect cable and cable clamps before installing and using hydraulic winch. Replace cable if
frayed or damaged. Tighten cable clamps if necessary.
• Do not continue to supply power to hydraulic winch after the conveyor has reached full up
position.
• Do not disconnect hydraulic quick couplers when lines are pressurized.
• Make sure lift cable is seated in cable pulley.
• Always keep a minimum of 3 cable wraps on the cable drum.
2.11. Conveyor Stability
• Transport and place equipment on reasonably level ground when raising, lowering,
positioning, or operating.
• Chock wheels and anchor intake end after placement.
10 P151114 R3
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY
2.12. Towing the Conveyor
• Check with local authorities regarding transport on public roads. Obey all applicable laws
and regulations.
• Always travel at a safe speed, never exceeding 20 mph (32 km/h).
• Reduce speed on rough surfaces.
• Do not transport on slopes greater than 20°.
• Use caution when turning corners or meeting traffic.
• Make sure the SMV (slow moving vehicle) emblem and all the lights and reflectors that are
required by local authorities are in place, are clean, and can be seen by all over-taking and
oncoming traffic.
• Always use hazard-warning flashers on tractor/towing vehicle when transporting unless
prohibited by law.
• Do not allow riders on the conveyor or towing vehicle during transport.
• Attach to towing vehicle with an appropriate pin and retainer. Always attach safety chain(s).
• Place the conveyor in the transport position before moving on roads.
2.13. Drives and Lockout Safety
Inspect the power source(s) before using and know how to shut down in an emergency.
Whenever you service or adjust your equipment, make sure you shut down the power
source and unplug or remove the key (as applicable) to prevent inadvertent start-up and
hazardous energy release. Know the procedure(s) that applies to your equipment from the
following power source(s). Ensure that all personnel are clear before turning on power to
equipment.
P151114 R3 11
2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
2.13.1 PTO Driveline Safety
Drive
• Keep body, hair, and clothing away from rotating PTO
driveline.
• Make certain the driveline shields telescope and rotate freely
on driveline before attaching.
• Make certain the driveline is securely attached at both ends.
• Do not operate conveyor unless all driveline, tractor, and
equipment shields are in place and in good working order.
• Do not exceed operating speed of 540 rpm.
• Keep universal joint angles small and equal. Do not exceed
maximum recommended length for PTO driveline.
• Engage tractor park brake and/or chock wheels.
Lockout
• Position all controls in neutral, shut off tractor’s engine, and remove key from tractor.
• If removing key is impossible, remove PTO driveline from tractor.
12 P151114 R3
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY
2.13.2 Hydraulic Power Safety
Power Source
• Refer to the rules and regulations applicable to the power
source operating your hydraulic drive.
• Do not connect or disconnect hydraulic lines while system is
under pressure.
• Keep all hydraulic lines away from moving parts.
• Escaping hydraulic fluid under pressure will cause serious
injury if it penetrates the skin surface (serious infection or
toxic reaction can develop). See a doctor immediately if
injured.
• Use metal or wood as a backstop when searching for
hydraulic leaks and wear proper hand and eye protection.
• Check all hydraulic components are tight and in good
condition. Replace any worn, cut, abraded, flattened, or
crimped hoses.
• Clean the connections before connecting to equipment.
• Do not attempt any makeshift repairs to the hydraulic fittings
or hoses with tape, clamps, or adhesive. The hydraulic
system operates under extremely high pressure; such repairs
will fail suddenly and create a hazardous and unsafe
condition.
Lockout
• Always place all hydraulic controls in neutral and relieve
system pressure before disconnecting or working on
hydraulic system.
P151114 R3 13
2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
2.14. Tire Safety
Failure to follow proper procedures when mounting a tire on a
wheel or rim can produce an explosion that may result in
serious injury or death.
• DO NOT attempt to mount a tire unless you have the proper
equipment and experience to do the job.
• Have a qualified tire dealer or repair service perform
required tire maintenance.
• When replacing worn tires, make sure they meet the original
tire specifications. Never undersize the replacement tire.
• DO NOT weld to the tire rim with the tire mounted on the
rim. This action may cause an explosion which could result in
serious injury or death.
• Inflate tires to the manufacturer’s recommended pressure.
• Tires should not be operated at speeds higher than their
rated speed.
• Keep wheel lug nuts tightened to manufacturer’s
recommendations.
• Never reinflate a tire that has been run flat or seriously
under-inflated without removing the tire from the wheel.
Have the tire and wheel closely inspected for damage before
remounting.
2.15. Personal Protective Equipment
The following Personal Protective Equipment (PPE) should be worn when operating or maintaining the
equipment.
Safety Glasses
• Wear safety glasses at all times to protect eyes from debris.
Coveralls
• Wear coveralls to protect skin.
Hard Hat
• Wear a hard hat to help protect your head.
14 P151114 R3
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY
Steel-Toe Boots
• Wear steel-toe boots to protect feet from falling debris.
Work Gloves
• Wear work gloves to protect your hands from sharp and rough edges.
Dust Mask
• Wear a dust mask to prevent breathing potentially harmful dust.
2.16. Safety Equipment
The following safety equipment should be kept on site:
Fire Extinguisher
• Provide a fire extinguisher for use in case of an accident. Store in a highly visible and
accessible place.
First-Aid Kit
• Have a properly-stocked first-aid kit available for use should the need arise, and
know how to use it.
2.17. Safety Decals
• Keep safety decals clean and legible at all times.
• Replace safety decals that are missing or have become illegible. See decal location figures that follow.
• Replaced parts must display the same decal(s) as the original part.
• Replacement safety decals are available free of charge from your distributor, dealer, or factory.
2.17.1 Decal Installation/Replacement
1. Decal area must be clean and dry, with a temperature above 50°F (10°C).
2. Decide on the exact position before you remove the backing paper.
3. Align the decal over the specified area and carefully press the small portion with the exposed sticky backing
in place.
4. Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place.
5. Small air pockets can be pierced with a pin and smoothed out using the sign backing paper.
P151114 R3 15
2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
2.17.2 Safety Decal Locations and Details
Replicas of the safety decals that are attached to the conveyor and their messages are shown in the figure(s)
that follow. Safe operation and use of the conveyor requires that you familiarize yourself with the various safety
decals and the areas or particular functions that the decals apply to, as well as the safety precautions that must
be taken to avoid serious injury, death, or damage.
Figure 2. Conveyor Safety Decal Locations
16 P151114 R3
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY
Figure 3. Swing Away Safety Decal Locations
P151114 R3 17
P1513022
2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
Figure 4. S-Drive Safety Decal Locations
Figure 5. PTO Front Drive Safety Decal Locations
18 P151114 R3
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY
Figure 6. Transport Arm Safety Decal Locations
P151114 R3 19
WARNING
ROLLOVER / TRANSPORT
HAZARD
To prevent serious injury or death:
• Fully extend axles before raising tube.
• Retract axles before transporting.
To prevent serious injury or death:
• Fully extend axles before raising tube.
• Retract axles before transporting.
ROLLOVER / TRANSPORT
HAZARD
WARNING
Country of Origin Part Number
CAUTION
To prevent personal injury or
damage to equipment, close valve in
lift cylinder hydraulic line after raising
equipment into position.
To prevent personal injury or
damage to equipment, close valve
in lift cylinder hydraulic line after
raising equipment into position.
CAUTION
Country of Origin Part Number
To prevent serious injury or death:
• Relieve system pressure before repairing, adjusting or
disconnecting.
• Wear proper hand and eye protection when searching
for leaks. Use wood or cardboard instead of hands.
• Keep all components in good repair.
HIGH PRESSURE FLUID HAZARD
WARNING
Hydraulic fluid can cause serious injury if it
penetrates the skin. If it does, see a doctor
immediately.
• Relieve system pressure before repairing, adjusting or
disconnecting.
• Wear proper hand and eye protection when searching
for leaks. Use wood or cardboard instead of hands.
Hydraulic fluid can cause serious injury if it
penetrates the skin. If it does, see a doctor
immediately.
• Relieve system pressure before repairing, adjusting or
disconnecting.
• Wear proper hand and eye protection when searching
for leaks. Use wood or cardboard instead of hands.
HIGH PRESSURE FLUID HAZARD
WARNING
Country of Origin Part Number
2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
Table 1. Safety Decals
Part Number
P1513044
P1513010
P1513035
Description
20 P151114 R3
NOTICE
To prevent damage, wheels must be
free to move when raising or lowering
equipment.
When equipment is positioned, chock
all wheels.
To prevent damage, wheels must be
free to move when raising or lowering
equipment.
When equipment is positioned, chock
all wheels.
NOTICE
Country of Origin Part Number
To prevent death or serious injury:
• When operating or moving, keep equipment away from
overhead power lines and devices.
• Fully lower equipment before moving.
This equipment is not insulated.
Electrocution can occur without direct contact.
ELECTROCUTION HAZARD
DANGER
Country of Origin Part Number
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY
Table 1 Safety Decals (continued)
Part Number
P1513052
P1513046
Description
P151114 R3 21
CAUTION
NOT A STEP - SLIP HAZARD
To prevent injury or damage to
the equipment, do not use belt
guard as a step.
Country of Origin Part Number
To prevent injury or damage to the
equipment, do not use belt guard as
a step.
NOT A STEP - SLIP HAZARD
CAUTION
WARNING
UPENDING HAZARD
To prevent death or serious injury:
• Anchor intake end and/or support
discharge end to prevent upending.
• Intake end must always have downward
weight. Do not release until attached to
tow bar or resting on ground.
• Do not raise intake end above tow bar
height.
• Empty conveyor and fully lower before
moving.
To prevent death or serious injury:
UPENDING HAZARD
WARNING
• Anchor intake end and/or support
discharge end to prevent upending.
• Intake end must always have downward
weight. Do not release until attached to
tow bar or resting on ground.
• Do not raise intake end above tow bar
height.
• Empty conveyor and fully lower before
moving.
Country of Origin Part Number
2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
Table 1 Safety Decals (continued)
Part Number
P1513030
Description
P1513042
22 P151114 R3
WARNING
TRANSPORT HAZARD
To prevent serious injury or death:
• Securely attach equipment to vehicle with correct
pin and safety chains.
• Use a tow vehicle to move equipment.
To prevent serious injury or death:
• Securely attach equipment to vehicle with
correct pin and safety chains.
• Use a tow vehicle to move equipment.
TRANSPORT HAZARD
WARNING
Country of Origin Part Number
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY
Table 1 Safety Decals (continued)
Part Number
P1513037
Description
P151114 R3 23
Country of Origin Part Number
To prevent serious injury or death:
• Read and understand the manual before
assembling, operating, or maintaining the
equipment.
• Only trained personnel may assemble, operate,
or maintain the equipment.
• Children and untrained personnel must be kept
outside of the work area.
• Do not modify the equipment. Keep in good
working order.
• If the manual, guards, or decals are missing or
damaged, contact factory or dealer for
replacements.
• Lock out power before performing maintenance.
• To prevent equipment collapse, support equipment
tube while disassembling certain components.
• Electric motors must be grounded. Disconnect
power before resetting overloads.
WARNING
2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
Table 1 Safety Decals (continued)
Part Number
P1513001
Description
24 P151114 R3
NOTICE
To prevent belt damage, use correct belt tension and do not attempt to
adjust belt tracking with the take-up roller.
To set correct belt tension:
• While conveyor is running empty, fully tighten nut against the pretensioner
(take-up pipe) so that spring is not visible.
• Ensure take-up roller is tensioned equally by using a tape to measure distance
"X
• After the conveyor belt has been tensioned, check the alignment of all other
s-drive rollers and periodically afterward.
See manual for complete instructions.
TAKE-UP ROLLER
X
PRETENSIONER
NUT
PRETENSIONER
NUT
TAKE-UP ROLLER
X
To prevent belt damage, use correct belt tension and do
not attempt to adjust belt tracking with the take-up roller.
To set correct belt tension:
• While conveyor is running empty, fully tighten nut against the
pretensioner (take-up pipe) so that spring is not visible.
• Ensure take-up roller is tensioned equally by using a tape to
measure distance “X”.
• After the conveyor belt has been tensioned, check the alignment
of all other s-drive rollers and periodically afterward.
See manual for complete instructions.
NOTICE
Country of Origin Part Number
To prevent death or serious injury:
• DO NOT step on or touch moving conveyor belt.
• Shut off and lock out power to adjust, service, or
clean.
OPEN BELT CONVEYOR
WARNING
Country of Origin Part Number
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY
Table 1 Safety Decals (continued)
Part Number
P1513022
P1513045
Description
P151114 R3 25
To prevent serious injury or death:
• Relieve system pressure before repairing, adjusting or
disconnecting.
• Wear proper hand and eye protection when searching
for leaks. Use wood or cardboard instead of hands.
• Keep all components in good repair.
HIGH PRESSURE FLUID HAZARD
WARNING
Hydraulic fluid can cause serious injury if it
penetrates the skin. If it does, see a doctor
immediately.
• Relieve system pressure before repairing, adjusting or
disconnecting.
• Wear proper hand and eye protection when searching
for leaks. Use wood or cardboard instead of hands.
Hydraulic fluid can cause serious injury if it
penetrates the skin. If it does, see a doctor
immediately.
• Relieve system pressure before repairing, adjusting or
disconnecting.
• Wear proper hand and eye protection when searching
for leaks. Use wood or cardboard instead of hands.
HIGH PRESSURE FLUID HAZARD
WARNING
Country of Origin Part Number
2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
Table 1 Safety Decals (continued)
Part Number
P1513035
Description
26 P151114 R3
WARNING
ENTANGLEMENT HAZARD
To prevent serious injury or death:
• Keep body, hair, and clothing away from rotating
pulleys, belts, chains, and sprockets.
• Do not operate with any guard removed or
modified. Keep guards in good working order.
• Shut off and remove key or lock out power source
before inspecting or servicing machine.
To prevent serious injury or death:
• Keep body, hair, and clothing away from rotating
pulleys, belts, chains, and sprockets.
• Do not operate with any guard removed or
modified. Keep guards in good working order.
• Shut off and remove key or lock out power
source before inspecting or servicing machine.
ENTANGLEMENT HAZARD
WARNING
Country of Origin Part Number
WARNING
HIGH PRESSURE FLUID HAZARD
Hydraulic fluid can cause serious injury if it
penetrates the skin. If it does, see a doctor
immediately.
• Relieve pressure before disconnecting hydraulic line.
• Wear proper hand and eye protection, and use wood
or cardboard, not hands, when searching for leaks.
HIGH PRESSURE FLUID HAZARD
Hydraulic fluid can cause serious injury if it
penetrates the skin. If it does, see a doctor
immediately.
• Relieve system pressure before repairing, adjusting
or disconnecting.
• Wear proper hand and eye protection when searching
for leaks. Use wood or cardboard instead of hands.
WARNING
Country of Origin Part Number
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY
Table 1 Safety Decals (continued)
Part Number
P1513002
Description
P1513036
P151114 R3 27
NOTICE
To prevent damage, tighten/snug bolts as shown when
assembling or maintaining the conveyor.
To prevent damage, tighten/snug bolts as shown
when assembling or maintaining the conveyor.
NOTICE
Country of Origin Part Number
NOTICE
This equipment is not intended for transport
on public roads. If it must be moved, check
local regulations.
To avoid damaging the equipment:
• Be careful when turning corners.
• Watch for low overhead objects.
• Retract axles before transporting unit.
2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
Table 1 Safety Decals (continued)
Part Number
P1513032
Description
P1513041
28 P151114 R3
Country of Origin Part Number
To prevent serious injury or death:
• Read and understand the manual before
assembling, operating, or maintaining the
equipment.
• Only trained personnel may assemble, operate,
or maintain the equipment.
• Children and untrained personnel must be kept
outside of the work area.
• Do not modify the equipment. Keep in good
working order.
• If the manual, guards, or decals are missing or
damaged, contact factory or dealer for
replacements.
• Lock out power before performing maintenance.
• To prevent equipment collapse, support equipment
tube while disassembling certain components.
• Electric motors must be grounded. Disconnect
power before resetting overloads.
WARNING
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY
Table 1 Safety Decals (continued)
Part Number
P1513001
Description
P151114 R3 29
DANGER
ROTATING PTO DRIVELINE
HAZARD
To prevent serious injury or death:
• Keep body, hair, and clothing away from rotating
PTO driveline.
• Do not operate equipment unless all driveline,
tractor, and equipment shields are in place and in
good working order.
• Make certain the driveline shields turn freely on
driveline.
• Make certain the driveline is securely attached at
both ends.
• Do not exceed operating speed of 1000 rpm.
• Keep u-joint angles small and equal. Do not
exceed maximum recommended length for PTO
driveline.
DANGER
To prevent serious injury or death:
• Keep body, hair, and clothing away from rotating
PTO driveline.
• Do not operate equipment unless all driveline,
tractor, and equipment shields are in place and
in good working order.
• Make certain the driveline shields turn freely on
driveline.
• Make certain the driveline is securely attached
at both ends.
• Do not exceed operating speed of 540 rpm.
• Keep u-joint angles small and equal. Do not
exceed maximum recommended length for PTO
driveline.
ROTATING PTO DRIVELINE
HAZARD
Country of Origin Part Number
WARNING
To prevent serious injury or death:
• Keep away from rotating cable drum and winch
cable.
• Inspect lift cable periodically; replace if damaged.
• Inspect cable clamps periodically; tighten if
necessary.
To prevent death or serious injury:
• Keep away from rotating cable drum and winch
cable.
• Inspect lift cable periodically; replace if damaged.
• Inspect cable clamps periodically; tighten if necessary.
WARNING
Country of Origin Part Number
2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
Table 1 Safety Decals (continued)
Part Number
P1513048
P1513038
Description
30 P151114 R3
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 3. TRANSPORT
3. Transport
Before continuing, ensure you have completely read and understood this manual’s
Safety section, in addition to the safety information in the section(s) below.
3.1. Transport Safety
• Check with local authorities regarding transport on public roads. Obey all applicable laws
and regulations.
• Always travel at a safe speed, never exceeding 20 mph (32 km/h). Reduce speed on rough
surfaces. Use caution when turning corners or meeting traffic.
• Yield to other drivers and allow faster traffic to pass.
• Make sure the SMV (slow moving vehicle) emblem and all the lights and reflectors that are
required by local authorities are in place, are clean, and can be seen by all over-taking and
oncoming traffic. Always use hazard-warning flashers on tractor/towing vehicle when
transporting unless prohibited by law.
• Do not transport during times of limited visibility such as fog, snow, or heavy rain. Take extra
precautions at night and at dusk.
• Keep others away from the transport vehicle and conveyor.
• Do not allow riders on the conveyor or towing vehicle during transport.
• Stay away from overhead obstructions and power lines when operating and transporting.
Electrocution can occur without direct contact.
• Fully lower the conveyor before transporting, and only raise when next to storage facility.
• Attach to towing vehicle with a pin and retainer. Always attach safety chain(s).
• Do not raise the intake end above drawbar, upending may occur.
• Empty conveyor of all grain before transporting. Transporting a full conveyor will place
excessive loads on the tube, frame, axle, hitch, and tow vehicle.
• Do not transport on slopes greater than 20°.
• Do not transport with an under-inflated tire(s).
• If the conveyor wheels are partially or fully buried in snow or grain, failure to clear area
around the wheels before transporting may cause damage to the conveyor or result in
serious injury.
3.2. Transport Preparation
1. It is not recommended that the conveyor be transported faster than 20 mph (32 km/h). Table 2 on page 32
references the acceptable transport speed as per the ratio of tractor weight versus conveyor weight. See
Specifications for conveyor weights.
2. Ensure the conveyor will clear any overhead obstructions or electrical wires prior to transporting. Refer to
Specifications for the transport height of your conveyor.
3. Longer conveyors have a large turning radius. Allow ample room for turning as discharge end may swing
dramatically.
P151114 R3 31
3. TRANSPORT PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
Table 2. Speed versus Weight Ratio
Weight or fully equipped or loaded implement(s)
Road Speed
relative to weight of towing machine
Up to 32 km/h (20 mph)
Up to 16 km/h (10 mph)
Do not tow if More than 2 to 1
1 to 1, or less
2 to 1, or less
3.3. Connect the Conveyor to the Towing Vehicle
Follow all safety precautions when transporting the conveyor and use a proper towing vehicle.
1. Place the conveyor in the full down position. The frame should be in the full down position with slight
tension on the lift cable. Refer to Lowering procedure.
2. Place and secure hitch pin and safety chain. The safety chain should be threaded and form a cradle that will
prevent the conveyor from digging into the road surface or upsetting (should a breakaway occur) before
attaching to the towing vehicle.
3. Replace the safety chain if one or more links or end fittings are stretched, broken, damaged, or deformed.
4. The safety chain should have a load rating at least as high as the conveyor weight, refer to Specifications.
Important
Use a type of hitch pin that will not allow conveyor to separate from towing vehicle.
32 P151114 R3
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. PLACEMENT
4. Placement
Before continuing, ensure you have completely read and understood this manual’s
Safety section, in addition to the safety information in the section(s) below.
4.1. Placement Safety
• The conveyor is not insulated, keep away from overhead power lines. Electrocution can
occur without direct contact.
• Anchor intake end before using.
• Place the conveyor on reasonably level ground before operating. The conveyor could topple
if ground is too uneven.
• Chock the conveyor wheels after placement.
• Empty the conveyor before raising, lowering, or positioning.
• Check that wheels are free to move before raising or lowering the conveyor.
• Never attempt to increase height of the conveyor by positioning wheels on lumber, blocks,
or by any other means.
• Do not permit anyone to stand beneath the conveyor when raising or lowering.
• Move the conveyor into position slowly. Do not unhitch and attempt to move by hand.
• Do not leave tube in raised position when not in use.
4.2. Positioning the Conveyor
Filling Bins
The conveyor is designed to be transported and operated without unhitching unit from tractor.
1. Disconnect PTO driveline from tractor and secure in transport saddle.
Failure to disconnect from the tractor will damage the PTO driveline.
2. Ensure that tractor and conveyor are securely hitched together.
3. Disconnect the safety chain from the intake hopper.
Important
Use a type of hitch pin (see Conveyor / Tractor Hookup section) that will not allow the conveyor to
separate from towing vehicle.
4. Before connecting hose, ensure that the quick-connect coupler on the conveyor and tractor is clean and free
of dirt by wiping with a cloth.
Dirt in the hydraulic system can damage the cylinder o-rings, causing leakage and the
possible failure of the system and personal injury.
5. Connect hydraulic hoses, ensure connections are tight. Check for leaks, binding, flattening, kinks, or wear.
6. Fully extend wheel axles, see Extendable Axle Positioning.
7. Where Equipped: Fully extend wheel axles, see Extendable Axle Positioning.
P151114 R3 33
4. PLACEMENT PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
8. Adjust the hitch adjustment to the operating position, refer to Hitch Adjustment.
9. Move the jack into storage position.
10. Raise the main conveyor tube as required, see Raising and Lowering.
The hydraulic cylinders are shipped without oil and must be charged with oil before the
conveyor is put into operation. See the Appendix for charging instructions.
11. Move the conveyor into working position slowly. Do not unhitch and attempt to move the conveyor by
hand.
12. Once the conveyor is in position, chock wheels on both sides and apply the park brake on the tractor (or
chock its wheels as well) to prevent movement during operation.
13. Back the conveyor up to the storage facility while it is in its lowered configuration.
14. Set the park brake on the tractor before dismounting.
15. Raise the conveyor so it clears the storage facility.
16. Slowly back the conveyor up until the outlet is over the opening in the storage facility.
17. Slowly lower the conveyor to the bin.
18. Place chocks in the front and back of each wheel.
19. Lower the intake hopper to the ground, see Raising and Lowering the Intake Hopper.
20. See Operation for correct operating procedures.
34 P151114 R3
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PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. PLACEMENT
Figure 7. Conveyor Placement (Direct PTO Drive)
4.3. Extendable Axle Positioning
When equipped with extendable axles:
Important
Do not raise the conveyor unless the axles are in the extended position. Do not transport the conveyor
unless the axles are in the retracted position.
P151114 R3 35
Æ
4. PLACEMENT PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
Rollover can occur if axles are not extended before raising the conveyor.
1. Ensure the conveyor is on level ground before attempting to extend or retract the axles. The conveyor must
be attached to tractor at all times.
2. Using the jack supplied, insert it into one of the jack stubs located on one end of the axle. Jack must be
secured to jack stub using pin (attached to jack).
3. Raise one side at a time. Raise until the tire clears the ground.
4. Remove the axle pin from the axle and position the axle as desired until the holes line up. Reinsert the axle
pin and secure with r-clip hairpin. Lower the jack.
5. Repeat the process on the opposite side of the axle.
Figure 8. Typical Extendable Axle
4.4. Raising and Lowering
When equipped with a Hydraulic Lift Cylinder:
Before using the hydraulic lift cylinder:
• The hydraulic cylinders are shipped without oil and must be charged with oil before operating the first time.
• Check that the hydraulic hoses are free from leaks, binding, flattening, kinks, or wear.
Raising
1. Before connecting the hydraulic hose, wipe the hose coupler clean.
Dirt in the hydraulic system can damage the cylinder o-rings and can cause leakage and
failure of the system.
2. Connect the hydraulic hoses, ensure the connections are tight. Visually check for leaks, binding, flattening,
kinks, or wear.
3. Open the ball valve on the hose connected to the cylinder.
4. Start tractor and idle at low rpm.
5. Engage hydraulic lever to power the cylinder.
6. Increase tractor rpm until desired rate of lift is reached.
7. Raise the conveyor to the desired height.
8. Close the hydraulic ball valve when the conveyor is fully raised.
36 P151114 R3
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. PLACEMENT
Failure to close the ball valve will cause the frame to lower, damaging the conveyor.
Lowering:
1. Reconnect the hydraulic hose coupler to tractor, if disconnected. Keep the tractor running while lowering
the conveyor should the need arise to re-lift it.
Some conveyors are equipped with dual acting hydraulic cylinders, for these units the
tractor must be running to pump oil oil to the upper chamber of the hydraulic cylinder(s)
to prevent overfilling of the tractor reservoir.
2. Open the ball valve.
3. Open the tractor valve, feathering the control to prevent too rapid a descent.
Note
Once the valves are opened, the conveyor tube lowers by gravity. As the tube nears the full down
position, the rate of descent will increase. Do not operate with the tractor valve fully open.
4. Turn off the tractor, and lock out the tractor power source.
5. Before disconnecting hydraulic couplers, relieve the hydraulic pressure.
Disconnecting a hydraulic hose under pressure can result in serious injury.
6. Adjust the conveyor in the full down position until there is a slight tension on the lift cable. Do not leave the
cable slack.
4.5. Hitch Adjustment
Before operating the conveyor, confirm that dimensions A, B, and C, are within the limits stated in Figure 9
when the PTO is connected to the tractor.
This does not apply to the 2000 Series Swing Away Conveyor.
Note
The dimensions in Figure 9 are based on the adjustable hitch being in position 2.
P151114 R3 37
4. PLACEMENT PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
Figure 9. Hitch Adjustment Tolerance
If dimension C is greater than the hitch adjustment tolerance
The PTO driveline will separate causing potential damage to equipment and/or operators.
1. With the conveyor completely lowered, adjust the hitch to position 1.
2. If dimension C is still too large, move the draw bar closer to the tractor until dimensions A and C are within
the bounds given.
If dimension C is less than the hitch adjustment tolerance
The PTO driveline will bottom out causing potential damage to equipment and/or operators.
1. With the conveyor completely lowered, adjust the hitch to position 3.
2. If dimension C is still too small, move the draw bar further from the tractor until dimensions A and C are
within the bounds given.
If dimension B is greater than the hitch adjustment tolerance
The PTO driveline will shorten at a higher rate as the conveyor is raised causing the PTO to bottom out, which
will damage the equipment. The angle between the u-joints in the driveline will also become too large and
damage may occur.
1. Raise the level of the drawbar such that dimension B is within the given parameters.
4.6. Extended Swing Arm
The swing-away conveyor is equipped with an extendable swing transport arm. The purpose of this arm is to
move the transfer in for transporting. With the arm extended, the transfer can be dropped to the ground
without interference at any conveyor elevation. To adjust the transport arm for use on the road:
• Disconnect the safety catch.
• Lower the transfer to ground.
• Remove the pin from the extendable arm and slide the pin into transport position.
38 P151114 R3
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. PLACEMENT
• Lift the transfer using winch and connect the transport safety catch.
Never transport conveyor on roads with transfer attached to swing arm in the extended
position. The extendable swing should be in the extended position for off-road use only.
Figure 10. Extended Swing Arm
4.7. Raising and Lowering the Intake Hopper
1. Position the swing-away transfer under the transport arm.
2. Loosen the lift cable and connect it to the transfer hopper. Lift the swing-away transfer into the transport
position using the hydraulic winch lift.
Figure 11. Swing Away Transfer Lift Winch
3. Connect the swing catch.
4. Attach the winch cable hook to the appropriate hopper lifting point.
5. Reverse the procedure to lower the swing-away transfer.
P151114 R3 39
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4. PLACEMENT PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
Figure 12. Hopper in Transport Position
4.8. Hydraulic Power Swing
When Equipped with a Hydraulic Power Swing
1. Connect the hydraulic hoses to the power source.
2. Use the valve handle to move the Swing Away Transfer to the desired position.
Note
When adjusting the power swing, it is normal to hear high pitched sounds depending on the power
source. This sound is caused by a safety device which restricts hydraulic oil flow and prevents the
power swing from moving too quickly.
40 P151114 R3
Æ
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. PLACEMENT
Figure 13. Power Swing Control Valve
4.9. Electric Power Swing Operation
The Electric Power Swing is an optional component for some conveyor models.
Remote transmitters are pre-programmed from the factory — to reprogram your remote (or to add additional
remotes, please see the Appendix.
You can register more than one remote transmitter to a single Power Swing. However, it is not recommended to
register one remote transmitter to multiple Power Swings.
P151114 R3 41
DANGER
1
2 3
4. PLACEMENT PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
Figure 14. Power Swing Remote Transmitter
1. On the high end of the Power Swing remote receiver box, flip the power switch (Figure 15 on page 42) to
the ON position.
Table 3. Power Swing Receiver Box
Item
1 Receiver Box
2
3
Figure 15. Power Swing Receiver Box
Description
Power Switch
Direction switch
For Receiver Box Operation:
1. Using the direction switch, move the switch in the desired direction of travel (either F1 or F2).
2. Once finished moving the hopper, release the switch to stop operation (it should return to the neutral
position).
42 P151114 R3
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. PLACEMENT
For Remote Transmitter Operation:
1. Push the green button (no symbol) to turn the remote ON (Figure 14 on page 42).
2. Push the yellow directional buttons (marked with arrows) located below the ON/OFF buttons in the
direction you want the hopper to move (Figure 14 on page 42).
3. If this does not work:
a. Push the red button (with an exclamation mark) to turn the remote OFF.
b. Then push the green button (no symbol) to turn the remote back ON.
4. Operate the remote as outlined above, using the two yellow directional buttons (marked with arrows)
located at the bottom of the remote to move the hopper as desired.
4.10. Collapsible Hopper Cloth Control
The conveyor is designed with a collapsible hopper cloth to allow it to go under low discharge units.
Move the control handle toward the hopper or intake to raise the hopper cloth, and move the handle toward
the outlet or spout end to collapse the hopper cloth, see Figure 16 on page 43.
Figure 16. Collapsible Hopper Handle
4.11. Conveyor Operating Angles
The conveyor lift can set the tube angle up to 30° when operating. Because the belt does not have roll back
barriers, the material will roll back if the angle is too steep. Do not position the conveyor at an angle steeper
than the grain will roll back (angle of repose) of the material to be moved.
Note
The lower the angle, the greater the capacity of the conveyor.
P151114 R3 43
4. PLACEMENT PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
The following table indicates the maximum angle a conveyor can move grain.
To roughly determine conveyor angle, use angle guide on right. Stand the manual (vertically) on conveyor tube
and hold a string with a weight attached to end against the top of this page. Weighted end of string will fall
between degree lines, and from this the approximate angle of the conveyor can be determined.
Figure 17. Conveyor Operating Angles
Table 4. Maximum Conveying Angles for Grains
Grain
Flax
Lentils
Mustard
44 P151114 R3
Maximum Conveyor Operating Angle (degrees)
24
29
26
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. PLACEMENT
Table 4 Maximum Conveying Angles for Grains (continued)
Grain
Maximum Conveyor Operating Angle (degrees)
Oats 28
Peas 30
Rice 36
Rye 25
Soybeans
Sunflower
Triticale
Wheat
Alfalfa Pellets
Barley
Canary Seed
28
22
23
26
34
25
26
Chickpeas
30
Corn 26
Shelled Corn (dry)
Shelled Corn (wet)
Cotton Seed
25
28
30-45
Durum 25
P151114 R3 45
5. OPERATION PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
5. Operation
Before continuing, ensure you have completely read and understood this manual’s
Safety section, in addition to the safety information in the section(s) below.
5.1. Operation Safety
• Keep away from rotating and moving parts, including the conveyor belt, drive components,
shafts, and bearings.
• Do not enter the grain bin while the conveyor is operating.
• Always operate with guards, covers, and shields in place.
• Have another trained person nearby who can shut down the equipment in case of accident.
• Keep the work area clear of bystanders.
• Keep the work area clean and free of debris.
• Ensure maintenance has been performed and is up to date.
Refer to your bin operation manual for specific operating and safety information for your bin.
5.2. Start-up and Break-in
Although there are no operational restrictions on the conveyor when used for the first time, it is recommended
that the following items be checked during the first hours of operation.
1. Check that the conveyor intake and discharge areas are free of obstructions.
2. Check conveyor belt alignment to ensure preset alignment does not vary under loaded conditions. See
Maintenance Section for alignment instructions.
3. Check the conveyor belt tension. See Maintenance Section for tension instructions.
4. Check the pinch roller bearings on the s-drive pinch roller are not tight.
5. Visually inspect the conveyor, see Visual Inspection in Maintenance Section.
6. Check tightness of all bolts/nuts, fasteners, and hardware (re-torque if necessary).
7. Ensure adequate power is supplied to operate the conveyor. Refer to the Specifications Section for power
requirements.
8. Start the tractor and idle at low rpm. Slowly engage the PTO drive. Refer to PTO Drive Operation.
9. Start the hydraulic drive on the Swing Away transfer conveyor. Refer to Hydraulic Drive Operation.
10. Gradually begin feeding grain into the hopper, bringing the tractor PTO drive to roughly half speed. Do not
overfeed the hopper on initial loads; keep the feed of grain at about half capacity.
11. Be aware of unusual sounds. If any are heard, determine the source and stop the conveyor. Lock out and
correct the problem before resuming work. If you are unsure of the problem or procedure, contact your
local dealer.
12. After the conveyor runs fairly smoothly, proceed to unload at full PTO speed of 540 rpm. Do not exceed 540
RPM.
46 P151114 R3
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 5. OPERATION
13. Do not run the conveyor for long periods of time without material on the conveyor belt because it increases
wear. Try to run only when moving material.
14. Stop the conveyor when it is empty of grain and lockout power, lower fully.
Important
After the initial start-up and inspection, the conveyor should be shut down and visually inspected
(see Maintenance Section) after approximately ten hours of operation.
5.3. Operation - Swing Away Transfer Hydraulic Motor Drive
1. Set the hydraulic valve so that is open as shown in Figure 18 on page 47.
2. Place all tractor controls in neutral.
3. Start the tractor and run at low idle.
4. Engage the tractor hydraulic control lever and increase the engine to desired speed.
Note
The correct operation of a hydraulic system is directly linked to the pump’s ability to supply the
correct oil flow and pressure. If you cannot obtain the correct belt speed, check with the dealer to
ensure the power unit is delivering the correct oil volume and pressure.
5. Run until the belting is empty.
6. Reduce tractor engine speed to low idle.
7. Place hydraulic control lever in neutral.
8. Shut off engine and remove ignition key.
9. Set the hydraulic valve so that it is closed.
Hydraulic Valve
The hydraulic valve can be set to control the flow of oil to the hydraulic motor. This valve should normally be set
fully open to operate or fully closed when not operating. The valve handle can be used to set partial speeds,
however this is not recommended for extended periods.
Figure 18. Hydraulic Drive Valve
P151114 R3 47
5. OPERATION PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
5.4. Operation - PTO Drive
540 RPM PTO Drive
1. Attach the PTO driveline securely to the tractor and confirm the connection to the conveyor shaft is secure.
2. Confirm the PTO driveline rotating shield and other shields/guards are in place and in good working order.
3. Align the tractor axis with the conveyor input shaft to minimize the angles of the universal joints on the PTO
driveline.
Note
Check that the PTO does not exceed the maximum operating angle of 25°.
4. The conveyor-to-tractor PTO hookup distances are set as specified.
5. Ensure the PTO drive on the tractor is in the off position before starting the tractor.
6. Start tractor engine at low idle, slowly engage the PTO with the tractor idling to prevent unneeded stress on
the drive components and shear bolts.
7. If everything is operating normally, start running grain through the conveyor and increase the speed to 540
rpm to produce the required flow.
8. To shut down, reduce the speed to low idle and lock out the PTO.
9. Disconnect PTO driveline from tractor and secure to the PTO transport saddle. Secure it with the safety
chain and keep in transport saddle when transporting.
When raising or lowering the conveyor:
Disconnect the PTO driveline.
When starting under load:
If restarting the conveyor under load (tube is full), engage the PTO with the tractor idling.
Engaging the PTO at high engine speed will result in equipment damage.
Shear Bolts:
If a shear bolt in the PTO driveline fails, shut down and lock out the tractor to replace the shear bolt. Ensure
that the shear point is through the shank of the bolt, not the threads. Refer to Section 8. – Specifications on
page 70 for shear bolt sizes.
5.5. Loading Area
To achieve maximum capacity:
• Feed material onto the belt until the material tube clearance is 1/2”.
• Direct the flow of material into the input hopper in the direction of the belt travel for the best capacity.
Do not flood feed the hopper.
48 P151114 R3
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PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 5. OPERATION
5.6. Conveyor Belt Speed
The best results are obtained when the input drives are set to provide a conveyor belt speed of 500 to 600 ft/
min on the 1300 and 1500 series, and 600 to 650 ft/min on the 1800, 2000, and 2400 Series.
Count the number of belt revolutions per minute to determine belt speed. See Specifications for belt length.
Note
Use the connector splice as a reference when counting belt revolutions.
To calculate, for example, 600ft/minute belt speed for a 47ft belt:
Therefore, 12.76 or approximately 13 belt passes per minute will provide a 600ft/min belt speed.
Contact your dealer or the factory for the appropriate drive components to give the recommended belt speed.
If the belt speed is too low, conveyor may leak around transition area.
5.7. Emergency Shutdown
In an emergency situation:
1. Stop or shut down the power source immediately and lock out all power.
2. Stop the flow of material (if applicable).
3. Ensure the machine components come to a stop before inspecting.
4. Correct the emergency situation before resuming work.
5.8. Restarting with a Full Tube
When the conveyor is shut down inadvertently or due to an emergency, the tube may still be filled with grain.
1. With the power source locked out, remove as much of the grain as possible from the tube and intake using
a shop vacuum or other tool. Do not use your hands.
Starting under load may result in damage to the conveyor if grain is not removed as much
as possible.
2. If guards or covers have been opened or removed, close or replace them before restarting the unit.
3. Electric and Gas Drive Models: It may be necessary to tighten the drive belts slightly to handle the heavier
than normal loads.
4. Gas and PTO Drive Models: Since the start-up torque loads are so much higher than normal when the
conveyor belting is full, restart at low speed. Do not let the conveyor belt drive roller spin on the belt if
conveying belt does not start moving immediately. This will damage the drive roller and conveying belt.
5. Once the conveyor has been started, you may resume normal operation.
5.9. Shutdown
When operation has been completed:
P151114 R3 49
5. OPERATION PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
1. Once the conveyor is clear of grain, lock out the power source.
2. Lower the conveyor fully.
3. Clean out any remaining grain from the conveyor with a vacuum or sweep out.
4. Clean the entire work area.
5. Remove anchors, supports, and chocks.
5.10. Clean Out
After using your conveyor, follow the clean out steps below to ensure longer belt life and trouble free
operation. Failure to clean out the conveyor can cause build up of product on the belt and roller shafts, causing
spillage, roller misalignment, and excess wear/damage to the belt.
Failure to lock out power can cause severe injury.
1. Remove any product remaining in the hopper and spout with a vacuum or sweep out.
2. Remove debris from shafts, sheaves, and drive belts (as equipped).
3. Once the conveyor is empty of all product, check for damage on belt and lacing such as notches or cut outs.
Any damage on belt may result in product getting under it creating a build-up. If belt replacement and relacing is necessary, refer to the Maintenance Section.
Important
Ensure the conveyor is free from all product and debris to prevent build-up. Any build-up on belt
and shaft becomes a source of spillage and can cause belt misalignment with the possibility of belt
edges sustaining damage on the fixed structure. Build-up on the hopper and spout will cause the
belt to wear faster due to drag.
4. Once cleaned out, cover intake to prevent moisture from collecting in hopper.
5.11. Conveying Fertilizer
Fertilizer may be conveyed using the conveyor when strictly operated at a reduced capacity and additional care
is taken to thoroughly clean the conveyor after operation.
Important
Fertilizer weakens the belt lacing and warranty is void on all lacing used with fertilizer. The belt lacing
may need to be replaced more often if you convey fertilizer.
Additional Operating Requirements
To prevent problems that can be caused by conveying fertilizer:
1. Do not allow fertilizer to fill over the edge of the belt. This will allow fertilizer to get under the belt and start
building up.
2. Reduce the flow if the conveyor belt starts to slip. Denser fertilizers will slow the conveyor belt down due to
the weight of the product. Too much material will cause the drive roller to slip and lead to additional wear
on the roller.
3. Do not move fertilizer with your conveyor in humid, wet or rainy conditions. This will cause buildup of
fertilizer under your conveyor belt.
50 P151114 R3
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 5. OPERATION
Additional Clean-Out Procedures
Proper cleaning will help to ensure longer belt life and prevent excess rust formation.
1. Run conveyor empty at full speed for 5-10 minutes after conveying fertilizer. This will help ensure that any
product that may be under the belt will be cleaned out and prevent build up.
Do not attempt to manually remove build-up while conveyor is running.
2. Next, run the belt at low idle and inspect for damage on the belt and lacing, such as notches or cut outs
caused by mice and normal wear. Any damage on the belt may result in fertilizer getting under the belt
creating a buildup. Consider replacing the conveyor belt if it is in poor condition. If equipped with an electric
motor, inspect on the belt return side with the electric motor not running. Turn on the conveyor to expose
the belt that was previously in the tube. Turn off the conveyor and inspect the belt on the belt return, along
with the lacing.
3. Shutdown and lockout power to the conveyor and vacuum or sweep out any remaining fertilizer from the
hopper.
4. Remove the s-drive bottom cover and remove any buildup from this area and clean cover. Replace the cover
when complete.
5. If buildup is evident on or under the belt, remove the buildup to ensure proper operation of the conveyor.
When necessary remove fertilizer buildup from under the belt by scraping and washing the belt.
Figure 19. Fertilizer Buildup on Rollers
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5. OPERATION PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
Figure 20. Fertilizer Buildup at Hopper Transition
5.12. Storage
After the season’s use, the conveyor should be thoroughly inspected and prepared for storage. Repair or replace
any worn or damaged components and perform maintenance as described in the Maintenance Section to
prevent any unnecessary downtime at the start of the next season.
To ensure a long, trouble-free life, this procedure should be followed when preparing the unit for storage.
1. Remove all residual material from the hopper and the tube.
2. Stop the machine with the belt lacing inside the tube. This helps prevent the lacing from rusting.
3. Wash the entire conveyor thoroughly using a water hose or pressure washer to remove all dirt, mud, debris,
or residue.
4. Inspect all moving or rotating parts to see if anything has become entangled in them. Remove any entangled
material.
5. Touch up all paint nicks and scratches to prevent rusting.
6. Check tire pressure and inflate according to tire side-wall recommendations.
7. Inspect the conveyor for cracks, tightness of fittings and fasteners, hydraulic hose cracks (if applicable). Have
required repairs performed to replace worn or damaged components and complete required annual
maintenance.
8. Store in an area that is dry, level, free of debris, and away from human activity. Store inside if possible.
9. Chock wheels.
10. Support intake on blocks to eliminate prolonged contact with the ground.
11. Clean and lightly lubricate the spline on the PTO driveline. Cover the PTO driveline with a plastic bag to
protect it from the weather and place it in the transport saddle.
12. Lower the conveyor to its lowest position for storage.
13. Place the swing-away hopper in transport position, ensuring there will be adequate drainage of any
moisture.
52 P151114 R3
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 6. MAINTENANCE
6. Maintenance
Before continuing, ensure you have completely read and understood this manual’s
Safety section, in addition to the safety information in the section(s) below.
6.1. Maintenance Safety
• Keep components in good condition. Follow the maintenance
procedures.
• Ensure the service area is clean, dry, and has sufficient
lighting.
• Do not modify any components without written authorization
from the manufacturer. Modification can be dangerous and
result in serious injuries.
• Shut down and lock out power before maintaining
equipment.
• After maintenance is complete, replace all guards, service
doors, and/or covers.
• Use only genuine Batco replacement parts or equivalent. Use
of unauthorized parts will void warranty. If in doubt, contact
Batco or your local dealer.
Before attempting maintenance of any kind:
• Lower the conveyor fully.
• Chock wheels.
• Support tube if performing maintenance on the
undercarriage assembly.
• If equipped with hydraulics: Before applying pressure to a
hydraulic system, make sure all components are tight and
that hoses and couplings are in good condition.
6.2. Maintenance Schedule
Proper maintenance habits mean a longer life, better efficiency, and safer operation. Please follow the
Maintenance Schedule below. Keep good records of the hours the conveyor has been operated and the
maintenance performed.
Daily:
Section 6.3. – Visually Inspect the Equipment on page 54
Section 6.4. – Lubricate the Equipment on page 55
Monthly:
Section 6.8. – Inspect Hydraulic Hoses and Fittings on page 57
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6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
Section 6.9. – Inspect the Hopper Flashing on page 57
Section 6.10. – Check the Roller Bearings on page 57
Section 6.11. – Check the Roller Lagging on page 57
6.14. Inspect Belt Lacing on page 61
Section 6.6. – Check the Gearbox Oil on page 56
Annually:
Section 6.5. – Oil the Chain Coupler on page 55
Section 6.12. – Tension the Conveyor Belt on page 57
Section 6.13. – Align the Conveyor Belt on page 58
Section 6.17. – Clean and Wash the Equipment on page 63
2–3 Years:
6.15. Replace the Belt Lacing on page 61
Section 6.7. – Change the Gearbox Oil on page 56
Section 6.20. – Inspect and Service the Hydraulic Winch and Lift Cable on page 66
As Required:
Section 6.18. – Repack the Wheel Bearings with Grease on page 63
Section 6.19. – Check/Adjust the Truss Cables on page 64
6.16. Replace the Conveyor Belt on page 61
6.3. Visually Inspect the Equipment
Check the following during a visual inspection:
1. Ensure all guards are in place and in good working order.
2. Examine the conveyor for damage or unusual wear.
3. Check tightness of bolts/nuts, fasteners, and hardware (re-torque if necessary).
4. Be sure all safety decals are in place and are legible.
5. Check that the discharge and intake area are free of obstructions.
6. Inspect all moving or rotating parts to see if anything has become entangled in them. Remove any entangled
material.
7. When equipped: Inspect hydraulic hoses and fittings for leaks and wear. Fix or replace where necessary.
8. Examine tires for gashes, uneven wear, or loss of air pressure. Maintain pressure according to tire sidewall
recommendations.
9. Check all operating, lifting, and transport components. Replace damaged or worn parts before using the
conveyor.
10. PTO Models: Check the PTO shield & replace if damaged.
11. If equipped with truss cables: Inspect the truss cables for proper tension and possible damage such as
fraying, kinking, or unwinding.
54 P151114 R3
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PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 6. MAINTENANCE
12. If equipped with a hand or hydraulic winch: Inspect winch cable for fraying, kinking, unwinding, or other
possible damage.
6.4. Lubricate the Equipment
Your equipment can operate at top efficiency only if clean fluids and lubricants are used. Use clean containers
to handle all fluids and lubricants. Store them in an area protected from dust, moisture, and other
contaminants.
1. Wipe the grease fittings with a clean cloth before greasing to avoid injecting dirt and grit.
2. Use a hand-held grease gun for all greasing.
3. If fittings will not take grease, remove and clean thoroughly.
4. Replace fittings if they are broken or will not accept grease.
Use SAE multi-purpose high-temperature grease with extreme pressure (EP) performance. SAE multi-purpose
lithium-based grease is also acceptable.
6.4.1 PTO Driveline
Figure 21. Typical PTO Driveline Grease Points
Figure 22. Typical PTO Driveline Grease Points
6.5. Oil the Chain Coupler
The chain coupler is located between the hydraulic motor and the conveyor’s drive roller.
P151114 R3 55
6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
Figure 23. Chain Coupler Location
6.6. Check the Gearbox Oil
1. Remove fill/vent plug to check gearbox oil level. Insert an improvised dipstick (rolled paper or plastic tie)
into the oil filler hole to determine the oil level.
2. Note the level and the condition of the oil. Maintain oil level at half full (center of cross shaft) with 90W or
equivalent gear oil, adding as necessary or drain and refill if condition is poor.
3. Ensure gearbox is level when checking or refilling.
4. Do not overfill when adding oil.
5. Replace fill/vent plug.
6.7. Change the Gearbox Oil
Use SAE approved 90W or equivalent gear oil.
1. Remove gearbox from the conveyor.
2. Place a pan under the drain plug.
3. Use a wrench and remove the drain plug.
4. Loosen the filler plug so air can enter the gearbox and the oil will drain freely.
5. Allow the oil to drain completely.
6. Replace the drain plug.
7. Add oil until the gearbox is half full (center of cross shaft) and replace filler plug. A flexible funnel may be
required. Gearbox should be level when checking or refilling. Do not overfill.
8. Reinstall the gearbox and guards.
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PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 6. MAINTENANCE
6.8. Inspect Hydraulic Hoses and Fittings
When equipped:
1. Pressurize the system.
2. Using a piece of cardboard or wood, run it along the length of the hose and around all fittings.
Escaping hydraulic fluid under pressure will cause serious injury if it penetrates the skin
surface.
3. Replace the hose or tighten/replace the fitting if a leak is found.
4. Replace any hose that is badly cut, nicked, abraded, or is separating from the crimped end of the fitting.
5. Secure hoses to the machine.
6.9. Inspect the Hopper Flashing
Check hopper flashing for wear and replace any that are worn. Worn flashing will cause hopper leakage.
6.10. Check the Roller Bearings
Check roller bearings for wear. Any rollers making noise, getting hot while running, or that give should be
replaced.
6.11. Check the Roller Lagging
Inspect roller lagging to see if it is showing signs of wear.
Operating the conveyor with a damaged roller will result in a damaged conveyor belt.
6.12. Tension the Conveyor Belt
Adjusting your conveyor belt for proper tension helps to ensure trouble-free operation and long belt life.
The conveyor belt only needs to be tight enough to not slip on the drive roller. If the belt is too loose, it will slip
on the drive roller making a noticeable sound, slowing the belt down.
The conveyor belt should not be easy to pull from the hopper transition sides, otherwise the belt will require
tensioning.
Failure to stop using the conveyor with a slipping belt will damage it and/or the drive roller
lagging. In extreme cases, sections of burnt belt will have to be replaced. This type of damage
is not covered by warranty.
To set correct conveyor belt tension:
1. While the conveyor is running empty, fully tighten the nut against the pretensioner (take-up pipe) so that
the spring is not visible, see Figure 24 on page 58.
2. Ensure the take-up roller is tensioned equally by using a tape measure to check the distance “X” on both
sides.
P151114 R3 57
6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
3. After the conveyor belt has been tensioned, check the alignment of all s-drive rollers, see Section 6.13. –
Align the Conveyor Belt on page 58.
4. If the belt is still loose after tensioning, the belt needs to be shortened or replaced (depending on wear).
Figure 24. S-Drive
6.12.1 S-Drive Pinch Roller
The s-drive pinch roller should always be set with its flange nuts wiggle loose, allowing the spring to push
against and pinch the conveyor belt. This should not normally require adjustment.
1. Do not tighten nuts. Bearing nuts must remain wiggle loose.
2. Tighten pinch spring, if loose.
3. Confirm that the pinch roller and drive roller are flush.
Figure 25. S-Drive Pinch Roller
A — Drive Roller
B — Pinch Roller
6.13. Align the Conveyor Belt
Failure to lock out power can cause severe injury.
Basic Conveyor Belt Alignment:
The conveyor belt will run straight when all of the rollers are straight.
Loosen or tighten the adjustment bolt(s) to align the conveyor belt. Tighten the side the belt has moved toward,
or loosen the side the belt has moved away from.
58 P151114 R3
OR
LOOSEN TIGHTEN
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 6. MAINTENANCE
Figure 26. Roller out of Alignment
Before Aligning the Belt:
• The conveyor must be empty of all grain.
• Wait until the belt makes a complete revolution before adjusting the rollers. Some belts may have uneven
edges, appearing misaligned.
To Align the Belt:
If your belt is tracking off-center, follow the sections and steps in the order following to center it.
Figure 27. Belt Tracking to One Side
6.13.1 Adjust the Rollers
1. Loosen bearing nuts and jam nuts (if equipped).
P151114 R3 59
6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
Figure 28. Loosen the Bearing Nuts
2. Rotate adjustment bolt 1/2 turn.
Figure 29. Rotate the Adjustment Bolt
3. Restart conveyor and run empty for 1 minute.
4. Stop the conveyor and remove ignition key or lock out the power source.
5. If the belt has centered, move to next step. If not, repeat Step 2 to Step 4 until the belt is centered.
6. Tighten the bearing bolts and jam nut (if equipped).
7. Replace any guards that were removed.
6.13.2 Adjust the Belt Return Wear Blocks
1. Adjust the wear blocks by rotating them 90 or 180 degrees. If they are worn down, replace the wear blocks.
60 P151114 R3
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 6. MAINTENANCE
Figure 30. Belt Return Wear Blocks
2. Replace the guards if removed.
6.14. Inspect Belt Lacing
Inspect the condition of the belt lacing, if any clips are worn through, replace all lacing.
6.15. Replace the Belt Lacing
1. Rotate the conveyor belt until the lacing is by the hopper or is easily accessible.
2. Loosen the conveyor belt and remove the lacing retainer clip and pin.
3. Using a square and sharp knife, cut the lacing off right behind the lacing clips. The cut belt MUST have a
square end.
4. Use a knife to cut Chevron pattern off 1” back from the end of the belt. This ensures that the lacing is
centered and fully seated on the belt.
5. Use a lacing tool to install new lacing clips. Lacing clips are one clip shorter than the belt width. For example:
the lacing for a 15” wide belt is 14 clips. Center the lacing on the belt and install the lacing as per
instructions on the lacing tool.
6. Reattach the conveyor belt ends together. If required, use a ratchet strap clamped to both ends of the belt
to cinch the belting ends together. Figure 31 on page 62.
7. Install the lacing pin and crimp the retainer clips onto each end of the lacing pin. Figure 32 on page 63.
8. Remove the ratchet strap and tighten the conveyor belt (see “Conveyor Belt Tension”).
9. Check and set the belt alignment (see “Conveyor Belt Alignment”).
10. Engage the conveyor drive. Allow the conveyor to run for 30 seconds, then shut down the conveyor and
inspect the lacing.
6.16. Replace the Conveyor Belt
1. Rotate the conveyor belt until the lacing is by the hopper or is easily accessible.
P151114 R3 61
6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
2. Move the tension roller to its loosest position.
3. Pull all the slack to the lacing area.
4. Remove the lacing retainer clip and pin.
5. Attach one end of the replacement belt to the belt end being removed, closest to the hopper.
6. Pull the old belt out and the new belt will be threaded into place.
7. Disconnect the old belt.
8. Reattach conveyor belt ends together. If required, use a ratchet strap clamped to both ends of belt to cinch
belting ends together. Figure 31 on page 62.
Figure 31. Using the Ratchet Strap
9. Install the lacing pin and crimp the retainer clips onto each end of the lacing pin, see Figure 32.
10. Remove the ratchet strap and tighten the conveyor belt (see “Tension the Conveyor Belt”).
11. Check and set the belt alignment (see “Align the Conveyor Belt”).
12. Engage the conveyor drive. Allow it to run for 30 seconds, then shut down the conveyor and inspect the
lacing.
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PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 6. MAINTENANCE
Figure 32. Lacing the Conveyor Belt
6.17. Clean and Wash the Equipment
1. Clean out excess grain from all areas of the conveyor.
2. Make sure water can drain from the conveyor tube and intake, then wash the tube with a water hose or
pressure washer until all dirt, mud, debris, or residue is gone.
3. Provide sufficient time for the water to drain from the conveyor.
6.18. Repack the Wheel Bearings with Grease
1. Block wheels and ensure unit is stable.
2. Remove the wheel bolts and the wheels.
3. Clean wheel and hub mounting surfaces to ensure there is no rust or debris.
4. Remove the wheel bearing and pack with grease. Use SAE multi-purpose high-temperature grease with
extreme pressure (EP) performance. SAE multi-purpose lithium-based grease is also acceptable.
5. Tighten the wheel bolts (diagonal pattern) with a torque wrench to 80 ft-lb (±10 ft-lb) of torque. Inspect to
make sure the wheel is sitting flush with the hub.
P151114 R3 63
1
2
3 4
1
2
3 6
45
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6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
Figure 33. Diagonal Pattern for 4-bolt and 6-bolt Tires
6.19. Check/Adjust the Truss Cables
When equipped with Truss Cables:
Check the Truss Cables:
Check tube for straightness, no slack in the cables, and a just noticeable upward deflection of the discharge end.
During operation, it is normal that for the tube to deflect downward.
If required, adjust cables by following the procedure below:
1. Lift the discharge end of the conveyor with a overhead crane, front end loader, or other proper lifting device
so that the tube has a slight upward deflection at the discharge to give the cable some slack.
The lifting device must be capable of supporting approximately half of the weight of the
conveyor as provided in the Specifications section.
2. When the conveyor has more than one set of cables start from the innermost cables and work your way
out.
3. Loosen cable clamps on cable truss where the cable requires adjustment.
4. Locate the eyebolt anchors for the cable. Refer to Figure 34 on page 65.
5. Tighten cable eyebolts evenly on both sides (use eyebolt nuts to tighten eyebolts) until the discharge end
just starts to angle upward.
• The tube should not deflect to the left or right if tightened evenly.
• Tension should be greater on shorter cables than on longer cables. If the conveyor tubes remain straight
then the cables are tensioned properly.
6. If the proper cable tension can’t be obtained before the eyebolts run out of adjustment, then do the
following:
a. Loosen the eyebolts.
b. At the eyebolts, loosen the cable clamps, shorten the cables until there is tension on the cable, then
tighten the cable clamps fully.
64 P151114 R3
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7
1
6
1
1
3
4
55
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 6. MAINTENANCE
c. Return to step 5.
7. Secure jam nut on cable eyebolt and re-tighten any cable clamps that were loosened.
8. The cables are properly tightened when:
• There is no slack in the cables.
• The discharge end is deflected sightly upwards.
• The tube is straight side-to-side.
Table 5. Truss Cable Adjustment
Item
1
2
3
4
5
6
7
Figure 34. Typical Cable Truss Assembly
Description
Cable Clamp
Truss Cable
Cable Return Bracket
Cable Eyebolt
Eyebolt Nuts
Eyebolt Anchor
Cable Truss
P151114 R3 65
6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
6.20. Inspect and Service the Hydraulic Winch and Lift Cable
Place the conveyor in the fully lowered position with the cable slack.
To Inspect the Lift Cable:
1. Inspect the cable for damage such as fraying, kinking, or unwinding. Replace if damaged (see below).
2. Check to make sure the cable clamps are secure.
3. Oil the cable pulleys as needed.
4. Keep a film of grease on the gears. Occasionally oil the bushings, drum shaft, and ratchet.
To Replace the Lift Cable:
1. Unwind the winch drum until the cable is slack and remove the cable clamps.
2. Free the cable from the winch and pulleys.
3. Remove the cable clamps that secure the hook in place.
4. Reverse the above steps to install the new cable.
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PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 7. TROUBLESHOOTING
7. Troubleshooting
Before continuing, ensure you have completely read and understood this manual’s
Safety section, in addition to the safety information in the section(s) below.
Shut down and lock out all power sources before diagnosing any of the causes or
attempting any of the solutions below.
In the following section, we have listed some causes and solutions to some of the problems you may
encounter.
If you encounter a problem that is difficult to solve, even after having read through this section, please
contact your local dealer or distributor. Before you contact them, please have this operation manual
and the serial number from your machine ready.
Conveyor
Problem
Low conveying
capacity.
Low capacity for some
grains.
Conveyor belt slipping. Conveying belt loose. Tighten and align belt, see Belt Tension
Cause
Conveyor angle is too high. Re-position with lower tube angle, see
Incorrect belt speed. Verify and adjust belt speed to
Conveyor belt slipping. Tighten conveyor belt, see Conveyor Belt
Smaller and smoother grains
will slide at shallower angles.
Replace drive roller lagging,
see dealer.
Belt frozen to tube from
operating in high humidity in
cold conditions.
Solution
Operation.
appropriate speed, see Belt Speed in
Operation.
Tension in Maintenance.
Reduce conveyor height, see Conveyor
Operating Angles in Operation.
and Belt Alignment in Maintenance.
Drive roller lagging worn or damaged.
Remove conveyor from area of high
humidity and warm belt to de-ice.
Excessive conveyor
belt edge fraying.
Conveyor belt loose. Belt stretches over time. Re-tension belt, see Belt Tension in
P151114 R3 67
Belt not aligned. Align belt, see Belt Alignment in
Maintenance.
Maintenance.
7. TROUBLESHOOTING PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
Problem
Grain leaking from
conveyor hopper.
Hopper cloth
collapsing under grain.
Cause
Solution
If belt is fully tensioned, you may need to
shorten belt and re-lace, see Belt Relacing
in Maintenance.
Belt not aligned (centered). Align belt, see Belt Alignment in
Maintenance.
Flashing installed incorrectly
or worn.
Hopper cloth worn or
Inspect flashing for wear and replace if
required.
Replace damaged hopper cloth.
damaged.
When equipped: Transition
Replace transition filler rings.
filler rings are worn.
Misaligned or broken spring
(s).
Pivot shafts improperly
installed.
Check spring installation and repair as
required.
On some machines, switching pivot shafts
left to right will increase hopper tension.
Grain leaking from
conveyor discharge
Belt not aligned (centered).
Align belt, see Belt Alignment in
Maintenance.
between belt and
tube.
Grain leaking from
conveyor discharge
Belt speed is too fast, hood
plugging.
Decrease belt speed, see Belt Speed in
Operation.
between hood and
belt.
U-clamps or brackets
sliding on tube.
U-clamps or brackets not
properly crimped to tube.
Contact dealer or Batco to correct
positioning.
Drive
Problem
Cause
Solution
Drive making noise. Hot shaft, pulley or bearing. Overheated components indicate a failed
bearing that must be repaired.
Broken drive roller. Replace damaged component.
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PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 7. TROUBLESHOOTING
Scissor Lift Hydraulics
Problem
Valve is leaking.
Machine operates
slowly.
Hydraulic cylinder
leaking.
Cause
Solution
Loose/cracked fittings. Tighten/replace fittings.
Worn hose. Replace hose.
Valve spools are worn. Replace valve.
Oil is hot. Check oil level and add oil if required (use
general purpose ISO 32 hydraulic oil).
Blockage in hydraulic lines. Suction hose blocked or kinked.
Power source is not producing
enough oil volume and/or
pressure.
Speed up the engine to produce more
flow/pressure The power unit may not
have enough capacity to operate properly.
Worn seal. Replace seal.
P151114 R3 69
8. SPECIFICATIONS PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
8. Specifications
Table 6. Main Conveyor Specifications
Model
1565 SA
1575 SA
1585 SA
1590 SA
15100 SA
2065 SA
2075 SA
2085 SA
2095 SA
20105 SA
20110 SA
Belt
Length
135'6
155'
175'
185'
205'
137'10"
157'10"
177'10"
197'10"
217'10"
227'10"
Weight
lbs
(Conveyor
and
Swing
Away)
3697
3952
4434
4550
5150
5726
6026
6768
7027
8890
9700
Up - Operation
A
(ft)
31.4 22.4 11.6 26.1 11 30 HP
36.6 30.9 12.6 36.2 11 40 HP
41.7 35.2 14.2 41.7 11.3 40 HP
44.2 39.5 14.9 46.7 11.3 50 HP
49 39.7 13.5 48.3 11.3 50 HP
31.1 22.3 12.2 25.3
36.3 31.1 13.7 35.3
40.7 32.1 12.7 38.1
46.4 40.7 14.4 48
51.1
54
B
(ft)
N/A
N/A
Down -
Operation
A
(ft)
15.9
17.1
B
(ft)
N/A
N/A
Width
(ft)
*11.6
*11.6
*11.6
*11.6
**13.92
**13.92
HP
PT0
60 HP
60 HP
70 HP
80 HP
80 HP
90 HP
PTO
Shear
Bolt
HEX
BOLT,
5/16-
18 GR 8
HEX
BOLT,
5/16-
18 GR 5
1.00”
LG
20120 SA
2465 SA
2475 SA
2485 SA
2495 SA
24105 SA
24110 SA
24120 SA
* Extends out to 14.8'
** Extends out to 16.63'
70 P151114 R3
247'10"
141'2"
161'2"
181'2"
201'2"
221'2"
231'2"
251'2"
10330
6381
6696
7453
7930
9605
10795
11070
58.6
32.1 23.4 12.5 26
36.1 32 14.3 35.8
42.3 32.6 13.7 38.6
47.1 41.5 14.9 48.5
52.5
53.9
60
N/A
N/A
N/A
N/A
17.4
16.3
17.1
18.4
N/A
N/A
N/A
N/A
**13.92
*11.6
*11.6
*11.6
*11.6
**13.92
**13.92
**13.92
100 HP
60 HP
70 HP
80 HP
80 HP
90 HP
100 HP
120 HP
HEX
BOLT,
5/16-
18 GR 5
1.00”
LG
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 8. SPECIFICATIONS
Table 7. Swing-Away Transfer Specifications
Model
1500
2000
Belt
Length
34'6"
41'6"
Weight
(lbs)
700
900
HP
Elec
7.5
HP
7.5
HP
2400 45'3" 1300 10 HP
HP
Hyd (in
3
5.9 (H
SERIES)
6.2 (2000
SERIES)
8.0 (2000
SERIES)
)
P151114 R3 71
ON
OFF
LED
HOPPER MOVE
MOTION (LEFT/RIGHT)
POWER (ON/OFF)
POWER LED
SET LED
FAULT LED
RECEIVER
TRANSMITTER
(↑-↓)
(INTERNAL)
(INTERNAL)
9. APPENDIX PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
9. Appendix
9.1. Power Swing Remote Transmitter Instructions
Figure 35 on page 72 shows the controls and indicators for the power swing remote and receiver.
Figure 35. Remote Transmitter and Receiver Controls and Indicators
Important
The transmitter LED blinks on and off when the transmitter and receiver are active (turned on by the
transmitter) and no other button is pressed. The LED turns fully on while a transmitter button is
pressed, unless the transmitter battery is low, in which case the LED pulses on and off.
72 P151114 R3
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 9. APPENDIX
The transmitter automatically transmits a STOP signal after 30 minutes; this de-activates the
receiver and the transmitter keypad.
The remote transmitter that comes with each power swing is normally factory programmed to
function with the power swing receiver. Refer to specific instructions for programming
additional or replacement remotes according to the serial number of the power swing receiver.
9.2. Programming Receivers
Turn on all the remote transmitters before programming.
Note
To de-register all remote transmitters from the receiver, hold down the OFF button on a remote for at
least 60 seconds.
TO REGISTER THE FIRST REMOTE TRANSMITTER:
1. Switch OFF the receiver.
Important
Steps 2 and 3 must be done within 10 seconds of each other. The FAULT LED on the receiver flashes
for the duration of the registration window.
2. Switch ON the receiver.
3. On the first remote, press the ON button and the yellow Down-Arrow Motion button at the same time and
hold until the red light on the receiver SET LED illuminates solid red. Release buttons. The remote is
programmed, and should be set aside.
TO REGISTER A SECOND REMOTE TRANSMITTER:
1. Switch OFF the receiver.
Important
Steps 2 and 3 must be done within 10 seconds of each other. The FAULT LED on the receiver flashes
for the duration of the registration window.
2. Switch ON the receiver.
3. On a 2nd remote, press and release the ON button once, then press the ON button and the Down-Arrow
Motion button at the same time and hold until the red light on the receiver SET LED illuminates solid red.
Release buttons. The remote is programmed, and should be set aside.
TO REGISTER A THIRD REMOTE TRANSMITTER:
1. Switch OFF the receiver.
Important
Steps 2 and 3 must be done within 10 seconds of each other. The FAULT LED on the receiver flashes
for the duration of the registration window.
2. Switch ON the receiver.
3. On a 3rd remote, press and release the ON button twice, then press the ON button and the Down-Arrow
Motion button at the same time and hold until the red light on the receiver SET LED illuminates solid red.
Release buttons. The remote is programmed, and should be set aside.
P151114 R3 73
9. APPENDIX PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
TO REGISTER A FOURTH REMOTE TRANSMITTER:
1. Switch OFF the receiver.
Important
Steps 2 and 3 must be done within 10 seconds of each other. The FAULT LED on the receiver flashes
for the duration of the registration window.
2. Switch ON the receiver.
3. On a 4th remote, press and release the ON button three times, then press the ON button and the DownArrow Motion button at the same time and hold until the red light on the receiver SET LED illuminates solid
red. Release buttons. The remote is programmed, and should be set aside.
74 P151114 R3
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 10. BATCO LIMITED
WARRANTY
10. Batco Limited Warranty
This warranty relates to Batco Conveyors (the “Product”) sold by Batco-Rem, (which is a division of Ag Growth
Industries Partnership, referred to herein as the “Seller”) and applies only to the first user of the Product (meaning a
purchaser directly from the Seller or from an authorized dealer or distributor of the Product, referred to herein as the
“Buyer”).
This warranty shall only be effective if properly registered with the Seller in accordance with information provided to
the Buyer at the time of sale.
1. The Seller warrants to the Buyer that the Product is free from defects in material and workmanship under normal and
reasonable use.
2. This warranty applies only to defects in materials and workmanship and not to damage incurred in shipping or
handling, through normal wear and tear, or damage due to causes beyond the control of the Seller such as lightning, fire,
flood, wind, earthquake, excessive voltage, mechanical shock, water damage, or damage arising out of abuse, alteration,
improper assembly, improper installation, improper maintenance or improper repair of the Product.
3. The warranty period for the Product shall be one year from delivery of the Product to the Buyer where the Product
is used in a normal farm operation. The warranty period for the Product shall be 90 days from delivery of the Product
to the Buyer where the Product is used in a commercial operation. No warranty is given where the Product was used
to convey canola. In the event that any part incorporated into the Product is manufactured and sold to the Seller by a
third party vendor, such part is only warranted to the extent of the warranty given by that third party.
4. The obligations set forth in this warranty are conditional upon the Buyer promptly notifying the Seller of any defect
and completing reasonably required documentation and, if required, promptly making the Product available for
correction. The Seller shall be given reasonable opportunity to investigate all claims and no Product shall be returned to
the Seller or part disposed of until after inspection and approval by the Seller and receipt by the Buyer of written
shipping instructions, with transportation charges prepaid.
5. Upon return of the Product, or such part of the Product that requires correction, the Seller shall, at the Seller’s option,
either repair or replace the Product or such part. The Seller shall replace or attempt to repair and return the Product or
such part within a reasonable period of time from receipt of an approved warranty claim from the Buyer. If the Seller is
unable to repair or replace the Product, the Buyer shall be entitled to a credit note in the amount of the purchase price
for the Product.
6. The total liability of the Seller on any claim, whether in contract, tort or otherwise, arising out of, connected with, or
resulting from the manufacture, sale, delivery, repair, replacement or use of the Product or any part thereof shall not
exceed the price paid for the Product and the Seller shall not be liable for any special indirect, incidental or
consequential damages caused by reason of the installation, modification, use, repair, maintenance or mechanical failure
of the Product. Consequential or special damages as used herein include, but are not limited to, lost or damaged
products or goods, costs of transportation, lost sales, lost orders, lost income, increased overhead, labor and
incidental costs and operational inefficiencies.
7. Notwithstanding anything contained herein to the contrary, the foregoing is the Buyer’s sole and exclusive remedy
for breach of warranty by the Seller in respect of the Product. The Seller, for itself, its agents, contractors, employees
and for any parent or subsidiary of the Seller, expressly disclaims all warranties, either express or implied, written or
oral, including implied warranties of merchantability or fitness for a particular purpose and undertakes no obligation
with respect to the conformity of the Product except as set out in the purchase agreement, if any, or marketing
materials.
8. The foregoing warranty is the entire warranty of the Seller to the Buyer and the Buyer shall not be entitled to rely
upon any representation or warranty contained in any marketing material of the Seller in respect of the Product. The
Seller neither assumes, nor authorizes any other person purporting to act on its behalf to modify or to change this
warranty, nor to assume for it any other warranty or liability concerning the Product.
WARRANTY VOID IF NOT REGISTERED
P151114 R3 75
Shipping: 201 Industrial Drive, Swift Current, Saskatchewan S9H 5R4, CANADA
Mailing: Box 1750, Swift Current, Saskatchewan S9H 4J8, CANADA
Toll-Free: (877) 667-7421 (Canada & USA)
Phone: (306) 773-7779
Fax: (306) 778-2524
Email: info@batcomfg.com
Web: www.batcomfg.com
Batco is part of the Ag Growth International group
©Ag Growth International Inc. 2017
Printed in Canada
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