PORTABLE GRAIN BELT CONVEYOR – STANDARD1. INTRODUCTION
1. Introduction
This manual describes how to assemble a Batco Portable Grain Belt Conveyor.
Before assembling the conveyor, please read this manual. Familiarize yourself with the process and the
necessary precautions for efficient and safe assembly.
Everyone present at the assembly site is required to be familiar with all safety precautions.
Keep this manual available for frequent reference and review it with new personnel. Call your local
distributor or dealer if you need assistance or additional information.
P1512021 R65
1. INTRODUCTIONPORTABLE GRAIN BELT CONVEYOR – STANDARD
6P1512021 R6
PORTABLE GRAIN BELT CONVEYOR – STANDARD2. SAFETY
2. Safety
2.1. Safety Alert Symbol and Signal Words
This safety alert symbol indicates important safety messages in this manual. When you see
this symbol, be alert to the possibility of injury or death, carefully read the message that
follows, and inform others.
Signal Words: Note the use of the signal words DANGER, WARNING, CAUTION, and NOTICE with the safety
messages. The appropriate signal word for each message has been selected using the definitions below as a
guideline.
Indicates an imminently hazardous situation that, if not avoided, will result in serious injury or
death.
Indicates a hazardous situation that, if not avoided, could result in serious injury or death.
Indicates a hazardous situation that, if not avoided, may result in minor or moderate injury.
Indicates a potentially hazardous situation that, if not avoided, may result in property damage.
2.2. General Safety
The safety information in the safety section of this manual applies to all safety practices. Specific safety
information (such as Operation Safety), can be found in the appropriate section.
YOU are responsible for the SAFE use and maintenance of your conveyor. YOU must ensure that you and
anyone else who is going to work around the conveyor understands all procedures and related SAFETY
information contained in this manual.
Remember, YOU are the key to safety. Good safety practices not only protect you, but also the people around
you. Make these practices a working part of your safety program. All accidents can be avoided.
•It is the conveyor owner, operator, and maintenance personnel's responsibility to
read and understand ALL safety instructions, safety decals, and manuals and follow
them when assembling, operating, or maintaining the equipment.
•Owners must give instructions and review the information initially and annually with all personnel before
allowing them to operate the conveyor. Untrained users/operators expose themselves and bystanders to
possible serious injury or death.
•The conveyor is not intended to be used by children.
•Use the conveyor for its intended purposes only.
•Do not modify the conveyor in any way without written permission from the manufacturer. Unauthorized
modification may impair the function and/or safety, and could affect the life of the conveyor. Any
unauthorized modification of the conveyor will void the warranty.
P1512021 R67
2. SAFETYPORTABLE GRAIN BELT CONVEYOR – STANDARD
2.3. Moving Conveyor Belt Safety
• DO NOT step on or touch moving conveyor belt.
• Shut off and lock out power to adjust, service, or clean.
2.4. Rotating Parts Safety
• Keep body, hair, and clothing away from rotating pulleys,
belts, chains, and sprockets.
• Do not operate with any guard removed or modified. Keep
guards in good working order.
• Shut off and remove key or lock out power source before
inspecting or servicing machine.
2.5. Drives and Lockout Safety
Inspect the power source(s) before using and know how to shut down in an emergency.
Whenever you service or adjust your equipment, make sure you shut down the power
source and unplug or remove the key (as applicable) to prevent inadvertent start-up and
hazardous energy release. Know the procedure(s) that applies to your equipment from the
following power source(s). Ensure that all personnel are clear before turning on power to
equipment.
8P1512021 R6
S E RV I C E D I S C O N N E C T
ON
OFF
PORTABLE GRAIN BELT CONVEYOR – STANDARD2. SAFETY
2.5.1 Electric Motor Safety
Power Source
• Electric motors and controls shall be installed and serviced by
a qualified electrician and must meet all local codes and
standards.
• A magnetic starter should be used to protect your motor.
• You must have a manual reset button.
• Reset and motor starting controls must be located so that the
operator has full view of the entire operation.
• Locate main power disconnect switch within reach from
ground level to permit ready access in case of an emergency.
• Motor must be properly grounded.
• Guards must be in place and secure.
• Ensure electrical wiring and cords remain in good condition;
replace if necessary.
• Use a totally enclosed electric motor if operating in
extremely dusty conditions.
Lockout
• The main power disconnect switch should be in the locked position during shutdown or
whenever maintenance is performed.
• If reset is required, disconnect all power before resetting motor.
2.5.2 PTO Driveline Safety
Drive
• Keep body, hair, and clothing away from rotating PTO
driveline.
• Make certain the driveline shields telescope and rotate freely
on driveline before attaching.
• Make certain the driveline is securely attached at both ends.
• Do not operate conveyor unless all driveline, tractor, and
equipment shields are in place and in good working order.
• Do not exceed operating speed of 540 rpm.
• Keep universal joint angles small and equal. Do not exceed
maximum recommended length for PTO driveline.
• Engage tractor park brake and/or chock wheels.
Lockout
P1512021 R69
• Position all controls in neutral, shut off tractor’s engine, and remove key from tractor.
• If removing key is impossible, remove PTO driveline from tractor.
2. SAFETYPORTABLE GRAIN BELT CONVEYOR – STANDARD
2.5.3 Hydraulic Power Safety
Power Source
• Refer to the rules and regulations applicable to the power
source operating your hydraulic drive.
• Do not connect or disconnect hydraulic lines while system is
under pressure.
• Keep all hydraulic lines away from moving parts.
• Escaping hydraulic fluid under pressure will cause serious
injury if it penetrates the skin surface (serious infection or
toxic reaction can develop). See a doctor immediately if
injured.
• Use metal or wood as a backstop when searching for
hydraulic leaks and wear proper hand and eye protection.
• Check all hydraulic components are tight and in good
condition. Replace any worn, cut, abraded, flattened, or
crimped hoses.
• Clean the connections before connecting to equipment.
• Do not attempt any makeshift repairs to the hydraulic fittings
or hoses with tape, clamps, or adhesive. The hydraulic
system operates under extremely high pressure; such repairs
will fail suddenly and create a hazardous and unsafe
condition.
Lockout
• Always place all hydraulic controls in neutral and relieve
system pressure before disconnecting or working on
hydraulic system.
10P1512021 R6
PORTABLE GRAIN BELT CONVEYOR – STANDARD2. SAFETY
2.6. Tire Safety
Failure to follow proper procedures when mounting a tire on a
wheel or rim can produce an explosion that may result in
serious injury or death.
• DO NOT attempt to mount a tire unless you have the proper
equipment and experience to do the job.
• Have a qualified tire dealer or repair service perform
required tire maintenance.
• When replacing worn tires, make sure they meet the original
tire specifications. Never undersize the replacement tire.
• DO NOT weld to the tire rim with the tire mounted on the
rim. This action may cause an explosion which could result in
serious injury or death.
• Inflate tires to the manufacturer’s recommended pressure.
• Tires should not be operated at speeds higher than their
rated speed.
• Keep wheel lug nuts tightened to manufacturer’s
recommendations.
• Never reinflate a tire that has been run flat or seriously
under-inflated without removing the tire from the wheel.
Have the tire and wheel closely inspected for damage before
remounting.
P1512021 R611
2. SAFETYPORTABLE GRAIN BELT CONVEYOR – STANDARD
2.7. Personal Protective Equipment
The following Personal Protective Equipment (PPE) should be worn when assembling the equipment.
Safety Glasses
•Wear safety glasses at all times to protect eyes from debris.
Work Gloves
•Wear work gloves to protect your hands from sharp and rough edges.
Steel-Toe Boots
•Wear steel-toe boots to protect feet from falling debris.
Coveralls
•Wear coveralls to protect skin.
Hard Hat
•Wear a hard hat to help protect your head.
2.8. Safety Equipment
The following safety equipment should be kept on site:
Fire Extinguisher
•Provide a fire extinguisher for use in case of an accident. Store in a highly visible and
accessible place.
First-Aid Kit
•Have a properly-stocked first-aid kit available for use should the need arise, and
know how to use it.
12P1512021 R6
PORTABLE GRAIN BELT CONVEYOR – STANDARD2. SAFETY
2.9. Safety Decals
•Keep safety decals clean and legible at all times.
•Replace safety decals that are missing or have become illegible. See decal location figures that follow.
•Replaced parts must display the same decal(s) as the original part.
•Replacement safety decals are available free of charge from your distributor, dealer, or factory.
2.9.1 Decal Installation/Replacement
1. Decal area must be clean and dry, with a temperature above 50°F (10°C).
2. Decide on the exact position before you remove the backing paper.
3. Align the decal over the specified area and carefully press the small portion with the exposed sticky backing
in place.
4. Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place.
5. Small air pockets can be pierced with a pin and smoothed out using the sign backing paper.
2.9.2 Safety Decal Locations and Details
Replicas of the safety decals that are attached to the conveyor and their messages are shown in the figure(s)
that follow. Safe operation and use of the conveyor requires that you familiarize yourself with the various safety
decals and the areas or particular functions that the decals apply to, as well as the safety precautions that must
be taken to avoid serious injury, death, or damage.
• When operating or moving, keep equipment away from
overhead power lines and devices.
• Fully lower equipment before moving.
This equipment is not insulated.
Electrocution can occur without direct contact.
ELECTROCUTION HAZARD
DANGER
Country of OriginPart Number
DANGER
ROTATING PTO DRIVELINE
HAZARD
To prevent serious injury or death:
• Keep body, hair, and clothing away from rotating
PTO driveline.
• Do not operate equipment unless all driveline,
tractor, and equipment shields are in place and in
good working order.
• Make certain the driveline shields turn freely on
driveline.
• Make certain the driveline is securely attached at
both ends.
• Do not exceed operating speed of 1000 rpm.
• Keep u-joint angles small and equal. Do not
exceed maximum recommended length for PTO
driveline.
DANGER
To prevent serious injury or death:
• Keep body, hair, and clothing away from rotating
PTO driveline.
• Do not operate equipment unless all driveline,
tractor, and equipment shields are in place and
in good working order.
• Make certain the driveline shields turn freely on
driveline.
• Make certain the driveline is securely attached
at both ends.
• Do not exceed operating speed of 540 rpm.
• Keep u-joint angles small and equal. Do not
exceed maximum recommended length for PTO
driveline.
ROTATING PTO DRIVELINE
HAZARD
Country of OriginPart Number
2. SAFETYPORTABLE GRAIN BELT CONVEYOR – STANDARD
Table 1.Safety Decals
Part Number
P1513046
Description
P1513048
18P1512021 R6
Country of OriginPart Number
To prevent serious injury or death:
• Read and understand the manual before
assembling, operating, or maintaining the
equipment.
• Only trained personnel may assemble, operate,
or maintain the equipment.
• Children and untrained personnel must be kept
outside of the work area.
• Do not modify the equipment. Keep in good
working order.
• If the manual, guards, or decals are missing or
damaged, contact factory or dealer for
replacements.
• Lock out power before performing maintenance.
• To prevent equipment collapse, support equipment
tube while disassembling certain components.
• Electric motors must be grounded. Disconnect
power before resetting overloads.
WARNING
PORTABLE GRAIN BELT CONVEYOR – STANDARD2. SAFETY
Table 1Safety Decals (continued)
Part Number
P1513001
Description
P1512021 R619
WARNING
ENTANGLEMENT HAZARD
To prevent serious injury or death:
• Keep body, hair, and clothing away from rotating
pulleys, belts, chains, and sprockets.
• Do not operate with any guard removed or
modified. Keep guards in good working order.
• Shut off and remove key or lock out power source
before inspecting or servicing machine.
To prevent serious injury or death:
• Keep body, hair, and clothing away from rotating
pulleys, belts, chains, and sprockets.
• Do not operate with any guard removed or
modified. Keep guards in good working order.
• Shut off and remove key or lock out power
source before inspecting or servicing machine.
ENTANGLEMENT HAZARD
WARNING
Country of OriginPart Number
WARNING
MISSING GUARD HAZARD
To prevent serious injury or
death, shut off power and
reattach guard before operating
machine.
To prevent serious injury or
death, shut off power and
reattach guard before operating
machine.
MISSING GUARD HAZARD
WARNING
Country of OriginPart Number
2. SAFETYPORTABLE GRAIN BELT CONVEYOR – STANDARD
Table 1Safety Decals (continued)
Part Number
P1513002
Description
P1513008
20P1512021 R6
To prevent serious injury or death:
• Before operating on uneven ground, extend outrigger leg, if provided.
Retract leg before moving.
• If no outrigger leg is provided, use extreme caution when operating on
any slope.
• Follow vehicle instructions when drivingon slopes.
ROLLOVER HAZARD
WARNING
To prevent serious injury or death:
• Only qualified personnel should service
electrical components.
• Disconnect and lockout power before
inspecting or servicing unit.
• Keep electrical components in good repair.
ELECTROCUTION HAZARD
WARNING
To prevent serious injury or death:
• Only qualified personnel should service
electrical components.
• Disconnect and lockout power before
inspecting or servicing unit.
• Keep electrical components in good repair.
ELECTROCUTION HAZARD
WARNING
Country of Origin
Country of OriginPart Number
To prevent serious injury or death:
• Relieve system pressure before repairing, adjusting or
disconnecting.
• Wear proper hand and eye protection when searching
for leaks. Use wood or cardboard instead of hands.
• Keep all components in good repair.
HIGH PRESSURE FLUID HAZARD
WARNING
Hydraulic fluid can cause serious injury if it
penetrates the skin. If it does, see a doctor
immediately.
• Relieve system pressure before repairing, adjusting or
disconnecting.
• Wear proper hand and eye protection when searching
for leaks. Use wood or cardboard instead of hands.
Hydraulic fluid can cause serious injury if it
penetrates the skin. If it does, see a doctor
immediately.
• Relieve system pressure before repairing, adjusting or
disconnecting.
• Wear proper hand and eye protection when searching
for leaks. Use wood or cardboard instead of hands.
HIGH PRESSURE FLUID HAZARD
WARNING
Country of OriginPart Number
PORTABLE GRAIN BELT CONVEYOR – STANDARD2. SAFETY
Table 1Safety Decals (continued)
Part Number
P1513009
P1513035
Description
P1512021 R621
To prevent death or serious injury:
• DO NOT step on or touch moving conveyor belt.
• Shut off and lock out power to adjust, service, or
clean.
OPEN BELT CONVEYOR
WARNING
Country of OriginPart Number
WARNING
ROLLOVER / TRANSPORT
HAZARD
To prevent serious injury or death:
• Fully extend axles before raising tube.
• Retract axles before transporting.
To prevent serious injury or death:
• Fully extend axles before raising tube.
• Retract axles before transporting.
ROLLOVER / TRANSPORT
HAZARD
WARNING
Country of OriginPart Number
2. SAFETYPORTABLE GRAIN BELT CONVEYOR – STANDARD
Table 1Safety Decals (continued)
Part Number
P1513045
Description
P1513044
22P1512021 R6
WARNING
UPENDING HAZARD
To prevent death or serious injury:
• Anchor intake end and/or support
discharge end to prevent upending.
• Intake end must always have downward
weight. Do not release until attached to
tow bar or resting on ground.
• Do not raise intake end above tow bar
height.
• Empty conveyor and fully lower before
moving.
To prevent death or serious injury:
UPENDING HAZARD
WARNING
• Anchor intake end and/or support
discharge end to prevent upending.
• Intake end must always have downward
weight. Do not release until attached to
tow bar or resting on ground.
• Do not raise intake end above tow bar
height.
• Empty conveyor and fully lower before
moving.
Country of OriginPart Number
WARNING
TRANSPORT HAZARD
To prevent serious injury or death:
• Securely attach equipment to vehiclewith correct
pin and safety chains.
• Use a tow vehicle to move equipment.
To prevent serious injury or death:
• Securely attach equipment to vehicle with
correct pin and safety chains.
• Use a tow vehicle to move equipment.
TRANSPORT HAZARD
WARNING
Country of OriginPart Number
WARNING
To prevent serious injury or death:
• Keep away from rotating cable drum and winch
cable.
• Inspect lift cable periodically; replace if damaged.
• Inspect cable clamps periodically; tighten if
necessary.
To prevent death or serious injury:
• Keep away from rotating cable drum and winch
cable.
• Inspect lift cable periodically; replace if damaged.
• Inspect cable clamps periodically; tighten if necessary.
WARNING
Country of OriginPart Number
PORTABLE GRAIN BELT CONVEYOR – STANDARD2. SAFETY
Table 1Safety Decals (continued)
Part Number
P1513042
P1513037
Description
P1513038
P1512021 R623
CAUTION
To prevent personal injury or
damage to equipment, close valve in
lift cylinder hydraulic line after raising
equipment into position.
To prevent personal injury or
damage to equipment, close valve
in lift cylinder hydraulic line after
raising equipment into position.
CAUTION
Country of OriginPart Number
CAUTION
NOT A STEP - SLIP HAZARD
To prevent injury or damage to
the equipment, do not use belt
guard as a step.
Country of OriginPart Number
To prevent injury or damage to the
equipment, do not use belt guard as
a step.
NOT A STEP - SLIP HAZARD
CAUTION
2. SAFETYPORTABLE GRAIN BELT CONVEYOR – STANDARD
Table 1Safety Decals (continued)
Part Number
P1513010
P1513030
Description
24P1512021 R6
CAUTION
For proper raising and lowering of equipment:
• After lowering equipment, always tighten brake lock
by turning winch handle clockwise at least two clicks.
• Rotate winch handle until cable has light tension,
when in towing position.
• Do not lubricate winch brake discs.
• Inspect lift cable periodically; replace if damaged.
• Inspect cable clamps periodically; tighten if
necessary.
For proper raising and lowering of equipment:
• After lowering equipment, always tighten brake lock
by turning winch handle clockwise at least two clicks.
• Rotate winch handle until cable has light tension,
when in towing position.
• Do not lubricate winch brake discs.
• Inspect lift cable periodically; replace if damaged.
• Inspect cable clamps periodically; tighten if necessary.
CAUTION
Country of OriginPart Number
NOTICE
To prevent belt damage, use correct belt tension and do not attempt to
adjust belt tracking with the take-up roller.
To set correct belt tension:
• While conveyor is running empty, fully tighten nut against the pretensioner
(take-up pipe) so that spring is not visible.
• Ensure take-up roller is tensioned equally by using a tape to measure distance
"X
• After the conveyor belt has been tensioned, check the alignment of all other
s-drive rollers and periodically afterward.
See manual for complete instructions.
TAKE-UP ROLLER
X
PRETENSIONER
NUT
PRETENSIONER
NUT
TAKE-UP ROLLER
X
To prevent belt damage, use correct belt tension and do
not attempt to adjust belt tracking with the take-up roller.
To set correct belt tension:
• While conveyor is running empty, fully tighten nut against the
pretensioner (take-up pipe) so that spring is not visible.
• Ensure take-up roller is tensioned equally by using a tape to
measure distance “X”.
• After the conveyor belt has been tensioned, check the alignment
of all other s-drive rollers and periodically afterward.
See manual for complete instructions.
NOTICE
Country of OriginPart Number
PORTABLE GRAIN BELT CONVEYOR – STANDARD2. SAFETY
Table 1Safety Decals (continued)
Part Number
P1513039
P1513022
Description
P1512021 R625
NOTICE
To prevent damage, tighten/snug bolts as shown when assembling or maintaining the conveyor.
To prevent damage, tighten/snug bolts as shown
when assembling or maintaining the conveyor.
NOTICE
Country of OriginPart Number
NOTICE
To prevent damage, wheels must be
free to move when raising or lowering
equipment.
When equipment is positioned, chock
all wheels.
To prevent damage, wheels must be
free to move when raising or lowering
equipment.
When equipment is positioned, chock
all wheels.
NOTICE
Country of OriginPart Number
2. SAFETYPORTABLE GRAIN BELT CONVEYOR – STANDARD
Table 1Safety Decals (continued)
Part Number
P1513032
Description
P1513052
26P1512021 R6
PORTABLE GRAIN BELT CONVEYOR – STANDARD3. FEATURES
3. Features
Below are some of the main features of the Batco Portable Grain Belt Conveyor.
Figure 7.Typical Standard Components (For 35' — 50' Lengths)
Table 2.Typical Standard Components (For 35' — 50' Lengths)
ITEMDESCRIPTIONITEMDESCRIPTION
1
2
3Hopper8
4
5
P1512021 R627
Tube
A-Frame7
Spout Assembly
Hood
6
9
10S-Drive
Return Roller or Weather Guard
Hitch
Winch
Lift Cable
3. FEATURESPORTABLE GRAIN BELT CONVEYOR – STANDARD
Figure 8.Typical Standard Components (For 55' Length)
Table 3.Typical Standard Components (For 55' Length)
ITEMDESCRIPTIONITEMDESCRIPTION
1
Tube
6
Belt Return or Weather Guard (Not
Shown)
2
3Hopper8
4
5
A-Frame7
Spout Assembly
Hood
Winch
Cable Truss
9S-Drive
28P1512021 R6
PORTABLE GRAIN BELT CONVEYOR – STANDARD3. FEATURES
Figure 9.Typical Standard Components (For 65' — 120' Lengths)
Table 4.Typical Standard Components (For 65' — 120' Lengths)
ITEMDESCRIPTIONITEMDESCRIPTION
1
2
Tube
A-Frame7
3Hopper
4
5
Spout Assembly
Hood
6
Belt Return and Weather Guard
Trussing (Cable on 65' — 110')
Trussing (Steel on 120')
8
Axle (Extendable of Specific Models)
9S-Drive
P1512021 R629
3. FEATURESPORTABLE GRAIN BELT CONVEYOR – STANDARD
3.1. Model Number
30P1512021 R6
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
4. Assembly
Before continuing, ensure you have completely read and understood this manual’s
Safety section, in addition to the safety information in the section(s) below.
4.1. Assembly Safety
• Do not take chances with safety. The components can be large, heavy, and hard to handle.
Always use the proper tools, rated lifting equipment, and lifting points for the job.
• Carry out assembly in a large open area with a level surface.
• Always have two or more people assembling the conveyor.
• Make sure you have sufficient lighting for the work area.
• Tighten all fasteners according to their specifications. Do not replace or substitute bolts,
nuts, or other hardware that is of lesser quality than the hardware supplied by the
manufacturer.
• Stay away from overhead power lines and other obstructions during assembly. Contact with
power lines can cause electrocution.
• Do not work in high winds.
4.2. Check Shipment
Unload the conveyor parts at the assembly site and compare the packing slip to the shipment. Ensure that all
items have arrived and that none are damaged.
Report missing or damaged parts immediately to ensure that proper credit is received from Batco or your
distributor/dealer, and to ensure that any missing parts can be shipped quickly to avoid holding up the assembly
process.
Important
Do not assemble or install damaged components.
P1512021 R631
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
4.3. Required Tools
•2–3
•2
•1
•2
•1
•1
•2
•1
•1
pipe stand(s)
sawhorse(s)
(1200 lb [544.3 kg])
standard socket set(s)
wrench set(s)
torque wrench(es)
and set of Allen Wrenches
drill with bits
3/16", 5/16"
tape measure(s)
(25' [7.6 m])
tape measure(s)
(120' [36.6 m])
hammer and punch
4.4. Before You Begin
•1
•2
•1
•1
•1
•1
•1
ratchet strap
C-clamp(s) or vise grip(s)
fish tape
(120' [36.6 m])
tire pressure gauge
tire chuck
propane torch
picker
with minimum reach of 12' (3.7 m) and
4000 lb to 6000 lb (1814 kg to 2722 kg)
lifting capacity
Before you assemble the conveyor:
•Familiarize yourself with all the sub-assemblies, components, and hardware that make up the equipment.
•Have all parts and components on hand, and arrange them for easy access.
•Separate the hardware (bolts, nuts, etc.) and lay them out into groups for easier identification during
assembly.
•If assembling inside, the ceiling must be at least 16' (4.8 m) high and 12'6" (3.81 m) wide to provide
clearance when installing the undercarriage.
•Perform assembly on a firm and level surface in an area large enough to allow access to all sides of the
conveyor.
•Ensure there is adequate space to remove the assembled conveyor from the assembly area.
32P1512021 R6
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
4.5. Component Locations
Layout Drawing
Be sure to select the proper layout drawing. The dimensions change for each machine depending on the drive
option selected. Incorrect placement of the components affects machine balance and can cause a heavy or light
intake. The layout drawing is attached to the packing list.
Mark the Tube
Always ensure that the hopper remains level during the attachment of all components that bolt to the conveyor
tubing. Use a tape measure to mark out component locations that bolt to the tube. Mark locations on the top
side of the tube. Refer to the tube drawing attached to the packing list for layout measurements and
component locations.
Tightening Brackets
For all bolt-on brackets and u-clamps, tighten nuts part-way on one side of bracket, then tighten part-way on
opposite side. Do this until bracket is fully tightened and ensure it remains level during this procedure.
4.6. S-Drive Assembly
Note
The s-drive normally comes pre-assembled when delivered from the factory.
1. Insert the rollers (10, 11, 12, 37) into position.
2. Install the s-drive cover plates (4, 7) in position with nylock nuts (22).
3. Insert the slider plates (32), tightener plates (6), and bearings on pinch roller (12) with carriage bolts (15)
and nylock nuts (23). Keep the bolts on pinch roller bearings just loose enough to allow the pinch roller the
freedom to kick back 1/4” during operation when the belt seam passes through.
4. Slide the bearings (34) on the drive roller (10) with carriage bolts (15), square flat washers (39), and nylock
nuts (23).
5. Install the adjust bolts (24) in 4 places around the s-drive cover plates (4, 7).
6. Slide the bearings (33) on the return rollers (37) with carriage bolts (14), square flat washers (38), and nylock
nuts (22).
7. Loosely install the take-up bearings (35) on the take-up roller (11). Ensure the take-up roller assembly is
inserted into the take-up slot. Take note of bearing orientation and do not install backwards.
8. Install the take-up brackets (3) with bolts (17) and nylock nuts (21). Insert the tightener bolts (36) and attach
item to the take-up bearings (35) with square nut and spring pins (not shown).
9. Center all rollers in the s-drive (9) and lock bearing collars with a punch and hammer. Tighten the set screws
with an Allen wrench.
10. Attach the take-up guards (2) to the s-drive (9) with bolts (16), flat washers (25), and nylock nuts (20).
11. Install the springs (29), flat washers (26), bushings (31), pinch pipes (1), bolts (13), and nuts (18) on the
pinch roller.
12. Install the washers (27), springs (30), pre-tensioners (take-up pipes) (5), and hex nuts (19) on the take-up
roller bolts (36).
13. Loosely attach the bottom guard (8) with bolts (16) and lock washer (28). This will have to be removed to
install the belt later on.
P1512021 R633
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
Table 5.S-Drive Components
ITEMDESCRIPTION
1
2
3
4
5
6
7
8
Pinch Pipe
S-Drive Takeup Guard
S-Drive Take-Up Bracket
Drive Roller Cover LH
Pretensioner (Take-up Pipe)
Pinch Tightener Plate
Drive Roller Cover RH
S-Drive Bottom Guard
9S-Drive1
10
10-1/2” Drive Roller w/ 1-15/16” shaft — For 2400 Series
10-1/2” Drive Roller w/ extension shaft — For 1800 and 2000
Series
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
S-Drive Take-up
S-Drive Pinch
Spring Tension Bolt
Carriage Bolt 1/2” x 1-1/2”
Carriage Bolt 5/8” x 2”
Bolt Hex 1/4” x 3/4”
Bolt Hex 3/8” x 1”
Nut Hex 3/4”
Nut Hex 1”
Nut Nylock 1/4”
Nut Nylock 3/8”
Nut Nylock 1/2”
Nut Nylock 5/8”
SQ HD Set Screw 7/16” x 2-1/2”
Flat Washer 1/4” USS PLTD
Flat Washer 3/4” SAE
Flat Washer 1” USS PLTD
Washer Lock 1/4” — For 1800 and 2000 Series
28
Washer Lock 1/4” — For 2400 Series
29
30
31
32
33
Spring 13/15 S Drive
Spring 1.46” x 16.5” (1.05 Dia)
Bushing Brass Flanged
Pinch Slide Plate
Bearing Unit-FL206 (1 1/4”) Premium — For 2400 Series
Bearing Unit-FL206 (1 1/4”) — For 1800 and 2000 Series
QTY
2
2
2
1
2
2
1
1
1
1
1
1
2
8
8
12
4
2
4
2
4
16
8
4
12
2
2
10
8
2
2
2
2
4
4
34P1512021 R6
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
Table 5S-Drive Components (continued)
ITEMDESCRIPTION
34
Flange Unit 1-15/16” Premium — For 2400 Series
Flange Unit 1-15/16” FL210 — For 1800 and 2000 Series
35
Take-up Unit 1-1/2” Premium — For 2400 Series
Take-up Unit 1-1/2” T208 — For 1800 and 2000 Series
36
S-Drive Tightener Bolt
37S-Drive Return2
38
39
Flat Washer, Square 17/32”
Flat Washer, Square 21/32”
QTY
4
4
2
2
2
8
4
P1512021 R635
30
27
5
35
1
22
18
13
26
28
16
19
11
32
12
17
10
20
37
29
6
7
30
27
5
35
1
22
18
13
26
28
16
19
11
32
12
17
10
20
37
29
6
7
29
15
15
8
38
39
9
33
14
24
24
4
34
23
31
2
36
2116253
29
15
15
8
38
39
9
33
14
24
24
4
34
23
31
2
36
2116253
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
Figure 10.S-Drive Components
36P1512021 R6
121
2
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
4.7. Assemble the Conveyor Tube
This procedure describes the connection of the conveyor tubes.
For component identification and placement refer to:
•Table 6 on page 37
•Figure 11 on page 37
1. Review the layout figure and determine the conveyor tube layout.
2. Place the tubes on two support stands to support each tube section. The support stands must be set at
equal height. Anchor the tubes to the stands if necessary to prevent rolling.
Failure to secure the tubes may result in personal injury.
3. Confirm that all tubes are set level and oriented correctly.
4. Fasten tube flanges together with 7/16" x 1" GR8 bolts (2) and locknuts (1) as each tube section is placed.
Ensure the tubes are aligned and the bolts are straight.
Note
A punch can be used to assist alignment. If not careful, it is possible to bolt the flanges together
non-concentrically with the bolts crooked through the holes.
Table 6.Conveyor Tube Connection Components
Item
1
2
Description
7/16" Locknut
7/16" x 1" Bolt GR8
Figure 11.Typical Tube Connection
P1512021 R637
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
4.8. Install the Tube Lift Components (35' – 55' Models)
For component identification and placement refer to Table 7, Figure 12, and Figure 13
Note
Refer to the tube layout drawing for the precise position of the track and brackets.
1. Fasten the track (2) to the tube using 1/2" x 2–1/2" tap bolts (1), 3" u-clamps (3), and 1/2" locknuts (4).
Note
If the track is welded to the tube proceed to step 2.
2. Slide the slider (5) onto the track.
3. Fasten the large cable attach (7) to the track with 7/16" x 1–1/2" hex bolts (6) and 7/16" locknuts (8).
Table 7.Tube Lift Components
Item
1
2
3
4
5
6
7
8
Description
1/2" x 2–1/2" Tap Bolts
Track
3" U-Clamp
1/2" Nylock Nut
Slider
7/16" x 1–1/2" Hex Bolts
Large Cable Attach
7/16" Nylock Nut
38P1512021 R6
3
4
2
1
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
Figure 12.Installing the Track
P1512021 R639
2
5
6
7
8
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
Figure 13.Installing the Slider and Cable Attach
4.9. Install the Hand Winch (35' – 55' Models)
1. Install the winch mount bracket (1) onto the tube with 1/2" x 2–1/2" tap bolts (2), u-clamps (3), and 1/2"
locknuts (4) (see Figure 14).
Note
Refer to the tube layout drawing for the position of the bracket.
2. Attach the hand winch (7) to the winch mount bracket with 3/8" x 1" hex bolts (5), 3/8" flat washers (6), and
3/8" locknuts (8).
Table 8.Hand Winch Components
Item
1
2
3
4
5
Description
Winch Mount Bracket
1/2" x 2–1/2" Tap Bolt
3” U-Clamp
1/2" Nylock Nut
3/8" x 1" Hex Bolt
40P1512021 R6
2
4
3
1
5
6
7
8
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
Table 8Hand Winch Components (continued)
Item
6
7
8
Description
3/8" Flat Washer
Hand Winch
3/8" Nylock Nut
Figure 14.Installing the Hand Winch
4.10. Install the Hitch
The following procedure provides instruction to install the hitch onto the conveyor.
For component identification and placement refer to Table 9, Table 10, and Figure 15
1. Align the hitch with the pre-drilled holes along the hopper side weldment.
2. Fasten the hitch (1) to the hopper using 1/2" x 1–1/2" bolts (2) and 1/2" nuts (3).
Note
Refer Table 10 to identify the correct hitch tongue.
P1512021 R641
1
3
2
1
3
2
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
Table 9.Hitch Components
Item
1
2
3
Description
Hitch
1/2" x 1-1/2" Hex Bolt
1/2" Nylock Nut
Figure 15.Installing the Hitch
42P1512021 R6
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
Table 10.Hitch Tongues
Tongue
Model
•2035, 2045, 2055
•2065, 2075, 2085, 2095, 20105,
20110, 20120
•All 2400 Models
4.11. Attach the S-Drive
This procedure describes the installation of the s-drive on the conveyor tube.
For component identification and placement refer to:
•Table 11 on page 43
•Figure 16 on page 44
1. Attach the s-drive (5) to the brackets with 1/2" x 1–1/2" bolts (6), 1/2" flat washers (7), and 1/2" locknuts
(8).
Table 11.Components to Install S-Drive
Item
5
6
7
8
S-Drive1
1/2" x 1–1/2" Bolt Hex
1/2" Flat Washer USS
1/2" Nut Nylock
DescriptionQuantity
6
6
6
P1512021 R643
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
Figure 16.Attaching the S-Drive
44P1512021 R6
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PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
4.12. Install the Cable Bridge (55' — 95' Models)
This procedure describes how to attach the cable bridges on the conveyor tube.
For component identification and placement, refer to:
•Table 12 on page 45
•Figure 17 on page 46 to Figure 18 on page 47
1. Locate the cable bridge brackets on the tube.
2. Attach cable bridge (1) to each cable bridge brackets with 7/16" x 1–1/2" bolts (2) and 7/16" nuts (3). See
Figure 17 for cable bridge locations.
3. Install cable clamps (4):
a. For 55' — 75' Models: Loosely install four cable clamps (4) on the cable bridge.
b. For 85' Models: Loosely install two cable clamps (4) on the cable bridge nearest to the hopper, and four
cable clamps (4) on the cable bridge nearest to the spout.
c. For 95' Models: Loosely install two cable clamps (4) on the cable bridge nearest to the hopper, and four
cable clamps (4) on the center cable bridge and on the cable bridge nearest to the spout.
Important
Before installing cable clamps, replace the existing cable hex nuts with 3/8" nylock nuts (5).
Table 12.Cable Bridge Components
Item
1
2
3
4
5
Description
High Cable Bridge
7/16" x 1-1/2" Bolt GR8
7/16" Locknut
3/8" Cable Clamp
3/8" Locknut
P1512021 R645
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
Figure 18.Attaching Cable Bridge and Cable Clamps
4.12.1 Install the Cable Return Bracket (2055 Model Only)
For component identification and placement, refer to:
•Table 13 on page 47
•Figure 19 on page 48
1. Attach the cable return bracket (1) to the tube with 3" u-clamps (2), 1/2" x 2–1/2" bolts (3), and 1/2"
locknuts (4). Refer to Figure 19
2. Install a 5/16" cable clamp (5) to the cable return bracket.
Table 13.Cable Return Bracket Components
Item
1
2
3
4
5
Description
Cable Return Bracket
3" U-clamp
1/2" x 2-1/2" Bolt Gr8 Plated
1/2" Locknut Gr8
5/16" Cable Clamp
P1512021 R647
2
4
3
1
2
4
3
1
5 5
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
Figure 19.Cable Return Bracket
48P1512021 R6
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Æ
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
4.13. Install the Truss Cables (55' — 95' Models)
This procedure describes the installation of truss cables on the cable bridge and conveyor tube.
4.13.1 Truss Cables For 55' and 65' Models
1. Thread the truss cable through the clamp cable:
a. For 2055 Model: Thread the truss cable through the clamp cable on the cable return bracket attached to
the tube at the spout end.
b. For 65' Models: Thread the truss cable through the cable return located under the tube at the spout
end.
2. Pull the cable through the cable return until there is an equal amount of cable on either side.
3. Working towards the hopper end, thread both ends of the cable through the cable clamps of the center
cable bridge all the way to the anchor bracket.
4. Verify there is an equal amount of cable on either side of the conveyor.
Table 14.Truss Cable (55' and 65' Models)
Item
1
2
Figure 20.Truss Cable Layouts (55' and 65' Models)
Description
3/8" Cable — 55' Conveyor
3/8" Cable — 65' Conveyor
Length
78' (23.7 m)
100' (30.48 m)
P1512021 R649
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
Figure 21.Threading the Truss Cable (2055 Model)
Figure 22.Threading the Truss Cable (65' Models)
50P1512021 R6
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
4.13.2 Truss Cables For 75' — 95' Models
Table 15.Truss Cables (75' — 95' Models)
Item
1
2
3
Description
3/8" Cable — 75' Conveyor
3/8" Cable — 85' Conveyor
3/8" Cable — 95' Conveyor
Figure 23.Truss Cable Layouts (75' — 95' Models)
Length
ABC
116' (41.45 m)78' (20.7 m)
136' (41.45 m)93' (20.7 m)
—
—
162' (49.38 m)112' (29.9 m)78' (20.7 m)
Note
The number underneath the cable bridge represents the number of cables that intersect that particular
cable bridge.
Thread the First Cable (A)
1. Thread the first cable (A) through the cable return located under the tube at the spout end
2. Pull the cable through the cable return until there is an equal amount of cable on either side.
3. Working towards the hopper end, thread both ends of the cable through the outer most cable clamps of the
cable bridges all the way to the anchor bracket.
4. Verify there is an equal amount of cable on either side of the conveyor.
P1512021 R651
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4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
Figure 24.Threading the First Cable (A)
Thread the Second Cable (B)
1. Thread the second cable (B) through the cable return located under cable bridge closest to the spout.
2. Pull the cable through the cable return until there is an equal amount of cable on either side.
3. Working towards the hopper end, thread both ends of the cable through the inner most cable clamps of the
cable bridge(s) all the way to the anchor bracket.
4. Verify there is an equal amount of cable on either side of the conveyor.
Figure 25.Threading the Second Cable (B)
Thread the Third Cable (C)
This procedure applies to 95' Models.
1. Thread the third cable (C) through the cable return located under cable bridge furthest from the spout end.
52P1512021 R6
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
2. Pull the cable through the cable return until there is an equal amount of cable on either side.
3. Working towards the hopper end, thread both ends of the cable between the two cable clamps of the
center cable bridge all the way to the anchor bracket.
4. Verify there is an equal amount of cable on either side of the conveyor.
Figure 26.Threading the Third Cable (C)
4.13.3 Secure the Cables to the Anchor Brackets
Repeat the following steps for each cable end.
1. Slide a 3/8" thimble (1) through a 5/6" x 6" eyebolt (2).
2. Slide two 3/8" cable clamps down one end of the cable.
3. Slide the end of cable over the thimble and through the eyebolt.
4. Thread the end of the cable back through both cable clamps.
5. Tighten the first cable clamp next to the thimble.
6. Tighten the second cable clamp 12" away from the first.
7. Attach the eyebolt to the anchor bracket using 5/8" hex nuts and a flat washer.
Note
Leave several inches between the two nuts to allow for proper tightening later.
8. Trim excess cable and apply tape to the loose end.
Note
Ensure the cable is pulled tight before securing the second end of the cable.
P1512021 R653
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
Figure 27.Securing the Cable to the Anchor Bracket.
Item
1
2
Description
3/8" Thimble
5/6" x 6" Eyebolt
4.13.4 Tighten the Truss Cables
Important
Ensure that the hex nut closest to the thimble (1) is backed off to allow for adjustment, see Figure 28.
1. Tighten both sides of the first truss cable (A) evenly using the hex nut furthest from the thimble until it is
snug.
Note
The first truss cable (A) is properly tightened when the spout end lifts 6" above the stand.
Figure 28.Tightening the Truss Cables and the Position of the Spout End
1
2
5/8" Hex Nut
Impact tool
2. Tighten both sides of the second truss cable (B) evenly using an impact tool (2) until it is snug.
3. Tighten both sides of the third truss cable (C) evenly using an impact tool (2) until it is snug.
4. Stand at the hopper end and visually inspect the tube for side-to-side straightness.
54P1512021 R6
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
5. Adjust the cable tension to remove any side-to-side bowing.
6. Tighten the hex nut to the lock the eyebolt (see Figure 29).
Figure 29.Locking the Eyebolt
7. Tighten all of the 3/8" cable clamps on the cable bridges.
4.14. Install the Truss Towers and Truss Tubes (105' — 120'
Models)
Note
Due to rigidity of the tubular trussing, do not put an upward bow in the conveyor. Assemble trussing
with main tube straight/level and well supported over its length. When assembling the truss system, DO
NOT tighten any bolts until all components are in place.
1. Attach pairs of low truss towers (1) and high truss towers (2) to the tube with 1/2" x 1-1/2" bolts and 1/2"
locknuts (3).
Table 16.Truss Towers Components
Item
1Low Truss Tower
2
3
Description
High Truss Tower
1/2" x 1-1/2" Hex Bolt Gr8
1/2" Nylock Nut
P1512021 R655
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
Figure 30.Truss Tower Brackets
56P1512021 R6
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
2. Starting at one end of the conveyor, attach a pair of five-bolt end joiner plates (8) to the low truss tower
pair.
3. Thread a 1" hex nut (5) as far as possible onto the threaded rod end of a truss adjust tube (7). Refer to
Figure 31 on page 58 and Table 17 on page 57.
4. Insert the threaded rod end of the truss adjust tube (7) into the truss anchor bracket (4), and bolt the
opposite end to the five-bolt end joiner plates (8).
5. Thread a 1" locknut (6) a short distance onto the threaded rod end of the truss adjust tube (7).
6. According to the diagram for your specific model, work from one end of the tube toward the opposite end:
a. Install seven-bolt joiner plates (11) between truss tower pairs.
Note
When installing the seven-bolt joiner plates (11), ensure that the three 1/2" bolt holes are
closest to the hopper, and the 3/4" bolt hole is closest to the discharge spout.
b. Install truss tubes (10) between seven-bolt joiner plates (11).
c. Install long crossbraces (13).
d. When you reach the opposite end of the tube, install a pair of five-bolt end joiner plates (8) on the other
low truss tower pair and install the other truss adjust tube (7).
7. Working in a pattern so you do not forget any, tighten all the truss towers, then the truss tubes, and then
the crossbraces, but do not tighten the 1" nuts on the truss adjust tubes.
8. Install pairs of crossbrace clamps (15).
9. Adjust the 1" locknuts (6) on the truss adjust tubes until the truss tubes (10) are tight and the tube is
straight (i.e. appears flat and well aligned, and does not have any noticeable bow).
10. Rotate the loose 1" hex nuts (5) on the truss adjust tubes toward the 1" locknut until they are locked tightly
against their respective truss anchor brackets (4).
Table 17.Truss Tubes Components
Item
4
5
6
7
8
9
Description
Truss Anchor Brackets
1" Hex Nut
1" Nylock Nut
Long Truss Adjust Tube
Five-Bolt End Joiner Plate
1/2" x 1-3/4" Hex Bolt Gr8
1/2" Nylock Nut
10
11
Truss Tube
Seven-Bolt Joiner Plate (Left)
Seven-Bolt Joiner Plate (Right)
12
3/4" x 2-1/2" Hex Bolt Gr8
3/4" Nylock Nut
13
14
Truss Crossbrace, Long
1/2" x 1-3/4" Hex Bolt Gr8
1/2" Nylock Nut
15
Crossbrace clamps
P1512021 R657
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
Table 17Truss Tubes Components (continued)
Item
16
Description
7/16" x 1-1/4" Hex Bolt Gr8
7/16" Nylock Nut
17
3/4" Hex Nut
Figure 31.Truss Tubes
58P1512021 R6
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
4.15. Install the Truss Cables (105' — 120' Models)
1. Thread the lower cable (2) through the lower cable return (4), see Figure 32 on page 60 and Table 18 on
page 59.
2. Pull the cable through the cable return until there is an equal amount of cable on either side.
3. Thread the upper cable (3) through the upper cable return (5).
4. Pull the cable through the cable return until there is an equal amount of cable on either side.
5. Pull the ends of both cables over the truss cable supports (8), and secure the cables to each truss cable
support with a cable clamp (1), ensuring that the cable clamps are loose enough that the cables remain free
to move.
6. Tension cables using a ratchet belt and vise grips.
Note
“Connect the Conveyor Belt” in Section 4.18. – Install the Belt on page 68 provides the basic concept
for tensioning both cables and belts.
Table 18.Truss Cables (105' — 120' Models)
Item
1
2
3
4
5
6
Description
1/2" Cable Clamp
1/2" x 76' Cable
1/2" x 96' Cable — For 105' and 110' Models
1/2" x 120' Cable — For 120' Model
Lower Cable Return
Upper Cable Return
Truss Cable Support
P1512021 R659
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
4.15.1 Secure the Cables to the Turnbuckle Eyebolts
Repeat the following steps for each cable end.
1. Open the turnbuckle (1) (eyebolts threaded out) as much as possible.
60P1512021 R6
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
2. Slide a 1/2" thimble (2) through the turnbuckle eyebolt.
3. Slide three 1/2" cable clamps (3) down one end of the cable.
4. Slide the end of cable over the thimble and through the eyebolt until there is 3' cable overlap.
5. Thread the end of the cable back through cable clamps.
6. Tighten the first cable clamp next to the thimble.
7. Tighten the second and third cable clamps with a 12" spacing.
8. Trim excess cable and apply tape to the loose end.
Note
Ensure the cable is pulled tight before securing the cables on the opposite side of the conveyor.
Table 19.
Item
1
2
3
Description
Turnbuckle
1/2" Thimble
1/2" Cable Clamps
Figure 33.Securing the Cable to the Turnbuckle Eyebolts
P1512021 R661
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
4.15.2 Tighten the Truss Cables
Important
Ensure that the hex nut closest to the thimble is backed off to allow for adjustment.
1. Tighten the cables by adjusting the turnbuckle eyebolts. These cables must be very tight.
2. Stand at the hopper end and visually inspect the tube for straightness.
3. If the tube has a curve to one side, tighten the turnbuckle on the opposite side, while loosening the other
turnbuckle slightly if required.
4. Tighten the hex nut closest to the thimble towards the bracket to the lock the eyebolt.
5. Tighten all the 3/8" cable clamps on the cable bridges.
4.16. Assemble the Weather Guard
This procedure describes how to install the weather guard sections on the conveyor tube.
1. Install each weather guard section on the conveyor tube brackets.
•The type of weather guards to install along the tube are indicated by the letters shown in the figure
following the table below.
•Details showing each weather guard is indicated in the table below.
2. Connect each weather guard to the tube brackets with a bi-mount cast plate (1), 3/8" x 1-1/4" capscrew (2),
and 3/8" locknut (3). Leave the 3/8" locknuts loose. Tube bracket locations are indicated by the arrows in
the figure that follows.
3. Overlap the weather guards as shown in Figure 34 on page 64.
Overlap of the weather guards must be as shown to prevent belt damage.
4. Confirm all weather guard mount bar holes are aligned.
5. Tighten the 3/8" locknuts (3) after all of the weather guards have been installed.
Table 20.Types of Weather Guard
Identifier
A
B
3' (0.91 m) Standard
5' (1.52 m) Standard
Type of Weather Guard Section
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PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
Table 20Types of Weather Guard (continued)
Identifier
C
D
E
Type of Weather Guard Section
10' (3.05 m) Standard
4' (1.22 m) Flared
5' (1.52 m) Flared
F
G
H
J
5' (1.52 m) Flat
Guard -Above S-Drive
Upper Transition
2' (0.61 m) Standard
P1512021 R663
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
Table 21.Components to Install the Weather Guard onto the Tube Bracket
ITEMDESCRIPTION
1
2
3
Bi-Mount Plate Cast
Capscrew 3/8" x 1-1/4" Flat Head Socket
Nylon Locknut 3/8"
Figure 34.Installing a Weather Guard Section
QTY
1
2
2
64P1512021 R6
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
The figures below show weather guard sections (letters) and bracket locations (arrows).
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
4.17. Install the Guiding Roller (2045 Model Only)
This procedure provides instruction to install the guiding roller onto a 2045 model conveyor.
For component identification and placement refer to:
•Table 22 on page 67
•Figure 37 on page 67
1. Attach the return roller mount (3) to the weld-on bracket (2)using 3/8" hex bolts (4) and locknuts (1).
2. Install the guiding roller (5) into the return roller mount.
Table 22.Guiding Roller Components
Item
1
2
3
4
5
Description
3/8" Uni-Torque Locknut
Weld-On Bracket
Return Roller Mount
3/8" x 1" Hex Bolt
Guiding Roller
Figure 37.Installing the Guiding Roller
P1512021 R667
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
4.18. Install the Belt
This section describes how to install the conveyor belt in the tube. Refer to the packing slip for the length of the
conveyor belt used in the installation.
Thread a Fish Tape through the Conveyor Tube
1. Place the rolled belt on a stand behind the hopper.
2. Pull the conveyor belt over the top of the hopper roller, until just inside the hopper, as shown below.
Figure 38.Rolled Belt Behind a Typical Hopper
3. Feed a fish tape in at the spout, through the tube, and into the hopper.
4. Attach the end of the belt to the fish tape using a clamp, or use a short piece of belt and thread the
connector wire through the lacing clips to connect.
Figure 39.Fish Tape Connected to a Short Piece of Belt
68P1512021 R6
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
Thread the Conveyor Belt
1. From the spout end, pull the fish tape until the belt emerges from the spout.
Figure 40.Conveyor Belt Pulled Through the Spout
2. Wrap the belt around the spout roller and pull it back under the conveyor tube up to the s-drive.
3. Remove the s-drive bottom guard.
4. Loosen the s-drive pinch roller bolts and take-up roller bolts (on both sides of s-drive) to the end of their
threads.
Note
Do not tighten the nuts on the pinch roller bolts and take-up roller bolts on the s-drive until the belt
is fully installed.
5. Guide the belt through the s-drive as shown in the figure below.
6. Pull the conveyor belt out from the back of the s-drive until approximately 6' (1.8 m) of excess belt remains
on the stand behind the hopper.
Figure 41.S-Drive Conveyor Belt Path
P1512021 R669
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
Figure 41S-Drive Conveyor Belt Path (continued)
Item
1
2
3
4
5
6
Description
Drive Roller
Pinch Roller Bolt
Take-up Roller Bolt
Take-up Roller
Pinch Roller
Return Roller
7. Wrap the remaining conveyor belt around the hopper roller (7) and under the tube.
Figure 42.Conveyor Belt Around Hopper Roller
Item
7
8
Description
Hopper Roller
Take-up Bolt
The conveyor belt is now ready to be connected.
Connect the Conveyor Belt
1. Attach a strap puller (1) to each end of the belt and secure with vise-grips (2).
Do not attach the vise grips too tightly, this can damage the belt.
2. Pull the ends of the belt together.
3. Install connector wire through the belt lacing (3).
70P1512021 R6
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
Figure 43.Using a Strap Puller
Item
1
Description
Strap Puller
2Vise Grip
3
4
Belt Lacing
Lacing Pin
4. On both corners of the trailing edge of the belt, trim a tapered notch to prevent fraying.
P1512021 R671
NOTCHED
BELT TRAVEL
DIRECTION
TRAILING
SIDE OF
BELT
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
Figure 44.Tapering the Trailing Edge of the Belt
Tighten the Conveyor Belt
Use the s-drive take-up roller bolts to set the belt tension.
1. Tighten the take-up roller bolts (1) until the take-up springs are not visible.
2. Measure to be sure both sides are set at the same position.
3. Tighten the pinch roller bolts (2, both sides of s-drive) until the head of bolt contacts the pinch pipe (3).
4. Check to make sure the bolts on the pinch roller bearings are just loose enough to allow the pinch roller to
kick back 1/4" during operation (when the belt seam passes through).
5. Re-attach the s-drive bottom guard.
72P1512021 R6
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
Figure 45.S-Drive Roller Bolts and Pipes
Item
1
2
3
4
5
The belt will require final tension and alignment after the conveyor is fully assembled.
Description
Take-up Roller Bolt
Pinch Roller Bolt
Pinch Pipe
Spring
Take-up Pipe
4.19. Install the Hopper Belt Guard (55' — 120' Models)
This procedure describes the installation of the hopper belt guard.
For component identification and placement, refer to:
•Table 23 on page 73
•Figure 46 on page 74
1. Slide the s-drive hopper belt guards (1) into place on either side of the conveyor. Use four 1/4" x 1" bolts (2),
1/4" flat washers (6), 1/4" lock washers (7), and 1/4" hex nuts (4).
Note
As seen in Figure 46 on page 74, the s-drive hopper belt guard (1) is installed under the weldment
bracket on the hopper side, and over the weldment bracket on the s-drive side.
2. Use two 1/4" x 3/4" bolts (3) and 1/4" lock washers (7) to secure the center of the belt guard.
Table 23.Hopper Belt Guard Components
Item
1
2
P1512021 R673
S-Drive to Hopper Guard
Bolt Hex 1/4" x 1"
DescriptionQuantity
2
4
1
4
6
2
6
7
6
4
6
7
2
1
1
3
7
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
Table 23Hopper Belt Guard Components (continued)
Item
3
4
6
7
Bolt Hex 1/4" x 3/4"
Nut Hex 1/4"
Flat Washer 1/4" USS
Lock Washer 1/4"
DescriptionQuantity
Figure 46.Hopper Belt Guard Components
2
4
8
4
74P1512021 R6
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
4.20. Install the Weather Guard Mount Bar
This procedure describes how to install the mount bar assemblies on the weather guard.
For component identification and placement refer to:
•Table 24 on page 75
•Figure 47 on page 76
•Figure 48 on page 77
•Figure 49 on page 78
1. Install each mount bar assembly on the weather guard sections:
•The type of mount bar assemblies to install along the weather guard are indicated by the letters shown
in the figure following the table below.
•Details showing each mount bar assembly is indicated in the figure below.
2. Adjust the position on all weather guards and mount bars to achieve the best fit.
3. Tighten all nuts.
Table 24.Weather Guard Mount Bar Components
Item
1
2
3
4
5
6
7
8
Description
Mount Bar (Cross Bar with No Roller)
Mount Bar with Roller
Belt Guide Nylon Blocks
7/16" x 1" Carriage Bolt
7/16" Nylon Locknut
5/16" x 1-1/2" Carriage Bolt
5/16" Hex Nut
5/16" Lock Washer
P1512021 R675
5
1
2
4
4
5
5
6
3
2
8
7
4
5
2
4
Type A:
Mount Bar
(Cross Bar with No Roller)
Type B:
Mount Bar with Roller
Type C:
Mount Bar with Roller
and Guide Blocks
Type D:
Mount Bar
with Bi-Rollers
(Note: Slide belt guide blocks
toward outside of slotted
holes in roller mount bar once
installed on weather guard.)
SPOUT
HOPPER
SPOUT
SPOUT
SPOUT
BELT TRAVEL
DIRECTION
THROUGH
WEATHER GUARD
HOPPER
HOPPER
HOPPER
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
Figure 47.Mount Bar Assemblies
76P1512021 R6
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
The figures below show the weather guard mount bar locations (arrow/letter).
Figure 48.Mount Bar Schematic Diagram (35' - 75')
P1512021 R677
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
Figure 49.Mount Bar Schematic Diagram (85' - 120')
78P1512021 R6
2
1
3
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
4.21. Install the Collapsible Hopper Cloth
Install the Hopper Shield
1. Install the hopper shield (3) onto the conveyor frame using 3/8" x 1" carriage bolts (1) and 3/8" nuts (2).
Table 25.Hopper Shield Components
Item
1
2
3
Figure 50.Installing the Hopper Shield
Description
3/8" x 1" Carriage Bolt
3/8" Nut
Hopper Shield
Install the Hopper Cloth Frame
1. Slide the two upper side frames (1, 5) into the hopper cloth (2).
Note
Apply grease to frame pieces if required.
2. Slide the upper front frame (7) into the hopper cloth.
3. Loosely attach the upper side frames to the upper front frame using 5/16" x 1" hex bolts (8) and 5/16" nuts
(9).
P1512021 R679
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
4. Slide the two lower side frames (4) into the hopper cloth.
5. Slide the lower front frame (6) into the hopper cloth.
6. Slide the two lower back frames (3) into the hopper cloth.
The lower frame remains loose at this time. Some adjustment of the lower frame is expected when the hopper
cloth is installed onto the hopper.
Table 26.Hopper Cloth Frame Components
Item
Description
1
2
3
4
5
6
7
8
9
Upper side frame (left)
Hopper cloth
Lower back frame
Lower side frame (long)
Upper side frame (right)
Lower front frame
Upper front frame
5/16" x 1" Hex bolt
5/16" Nut
80P1512021 R6
4
3
1
6
2
7
5
8
9
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
Figure 51.Installing the Hopper Cloth Frame
Install the Flashing
1. Glue the textured side of the front flashing (1) to the conveyor while ensuring it is flush.
2. Glue the textured side of the side flashing (2) to the conveyor while ensuring it is flush and overlapping the
front flashing.
Note
Ensure there is no gap between front flashing and belt.
Table 27.Flashing
Item
1
2
Description
Front flashing
Side flashing
P1512021 R681
2
1
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
Figure 52.Installing the Flashing
Install the Pivot Shaft
1. Slide the pivot shaft (1) through the mounting holes.
2. Slide the hopper springs (3) over the ends of the pivot shaft.
3. Slide the shaft brackets (4) onto the ends of the pivot shaft.
Table 28.Pivot Shaft Components
Item
1
2Cotter pin
3Hopper spring
4
Description
Pivot shaft
Shaft bracket
82P1512021 R6
1
2
3
4
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
Figure 53.Installing the Pivot Shaft, Hopper Springs, and Shaft Brackets
4. Connect the springs to the shaft brackets.
5. Secure the pivot shaft with a cotter pin.
Install the Hopper Cloth
1. Attach the side frames (1) to the shaft brackets (2) using 5/16" x 1" hex bolts (3) and 5/16" nuts (4).
2. Pull the hopper cloth down so that the lower frame touches the front flashing.
3. Attach the hopper cloth to the conveyor:
•First, attach the front of the hopper cloth to the front flashing.
•Drill through the hopper cloth, lower frame, and flashing using the existing holes in the conveyor as a
guide.
•Use 1/4" X 1-1/4" elevator bolts (5) and 1/4" nuts (6).
4. Attach the lower back frame (9) of the hopper cloth to the hopper using self-tapping screws (7), 1/4" flat
washers (8) and vinyl screw caps (11).
5. Install trimlock (10) onto the upper frame of the hopper cloth.
Table 29.Components for Installing the Hopper Cloth onto the Conveyor
Item
1
Description
Upper side frame
2
P1512021 R683
Shaft bracket
5
6
10
1
2
3
4
9
7
8
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
Table 29Components for Installing the Hopper Cloth onto the Conveyor (continued)
Item
3
4
5
6
7
8
9
10
11
Description
5/16" X 1" hex bolt
5/16" X 1" nut
1/4" X 1-1/4" elevator bolt
1/4" nut
Self-tapping screw
1/4" flat washer
Lower back frame
Trimlock
Vinyl screw cap (not shown)
Figure 54.Installing the Hopper Cloth onto the Conveyor
84P1512021 R6
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
4.22. Install the Spout Bottom Cover
This procedure describes the installation of the Spout Bottom Cover.
For component identification and placement refer to:
•Table 30 on page 85
•Figure 55 on page 85
1. Position the spout bottom cover (1) underneath the spout unit.
2. Align the four slots in the spout bottom cover (1) with the threaded inserts already installed in the spout
and install with four 1/4" x 3/4" hex bolts (3), 1/4" flat washers (4) and 1/4" lock washers (2).
3. Tighten all 4 bolts.
Table 30.Spout Bottom Cover Components
Item
1Spout Bottom Cover1
2
3
4
Figure 55.Spout Bottom Cover
1/4" Lock Washer
1/4" x 3/4" Hex Bolt
1/4" Flat Washer USS
DescriptionQuantity
4
4
4
P1512021 R685
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
4.23. Install the Spout Hood
For component identification and placement refer to:
•Table 31 on page 86
•Figure 56 on page 86
1. Place the hood (2) around the bearing assembly.
2. Use 1/4" x 3/4" self-tapping screws (3), 1/4" flat washers (4), and 1/4" lock washers (5) to tighten the hood
(2) to the conveyor spout.
Table 31.Spout Hood Components
Item
1
2
3
4
5
Figure 56.Installing Spout Hood
Spout Assembly
Hood
1/4" x 3/4" Self-Tapping Screw
1/4" Flat Washer
1/4" Lock Washer
DescriptionQuantity
1
1
4
4
4
86P1512021 R6
4
3
2
1
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
4.24. Install the Wheels
For component identification and placement refer to:
•Table 32 on page 87
•Figure 57 on page 87
1. Check if the pressure of tires matches the pressure indicated on the tire sidewall.
2. Mount the wheels (2) to the axle (4) using 1/2" wheel bolts (3) and 1/2" hex nuts (1).
Table 32.Components to Attach the Wheels to the Axle
Item
1
2
3
4
1/2" Hex Nut (GR8)
Tire Assembly — 4 bolt St 205/7515 Lrb
1/2" Wheel Bolt
Axle
Description
Figure 57.Attaching the Wheels to the Axle
P1512021 R687
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
4.25. Assemble the A-Frame (35' – 55' Models)
For component identification and placement refer to:
•Table 33
•Figure 58
Ensure the wheels are mounted to the axle before beginning this procedure.
1. Loosely fasten the axle arms (15) to the axle (10) using 5/8" u-bolts (5) and 5/8" nylock nuts (7).
Note
The axle arms will be tightened after the upright arms have been installed.
2. Fasten the suspension bracket (13) to the tube using u-clamps (11), 1/2" x 2–1/2" tap bolts (12), and 1/2"
locknuts (14).
3. Fasten the axle arms to the suspension bracket using 1" x 2–1/2" hex bolt (16) and 1" nylock nuts (8).
4. Secure the slider (4) to the end of the track (towards the spout) using vise-grips.
5. Fasten upright arms (2) to the tube using 1" flat washers (1) and 1/4" x 2" cotter pins (3).
6. Fasten the crossbrace (6) to the upright arms (2) with 5/8" u-bolts (5) and 5/8" nylock nuts (7).
7. Lift the spout end of the tube until the loose ends of the upright arms align with their brackets on the axle.
8. Fasten the upright arms to the axle using 1" x 3" hex bolts (9) and 1" nylock nuts (8).
9. Tighten the u-bolts that fasten the axle arms to the axle.
10. Lower tube and remove vise grips.
Do not remove the tube support(s) until the conveyor is fully assembled.
Table 33.Components to Assemble the A-Frame
Item
1
2
3
4
5
6
7
8
1" flat washer (plated USS)
Upright Arm
1/4" x 2" Cotter Pin
Slider
5/8" x 2–1/2" x 2–1/2" U-bolt
Crossbrace
5/8" Nylock Nut
1" Nylock Nut
Description
9
10
11
12
13
88P1512021 R6
1" x 3" Hex Bolt
Axle
3" U-Clamp
1/2" x 2–1/2" Tap Bolt
Suspension Bracket
8
15
16
5
10
7
8
2
9
5
6
7
2
1
4
3
12
14
11
13
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
Table 33Components to Assemble the A-Frame (continued)
Item
14
15
16
1/2" Nylock Nut
Axle Arm
1" x 2–1/2" Hex Bolt
Figure 58.Assembling the A-Frame
Description
4.26. Install the Tube Lift Cable (35' – 55' Models)
1. Wrap the cable (1) around the bottom side of the winch drum with three complete wraps around the drum.
Failure to follow could result in conveyor collapse and cause serious injury.
2. Thread cable onto drum and secure with a spool anchor.
3. Run the cable towards the spout and thread it through the top slider pulley (4).
4. Run the cable from the top slider pulley towards the hopper and thread it through the cable attach pulley
(3).
5. Run the cable towards the spout and thread it through the bottom slider pulley (5).
P1512021 R689
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
6. Run the cable from the bottom slider pulley towards the hopper and stop at the cable attach.
7. Loop the cable under and around the cable attach and secure it with two 5/16" cable clamps (2).
8. Trim excess cable.
9. Test the function of the winch by lifting the conveyor to its raised position.
Crushing/impact hazard
Do not stand under the conveyor while testing the winch. The conveyor may drop
unexpectedly. Ensure all equipment and personnel are clear of the conveyor while testing
the winch.
The tube lift components may become damaged.
Stop the test if anything should slide, slip, or jam. Correct the issue before continuing.
Table 34.Tube Lift Cable Components
Item
1
2
3
4
5
Description
5/16" Cable
5/16" Cable Clamp
Cable Attach Pulley
Top Slider Pulley
Bottom Slider Pulley
90P1512021 R6
4
5
1
2
3
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
Figure 59.Installing the Tube Lift Cable
P1512021 R691
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
Figure 60.Tube Lift Cable Routing
4.27. Assemble the Scissor-Lift Frame (65' — 95' Models)
Note
Position frame components close to the conveyor tube before assembly.
1. Mount wheels (33) to extendable stubs (17) with 1/2” fine thread bolts (20). Attach the extendable axle
stubs to the axle (3) with a hitch pin (22) and a hairpin (24).
2. Attach lower axle arms (5, 6) to the axle assembly (3) using u-bolts (32) and locknuts (27).
3. For 85’ to 95’ models: attach lower axle arm (5, 6) to upper axle arm (15, 16) with bolts (20) and nuts (26),
then install the long and short axle arm crossbraces (7, 8) using u-bolts (21) and locknuts (26). Do not
tighten the axle arm crossbraces (7, 8).
4. Fasten crossbraces (2) to axle arms (5, 6) and secure with bolts (23) and locknuts (25).
5. For 85’ to 95’ models: attach crossbraces (2) to the lower axle arms (5, 6), and also to the long and short
axle arm crossbraces (7, 8). Do not tighten.
6. Position stands to support the lift arms (9).
7. Bolt lift arms (9) to the axle assembly (3) with bolts (18) and locknuts (28).
8. Attach the upper lift arm brace (12) and lower lift arm brace (11) to the lift arms (9) using u-bolts (31) and
nuts (28). Do not tighten.
92P1512021 R6
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
9. Bolt the lower ladder brace (4), the transport brace (14), and the ladder cross tube (13) to the ladder arms
(10) using bolts (20) and nuts (26), and u-bolts (31) and nuts (28). Do not tighten.
10. Bolt the ladder arms (10) to the lift arms (9) using two bolts (19), flat washer (38), and locknut (29).
11. Tighten u-bolts (31) on upper lift arm brace (12) starting with the bottom locknuts (28). While tightening,
ensure upper lift arm brace (12) is butted up against the tab stops on the lift arms (9). Tighten the remaining
u-bolts and repeat procedure for the lower lift arm brace (11).
12. Using a lifting device (crane and strong sling, or front-end loader with chain, or block & tackle system), raise
the discharge end of the conveyor at point A shown in Figure 62. Height should be sufficient to clear the
undercarriage.
13. Position scissor frame into position under tube assembly.
14. Lower the tube assembly onto the frame and align frame with suspension bracket as shown in Figure 62
15. Connect the ladder arm (10) to the suspension bracket with bolts (19, 18), bushings (1), flat washers (34,
30), and nuts (31, 28) as shown in Figure 63.
16. Raise the tube at point A so the discharge end is approximately 10’ off the ground. Attach a hoist at point B
on the scissor frame, and lift until the axle arms are aligned with the suspension bracket. Attach with bolts
(19, 18), bushings (1), flat washers (34, 30), and locknuts (31, 28).
17. Remove lifting device B.
18. Lift the tube at point A until the hydraulic rams (38, 34) can be positioned. Insert the ram pins and secure
them with snap pins.
Note
The hydraulic rams must be pointing down for the hoses to fit, with the hose connections pointing
to the outside.
19. Tighten crossbrace bolts (25, 28).
20. Lower tubes until the transport brace (14) rests on the lower lift arm brace (11).
21. Remove lifting device A.
Table 35.Scissor Lift Components
Item
DescriptionQuantity
65'/75'85'/95'
1
Frame Bushing
44
2Cross Brace 1524
3
4
5
Axle Extendable
Lower Ladder Brace
Axle Arm
Axle Arm Lower Lh
6
7
Axle Arm Lower Rh
Axle Arm CrossBrace Long
11
11
2
-
-
-
-
1
1
1
8
9
10
P1512021 R693
Axle Arm CrossBrace Short
Lift Arm
Ladder Arm
-
22
22
1
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
Table 35Scissor Lift Components (continued)
Item
DescriptionQuantity
65'/75'85'/95'
11
12
13
Lower Lift Arm Brace
Upper Lift Arm Brace
Ladder Cross Tube
11
11
111
14Transport Brace11
15
16
17
18
19
20
21
22
23
24
Axle Arm Upper Lh
Axle Arm Upper Rh
Axle Extension
Bolt Hex 1” X 3”
Bolt Hex 1-1/4” X 4-1/2”
Bolt Hex 1/2” X 1-1/2”
U-Bolt 5” x 2” x 1/2”
Hitch Pin 3/8” X 4-5/16”
Bolt Hex 7/16” X 1-1/2”
Hair Pin 5/32” x 2-15/16”
-
-
22
66
22
1628
-
22
47
22
1
1
8
25
26
27
28
29
30
31
32
33
34
35
38
Nut Nylock 7/16”
Nut Nylock 1/2”
Nut Nylock 3/4”
Nut Nylock 1”
Nut Nylock 1-1/4”
Flat Washer 1” Uss Plated
U-Bolt 1” X 8” X 3-1/2” - Plated
U-Bolt 3/4” X 3-1/2” X 3-1/2” - Plated
Tire Assembly
Hydraulic Cylinder
Nut Nylock 5/8”
FLAT WASHER 1-1/4” USS PLATED
47
1644
88
3030
22
44
1212
44
22
22
-
4
22
94P1512021 R6
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
Figure 61.Scissor-Lift Frame for 65’ to 95’ Models
P1512021 R695
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
Figure 62.Tube Lift Points
Figure 63.Upper Frame Connection
4.28. Assemble the Scissor-Lift Frame (105' — 120' Models)
The following procedure provides instruction to assemble the scissor frame.
For component identification and placement refer to Table 36 — Table 42 and Figure 64 — Figure 72.
Scissor Frame Component Overview
The following table and figure provide a general overview of the components assembled in this procedure.
Table 36.General Components of the Scissor Frame
Item
1
2
3
4
5
6Supporting Braces
Description
Axle
Lift Ladder
Lift Arms
Axle Arms
Bowtie and Bowtie Cross Brace
96P1512021 R6
1
4
2
5
3
6
6
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
Figure 64.General Components of the Scissor Frame
Install the Axle Arms onto the Axle
Shifting components while assembling.
Chock the wheels before beginning work. Failure to chock the wheels can result in injury and
equipment damage.
1. Position the end of the axle arm (3) into the bracket welded to the axle (1).
2. Fasten the axle arm to the axle with 3/4" x 2" hex bolts (2) and 3/4" locknuts (4).
3. Loosely fasten the cross brace (7) to the axle arms using 1/2" x 1–3/4" hex bolts (6) and 1/2" locknuts (5).
Table 37.Axle Arm Components
Item
1
2
3
4
Note
The crossbrace will be tightened as the tube is attached to the frame.
Description
Axle
3/4" x 2" Hex Bolt (Plated, GR8)
Axle Arm
3/4" Nylock Nut
P1512021 R697
3
6
7
5
3
4
1
2
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
Table 37Axle Arm Components (continued)
Item
5
6
Description
1/2" Nylock Nut
1/2" x 1–3/4" Hex Bolt (Plated, GR8)
7Cross Brace
Figure 65.Installing the Axle Arms
Install the Scissor Arms
1. Position the scissor arm (3) into the bracket on the axle (2).
2. Slide the lower scissor attach pin (4) through the holes in the bracket and the channel in the scissor arm.
3. Secure the attach pin in position with 1" flat washers (5) and 1/4" x 2" cotter pins (1).
Table 38.Scissor Arm Components
Item
1
2
Description
1/4" x 2" Cotter Pin (Plated)
Axle
3Scissor Arm
98P1512021 R6
1
5
4
2
3
PORTABLE GRAIN BELT CONVEYOR – STANDARD4. ASSEMBLY
Table 38Scissor Arm Components (continued)
Item
4
5
Description
1" x 7–1/2" Lower Scissor Attach Pin
1" Flat Washer (Plated)
Figure 66.Installing the Scissor Arms
Install the Bowtie
1. Slide the bowtie (5) over the ends of the scissor arms (4).
2. Fasten the bowtie to the scissor arms with 5/8" x 2" hex bolts (6) and 5/8" locknuts (7).
3. Fasten the bowtie cross brace (1) to the scissor arms with 1/2" x 1–1/2" hex bolts (3) and 1/2" locknuts (2).
Note
A steel punch may be required to align the bolt holes.
Table 39.Bowtie and Bowtie Cross Brace Components
Item
Description
1Bowtie Cross Brace
2
1/2" Nylock Nut
P1512021 R699
7
6
4
5
2
3
1
1
3
2
4. ASSEMBLYPORTABLE GRAIN BELT CONVEYOR – STANDARD
Table 39Bowtie and Bowtie Cross Brace Components (continued)
Item
3
4
5
6
7
Description
1/2" x 1–1/2" Hex Bolt (GR8)
Scissor Arm
Bowtie
5/8" x 2" Hex Bolt (GR8)
5/8" Nylock Nut
Figure 67.Installing the Bowtie
Install the Lift Ladder and Transport Brace
1. Position the lift ladder (4) onto the bowtie (8).
2. Slide the scissor pins (6) into the holes on the lift ladder and through the channel on the bowtie.
Note
Grease the scissor pin before inserting it into the bowtie.
3. Secure the scissor pins in place with 7/16" x 1–1/2" hex bolts (5) and 7/16" (7) locknuts.
4. Loosely fasten the transport brace (2) to the lift ladder with 1/2" x 1–3/4" hex bolts (3) and 1/2" locknuts
(1).
100P1512021 R6
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